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Mendel90/scad/vitamins/hot_ends.scad

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This version used for the kits 1-6 at the GIST FOTM. Z axis length increased to 200mm. Added the Dibond variant that uses nuts in the parts instead of tapped holes. Added a ducted fan to the X carriage. Added a spool holder and filament dust wiper. Default hot end is now J-Head MK4. Default electronics is now Melzi plus ATX PSU on the mendel and dibond versions. The right hand stay has been moved inwards and base corner radius reduced to allow and ATX PSU to be mounted inboard. Mounting brackets for ATX PSU added. The electronics are now above the PSU. Mains inlet cover added for non ATX PSUs. Dummy load resistors added for ATX PSU. The extruder now has a groove mount for the JHead. Extruder connector increased from 9 way to 15 way to allow an IDC socket. The extruder ribbon cable is now 14 way to allow three wires for the heater. Added an extruder break out PCB. Wade's idler bracket now a bit wider to allow more tolerance on the length of the axle. Extruder motor screws now longer and hex head. The hobbed bolt now has two nuts and a star washer instead of one nut and a spring. Increased the bed ribbon cable to 26 way to make it standard size. Y carriage made a bit smaller. Thermistor added to the bed assembly. Bed cooling fan made an optional extra. Made the Z top limit switch the default. The X idler now has two bearings. Lead nuts now brass. Added metal pulleys as an option. T2.5 belts added as an option. Nut traps added to the Y carrige ribbon clamp. Corner shields and support material added to X motor bracket. Belt length calculations more accurate. Axis limit switch positions and overtravel optimised. Washer sizes tweaked. Ziptie length tweaked. PVC tubing diameter changed.
2012-11-15 17:45:30 +00:00
//
// Mendel90
//
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// Hot end descriptions
//
Stoffel = 1;
m90 = 2;
jhead = 3;
e3d = 4;
This version used for the kits 1-6 at the GIST FOTM. Z axis length increased to 200mm. Added the Dibond variant that uses nuts in the parts instead of tapped holes. Added a ducted fan to the X carriage. Added a spool holder and filament dust wiper. Default hot end is now J-Head MK4. Default electronics is now Melzi plus ATX PSU on the mendel and dibond versions. The right hand stay has been moved inwards and base corner radius reduced to allow and ATX PSU to be mounted inboard. Mounting brackets for ATX PSU added. The electronics are now above the PSU. Mains inlet cover added for non ATX PSUs. Dummy load resistors added for ATX PSU. The extruder now has a groove mount for the JHead. Extruder connector increased from 9 way to 15 way to allow an IDC socket. The extruder ribbon cable is now 14 way to allow three wires for the heater. Added an extruder break out PCB. Wade's idler bracket now a bit wider to allow more tolerance on the length of the axle. Extruder motor screws now longer and hex head. The hobbed bolt now has two nuts and a star washer instead of one nut and a spring. Increased the bed ribbon cable to 26 way to make it standard size. Y carriage made a bit smaller. Thermistor added to the bed assembly. Bed cooling fan made an optional extra. Made the Z top limit switch the default. The X idler now has two bearings. Lead nuts now brass. Added metal pulleys as an option. T2.5 belts added as an option. Nut traps added to the Y carrige ribbon clamp. Corner shields and support material added to X motor bracket. Belt length calculations more accurate. Axis limit switch positions and overtravel optimised. Washer sizes tweaked. Ziptie length tweaked. PVC tubing diameter changed.
2012-11-15 17:45:30 +00:00
m90_hot_end_12mm = [m90, "HEM90340: Mendel 90 hot end", 57, 10, 12, 40, "tan", 6.5, false];
m90_hot_end_12p5mm = [m90, "HEM90340: Mendel 90 hot end", 57, 10, 12.5, 40, "tan", 6.75, false];
m90_hot_end_12p75mm = [m90, "HEM90340: Mendel 90 hot end", 57, 10, 12.75, 40, "tan", 6.875, false];
This version used for the kits 1-6 at the GIST FOTM. Z axis length increased to 200mm. Added the Dibond variant that uses nuts in the parts instead of tapped holes. Added a ducted fan to the X carriage. Added a spool holder and filament dust wiper. Default hot end is now J-Head MK4. Default electronics is now Melzi plus ATX PSU on the mendel and dibond versions. The right hand stay has been moved inwards and base corner radius reduced to allow and ATX PSU to be mounted inboard. Mounting brackets for ATX PSU added. The electronics are now above the PSU. Mains inlet cover added for non ATX PSUs. Dummy load resistors added for ATX PSU. The extruder now has a groove mount for the JHead. Extruder connector increased from 9 way to 15 way to allow an IDC socket. The extruder ribbon cable is now 14 way to allow three wires for the heater. Added an extruder break out PCB. Wade's idler bracket now a bit wider to allow more tolerance on the length of the axle. Extruder motor screws now longer and hex head. The hobbed bolt now has two nuts and a star washer instead of one nut and a spring. Increased the bed ribbon cable to 26 way to make it standard size. Y carriage made a bit smaller. Thermistor added to the bed assembly. Bed cooling fan made an optional extra. Made the Z top limit switch the default. The X idler now has two bearings. Lead nuts now brass. Added metal pulleys as an option. T2.5 belts added as an option. Nut traps added to the Y carrige ribbon clamp. Corner shields and support material added to X motor bracket. Belt length calculations more accurate. Axis limit switch positions and overtravel optimised. Washer sizes tweaked. Ziptie length tweaked. PVC tubing diameter changed.
2012-11-15 17:45:30 +00:00
JHeadMk4 = [jhead, "HEJH16340: JHead MK4 hot end", 64, 5.1, 16, 50, "black", 12, 4.64, 14, [0, 2.94, -5], 20, 20];
JHeadMk5 = [jhead, "HEJH16340: JHead MK5 hot end", 54, 5.1, 16, 40, "black", 12, 4.64, 13, [0, 2.38, -5], 20, 20];
JHeadMk5x = [jhead, "HEJH16340: JHead MK5 hot end", 51.2, 5.1, 16, 40, "black", 12, 4.64, 13, [0, 2.38, -5], 20, 20];
e3dv5 = [e3d, "HEE3DV5NB: E3D V5 direct", 70, 3.7, 16, 50.1, "lightgrey", 12, 6, 15, [1, 5, -4.5], 14.5, 28];
e3dv6 = [e3d, "HEE3DV6NB: E3D V6 direct", 62, 3.7, 16, 42.7, "lightgrey", 12, 6, 15, [1, 5, -4.5], 14, 21];
e3d_clone = [e3d, "HEE3DCLNB: E3D clone aliexpress",66, 6.8, 16, 46, "lightgrey", 12, 5.6, 15, [1, 5, -4.5], 14.5, 21];
This version used for the kits 1-6 at the GIST FOTM. Z axis length increased to 200mm. Added the Dibond variant that uses nuts in the parts instead of tapped holes. Added a ducted fan to the X carriage. Added a spool holder and filament dust wiper. Default hot end is now J-Head MK4. Default electronics is now Melzi plus ATX PSU on the mendel and dibond versions. The right hand stay has been moved inwards and base corner radius reduced to allow and ATX PSU to be mounted inboard. Mounting brackets for ATX PSU added. The electronics are now above the PSU. Mains inlet cover added for non ATX PSUs. Dummy load resistors added for ATX PSU. The extruder now has a groove mount for the JHead. Extruder connector increased from 9 way to 15 way to allow an IDC socket. The extruder ribbon cable is now 14 way to allow three wires for the heater. Added an extruder break out PCB. Wade's idler bracket now a bit wider to allow more tolerance on the length of the axle. Extruder motor screws now longer and hex head. The hobbed bolt now has two nuts and a star washer instead of one nut and a spring. Increased the bed ribbon cable to 26 way to make it standard size. Y carriage made a bit smaller. Thermistor added to the bed assembly. Bed cooling fan made an optional extra. Made the Z top limit switch the default. The X idler now has two bearings. Lead nuts now brass. Added metal pulleys as an option. T2.5 belts added as an option. Nut traps added to the Y carrige ribbon clamp. Corner shields and support material added to X motor bracket. Belt length calculations more accurate. Axis limit switch positions and overtravel optimised. Washer sizes tweaked. Ziptie length tweaked. PVC tubing diameter changed.
2012-11-15 17:45:30 +00:00
function hot_end_style(type) = type[0];
function hot_end_part(type) = type[1];
function hot_end_total_length(type) = type[2];
function hot_end_inset(type) = type[3];
function hot_end_insulator_diameter(type) = type[4];
function hot_end_insulator_length(type) = type[5];
function hot_end_insulator_colour(type) = type[6];
function hot_end_screw_pitch(type) = type[7]; // hot ends without a groove
function hot_end_groove_dia(type) = type[7]; // hot ends with groove mount
function hot_end_groove(type) = type[8];
This version used for the kits 1-6 at the GIST FOTM. Z axis length increased to 200mm. Added the Dibond variant that uses nuts in the parts instead of tapped holes. Added a ducted fan to the X carriage. Added a spool holder and filament dust wiper. Default hot end is now J-Head MK4. Default electronics is now Melzi plus ATX PSU on the mendel and dibond versions. The right hand stay has been moved inwards and base corner radius reduced to allow and ATX PSU to be mounted inboard. Mounting brackets for ATX PSU added. The electronics are now above the PSU. Mains inlet cover added for non ATX PSUs. Dummy load resistors added for ATX PSU. The extruder now has a groove mount for the JHead. Extruder connector increased from 9 way to 15 way to allow an IDC socket. The extruder ribbon cable is now 14 way to allow three wires for the heater. Added an extruder break out PCB. Wade's idler bracket now a bit wider to allow more tolerance on the length of the axle. Extruder motor screws now longer and hex head. The hobbed bolt now has two nuts and a star washer instead of one nut and a spring. Increased the bed ribbon cable to 26 way to make it standard size. Y carriage made a bit smaller. Thermistor added to the bed assembly. Bed cooling fan made an optional extra. Made the Z top limit switch the default. The X idler now has two bearings. Lead nuts now brass. Added metal pulleys as an option. T2.5 belts added as an option. Nut traps added to the Y carrige ribbon clamp. Corner shields and support material added to X motor bracket. Belt length calculations more accurate. Axis limit switch positions and overtravel optimised. Washer sizes tweaked. Ziptie length tweaked. PVC tubing diameter changed.
2012-11-15 17:45:30 +00:00
function hot_end_duct_radius(type) = type[9];
function hot_end_duct_offset(type) = type[10];
function hot_end_invert_screw(type) = hot_end_style(type) == e3d; // do we need to invert one screw to avoid the fan
function hot_end_need_cooling(type) = hot_end_style(type) != e3d; // has own fan so don't need cooling hole
function hot_end_duct_height_nozzle(type) = type[11]; // duct height at nozzle end
function hot_end_duct_height_fan(type) = type[12]; // duct heigth at fan end
//
// The actual length of a JHeadMk5 is 51.2 but at the time the kit was designed I thought it was 54. The effect of this is that the
// extension on the Wades block is shorter than it should be so the tip of the hot end is higher so the fan duct needs to be
// fitted a bit higher. This bodge allows the model to reflect reality without correcting the extruder block and changing the firmware.
//
function hot_end_bodge(type) = type == JHeadMk5 ? 54 - 51.2 : 0;
This version used for the kits 1-6 at the GIST FOTM. Z axis length increased to 200mm. Added the Dibond variant that uses nuts in the parts instead of tapped holes. Added a ducted fan to the X carriage. Added a spool holder and filament dust wiper. Default hot end is now J-Head MK4. Default electronics is now Melzi plus ATX PSU on the mendel and dibond versions. The right hand stay has been moved inwards and base corner radius reduced to allow and ATX PSU to be mounted inboard. Mounting brackets for ATX PSU added. The electronics are now above the PSU. Mains inlet cover added for non ATX PSUs. Dummy load resistors added for ATX PSU. The extruder now has a groove mount for the JHead. Extruder connector increased from 9 way to 15 way to allow an IDC socket. The extruder ribbon cable is now 14 way to allow three wires for the heater. Added an extruder break out PCB. Wade's idler bracket now a bit wider to allow more tolerance on the length of the axle. Extruder motor screws now longer and hex head. The hobbed bolt now has two nuts and a star washer instead of one nut and a spring. Increased the bed ribbon cable to 26 way to make it standard size. Y carriage made a bit smaller. Thermistor added to the bed assembly. Bed cooling fan made an optional extra. Made the Z top limit switch the default. The X idler now has two bearings. Lead nuts now brass. Added metal pulleys as an option. T2.5 belts added as an option. Nut traps added to the Y carrige ribbon clamp. Corner shields and support material added to X motor bracket. Belt length calculations more accurate. Axis limit switch positions and overtravel optimised. Washer sizes tweaked. Ziptie length tweaked. PVC tubing diameter changed.
2012-11-15 17:45:30 +00:00
function hot_end_length(type) = hot_end_total_length(type) - hot_end_inset(type);