diff --git a/README.md b/README.md
index b6033cd..ee8800d 100644
--- a/README.md
+++ b/README.md
@@ -1,10 +1,21 @@
+Standard variants
+-----------------
+dibond is the version that was sold as a kit with 3mm sheets, 8mm rods and uses nuts and machine screws through the frame.
+
+sturdy is 12mm MDF sheets, 10mm rods and uses wood screws into pilot holes in the frame. It can be built without CNC.
+
+mendel is 6mm acrylic sheets with a 10mm acrylic base, 8mm rods and uses machine screws into tapped holes in the frame.
+
+huxley is a scaled down version of dibond using 6mm rods and NEMA14 motors.
+
Limitations
-----------
-Currently only supports mendel and sturdy machine variants, the huxley version needs more work.
+The dibond and sturdy versions are well tested and popular. The acrylic version, called mendel, hasn't been built for a long time and is not recommened.
+The Huxley version hasn't been tested in its final form although one prototype has been made of an earlier version and a few snags fixed since.
Use
---
-Add the directory of the OpenScad executable to your search path. OpenSCAD-2013.06 or later is required.
+Add the directory of the OpenScad executable to your search path. OpenSCAD-2015.05 or later is required.
To get PDF versions of the sheet drawings add InkScape to your search path.
To make all the files for a machine run
@@ -14,9 +25,9 @@ make_machine.py machine_name
To make just the bom, sheets or stls run bom.py, sheets.py or stls.py machine\_name.
-machine\_name can be mendel or sturdy. To make your own variant copy scad\conf\mendel\_config.scad or scad\conf\sturdy\_config.scad to yourname\_config.scad. Then run `make_machine.py yourname`.
+machine\_name can be dibond, mendel, sturdy or huxley. To make your own variant copy scad\conf\mendel\_config.scad or scad\conf\sturdy\_config.scad to yourname\_config.scad. Then run `make_machine.py yourname`.
-To view the model of the whole machine, open scad\main.scad. It will take several minutes to render (about about 8 minutes on my computer) but after that you can pan and zoom it at reasonable speed and changes takes less time to render. (Note: main.scad will only render correctly if conf\machine.scad exists, which is created by the make_machine.py script.)
+To view the model of the whole machine, open scad\main.scad. It will take several minutes to render (about about 5 minutes on my computer) but after that you can pan and zoom it at reasonable speed and changes takes less time to render. (Note: main.scad will only render correctly if conf\machine.scad exists, which is created by the make_machine.py script.)
To view a sub-assembly, open the individual scad files. Set the exploded flag in config.scad to make exploded views.
diff --git a/accessories.py b/accessories.py
index 59aa715..48e3876 100644
--- a/accessories.py
+++ b/accessories.py
@@ -53,5 +53,5 @@ if __name__ == '__main__':
else:
accessories(sys.argv[1])
else:
- print("usage: accessories dibond|mendel|sturdy|your_machine [assembly_name]")
+ print("usage: accessories dibond|mendel|sturdy|huxley|your_machine [assembly_name]")
sys.exit(1)
diff --git a/bom.py b/bom.py
index e3e58fb..324914e 100755
--- a/bom.py
+++ b/bom.py
@@ -184,5 +184,5 @@ if __name__ == '__main__':
else:
boms(sys.argv[1])
else:
- print("usage: bom mendel|sturdy|your_machine [assembly_name]")
+ print("usage: bom dibond|mendel|sturdy|huxley|your_machine [assembly_name]")
sys.exit(1)
diff --git a/dibond/bom/bom.txt b/dibond/bom/bom.txt
index 22f25c3..5a8c6ba 100644
--- a/dibond/bom/bom.txt
+++ b/dibond/bom/bom.txt
@@ -51,7 +51,7 @@ Vitamins:
| | | | | | | | | | 1| | | | | | | | | | | | 1 Foam sponge 20mm x 20mm x 20mm
| | | | 1| | | | | | | | | | | 2| | | | 2| | | 5 M3 grub screw x 6mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Glass sheet 214mm x 202mm x 2mm
- | | | | | | 1| | | | | | | | | | | | | | | | 1 JHead MK5 hot end
+ | | | | | | 1| | | | | | | | | | | | | | | | 1 JHead MK5 hot end 3mm
| | | | | | | | 4| | | | | | | | | | | | | | 4 Hex male / female pillar M3 x 20mm
| | 3| | | | | | | | | | | | | | | | | | | | 3 M3 hex screw x 10mm
| | 2| | | | | | | | | | | | | | | | | | | | 2 M4 hex screw x 20mm
diff --git a/dibond/bom/hot_end_assembly.txt b/dibond/bom/hot_end_assembly.txt
index 7ef5602..9c45a13 100644
--- a/dibond/bom/hot_end_assembly.txt
+++ b/dibond/bom/hot_end_assembly.txt
@@ -1,6 +1,6 @@
hot_end_assembly:
Vitamins:
- 1 JHead MK5 hot end
+ 1 JHead MK5 hot end 3mm
1 110mm x 25mm self amalgamating silicone tape
2 PTFE sleeving OD 1.2mm ID 0.71mm x 62mm
2 Heatshrink sleeving ID 1.6mm x 15mm
diff --git a/huxley/bom/bom.txt b/huxley/bom/bom.txt
index fd264d4..ea2e9f0 100644
--- a/huxley/bom/bom.txt
+++ b/huxley/bom/bom.txt
@@ -1,180 +1,166 @@
Vitamins:
- E
- x
- t
- r
- u R
- d a
- e s
- r p
- b
- c E e X
- o x r
- n t R r S c
- E n r a y p a
- l e u s o X r Y
- e c d P p p o r
- c E t e r b i l c i c
- B t x i r H M i e a a X X a Y Y Z
- e r t o o a n r c h X r g Y r Z
- d o r n m F t c t r a o r e i m r i m m
- n u o r h y m l a i d o a i d o a o
- f i d p t a e i b P e d x a f l t x a l t x t
- a c e c o m n n e s p r e i g a e o i g e o i o
- n s r b r e d e d u i a r s e n r r s e r r s r
- | | | | | | | | | | | | 4| | | | | | | | | | | | 4 Ball bearing 608 8mm x 22mm x 7mm
- | | 1| | | | | | | | | | | | | | 2| | | | 2| | | | 5 Ball bearing 624 4mm x 13mm x 5mm
- | | | | | | | | 4| | | | | | | | | | | | | | | | 4 19mm bulldog clip
- | | | | | | | | 1| | | | | | | | | | | | | | | | 1 PCB bed 165mm x 160mm
- | | | | | | | | | | | | | | | | | | 1| | | | | | 1 Belt T2 x 6mm x 512mm
- | | | | | | | | | | | | | 1| | | | | | | | | | | 1 Belt T2 x 6mm x 690mm
- | | | | | | | | 4| | | | | | | | | | | | | | | | 4 Corrugated cardboard 149mm x 159mm x 5mm
- | | | | | | | | | | | 3| | | | | | | | | | | | | 3 M2 cap screw x 12mm
- | | | | | 2| | | 4| | 4| | | | | | | | | | | | | | 10 M3 cap screw x 10mm
- | 4| 4| | |34| | | | | | 2| 2| | 2| | 8|12|12|14| 1| 4| 6|14|119 M3 cap screw x 16mm
- | | | | | | | | | | | | | | 1| | | 2| | 2| | | | | 5 M3 cap screw x 20mm
- | | 1| | | | | | | | | | | | 2| 4| | | | | | | | | 7 M3 cap screw x 25mm
- | | | | 2| | | | | | | | | | | | | 2| | | | | | | 4 M3 cap screw x 35mm
- 4| | | | | | | | | | | | | | | | | | | | | | | | 4 M4 cap screw x 16mm
- | | | | | | | | | | | | | | | | | | | | 1| | | | 1 M4 cap screw x 30mm
- | | 1| | | | | | | | | | | | | | | | | | | | | | 1 M4 cap screw x 35mm
- | | | | | | | | | | | | | | | | 1| | | | | | | | 1 M4 cap screw x 45mm
- | | | | | | | | | | | | 4| | | | | | | | | | | | 4 M8 cap screw x 30mm
- | | | | | 2| | | | | | | | | | | | | | | | | | | 2 Dibond sheet 122mm x 317mm x 3mm
- | | | | | | | | | | | | | | | | | | | 1| | | | | 1 Dibond sheet 164mm x 159mm x 3mm
- | | | | | 1| | | | | | | | | | | | | | | | | | | 1 Dibond sheet 356mm x 313mm x 3mm
- | | | | | 1| | | | | | | | | | | | | | | | | | | 1 Dibond sheet 356mm x 317mm x 3mm
- | | | 1| | | | | | | | | | | | | | | | | | | | | 1 15 way D PCB mount plug
- | | | | | | | | | | | | | | | | | 1| | | | | | | 1 15 way D IDC socket
- | | | | | | | | | | | | | | | 1| | | | | | | | | 1 Fan 40mm x 11mm
- 1| | | | | | | | | | | | | | | | | | | | | | | | 1 Fan 80mm x 25mm
- | | | | | | | | | | | | 1| | | | | | | | | | | | 1 Foam sponge 20mm x 20mm x 20mm
- | | | | 1| | | | | | | | | | | | | | | | | | | | 1 M3 grub screw x 3mm
- | | | | | | | | | | | | | | | | | 2| | | | 2| | | 4 M3 grub screw x 6mm
- | | | | | | | | 1| | | | | | | | | | | | | | | | 1 Glass sheet 150mm x 160mm x 2mm
- | | | | | | 1| | | | | | | | | | | | | | | | | | 1 JHead MK5 hot end
- | | | | 1| | | | | | | | | | | | | | | | | | | | 1 hobbed pulley 8x5
- | | | | | | | | 4| | | | | | | | | | | | | | | | 4 Hex male / female pillar M3 x 20mm
- | | | | | | | | | | | 4| | | | | | | | | | | | | 4 M3 hex screw x 12mm
- | | | | | | | | | | | | | | | | | 2| | | | | | | 2 M3 hex screw x 16mm
- | | 1| | | | | | | | | | | | | | | | | | | | | | 1 M4 hex screw x 16mm
- | | 2| | | | | | | | | | | | | | | | | | | | | | 2 M4 hex screw x 20mm
- | | | | | | | | | 1| | | | | | | | | | | | | | | 1 IEC mains lead
- | | | | | | | | | 1| | | | | | | | | | | | | | | 1 PSU e.g. LAPTOPPSU
- | | | | | | | | | | | | | | 3| | 2| 2| | 3| | | | | 10 LM6UU linear bearing
- | 1| | | | | | | | | | | | | | | | | | | | | | | 1 Melzi electronics
- | | | 1| | | | | | | | | | | | | | | | | | | | | 1 2 way Molex KK header
- | | | 1| | | | | | | | | | | | | | | | | | | | | 1 3 way Molex KK header
- | | | | 1| | | | | | | | | | | | | 1| | | | 1| | 2| 5 NEMA14 x 36mm stepper motor
- | | | | | | | | | | | | | | | | | | | | | | 2| | 2 Brass nut M5
- | | 5| | 2| | | | | | | | | | 1| | | | | | | | | | 8 Nut M3
- | | 1| | | | | | | | | | | | | | | | | | | | | | 1 Nut M4
- | | | | | | | | | | 2| | | | | | | | | | | | | | 2 Nyloc nut M2.5
- | | | | | | | | | | | 3| | | | | | | | | | | | | 3 Nyloc nut M2
- | 4| | | |36| | | | | 4| 6| 2| | 4| 4| 8|14|12|16| 1| 4| 6|14|135 Nyloc nut M3
- 4| | 1| | | | | | | | | | | | | | 1| | | | 1| | | | 7 Nyloc nut M4
- | | | | | | | | | | | | 4| | | | | | | | | | | | 4 Nyloc nut M8
- | | | | | | | | | | | | | | | | | 2| | | | | | | 2 Nitrile O-ring 2.5mm x 1.6mm
- | | | 1| | | | | | | | | | | | | | | | | | | | | 1 Extruder connection PCB
- | | | | | | | | | | | | 1| | | | | | | | | | | | 1 PLA sample 3mm ~50m
- | | | | | | | | | | | | | | | | | 1| | | | | | | 1 Polypropylene strip 315mm x 18mm x 0.5mm
- | | | | | | | | | | | | | | | | | 1| | | | | | | 1 Polypropylene strip 389mm x 25mm x 0.5mm
- | | | | | | | | 1| | | | | | | | | | | | | | | | 1 Polypropylene strip 224mm x 33mm x 0.5mm
- | | | | | | | | | | 2| | | | | | | | | | | | | | 2 M2.5 pan screw x 12mm
- | | 3| | | | | | | | | | | | | | | 2| | | | 4| | 8| 17 M3 pan screw x 8mm
- | | | | 2| | | | | | | | | | | | | 4| 2| | | | 2| | 10 No2 pan wood screw x 13mm
- | | | | | | | | | | | | | | | | | 1| | | | 1| | | 2 GT2 pulley 20 teeth
- | | | | | | | | | | 1| | | | | | | | | | | | | | 1 Raspberry PI model B
- | | | | | | | | | | | | | | | | | 1| | | | | | | 1 Ribbon cable 20 way 1074mm
- | | | | | | | | 1| | | | | | | | | | | | | | | | 1 Ribbon cable 26 way 334mm
- | | | | | | | | | | | | | | | | | | 1| | | | | | 1 Smooth rod 6mm x 209mm
- | | | | | | | | | | | | | | | | | | | | | | 2| | 2 Smooth rod 6mm x 280mm
- | | | | | | | | | | | | | 2| | | | | | | | | | | 2 Smooth rod 6mm x 287mm
- | | | | | | | | | | | | | | | | | | 1| | | | | | 1 Smooth rod 6mm x 311mm
- | | | | | | | | | | | 1| | | | | | | | | | | | | 1 Rigid 5050 light strip x 208mm
- | | | | | | | | | | | 1| | | | | | | | | | | | | 1 Raspberry PI camera
- | 1| | | | | | | | | | | | | | | | | | | | | | | 1 Micro SD card
- | 1| | | | | | | | | | | | | | | | | | | | | | | 1 Micro SD to USB adapter
- | | | | | | | | | | | | | | | | | 1| 1| | | | 1| | 3 Microswitch
- | | 1| | | | | | | | | | | | | | | | | | | | | | 1 Spring 6.5mm OD, 0.96mm gauge x 16mm long
- | | | | | 2| | | | | | | | | | | | | | | | | | | 2 AL square tube 12.7 x 12.7 x 1.63 x 294mm
- | | | | | | 1| | | | | | | | | | | | | | | | | | 1 110mm x 25mm self amalgamating silicone tape
- | | | | | | | | | | | | | | | | | | | | | | 2| | 2 Threaded rod M5 x 244mm
- | | | | | | 2| | | | | | | | | | | | | | | | | | 2 PTFE sleeving OD 1.2mm ID 0.71mm x 62mm
- | | | | | | 2| | 2| | | | | | | | | | | | | | | | 4 Heatshrink sleeving ID 1.6mm x 15mm
- | | | | | | 2| | | | | | | | | | | | | | | | | | 2 PTFE sleeving OD 2.6mm ID 2mm x 45mm
- | 2| | | | | | | 2| | | | | | | | | 4| | | | | | | 8 Heatshrink sleeving ID 2.4mm x 15mm
- | | | | | | | | | | | | 1| | | | | | | | | | | | 1 PTFE tubing OD 4.6mm ID 3.84mm x 750mm
- | | | | | | | | 2| | | | | | | | | | | | | | | | 2 Heatshrink sleeving ID 6.4mm x 30mm
- | | | | | | 1| | | | | | | | | | | | | | | | | | 1 Heatshrink sleeving ID 6.4mm x 60mm
- | | | | | | | | | | | | | | | | | | | | | | | 2| 2 Neoprene tubing OD 8mm ID 5mm x 15mm
- | | | 2| | | | | | | | | | | | | | | | | | | | | 2 4 way terminal block
- | | | | | | | | 1| | | | | | | | | | | | | | | | 1 Epcos B57861S104F40 100K 1% thermistor
- | 1| | | | | | | | | | | | | | | | | | | | | | | 1 USB A to Mini B lead
- | | | | | | | | | | | 3| | | | | | | | | | | | | 3 Washer M2 x 5mm x 0.3mm
- | | | | 2| | | | | | 2| | | | | | | 4| 2| | | | 2| | 12 Washer M2.5 x 5.9mm x 0.5mm
- | 8|10| | 2|36| | | 4| | 8| 6| 2| | 4| 4| 8|23|12|16| 1| 8| 6|22|180 Washer M3 x 7mm x 0.5mm
- 4| | 7| | | | | | | | | | | | | | 2| | | | 4| | | | 17 Washer M4 x 9mm x 0.8mm
- | | | | | | | | | | | | | | | | 2| | | | 2| | | | 4 Washer M5 x 20mm x 1.4mm
- | | | | | | | | | | | |12| | | | | | | | | | | | 12 Washer M8 x 17mm x 1.6mm
- | | | | | | | | | | | | 4| | | | | | | | | | | | 4 Washer M8 x 30mm x 1.5mm
- | | | | | | | | | | | | | 2| | | | | | | | | | | 2 Wingnut M4
- | | | | | | 2| | | | | | | | | | | | | | | | | | 2 Red PTFE wire 16/0.2 length 170mm
- | | | | | | | | 1| | | | | | | | | | | | | | | | 1 Black wire 32/0.2 length 635mm
- | | | | | | | | 1| | | | | | | | | | | | | | | | 1 Red wire 32/0.2 length 620mm
- | | 8| | | | | | | | | | | | | | | 2| | | | 4| | 8| 22 Star washer M3 x 0.5mm
- | | | | |10| 1| | | | | | | | 3| | | | | 3| | | | | 17 Ziptie 100mm min length
+ E
+ x
+ t
+ r
+ u
+ d
+ e
+ r
+
+ c E X
+ o x
+ n t S c
+ E n r p a
+ l e u o X r Y
+ e c d P o r
+ c E t e r l c i c
+ B t x i r H M i a a X X a Y Y Z
+ e r t o o a n h X r g Y r Z
+ d o r n m F t c t o r e i m r i m m
+ n u o r h l a i d o a i d o a o
+ f i d p t a e i b P d x a f l t x a l t x t
+ a c e c o m n n e s e i g a e o i g e o i o
+ n s r b r e d e d u r s e n r r s e r r s r
+ | | | | | | | | | | 4| | | | | | | | | | | | 4 Ball bearing 608 8mm x 22mm x 7mm
+ | | 1| | | | | | | | | | | | 2| | | | 2| | | | 5 Ball bearing 624 4mm x 13mm x 5mm
+ | | | | | | | | 4| | | | | | | | | | | | | | 4 19mm bulldog clip
+ | | | | | | | | 1| | | | | | | | | | | | | | 1 PCB bed 165mm x 160mm
+ | | | | | | | | | | | | | | | | 1| | | | | | 1 Belt T2 x 6mm x 512mm
+ | | | | | | | | | | | 1| | | | | | | | | | | 1 Belt T2 x 6mm x 690mm
+ | | | | | | | | 4| | | | | | | | | | | | | | 4 Corrugated cardboard 149mm x 159mm x 5mm
+ | | | | | 2| | | 4| | | | | | | | | | | | | | 6 M3 cap screw x 10mm
+ | 4| 4| | |34| | | | | 2| | 2| | 8|12|12|14| 1| 4| 6|14|117 M3 cap screw x 16mm
+ | | | | | | | | | | | | 1| | | 2| | 2| | | | | 5 M3 cap screw x 20mm
+ | | 1| | | | | | | | | | 2| 4| | | | | | | | | 7 M3 cap screw x 25mm
+ | | | | 2| | | | | | | | | | | 2| | | | | | | 4 M3 cap screw x 35mm
+ 4| | | | | | | | | | | | | | | | | | | | | | 4 M4 cap screw x 16mm
+ | | | | | | | | | | | | | | | | | | 1| | | | 1 M4 cap screw x 30mm
+ | | 1| | | | | | | | | | | | | | | | | | | | 1 M4 cap screw x 35mm
+ | | | | | | | | | | | | | | 1| | | | | | | | 1 M4 cap screw x 45mm
+ | | | | | | | | | | 4| | | | | | | | | | | | 4 M8 cap screw x 30mm
+ | | | | | 2| | | | | | | | | | | | | | | | | 2 Dibond sheet 122mm x 317mm x 3mm
+ | | | | | | | | | | | | | | | | | 1| | | | | 1 Dibond sheet 164mm x 159mm x 3mm
+ | | | | | 1| | | | | | | | | | | | | | | | | 1 Dibond sheet 356mm x 313mm x 3mm
+ | | | | | 1| | | | | | | | | | | | | | | | | 1 Dibond sheet 356mm x 317mm x 3mm
+ | | | 1| | | | | | | | | | | | | | | | | | | 1 15 way D PCB mount plug
+ | | | | | | | | | | | | | | | 1| | | | | | | 1 15 way D IDC socket
+ | | | | | | | | | | | | | 1| | | | | | | | | 1 Fan 40mm x 11mm
+ 1| | | | | | | | | | | | | | | | | | | | | | 1 Fan 80mm x 25mm
+ | | | | | | | | | | 1| | | | | | | | | | | | 1 Foam sponge 20mm x 20mm x 20mm
+ | | | | 1| | | | | | | | | | | | | | | | | | 1 M3 grub screw x 3mm
+ | | | | | | | | | | | | | | | 2| | | | 2| | | 4 M3 grub screw x 6mm
+ | | | | | | | | 1| | | | | | | | | | | | | | 1 Glass sheet 150mm x 160mm x 2mm
+ | | | | | | 1| | | | | | | | | | | | | | | | 1 JHead MK5 hot end 1.75mm
+ | | | | 1| | | | | | | | | | | | | | | | | | 1 hobbed pulley 8x5
+ | | | | | | | | 4| | | | | | | | | | | | | | 4 Hex male / female pillar M3 x 20mm
+ | | | | | | | | | | | | | | | 2| | | | | | | 2 M3 hex screw x 16mm
+ | | 1| | | | | | | | | | | | | | | | | | | | 1 M4 hex screw x 16mm
+ | | 2| | | | | | | | | | | | | | | | | | | | 2 M4 hex screw x 20mm
+ | | | | | | | | | 1| | | | | | | | | | | | | 1 IEC mains lead
+ | | | | | | | | | 1| | | | | | | | | | | | | 1 PSU e.g. LAPTOPPSU
+ | | | | | | | | | | | | 3| | 2| 2| | 3| | | | | 10 LM6UU linear bearing
+ | 1| | | | | | | | | | | | | | | | | | | | | 1 Melzi electronics
+ | | | 1| | | | | | | | | | | | | | | | | | | 1 2 way Molex KK header
+ | | | 1| | | | | | | | | | | | | | | | | | | 1 3 way Molex KK header
+ | | | | 1| | | | | | | | | | | 1| | | | 1| | 2| 5 NEMA14 x 36mm stepper motor
+ | | | | | | | | | | | | | | | | | | | | 2| | 2 Brass nut M5
+ | | 5| | 2| | | | | | | | 1| | | | | | | | | | 8 Nut M3
+ | | 1| | | | | | | | | | | | | | | | | | | | 1 Nut M4
+ | 4| | | |36| | | | | 2| | 4| 4| 8|14|12|16| 1| 4| 6|14|125 Nyloc nut M3
+ 4| | 1| | | | | | | | | | | | 1| | | | 1| | | | 7 Nyloc nut M4
+ | | | | | | | | | | 4| | | | | | | | | | | | 4 Nyloc nut M8
+ | | | | | | | | | | | | | | | 2| | | | | | | 2 Nitrile O-ring 2.5mm x 1.6mm
+ | | | 1| | | | | | | | | | | | | | | | | | | 1 Extruder connection PCB
+ | | | | | | | | | | 1| | | | | | | | | | | | 1 PLA sample 1.75mm ~50m
+ | | | | | | | | | | | | | | | 1| | | | | | | 1 Polypropylene strip 315mm x 18mm x 0.5mm
+ | | | | | | | | | | | | | | | 1| | | | | | | 1 Polypropylene strip 389mm x 25mm x 0.5mm
+ | | | | | | | | 1| | | | | | | | | | | | | | 1 Polypropylene strip 224mm x 33mm x 0.5mm
+ | | 3| | | | | | | | | | | | | 2| | | | 4| | 8| 17 M3 pan screw x 8mm
+ | | | | 2| | | | | | | | | | | 4| 2| | | | 2| | 10 No2 pan wood screw x 13mm
+ | | | | | | | | | | | | | | | 1| | | | 1| | | 2 GT2 pulley 20 teeth
+ | | | | | | | | | | | | | | | 1| | | | | | | 1 Ribbon cable 20 way 1074mm
+ | | | | | | | | 1| | | | | | | | | | | | | | 1 Ribbon cable 26 way 334mm
+ | | | | | | | | | | | | | | | | 1| | | | | | 1 Smooth rod 6mm x 209mm
+ | | | | | | | | | | | | | | | | | | | | 2| | 2 Smooth rod 6mm x 280mm
+ | | | | | | | | | | | 2| | | | | | | | | | | 2 Smooth rod 6mm x 287mm
+ | | | | | | | | | | | | | | | | 1| | | | | | 1 Smooth rod 6mm x 311mm
+ | 1| | | | | | | | | | | | | | | | | | | | | 1 Micro SD card
+ | 1| | | | | | | | | | | | | | | | | | | | | 1 Micro SD to USB adapter
+ | | | | | | | | | | | | | | | 1| 1| | | | 1| | 3 Microswitch
+ | | 1| | | | | | | | | | | | | | | | | | | | 1 Spring 6.5mm OD, 0.96mm gauge x 16mm long
+ | | | | | 2| | | | | | | | | | | | | | | | | 2 AL square tube 12.7 x 12.7 x 1.63 x 294mm
+ | | | | | | 1| | | | | | | | | | | | | | | | 1 110mm x 25mm self amalgamating silicone tape
+ | | | | | | | | | | | | | | | | | | | | 2| | 2 Threaded rod M5 x 244mm
+ | | | | | | 2| | | | | | | | | | | | | | | | 2 PTFE sleeving OD 1.2mm ID 0.71mm x 62mm
+ | | | | | | 2| | 2| | | | | | | | | | | | | | 4 Heatshrink sleeving ID 1.6mm x 15mm
+ | | | | | | 2| | | | | | | | | | | | | | | | 2 PTFE sleeving OD 2.6mm ID 2mm x 45mm
+ | 2| | | | | | | 2| | | | | | | 4| | | | | | | 8 Heatshrink sleeving ID 2.4mm x 15mm
+ | | | | | | | | | | 1| | | | | | | | | | | | 1 PTFE tubing OD 4.6mm ID 3.84mm x 750mm
+ | | | | | | | | 2| | | | | | | | | | | | | | 2 Heatshrink sleeving ID 6.4mm x 30mm
+ | | | | | | 1| | | | | | | | | | | | | | | | 1 Heatshrink sleeving ID 6.4mm x 60mm
+ | | | | | | | | | | | | | | | | | | | | | 2| 2 Neoprene tubing OD 8mm ID 5mm x 15mm
+ | | | 2| | | | | | | | | | | | | | | | | | | 2 4 way terminal block
+ | | | | | | | | 1| | | | | | | | | | | | | | 1 Epcos B57861S104F40 100K 1% thermistor
+ | 1| | | | | | | | | | | | | | | | | | | | | 1 USB A to Mini B lead
+ | | | | 2| | | | | | | | | | | 4| 2| | | | 2| | 10 Washer M2.5 x 5.9mm x 0.5mm
+ | 8|10| | 2|36| | | 4| | 2| | 4| 4| 8|23|12|16| 1| 8| 6|22|166 Washer M3 x 7mm x 0.5mm
+ 4| | 7| | | | | | | | | | | | 2| | | | 4| | | | 17 Washer M4 x 9mm x 0.8mm
+ | | | | | | | | | | | | | | 2| | | | 2| | | | 4 Washer M5 x 20mm x 1.4mm
+ | | | | | | | | | |12| | | | | | | | | | | | 12 Washer M8 x 17mm x 1.6mm
+ | | | | | | | | | | 4| | | | | | | | | | | | 4 Washer M8 x 30mm x 1.5mm
+ | | | | | | | | | | | 2| | | | | | | | | | | 2 Wingnut M4
+ | | | | | | 2| | | | | | | | | | | | | | | | 2 Red PTFE wire 16/0.2 length 170mm
+ | | | | | | | | 1| | | | | | | | | | | | | | 1 Black wire 32/0.2 length 635mm
+ | | | | | | | | 1| | | | | | | | | | | | | | 1 Red wire 32/0.2 length 620mm
+ | | 8| | | | | | | | | | | | | 2| | | | 4| | 8| 22 Star washer M3 x 0.5mm
+ | | | | |10| 1| | | | | | 3| | | | | 3| | | | | 17 Ziptie 100mm min length
Printed:
- | | | | 1| | | | | | | | | | | | | | | | | | | | 1 d_motor_bracket.stl
- | | | | 1| | | | | | | | | | | | | | | | | | | | 1 d_motor_bracket_lid.stl
- | | | | | | | | | | | | | | | | | 1| | | | | | | 1 d_shell.stl
- | | | | | | | | | | | | | | | | | 1| | | | | | | 1 d_shell_lid.stl
- | | 1| | | | | | | | | | | | | | | | | | | | | | 1 direct_block.stl
- | | 1| | | | | | | | | | | | | | | | | | | | | | 1 direct_idler_lever.stl
- | | | | | | | | | | | | 1| | | | | | | | | | | | 1 dust_filter.stl
- 1| | | | | | | | | | | | | | | | | | | | | | | | 1 fan_guard.stl
- | | | | | 8| | | | | | | | | | | | | | | | | | | 8 fixing_block.stl
- | | | | | | | | | | | 1| | | | | | | | | | | | | 1 light_and_camera_brackets.stl
- | 4| | | | | | | | | | | | | | | | | | | | | | | 4 pcb_spacer.stl
- | | | | | 2| | | | | | | | | | | | | | | | | | | 2 rear_fixing_block.stl
- | | | | | | | | | | | 1| | | | | | | | | | | | | 1 rear_light_brackets.stl
- | | | | | | | | | | | | | | | | | 1| | | | | | | 1 ribbon_clamp_14_33.stl
- | | | | | | | | | | | | | | | | | 1| | | | | | | 1 ribbon_clamp_14_33NB.stl
- | | | | | | | | | | | | | | | | | 1| | | | | | | 1 ribbon_clamp_20_33H.stl
- | | | | | 1| | | | | | | | | | | | | | | | | | | 1 ribbon_clamp_20_33N.stl
- | | | | | | | | | | | | | | | | | | | 1| | | | | 1 ribbon_clamp_26_33.stl
- | | | | | 1| | | | | | | | | | | | | | 1| | | | | 2 ribbon_clamp_26_33N.stl
- | | | | | | | | | | 1| | | | | | | | | | | | | | 1 rpi_bracket.stl
- | | | | | | | | | | | 1| | | | | | | | | | | | | 1 rpi_camera_back.stl
- | | | | | | | | | | | 1| | | | | | | | | | | | | 1 rpi_camera_case.stl
- | | | | | | | | | | | | 2| | | | | | | | | | | | 2 spool_bracket_female.stl
- | | | | | | | | | | | | 2| | | | | | | | | | | | 2 spool_bracket_male.stl
- | | | | | 4| | | | | | | | | | | | | | | | | | | 4 tube_cap.stl
- | | | | | | | | | | | | | | 1| | | | | | | | | | 1 x_belt_clamp.stl
- | | | | | | | | | | | | | | 1| | | | | | | | | | 1 x_belt_grip.stl
- | | | | | | | | | | | | | | 1| | | | | | | | | | 1 x_belt_tensioner.stl
- | | | | | | | | | | | | | | 1| | | | | | | | | | 1 x_carriage.stl
- | | | | | | | | | | | | | | | 1| | | | | | | | | 1 x_carriage_fan_bracket.stl
- | | | | | | | | | | | | | | | 1| | | | | | | | | 1 x_carriage_fan_duct.stl
- | | | | | | | | | | | | | | | | 2| 2| | | | | | | 4 x_end_clamp.stl
- | | | | | | | | | | | | | | | | 1| | | | | | | | 1 x_idler_bracket.stl
- | | | | | | | | | | | | | | | | | 1| | | | | | | 1 x_motor_bracket.stl
- | | | | | | | | | | | | | | | | | 1| | | | | | | 1 x_motor_ribbon_bracket.stl
- | | | | | | | | | | | | | | | | | | 3| | | | | | 3 y_bar_clamp.stl
- | | | | | | | | | | | | | | | | | | 1| | | | | | 1 y_bar_clamp_switch.stl
- | | | | | | | | | | | | | | | | | | | 3| | | | | 3 y_bearing_mount.stl
- | | | | | | | | | | | | | | | | | | | 1| | | | | 1 y_belt_anchor.stl
- | | | | | | | | | | | | | | | | | | | 1| | | | | 1 y_belt_anchor_toothed.stl
- | | | | | | | | | | | | | | | | | | | 1| | | | | 1 y_belt_clip.stl
- | | | | | | | | | | | | | | | | | | | 1| | | | | 1 y_belt_clip_toothed.stl
- | | | | | | | | | | | | | | | | | | | | 1| | | | 1 y_idler_bracket.stl
- | | | | | | | | | | | | | | | | | | | | | 1| | | 1 y_motor_bracket.stl
- | | | | | | | | | | | | | | | | | | | | | | 2| | 2 z_bar_clamp.stl
- | | | | | | | | | | | | | | | | | | | | | | | 4| 4 z_coupling.stl
- | | | | | | | | | | | | | | | | | | | | | | | 1| 1 z_motor_bracket_lhs.stl
- | | | | | | | | | | | | | | | | | | | | | | | 1| 1 z_motor_bracket_rhs.stl
- | | | | | | | | | | | | | | | | | | | | | | 2| | 2 z_screw_pointer.stl
+ | | | | 1| | | | | | | | | | | | | | | | | | 1 d_motor_bracket.stl
+ | | | | 1| | | | | | | | | | | | | | | | | | 1 d_motor_bracket_lid.stl
+ | | | | | | | | | | | | | | | 1| | | | | | | 1 d_shell.stl
+ | | | | | | | | | | | | | | | 1| | | | | | | 1 d_shell_lid.stl
+ | | 1| | | | | | | | | | | | | | | | | | | | 1 direct_block.stl
+ | | 1| | | | | | | | | | | | | | | | | | | | 1 direct_idler_lever.stl
+ | | | | | | | | | | 1| | | | | | | | | | | | 1 dust_filter.stl
+ 1| | | | | | | | | | | | | | | | | | | | | | 1 fan_guard.stl
+ | | | | | 8| | | | | | | | | | | | | | | | | 8 fixing_block.stl
+ | 4| | | | | | | | | | | | | | | | | | | | | 4 pcb_spacer.stl
+ | | | | | 2| | | | | | | | | | | | | | | | | 2 rear_fixing_block.stl
+ | | | | | | | | | | | | | | | 1| | | | | | | 1 ribbon_clamp_14_33.stl
+ | | | | | | | | | | | | | | | 1| | | | | | | 1 ribbon_clamp_14_33NB.stl
+ | | | | | | | | | | | | | | | 1| | | | | | | 1 ribbon_clamp_20_33H.stl
+ | | | | | 1| | | | | | | | | | | | | | | | | 1 ribbon_clamp_20_33N.stl
+ | | | | | | | | | | | | | | | | | 1| | | | | 1 ribbon_clamp_26_33.stl
+ | | | | | 1| | | | | | | | | | | | 1| | | | | 2 ribbon_clamp_26_33N.stl
+ | | | | | | | | | | 2| | | | | | | | | | | | 2 spool_bracket_female.stl
+ | | | | | | | | | | 2| | | | | | | | | | | | 2 spool_bracket_male.stl
+ | | | | | 4| | | | | | | | | | | | | | | | | 4 tube_cap.stl
+ | | | | | | | | | | | | 1| | | | | | | | | | 1 x_belt_clamp.stl
+ | | | | | | | | | | | | 1| | | | | | | | | | 1 x_belt_grip.stl
+ | | | | | | | | | | | | 1| | | | | | | | | | 1 x_belt_tensioner.stl
+ | | | | | | | | | | | | 1| | | | | | | | | | 1 x_carriage.stl
+ | | | | | | | | | | | | | 1| | | | | | | | | 1 x_carriage_fan_bracket.stl
+ | | | | | | | | | | | | | 1| | | | | | | | | 1 x_carriage_fan_duct.stl
+ | | | | | | | | | | | | | | 2| 2| | | | | | | 4 x_end_clamp.stl
+ | | | | | | | | | | | | | | 1| | | | | | | | 1 x_idler_bracket.stl
+ | | | | | | | | | | | | | | | 1| | | | | | | 1 x_motor_bracket.stl
+ | | | | | | | | | | | | | | | 1| | | | | | | 1 x_motor_ribbon_bracket.stl
+ | | | | | | | | | | | | | | | | 3| | | | | | 3 y_bar_clamp.stl
+ | | | | | | | | | | | | | | | | 1| | | | | | 1 y_bar_clamp_switch.stl
+ | | | | | | | | | | | | | | | | | 3| | | | | 3 y_bearing_mount.stl
+ | | | | | | | | | | | | | | | | | 1| | | | | 1 y_belt_anchor.stl
+ | | | | | | | | | | | | | | | | | 1| | | | | 1 y_belt_anchor_toothed.stl
+ | | | | | | | | | | | | | | | | | 1| | | | | 1 y_belt_clip.stl
+ | | | | | | | | | | | | | | | | | 1| | | | | 1 y_belt_clip_toothed.stl
+ | | | | | | | | | | | | | | | | | | 1| | | | 1 y_idler_bracket.stl
+ | | | | | | | | | | | | | | | | | | | 1| | | 1 y_motor_bracket.stl
+ | | | | | | | | | | | | | | | | | | | | 2| | 2 z_bar_clamp.stl
+ | | | | | | | | | | | | | | | | | | | | | 4| 4 z_coupling.stl
+ | | | | | | | | | | | | | | | | | | | | | 1| 1 z_motor_bracket_lhs.stl
+ | | | | | | | | | | | | | | | | | | | | | 1| 1 z_motor_bracket_rhs.stl
+ | | | | | | | | | | | | | | | | | | | | 2| | 2 z_screw_pointer.stl
Sub-assemblies:
1 bed_fan_assembly
@@ -187,8 +173,6 @@ Sub-assemblies:
1 machine_assembly
1 print_bed_assembly
1 psu_assembly
- 1 raspberry_pi_assembly
- 1 raspberry_pi_camera_assembly
1 spool_holder_assembly
1 x_axis_assembly
1 x_carriage_assembly
diff --git a/huxley/bom/hot_end_assembly.txt b/huxley/bom/hot_end_assembly.txt
index 7ef5602..acdf3ba 100644
--- a/huxley/bom/hot_end_assembly.txt
+++ b/huxley/bom/hot_end_assembly.txt
@@ -1,6 +1,6 @@
hot_end_assembly:
Vitamins:
- 1 JHead MK5 hot end
+ 1 JHead MK5 hot end 1.75mm
1 110mm x 25mm self amalgamating silicone tape
2 PTFE sleeving OD 1.2mm ID 0.71mm x 62mm
2 Heatshrink sleeving ID 1.6mm x 15mm
diff --git a/huxley/bom/machine_assembly.txt b/huxley/bom/machine_assembly.txt
index 4c52854..de7fcee 100644
--- a/huxley/bom/machine_assembly.txt
+++ b/huxley/bom/machine_assembly.txt
@@ -8,8 +8,6 @@ Sub-assemblies:
1 electronics_assembly
1 frame_assembly
1 psu_assembly
- 1 raspberry_pi_assembly
- 1 raspberry_pi_camera_assembly
1 spool_holder_assembly
1 x_axis_assembly
1 y_axis_assembly
diff --git a/huxley/bom/raspberry_pi_assembly.txt b/huxley/bom/raspberry_pi_assembly.txt
deleted file mode 100644
index 387ad58..0000000
--- a/huxley/bom/raspberry_pi_assembly.txt
+++ /dev/null
@@ -1,13 +0,0 @@
-raspberry_pi_assembly:
-Vitamins:
- 4 M3 cap screw x 10mm
- 2 Nyloc nut M2.5
- 4 Nyloc nut M3
- 2 M2.5 pan screw x 12mm
- 1 Raspberry PI model B
- 2 Washer M2.5 x 5.9mm x 0.5mm
- 8 Washer M3 x 7mm x 0.5mm
-
-Printed:
- 1 rpi_bracket.stl
-
diff --git a/huxley/bom/raspberry_pi_camera_assembly.txt b/huxley/bom/raspberry_pi_camera_assembly.txt
deleted file mode 100644
index 85d8ca1..0000000
--- a/huxley/bom/raspberry_pi_camera_assembly.txt
+++ /dev/null
@@ -1,18 +0,0 @@
-raspberry_pi_camera_assembly:
-Vitamins:
- 3 M2 cap screw x 12mm
- 2 M3 cap screw x 16mm
- 4 M3 hex screw x 12mm
- 3 Nyloc nut M2
- 6 Nyloc nut M3
- 1 Rigid 5050 light strip x 208mm
- 1 Raspberry PI camera
- 3 Washer M2 x 5mm x 0.3mm
- 6 Washer M3 x 7mm x 0.5mm
-
-Printed:
- 1 light_and_camera_brackets.stl
- 1 rear_light_brackets.stl
- 1 rpi_camera_back.stl
- 1 rpi_camera_case.stl
-
diff --git a/huxley/bom/spool_holder_assembly.txt b/huxley/bom/spool_holder_assembly.txt
index 3a82a3c..48b1dcd 100644
--- a/huxley/bom/spool_holder_assembly.txt
+++ b/huxley/bom/spool_holder_assembly.txt
@@ -6,7 +6,7 @@ Vitamins:
1 Foam sponge 20mm x 20mm x 20mm
2 Nyloc nut M3
4 Nyloc nut M8
- 1 PLA sample 3mm ~50m
+ 1 PLA sample 1.75mm ~50m
1 PTFE tubing OD 4.6mm ID 3.84mm x 750mm
2 Washer M3 x 7mm x 0.5mm
12 Washer M8 x 17mm x 1.6mm
diff --git a/huxley/render/direct_block.png b/huxley/render/direct_block.png
index 631c88a..56c0c9a 100644
Binary files a/huxley/render/direct_block.png and b/huxley/render/direct_block.png differ
diff --git a/huxley/render/printed/direct_extruder.png b/huxley/render/printed/direct_extruder.png
index 1c79a6b..f3d637b 100644
Binary files a/huxley/render/printed/direct_extruder.png and b/huxley/render/printed/direct_extruder.png differ
diff --git a/huxley/sheets/frame_left.dxf b/huxley/sheets/frame_left.dxf
index c880cfb..e5c4c01 100644
--- a/huxley/sheets/frame_left.dxf
+++ b/huxley/sheets/frame_left.dxf
@@ -3927,11 +3927,11 @@ LINE
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diff --git a/huxley/sheets/frame_left.pdf b/huxley/sheets/frame_left.pdf
index 550cc20..4a36462 100644
Binary files a/huxley/sheets/frame_left.pdf and b/huxley/sheets/frame_left.pdf differ
diff --git a/huxley/sheets/frame_left.svg b/huxley/sheets/frame_left.svg
index 6c68ead..7a53c7f 100644
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diff --git a/huxley/stls/accessories/light_strip_bracket_right.stl b/huxley/stls/accessories/light_strip_bracket_right.stl
index 05cb250..0089b59 100644
--- a/huxley/stls/accessories/light_strip_bracket_right.stl
+++ b/huxley/stls/accessories/light_strip_bracket_right.stl
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diff --git a/huxley/stls/direct_block.stl b/huxley/stls/direct_block.stl
index 2d05341..62dd532 100644
--- a/huxley/stls/direct_block.stl
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vertex 12.1603 0 0
vertex 12.9016 0 0.966171
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vertex 13.1311 31.6026 2.4
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outer loop
vertex 12.9016 0 0.966171
vertex 13.5 0 1.90542
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endloop
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endfacet
facet normal 1 0 0
outer loop
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vertex 25.8907 0 20
endloop
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vertex 14.8523 25.6 2.4
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outer loop
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outer loop
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vertex 17.7292 14.11 0
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vertex 22.125 8 0
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@@ -19777,7 +21121,7 @@ solid OpenSCAD_Model
facet normal 0.281733 0 0.959493
outer loop
vertex 8.5828 3.31 3.03316
- vertex 9.06073 -6.89 2.89282
+ vertex 9.06073 -7.39 2.89282
vertex 9.06073 3.31 2.89282
endloop
endfacet
@@ -19785,7 +21129,7 @@ solid OpenSCAD_Model
outer loop
vertex 8.5828 6.01 13.7832
vertex 9.06073 6.01 13.6428
- vertex 8.5828 7.81 13.7832
+ vertex 8.5828 7.31 13.7832
endloop
endfacet
facet normal 0 -1 0
@@ -19799,82 +21143,82 @@ solid OpenSCAD_Model
outer loop
vertex 8.5828 6.01 3.03316
vertex 9.06073 6.01 2.89282
- vertex 8.5828 7.81 3.03316
+ vertex 8.5828 7.31 3.03316
endloop
endfacet
facet normal 0 -1 0
outer loop
- vertex 8.5828 7.81 13.7832
- vertex 10.0367 7.81 13.7832
- vertex 10.4558 7.81 14.0524
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+ vertex 10.0367 7.31 13.7832
+ vertex 10.4558 7.31 14.0524
endloop
endfacet
facet normal 0.281733 0 0.959493
outer loop
- vertex 8.5828 7.81 13.7832
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vertex 9.06073 6.01 13.6428
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endloop
endfacet
facet normal 0 -1 0
outer loop
- vertex 8.5828 7.81 13.7832
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- vertex 10.0367 7.81 13.7832
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facet normal 0 -1 0
outer loop
- vertex 8.5828 7.81 3.03316
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facet normal 0.281733 0 0.959493
outer loop
- vertex 8.5828 7.81 3.03316
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vertex 9.06073 6.01 2.89282
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facet normal 0 -1 0
outer loop
- vertex 8.5828 7.81 3.03316
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facet normal 0 -1 0
outer loop
- vertex 8.58492 -6.89 17.125
- vertex 10.0346 -6.89 17.125
- vertex 12.1603 -6.89 20
+ vertex 8.58492 -7.39 17.125
+ vertex 10.0346 -7.39 17.125
+ vertex 12.1603 -7.39 20
endloop
endfacet
facet normal 0 0 -1
outer loop
- vertex 8.58492 -6.89 17.125
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vertex 10.0346 3.31 17.125
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endloop
endfacet
facet normal -0 0 -1
outer loop
- vertex 8.58492 -6.89 17.125
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vertex 8.58492 3.31 17.125
vertex 10.0346 3.31 17.125
endloop
endfacet
facet normal 0 0 -1
outer loop
- vertex 8.58492 -6.89 6.375
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vertex 10.0346 3.31 6.375
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endloop
endfacet
facet normal -0 0 -1
outer loop
- vertex 8.58492 -6.89 6.375
+ vertex 8.58492 -7.39 6.375
vertex 8.58492 3.31 6.375
vertex 10.0346 3.31 6.375
endloop
@@ -19896,15 +21240,15 @@ solid OpenSCAD_Model
facet normal 0 0 -1
outer loop
vertex 8.58492 6.01 17.125
- vertex 10.0346 7.81 17.125
+ vertex 10.0346 7.31 17.125
vertex 10.0346 6.01 17.125
endloop
endfacet
facet normal -0 0 -1
outer loop
vertex 8.58492 6.01 17.125
- vertex 8.58492 7.81 17.125
- vertex 10.0346 7.81 17.125
+ vertex 8.58492 7.31 17.125
+ vertex 10.0346 7.31 17.125
endloop
endfacet
facet normal 0 -1 0
@@ -19917,42 +21261,42 @@ solid OpenSCAD_Model
facet normal 0 0 -1
outer loop
vertex 8.58492 6.01 6.375
- vertex 10.0346 7.81 6.375
+ vertex 10.0346 7.31 6.375
vertex 10.0346 6.01 6.375
endloop
endfacet
facet normal -0 0 -1
outer loop
vertex 8.58492 6.01 6.375
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- vertex 10.0346 7.81 6.375
+ vertex 8.58492 7.31 6.375
+ vertex 10.0346 7.31 6.375
endloop
endfacet
facet normal 0 0 1
outer loop
- vertex 9.06073 -6.89 13.6428
- vertex 9.55881 -6.89 13.6428
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+ vertex 9.55881 -7.39 13.6428
vertex 9.06073 3.31 13.6428
endloop
endfacet
facet normal 0 -1 0
outer loop
- vertex 9.06073 -6.89 2.89282
- vertex 12.1603 -6.89 0
- vertex 9.55881 -6.89 2.89282
+ vertex 9.06073 -7.39 2.89282
+ vertex 12.1603 -7.39 0
+ vertex 9.55881 -7.39 2.89282
endloop
endfacet
facet normal 0 0 1
outer loop
- vertex 9.06073 -6.89 2.89282
- vertex 9.55881 -6.89 2.89282
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vertex 9.06073 3.31 2.89282
endloop
endfacet
facet normal -0 0 1
outer loop
vertex 9.06073 3.31 13.6428
- vertex 9.55881 -6.89 13.6428
+ vertex 9.55881 -7.39 13.6428
vertex 9.55881 3.31 13.6428
endloop
endfacet
@@ -19966,7 +21310,7 @@ solid OpenSCAD_Model
facet normal -0 0 1
outer loop
vertex 9.06073 3.31 2.89282
- vertex 9.55881 -6.89 2.89282
+ vertex 9.55881 -7.39 2.89282
vertex 9.55881 3.31 2.89282
endloop
endfacet
@@ -19988,42 +21332,42 @@ solid OpenSCAD_Model
outer loop
vertex 9.06073 6.01 13.6428
vertex 9.55881 6.01 13.6428
- vertex 9.06073 7.81 13.6428
+ vertex 9.06073 7.31 13.6428
endloop
endfacet
facet normal 0 0 1
outer loop
vertex 9.06073 6.01 2.89282
vertex 9.55881 6.01 2.89282
- vertex 9.06073 7.81 2.89282
+ vertex 9.06073 7.31 2.89282
endloop
endfacet
facet normal -0 0 1
outer loop
- vertex 9.06073 7.81 13.6428
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vertex 9.55881 6.01 13.6428
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endloop
endfacet
facet normal 0 -1 0
outer loop
- vertex 9.06073 7.81 13.6428
- vertex 9.55881 7.81 13.6428
- vertex 10.0367 7.81 13.7832
+ vertex 9.06073 7.31 13.6428
+ vertex 9.55881 7.31 13.6428
+ vertex 10.0367 7.31 13.7832
endloop
endfacet
facet normal -0 0 1
outer loop
- vertex 9.06073 7.81 2.89282
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vertex 9.55881 6.01 2.89282
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endloop
endfacet
facet normal 0 -1 0
outer loop
- vertex 9.06073 7.81 2.89282
- vertex 9.55881 7.81 2.89282
- vertex 10.0367 7.81 3.03316
+ vertex 9.06073 7.31 2.89282
+ vertex 9.55881 7.31 2.89282
+ vertex 10.0367 7.31 3.03316
endloop
endfacet
facet normal 0 1 0
@@ -20098,36 +21442,36 @@ solid OpenSCAD_Model
endfacet
facet normal -0.281733 0 0.959493
outer loop
- vertex 9.55881 -6.89 13.6428
- vertex 10.0367 -6.89 13.7832
+ vertex 9.55881 -7.39 13.6428
+ vertex 10.0367 -7.39 13.7832
vertex 9.55881 3.31 13.6428
endloop
endfacet
facet normal -0.281733 0 0.959493
outer loop
- vertex 9.55881 -6.89 2.89282
- vertex 10.0367 -6.89 3.03316
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+ vertex 10.0367 -7.39 3.03316
vertex 9.55881 3.31 2.89282
endloop
endfacet
facet normal 0 -1 0
outer loop
- vertex 9.55881 -6.89 2.89282
- vertex 12.1603 -6.89 0
- vertex 10.0367 -6.89 3.03316
+ vertex 9.55881 -7.39 2.89282
+ vertex 12.1603 -7.39 0
+ vertex 10.0367 -7.39 3.03316
endloop
endfacet
facet normal -0.281733 0 0.959493
outer loop
vertex 9.55881 3.31 13.6428
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endfacet
facet normal -0.281733 0 0.959493
outer loop
vertex 9.55881 3.31 2.89282
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+ vertex 10.0367 -7.39 3.03316
vertex 10.0367 3.31 3.03316
endloop
endfacet
@@ -20142,14 +21486,14 @@ solid OpenSCAD_Model
outer loop
vertex 9.55881 6.01 13.6428
vertex 10.0367 6.01 13.7832
- vertex 9.55881 7.81 13.6428
+ vertex 9.55881 7.31 13.6428
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endfacet
facet normal -0.281733 0 0.959493
outer loop
vertex 9.55881 6.01 2.89282
vertex 10.0367 6.01 3.03316
- vertex 9.55881 7.81 2.89282
+ vertex 9.55881 7.31 2.89282
endloop
endfacet
facet normal 0 -1 0
@@ -20161,16 +21505,16 @@ solid OpenSCAD_Model
endfacet
facet normal -0.281733 0 0.959493
outer loop
- vertex 9.55881 7.81 13.6428
+ vertex 9.55881 7.31 13.6428
vertex 10.0367 6.01 13.7832
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endloop
endfacet
facet normal -0.281733 0 0.959493
outer loop
- vertex 9.55881 7.81 2.89282
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vertex 10.0367 6.01 3.03316
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diff --git a/huxley/stls/direct_idler_lever.stl b/huxley/stls/direct_idler_lever.stl
index d01d9ce..21fc688 100644
--- a/huxley/stls/direct_idler_lever.stl
+++ b/huxley/stls/direct_idler_lever.stl
@@ -115,7 +115,7 @@ solid OpenSCAD_Model
outer loop
vertex -1.58975 6.96517 11.1
vertex 1.18397 11.4134 11.1
- vertex 0.267949 13 11.1
+ vertex 0.26795 13 11.1
endloop
endfacet
facet normal -0 0 1
@@ -290,7 +290,7 @@ solid OpenSCAD_Model
outer loop
vertex -2.40883 17.1 0
vertex 1.18397 14.5866 0
- vertex 0.267949 13 0
+ vertex 0.26795 13 0
endloop
endfacet
facet normal -0.737288 0.675579 0
@@ -1206,7 +1206,7 @@ solid OpenSCAD_Model
facet normal 0 0 1
outer loop
vertex -3.18275 16.05 11.1
- vertex 0.267949 13 11.1
+ vertex 0.26795 13 11.1
vertex 1.18397 14.5866 11.1
endloop
endfacet
@@ -1234,7 +1234,7 @@ solid OpenSCAD_Model
facet normal -0 0 1
outer loop
vertex -3.42847 15.578 11.1
- vertex 0.267949 13 11.1
+ vertex 0.26795 13 11.1
vertex -3.18275 16.05 11.1
endloop
endfacet
@@ -1423,7 +1423,7 @@ solid OpenSCAD_Model
facet normal -0 0 1
outer loop
vertex -3.63211 15.0863 11.1
- vertex 0.267949 13 11.1
+ vertex 0.26795 13 11.1
vertex -3.42847 15.578 11.1
endloop
endfacet
@@ -1444,7 +1444,7 @@ solid OpenSCAD_Model
facet normal -0 0 1
outer loop
vertex -3.79214 14.5788 11.1
- vertex 0.267949 13 11.1
+ vertex 0.26795 13 11.1
vertex -3.63211 15.0863 11.1
endloop
endfacet
@@ -1466,7 +1466,7 @@ solid OpenSCAD_Model
outer loop
vertex -3.90732 14.0592 11.1
vertex -1.58975 6.96517 11.1
- vertex 0.267949 13 11.1
+ vertex 0.26795 13 11.1
endloop
endfacet
facet normal 0 0 1
@@ -1479,7 +1479,7 @@ solid OpenSCAD_Model
facet normal 0 0 1
outer loop
vertex -3.90732 14.0592 11.1
- vertex 0.267949 13 11.1
+ vertex 0.26795 13 11.1
vertex -3.79214 14.5788 11.1
endloop
endfacet
@@ -2285,7 +2285,7 @@ solid OpenSCAD_Model
outer loop
vertex -4.70059 8.9 0
vertex -2.40883 17.1 0
- vertex 0.267949 13 0
+ vertex 0.26795 13 0
endloop
endfacet
facet normal 0 0 -1
@@ -2298,7 +2298,7 @@ solid OpenSCAD_Model
facet normal -0 0 -1
outer loop
vertex -4.70059 8.9 0
- vertex 0.267949 13 0
+ vertex 0.26795 13 0
vertex 1.18397 11.4134 0
endloop
endfacet
@@ -3111,13 +3111,13 @@ solid OpenSCAD_Model
outer loop
vertex 0 4.1 0
vertex 1.18397 11.4134 0
- vertex 3.01602 11.4134 0
+ vertex 3.01603 11.4134 0
endloop
endfacet
facet normal 0 0 -1
outer loop
vertex 0 4.1 0
- vertex 3.01602 11.4134 0
+ vertex 3.01603 11.4134 0
vertex 3.5507 2.05 0
endloop
endfacet
@@ -3184,30 +3184,30 @@ solid OpenSCAD_Model
vertex 0.521194 18.8921 11.1
endloop
endfacet
- facet normal 0.866026 0.5 0
+ facet normal 0.866025 0.5 0
outer loop
- vertex 0.267949 13 0
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vertex 1.18397 11.4134 11.1
endloop
endfacet
- facet normal 0.866026 0.5 0
+ facet normal 0.866025 0.5 0
outer loop
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vertex 1.18397 11.4134 11.1
vertex 1.18397 11.4134 0
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endfacet
facet normal 0.866025 -0.5 0
outer loop
- vertex 0.267949 13 0
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vertex 1.18397 14.5866 0
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endfacet
facet normal 0.866025 -0.5 0
outer loop
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+ vertex 0.26795 13 11.1
vertex 1.18397 14.5866 0
vertex 1.18397 14.5866 11.1
endloop
@@ -3272,21 +3272,21 @@ solid OpenSCAD_Model
outer loop
vertex 1.18397 11.4134 0
vertex 1.18397 11.4134 11.1
- vertex 3.01602 11.4134 0
+ vertex 3.01603 11.4134 0
endloop
endfacet
facet normal -0 0 1
outer loop
vertex 1.18397 11.4134 11.1
vertex 1.58975 6.96517 11.1
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endfacet
facet normal 0 1 -0
outer loop
vertex 1.18397 11.4134 11.1
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facet normal 0 0 -1
@@ -3300,20 +3300,20 @@ solid OpenSCAD_Model
outer loop
vertex 1.18397 14.5866 0
vertex 2.09999 19.1 0
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+ vertex 3.01603 14.5866 0
endloop
endfacet
facet normal 0 -1 -0
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@@ -3327,7 +3327,7 @@ solid OpenSCAD_Model
facet normal 0 0 1
outer loop
vertex 1.18397 14.5866 11.1
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+ vertex 3.01603 14.5866 11.1
vertex 2.09999 19.1 11.1
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@@ -3370,7 +3370,7 @@ solid OpenSCAD_Model
outer loop
vertex 1.58975 6.96517 11.1
vertex 3.09979 6.43678 11.1
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+ vertex 3.01603 11.4134 11.1
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@@ -3489,7 +3489,7 @@ solid OpenSCAD_Model
outer loop
vertex 2.09999 19.1 0
vertex 2.63164 19.0768 0
- vertex 3.01602 14.5866 0
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@@ -3502,7 +3502,7 @@ solid OpenSCAD_Model
facet normal 0 0 1
outer loop
vertex 2.09999 19.1 11.1
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+ vertex 3.01603 14.5866 11.1
vertex 2.63164 19.0768 11.1
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@@ -3545,13 +3545,13 @@ solid OpenSCAD_Model
outer loop
vertex 2.63164 19.0768 0
vertex 3.15924 19.0073 0
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endloop
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endfacet
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- vertex 3.01602 11.4134 0
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diff --git a/huxley/stls/printed/direct_extruder.stl b/huxley/stls/printed/direct_extruder.stl
index e471d4b..850f2f4 100644
--- a/huxley/stls/printed/direct_extruder.stl
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outer loop
- vertex 9.55881 -6.89 2.89282
- vertex 10.0367 -6.89 3.03316
+ vertex 9.55881 -7.39 2.89282
+ vertex 10.0367 -7.39 3.03316
vertex 9.55881 3.31 2.89282
endloop
endfacet
facet normal 0 -1 0
outer loop
- vertex 9.55881 -6.89 2.89282
- vertex 12.1603 -6.89 0
- vertex 10.0367 -6.89 3.03316
+ vertex 9.55881 -7.39 2.89282
+ vertex 12.1603 -7.39 0
+ vertex 10.0367 -7.39 3.03316
endloop
endfacet
facet normal -0.281733 0 0.959493
outer loop
vertex 9.55881 3.31 13.6428
- vertex 10.0367 -6.89 13.7832
+ vertex 10.0367 -7.39 13.7832
vertex 10.0367 3.31 13.7832
endloop
endfacet
facet normal -0.281733 0 0.959493
outer loop
vertex 9.55881 3.31 2.89282
- vertex 10.0367 -6.89 3.03316
+ vertex 10.0367 -7.39 3.03316
vertex 10.0367 3.31 3.03316
endloop
endfacet
@@ -24734,14 +26078,14 @@ solid OpenSCAD_Model
outer loop
vertex 9.55881 6.01 13.6428
vertex 10.0367 6.01 13.7832
- vertex 9.55881 7.81 13.6428
+ vertex 9.55881 7.31 13.6428
endloop
endfacet
facet normal -0.281733 0 0.959493
outer loop
vertex 9.55881 6.01 2.89282
vertex 10.0367 6.01 3.03316
- vertex 9.55881 7.81 2.89282
+ vertex 9.55881 7.31 2.89282
endloop
endfacet
facet normal 0 -1 0
@@ -24753,16 +26097,16 @@ solid OpenSCAD_Model
endfacet
facet normal -0.281733 0 0.959493
outer loop
- vertex 9.55881 7.81 13.6428
+ vertex 9.55881 7.31 13.6428
vertex 10.0367 6.01 13.7832
- vertex 10.0367 7.81 13.7832
+ vertex 10.0367 7.31 13.7832
endloop
endfacet
facet normal -0.281733 0 0.959493
outer loop
- vertex 9.55881 7.81 2.89282
+ vertex 9.55881 7.31 2.89282
vertex 10.0367 6.01 3.03316
- vertex 10.0367 7.81 3.03316
+ vertex 10.0367 7.31 3.03316
endloop
endfacet
facet normal -0.180255 -0.98362 -0
diff --git a/make_machine.py b/make_machine.py
index b906851..e0db901 100755
--- a/make_machine.py
+++ b/make_machine.py
@@ -18,5 +18,5 @@ if __name__ == '__main__':
if len(sys.argv) > 1:
make_machine(sys.argv[1])
else:
- print("usage: make_machine [mendel|sturdy|your_machine]")
+ print("usage: make_machine dibond|mendel|sturdy|huxley|your_machine")
sys.exit(1)
diff --git a/plates.py b/plates.py
index de50032..67fa563 100755
--- a/plates.py
+++ b/plates.py
@@ -60,5 +60,5 @@ if __name__ == '__main__':
if len(sys.argv) > 1:
plates(sys.argv[1])
else:
- print("usage: plates [mendel|sturdy|your_machine]")
+ print("usage: plates dibond|mendel|sturdy|huxley|your_machine")
sys.exit(1)
diff --git a/render.py b/render.py
index 6fb3ed5..ce1970b 100755
--- a/render.py
+++ b/render.py
@@ -42,5 +42,5 @@ if __name__ == '__main__':
if len(sys.argv) > 1:
render(sys.argv[1], sys.argv[2:])
else:
- print "usage: render dibond|mendel|sturdy|your_machine, [part.stl ...]"
+ print "usage: render dibond|mendel|sturdy|huxley|your_machine, [part.stl ...]"
sys.exit(1)
diff --git a/scad/conf/config.scad b/scad/conf/config.scad
index 7dadbcf..278f294 100644
--- a/scad/conf/config.scad
+++ b/scad/conf/config.scad
@@ -53,7 +53,7 @@ pcb_thickness = 1.6;
feed_tube_rad = 5 / 2; // Filament feed tube
feed_tube_tape_rad = 6.2 / 2;
feed_tube_tape = 12;
-nozzle_length = 54; // how far nozzle is below top of carriage
+function nozzle_length(hot_end) = max(54, hot_end_length(hot_end)); // how far nozzle extends below top of carriage
include
include
diff --git a/scad/conf/huxley_config.scad b/scad/conf/huxley_config.scad
index e30ea9d..df7411e 100644
--- a/scad/conf/huxley_config.scad
+++ b/scad/conf/huxley_config.scad
@@ -49,9 +49,9 @@ part_fan = fan40x11;
psu = External;
controller = Melzi;
-raspberry_pi = true;
-raspberry_pi_camera = true;
-light_strip = RIGID5050_208;
+//raspberry_pi = true;
+//raspberry_pi_camera = true;
+//light_strip = RIGID5050_208;
spool = spool_200x55;
bottom_limit_switch = false;
diff --git a/scad/conf/machine.scad b/scad/conf/machine.scad
index 773682c..46e9f05 100644
--- a/scad/conf/machine.scad
+++ b/scad/conf/machine.scad
@@ -1 +1 @@
-include
+include
diff --git a/scad/direct.scad b/scad/direct.scad
index 6182f29..abc26b9 100644
--- a/scad/direct.scad
+++ b/scad/direct.scad
@@ -64,41 +64,45 @@ spring = peg_spring;
compressed_spring = 9.5;
+motor_thickness = 5;
+motor_screw_depth = 3;
+min_base_thickness = 8;
+extension_clearance = 0.5;
+extension = max(extension_clearance, nozzle_length(hot_end) - hot_end_length(hot_end));
+
jhead_screw = M3_cap_screw;
jhead_screw_length = 16;
jhead_washer = M4_washer;
jhead_screw_pitch = max(hot_end_insulator_diameter(hot_end) / 2 + screw_head_radius(jhead_screw),
- jhead_groove_dia() / 2 + washer_diameter(jhead_washer) / 2);
+ hot_end_groove_dia(hot_end) / 2 + washer_diameter(jhead_washer) / 2);
jhead_nut_slot = nut_thickness(screw_nut(jhead_screw)) + 0.3;
angle = 30;
jhead_screw_angles = [angle, -angle, 180 - angle, -180 + angle];
-extension = max(0, nozzle_length - hot_end_length(hot_end));
extension_width = extruder_hole(d_extruder)[0] - 1;
extension_rad = jhead_screw_pitch + 5;
-extension_clearance = 1;
width = extruder_width(d_extruder);
-length = extruder_length(d_extruder);
-motor_thickness = 5;
-base_thickness = max(8, jhead_screw_length - extension - 2 * washer_thickness(M3_washer) - washer_thickness(M4_washer));
+length = min(extruder_length(d_extruder), 64);
+base_thickness = max(min_base_thickness, jhead_screw_length - extension - 2 * washer_thickness(M3_washer) - washer_thickness(M4_washer));
height = base_thickness + NEMA_width(motor) + 1;
jhead_nut_offset = -(extension + base_thickness - 2 - jhead_nut_slot); // offset of nut from screw head
-filament_r = 1.75 / 2;
+filament_r = extruder_filament(d_extruder) / 2;
filament_x = 0;
filament_z = width / 2;
-filament_path_r = 1;
+filament_path_r = filament_r + 0.125;
motor_y = height - NEMA_width(motor) / 2 - 1;
motor_x = filament_x + filament_r + hobbed_hob_id(pulley) / 2;
motor_z = 0;
+motor_screw_length = 8;
+motor_screw_z = motor_screw_length - 2 * washer_thickness(M3_washer) - motor_screw_depth;
motor_plate_width = NEMA_width(motor) + 2;
motor_plate_rad = (motor_plate_width - NEMA_hole_pitch(motor)) / 2;
-mount_pitch = 25;
idler_closed_x = motor_x - hobbed_od(pulley) / 2 - ball_bearing_diameter(idler) / 2;
idler_x = filament_x - filament_r - ball_bearing_diameter(idler) / 2;
@@ -114,6 +118,9 @@ idler_pivot_y = motor_y + motor_screw_offset;
idler_swing_r = sqrt(sqr(idler_x -idler_pivot_x) + sqr(idler_y - idler_pivot_y));
idler_max_swing = atan((idler_closed_x - idler_pivot_x) / idler_swing_r);
+pivot_screw_length = 25;
+pivot_screw_z = min(pivot_screw_length - washer_thickness(M3_washer) - motor_screw_depth, width + eta);
+
lever_bottom_y = base_thickness + 1;
lever_width = 2 * motor_plate_rad + 1;
@@ -199,16 +206,20 @@ module direct_block_stl(include_support = true) {
// base
hull()
for(end = [-1 , 1])
- translate([end * (length / 2 - base_rad), base_thickness / 2, filament_z])
+ translate([end * (length / 2 - base_rad), min_base_thickness / 2, filament_z])
intersection() {
- union() {
+ union()
for(a = [-90, 90])
rotate([a, 0, 0])
- teardrop(r = base_rad, h = base_thickness, truncate = false, center = true);
- }
+ teardrop(r = base_rad, h = min_base_thickness, truncate = false, center = true);
+
cube([width * 2, base_thickness + 1, width], center = true);
}
+ if(base_thickness > min_base_thickness) // nut housing
+ translate([motor_x - motor_plate_width / 2, 1, 0])
+ cube([2 * (filament_x - (motor_x - motor_plate_width / 2)), base_thickness - 1, width]);
+
if(extension)
translate([filament_x - extension_width / 2, -extension + extension_clearance + eta, 0])
intersection() {
@@ -248,14 +259,8 @@ module direct_block_stl(include_support = true) {
}
// mounting holes
- for(side = [-1, 1])
- translate([filament_x + mount_pitch * side, base_thickness, filament_z])
- rotate([90,0,0])
- intersection () {
- nut_trap(M4_clearance_radius, M4_nut_radius, 3, true);
- translate([0, 0, base_thickness / 2])
- cylinder(r = 20, h = base_thickness + 1, center = true);
- }
+ translate([filament_x, min_base_thickness, filament_z])
+ extruder_mounting_holes(true);
//
// holes for motor
//
@@ -266,10 +271,13 @@ module direct_block_stl(include_support = true) {
translate([0, 0, hub_recess + (include_support ? layer_height : -1)])
poly_cylinder(r = hobbed_od(pulley) / 2 + 0.5, h = width, center = false); // hole for shaft and pulley
- for(x = NEMA_holes(motor)) // motor screw slots
- for(y = NEMA_holes(motor))
- translate([x, y, -1])
- poly_cylinder(r = M3_clearance_radius, h = 100, center = false);
+ for(x = NEMA_holes(motor), y = NEMA_holes(motor)) // motor screw holes
+ translate([x, y, motor_screw_z]) {
+ poly_cylinder(r = M3_clearance_radius, h = 100, center = true);
+
+ if(x > 0 || y < 0)
+ poly_cylinder(r = washer_diameter(M3_washer) / 2 + 0.5, h = 100, center = false);
+ }
}
//
// Hole for hot end
@@ -278,8 +286,8 @@ module direct_block_stl(include_support = true) {
rotate([90,0,0]) {
relief = 0.5;
- translate([0, 0, -insulator_depth + jhead_groove_offset() / 2 + eta]) // slot for the flange
- keyhole(insulator / 2, jhead_groove_offset(), width - filament_z);
+ translate([0, 0, -insulator_depth + hot_end_inset(hot_end) / 2]) // slot for the flange
+ keyhole(insulator / 2, hot_end_inset(hot_end), width - filament_z);
*translate([0, 0, -insulator_depth + relief / 2])
keyhole(insulator / 2 + 0.5, relief, width - filament_z); // relief to avoid corner radius
@@ -364,8 +372,13 @@ module direct_idler_lever_stl() {
rotate([0, 0, 90])
nut_trap(2, nut_trap_radius(M4_nut, horizontal = false, snug = false), nut_trap_depth(M4_nut), supported = true); // nut trap for axle
- translate([idler_x - idler_pivot_x, idler_pivot_y - idler_y, 0])
- poly_cylinder(r = 3/2, h = 100, center = true); // pivot hole
+ translate([idler_x - idler_pivot_x, idler_pivot_y - idler_y, width - pivot_screw_z]) {
+ translate([0, 0, width > pivot_screw_z ? layer_height : -1]) // support membrane if needed
+ poly_cylinder(r = 3/2, h = 100, center = false); // pivot hole
+
+ rotate([180, 0, 0])
+ poly_cylinder(r = washer_diameter(M3_washer) / 2 + 0.5, h = 10); // counterbore
+ }
translate([idler_closed_x - spring_x, spring_y - idler_y, width - spring_z])
rotate([90, 0, 90])
@@ -422,9 +435,8 @@ module direct_assembly(show_connector = true, show_drive = true) {
if(show_drive) {
// mounting screws
- for(side = [-1, 1])
- translate([filament_x + mount_pitch * side, 0, base_thickness - 3])
- screw(M4_hex_screw, 20);
+ translate([filament_x, 0, min_base_thickness])
+ extruder_mounting_screws();
// motor
translate([0, -40 * exploded, 0])
@@ -433,26 +445,27 @@ module direct_assembly(show_connector = true, show_drive = true) {
direct_motor_assembly(show_connector, 0);
// motor screws
- translate([-motor_x, -width / 2 + motor_thickness, motor_y])
+ translate([-motor_x, -width / 2 + motor_screw_z, motor_y])
rotate([-90, 0, 0])
- NEMA_screws(motor, 3, 8, M3_pan_screw);
+ NEMA_screws(motor, 3, motor_screw_length, M3_pan_screw);
// idler axle
- translate([-idler_pivot_x, width / 2, idler_pivot_y])
+ translate([-idler_pivot_x, -width / 2, idler_pivot_y])
rotate([-90, 0, 0]) {
- explode([0, 0, 50])
- screw_and_washer(M3_cap_screw, 25);
+ translate([0, 0, pivot_screw_z])
+ explode([0, 0, 50])
+ screw_and_washer(M3_cap_screw, pivot_screw_length);
- translate([0, 0, -width + motor_thickness])
- explode([0, 0, 5])
- washer(M3_washer)
- explode([0, 0, 2])
- star_washer(M3_washer)
- explode([0, 0, 2])
- nut(M3_nut)
- explode([0, 0, 2])
- washer(M3_washer);
- }
+ translate([0, 0, motor_thickness])
+ explode([0, 0, 5])
+ washer(M3_washer)
+ explode([0, 0, 2])
+ star_washer(M3_washer)
+ explode([0, 0, 2])
+ nut(M3_nut)
+ explode([0, 0, 2])
+ washer(M3_washer);
+ }
//
// Filament
//
diff --git a/scad/extruder.scad b/scad/extruder.scad
index c618ac8..34e03bd 100644
--- a/scad/extruder.scad
+++ b/scad/extruder.scad
@@ -5,7 +5,7 @@
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
-// Virual extruder
+// Virtual extruder
//
include
use
diff --git a/scad/hot_end.scad b/scad/hot_end.scad
index 85f9103..c6fe86e 100644
--- a/scad/hot_end.scad
+++ b/scad/hot_end.scad
@@ -5,22 +5,29 @@
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
-// Virual extruder
+// Virtual hot end
//
include
use
use
use
+use
module hot_end_assembly() {
+ filament = extruder_filament(extruder);
assembly("hot_end_assembly");
if(hot_end_style(hot_end) == m90)
m90_hot_end(hot_end);
+
if(hot_end_style(hot_end) == Stoffel)
stoffel_hot_end(hot_end);
+
if(hot_end_style(hot_end) == jhead)
- jhead_hot_end(hot_end, exploded = 0);
+ jhead_hot_end(hot_end, filament, exploded = 0);
+
+ if(hot_end_style(hot_end) == e3d)
+ e3d_hot_end(hot_end, filament);
end("hot_end_assembly");
}
diff --git a/scad/light_strip.scad b/scad/light_strip.scad
index 577dfdd..ec322d7 100644
--- a/scad/light_strip.scad
+++ b/scad/light_strip.scad
@@ -15,7 +15,7 @@ include
wall = 2;
-light = light_strip ? light_strip : RIGID5050_290;
+light = light_strip ? light_strip : (right_stay_x - left_stay_x) > 300 ? RIGID5050_290 : RIGID5050_208;
use_screws = light_strip_has_holes(light);
use_clips = !use_screws;
diff --git a/scad/positions.scad b/scad/positions.scad
index 5ed826d..bdb413d 100644
--- a/scad/positions.scad
+++ b/scad/positions.scad
@@ -23,7 +23,7 @@ Y_carriage_height = y_motor_bracket_height() + X_carriage_clearance + sheet_thic
bed_height = Y_carriage_height + sheet_thickness(Y_carriage) / 2 + pillar_height(bed_pillars) + washer_thickness(M3_washer) + bed_thickness;
-Z0 = floor(bed_height + nozzle_length - x_carriage_offset());
+Z0 = floor(bed_height + nozzle_length(hot_end) - x_carriage_offset());
height = ceil(Z0 + Z_travel + limit_switch_offset + x_end_height() + bar_clamp_depth + axis_end_clearance + base_clearance);
diff --git a/scad/raspberry_pi_camera.scad b/scad/raspberry_pi_camera.scad
index 7794d3b..4a93dce 100644
--- a/scad/raspberry_pi_camera.scad
+++ b/scad/raspberry_pi_camera.scad
@@ -12,7 +12,10 @@ include
use
use
-light = light_strip ? light_strip : RIGID5050_290;
+left = left_stay_x + sheet_thickness(frame) / 2;
+right = right_stay_x - sheet_thickness(frame) / 2;
+
+light = light_strip ? light_strip : (right - left) > 300 ? RIGID5050_290 : RIGID5050_208;
light2 = light_strip == RIGID5050_290 ? RIGID5050_208 : false;
wall = 2;
@@ -50,9 +53,6 @@ pi_cam_front_depth = pi_cam_back_depth + pi_cam_thickness + pi_cam_front_clearan
pi_cam_front_length = pi_cam_back_length + 2 * (pi_cam_front_wall + clearance);
pi_cam_front_width = pi_cam_back_width + 2 * (pi_cam_front_wall + clearance);
-left = left_stay_x + sheet_thickness(frame) / 2;
-right = right_stay_x - sheet_thickness(frame) / 2;
-
X_build = min(X_travel, bed_holes[0] - screw_head_radius(M3_cap_screw) * 2); // sturdy travel exceeds the bed so max object is smaller
Y_build = min(Y_travel, bed_holes[1] - screw_head_radius(M3_cap_screw) * 2);
diff --git a/scad/spool_holder.scad b/scad/spool_holder.scad
index 463489e..5e171c3 100644
--- a/scad/spool_holder.scad
+++ b/scad/spool_holder.scad
@@ -32,7 +32,7 @@ hook_r = 3;
left = left_stay_x + sheet_thickness(frame) / 2;
right = right_stay_x - sheet_thickness(frame) / 2;
spool_x = (left + right) / 2;
-spool_y = gantry_Y + sheet_thickness(frame) + 10 + spool_height(spool) / 2;
+spool_y = gantry_Y + sheet_thickness(frame) + (squeeze ? 15 : 10) + spool_height(spool) / 2;
bearing_r = (spool_diameter(spool) + ball_bearing_diameter(bearing)) / 2;
bearing_x = cos(angle) * bearing_r;
@@ -54,6 +54,7 @@ tube_spacing = sqrt(dx * dx + dy * dy);
width = bearing_y * 2 - 2 * (thickness + washer_thickness(spool_washer) + ball_bearing_width(bearing) / 2);
function spool_holder_gap() = spool_y - width / 2 - thickness - (gantry_Y + sheet_thickness(frame));
+function spool_holder_view_pos() = [spool_x - bearing_x, spool_y, bearing_z]; // for assembly view
sponge_length = 15;
sponge_depth = 15;
@@ -386,7 +387,7 @@ module spool_assembly(show_spool = true) {
}
- vitamin("PLA3040: PLA sample 3mm ~50m");
+ vitamin(extruder_filament(extruder) == 3 ? "PLA3050: PLA sample 3mm ~50m" : "PLA1750: PLA sample 1.75mm ~50m");
end("spool_holder_assembly");
}
diff --git a/scad/vitamins/e3d_hot_end.scad b/scad/vitamins/e3d_hot_end.scad
new file mode 100644
index 0000000..5fada7d
--- /dev/null
+++ b/scad/vitamins/e3d_hot_end.scad
@@ -0,0 +1,161 @@
+//
+// Mendel90
+//
+include <../conf/config.scad>
+
+rad_dia = 22; // Diam of the part with ailettes
+rad_nb_ailettes = 11;
+rad_len = 26;
+
+nozzle_h = 5;
+
+module e3d_nozzle(type) {
+ color("gold")
+ difference() {
+ union() {
+ cylinder(d1 = 1.3, d2 = 3, h = 2);
+ translate([0, 0, 2])
+ cylinder(d = 8, h = nozzle_h - 2, $fn=6);
+ }
+ translate([0, 0, -eta]) cylinder(d = 0.5, h = nozzle_h + 2 * eta);
+ }
+}
+
+resistor_len = 22;
+resistor_dia = 6;
+
+heater_width = 16;
+heater_length = 20;
+heater_height = 11.5;
+
+heater_x = 4.5;
+heater_y = heater_width / 2;
+
+fan_x_offset = rad_dia / 2 + 4;
+
+module e3d_resistor(type) {
+ translate([11 - heater_x, -3 - heater_y, heater_height / 2 + nozzle_h]) {
+ color("grey")
+ rotate([-90, 0, 0])
+ cylinder(r = resistor_dia / 2, h = resistor_len);
+
+ color("red")
+ translate([-3.5/2, resistor_len + 3.5/2 + 1, 0]) {
+ cylinder(d = 3.5, h = 36);
+
+ translate([3.5, 0, 0])
+ cylinder(r = 3.5 / 2, h = 36);
+ }
+ }
+}
+
+module heater_block(type) {
+ translate([0, 0, -hot_end_length(type)]) {
+ translate([0, 0, nozzle_h]) difference() {
+ color("lightgrey") union() {
+ // Heat break
+ cylinder(r = 2, h = heater_height + 10);
+
+ translate([-heater_x, -heater_y, 0])
+ cube([heater_length, heater_width, heater_height]);
+ }
+ cylinder(d=3, h = heater_height + 10 + eta); // Filament hole
+ }
+
+ e3d_resistor(type);
+ e3d_nozzle(type);
+ }
+}
+
+
+
+module e3d_rad(type) {
+ h_ailettes = rad_len / (2 * rad_nb_ailettes - 1);
+
+ difference() {
+ cylinder(d = rad_dia, h = rad_len);
+
+ translate([0, 0, -eta])
+ cylinder(r = hot_end_insulator_diameter(type) / 2 - eta, h = rad_len + 2 * eta);
+
+ for (i = [0 : rad_nb_ailettes -2 ] )
+ translate([0, 0, (2 * i + 1) * h_ailettes])
+ cylinder(r = rad_dia, h = h_ailettes);
+ }
+}
+
+module e3d_fan_duct(type) {
+ color("DeepSkyBlue")
+ render(convexity = 3) difference() {
+ hull() {
+ translate([-8, -23 / 2, 0])
+ cube([eta, 23, 26]);
+
+ translate([fan_x_offset, -30 / 2, 0])
+ cube([eta, 30, 30]);
+ }
+ cylinder(h = 70, d = rad_dia + 0.1, center = true); // For rad
+ translate([0, 0, 15])
+ rotate([0, 90, 0])
+ cylinder(d = rad_dia, h = 50);
+ }
+}
+
+module e3d_fan(type) {
+ e3d_fan_duct(type);
+ translate([fan_x_offset + 5, 0, 15])
+ rotate([0, 90, 0])
+ color("darkgrey")
+ fan(fan30x10);
+}
+
+module e3d_hot_end(type, filament) {
+ insulator_length = hot_end_insulator_length(type);
+ inset = hot_end_inset(type);
+ bundle = 3.2;
+ tape_thickness = 0.8;
+
+ vitamin(str(hot_end_part(type)," ",filament,"mm"));
+
+ translate([0, 0, inset - insulator_length]) {
+ color(hot_end_insulator_colour(type)) render(convexity = 10) {
+ difference() {
+ cylinder(d = hot_end_insulator_diameter(type), h = insulator_length);
+
+ cylinder(d = 3.2, h = insulator_length * 2 + 1, center = true); // Filament hole
+
+ translate([0, 0, insulator_length - hot_end_inset(type) - hot_end_groove(type) / 2])
+ tube(ir = hot_end_groove_dia(type) / 2, or = hot_end_insulator_diameter(type) / 2 + eta, h = hot_end_groove(type));
+ }
+ e3d_rad(type);
+ }
+ }
+
+
+ // Wire and ziptie
+ rotate([0, 0, 10]) {
+ scale([1, (bundle + hot_end_insulator_diameter(type)) / hot_end_insulator_diameter(type)])
+ translate([0, -bundle / 2, -7])
+ rotate([0, 0, -110])
+ ziptie(small_ziptie, hot_end_insulator_diameter(type) / 2);
+
+ translate([0, -hot_end_insulator_diameter(type) / 2 - bundle / 2, 20])
+ scale([0.7, bundle / 6.4])
+ difference() {
+ tubing(HSHRNK64, 60);
+
+ translate([0, 0, 20])
+ cube([10, 10, 60], center = true);
+ }
+
+ }
+
+ rotate([0, 0, 90])
+ heater_block(type);
+
+ translate([0, 0, inset - insulator_length])
+ e3d_fan();
+
+}
+
+e3d_hot_end(e3d_clone);
diff --git a/scad/vitamins/extruders.scad b/scad/vitamins/extruders.scad
index 6beed6d..4d38fec 100644
--- a/scad/vitamins/extruders.scad
+++ b/scad/vitamins/extruders.scad
@@ -8,9 +8,9 @@
//
extruder_mount_pitch = 50;
-Wades = [96, 16, 26, [36, 36, 5], NEMA17, 45];
-Direct14 = [63, 0, 20, [28, 26, 3], NEMA14, 35];
-Direct17 = [63, 0, 20, [28, 26, 3], NEMA17, 35];
+Wades = [96, 16, 26, [36, 36, 5], NEMA17, 45, 3];
+Direct14 = [63, 0, 20, [28, 26, 3], NEMA14, 35, 1.75];
+Direct17 = [96, 16, 24, [29, 34, 3], NEMA17, 35, 1.75];
function extruder_length(type) = type[0];
function extruder_x_offset(type) = type[1];
@@ -18,3 +18,22 @@ function extruder_width(type) = type[2];
function extruder_hole(type) = type[3];
function extruder_motor(type) = type[4];
function extruder_d_screw_length(type) = type[5];
+function extruder_filament(type) = type[6];
+
+module extruder_mounting_screws()
+ for(side = [-1, 1])
+ translate([extruder_mount_pitch * side / 2, 0, 0])
+ if(side > 0 && hot_end_invert_screw(hot_end))
+ nut_and_washer(M4_nut);
+ else
+ translate([0, 0, -3])
+ screw(M4_hex_screw, 20);
+
+module extruder_mounting_holes(reversed = false)
+ rotate([90, 0, 0])
+ for(side = [-1, 1])
+ translate([side * extruder_mount_pitch / 2, 0, 0])
+ if((reversed ? side < 0 : side > 0) && hot_end_invert_screw(hot_end))
+ poly_cylinder(r = M4_clearance_radius, h = 100, center = true);
+ else
+ nut_trap(M4_clearance_radius, M4_nut_radius, 3, true);
diff --git a/scad/vitamins/hot_ends.scad b/scad/vitamins/hot_ends.scad
index f8fcda6..842f4bb 100644
--- a/scad/vitamins/hot_ends.scad
+++ b/scad/vitamins/hot_ends.scad
@@ -9,20 +9,18 @@
Stoffel = 1;
m90 = 2;
jhead = 3;
+e3d = 4;
-function jhead_groove() = 4.64;
-function jhead_groove_offset() = 5.1; //4.76;
-function jhead_groove_dia() = 12;
+m90_hot_end_12mm = [m90, "HEM90340: Mendel 90 hot end", 57, 10, 12, 40, "tan", 6.5, false];
+m90_hot_end_12p5mm = [m90, "HEM90340: Mendel 90 hot end", 57, 10, 12.5, 40, "tan", 6.75, false];
+m90_hot_end_12p75mm = [m90, "HEM90340: Mendel 90 hot end", 57, 10, 12.75, 40, "tan", 6.875, false];
-jhead_inset = jhead_groove_offset();
-
-m90_hot_end_12mm = [m90, "HEM90340: Mendel 90 hot end", 57, 10, 12, 40, "tan", 6 + 3/2 - 1, false];
-m90_hot_end_12p5mm = [m90, "HEM90340: Mendel 90 hot end", 57, 10, 12.5, 40, "tan", 6.25 + 3/2 - 1, false];
-m90_hot_end_12p75mm = [m90, "HEM90340: Mendel 90 hot end", 57, 10, 12.75, 40, "tan", 6.375 + 3/2 - 1, false];
-
-JHeadMk4 = [jhead, "HEJH16340: JHead MK4 hot end", 64, jhead_inset, 16, 50, "black", 12, true, 10.19 + 4, [0, 2.94, -5]];
-JHeadMk5 = [jhead, "HEJH16340: JHead MK5 hot end", 54, jhead_inset, 16, 40, "black", 12, true, 9 + 4, [0, 2.38, -5]];
-JHeadMk5x = [jhead, "HEJH16340: JHead MK5 hot end", 51.2,jhead_inset,16, 40, "black", 12, true, 9 + 4, [0, 2.38, -5]];
+JHeadMk4 = [jhead, "HEJH16340: JHead MK4 hot end", 64, 5.1, 16, 50, "black", 12, 4.64, 14, [0, 2.94, -5], 20, 20];
+JHeadMk5 = [jhead, "HEJH16340: JHead MK5 hot end", 54, 5.1, 16, 40, "black", 12, 4.64, 13, [0, 2.38, -5], 20, 20];
+JHeadMk5x = [jhead, "HEJH16340: JHead MK5 hot end", 51.2, 5.1, 16, 40, "black", 12, 4.64, 13, [0, 2.38, -5], 20, 20];
+e3dv5 = [e3d, "HEE3DV5NB: E3D V5 direct", 70, 3.7, 16, 50.1, "lightgrey", 12, 6, 15, [1, 5, -4.5], 14.5, 28];
+e3dv6 = [e3d, "HEE3DV6NB: E3D V6 direct", 62, 3.7, 16, 42.7, "lightgrey", 12, 6, 15, [1, 5, -4.5], 14, 21];
+e3d_clone = [e3d, "HEE3DCLNB: E3D clone aliexpress",66, 6.8, 16, 46, "lightgrey", 12, 5.6, 15, [1, 5, -4.5], 14.5, 21];
function hot_end_style(type) = type[0];
function hot_end_part(type) = type[1];
@@ -31,11 +29,15 @@ function hot_end_inset(type) = type[3];
function hot_end_insulator_diameter(type) = type[4];
function hot_end_insulator_length(type) = type[5];
function hot_end_insulator_colour(type) = type[6];
-function hot_end_screw_pitch(type) = type[7];
-function hot_end_groove_mount(type) = type[8];
+function hot_end_screw_pitch(type) = type[7]; // hot ends without a groove
+function hot_end_groove_dia(type) = type[7]; // hot ends with groove mount
+function hot_end_groove(type) = type[8];
function hot_end_duct_radius(type) = type[9];
function hot_end_duct_offset(type) = type[10];
-
+function hot_end_invert_screw(type) = hot_end_style(type) == e3d; // do we need to invert one screw to avoid the fan
+function hot_end_need_cooling(type) = hot_end_style(type) != e3d; // has own fan so don't need cooling hole
+function hot_end_duct_height_nozzle(type) = type[11]; // duct height at nozzle end
+function hot_end_duct_height_fan(type) = type[12]; // duct heigth at fan end
//
// The actual length of a JHeadMk5 is 51.2 but at the time the kit was designed I thought it was 54. The effect of this is that the
// extension on the Wades block is shorter than it should be so the tip of the hot end is higher so the fan duct needs to be
diff --git a/scad/vitamins/jhead_hot_end.scad b/scad/vitamins/jhead_hot_end.scad
index 34f83f8..1ef1db1 100644
--- a/scad/vitamins/jhead_hot_end.scad
+++ b/scad/vitamins/jhead_hot_end.scad
@@ -42,7 +42,7 @@ module heater_block(type, resistor, thermistor) {
-module jhead_hot_end(type, exploded = exploded) {
+module jhead_hot_end(type, filament, exploded = exploded) {
resistor = RIE1212UB5C5R6;
thermistor = Epcos;
heater = type == JHeadMk4 ? MK4_heater : MK5_heater;
@@ -59,7 +59,7 @@ module jhead_hot_end(type, exploded = exploded) {
tape_overlap = 10;
tape_thickness = 0.8;
- vitamin(hot_end_part(type));
+ vitamin(str(hot_end_part(type)," ",filament,"mm"));
vitamin("ST25110: 110mm x 25mm self amalgamating silicone tape");
//
// silcone tape
@@ -86,8 +86,8 @@ module jhead_hot_end(type, exploded = exploded) {
difference() {
cylinder(r = hot_end_insulator_diameter(type) / 2, h = insulator_length);
cylinder(r = 3.2 / 2, h = insulator_length * 2 + 1, center = true);
- translate([0, 0, insulator_length - jhead_groove_offset() - jhead_groove() / 2])
- tube(ir = jhead_groove_dia() / 2, or = 17 / 2, h = jhead_groove());
+ translate([0, 0, insulator_length - hot_end_inset(type) - hot_end_groove(type) / 2])
+ tube(ir = hot_end_groove_dia(type) / 2, or = 17 / 2, h = hot_end_groove(type));
}
//
// nozzle
diff --git a/scad/wade.scad b/scad/wade.scad
index 1ff66cb..9c5450f 100644
--- a/scad/wade.scad
+++ b/scad/wade.scad
@@ -27,23 +27,23 @@ thickness = 5;
base_thickness = 6;
width = 26;
height = 52;
-mount_pitch = 25;
filament_x = 75;
filament_z = 13;
feed_tube_socket = 4;
-extension = max(0, nozzle_length - hot_end_length(hot_end));
+extension_clearance = hot_end_style(hot_end) == e3d ? 0.5 : 1;
+extension = max(extension_clearance, nozzle_length(hot_end) - hot_end_length(hot_end));
extension_width = 30;
jhead_screw = M3_cap_screw;
-jhead_screw_length = 16;
+jhead_screw_length = screw_longer_than(extension + base_thickness + nut_thickness(M3_nut)
+ + washer_thickness(M3_washer) + washer_thickness(M4_washer));
jhead_washer = M4_washer;
jhead_screw_pitch = max(hot_end_insulator_diameter(hot_end) / 2 + screw_head_radius(jhead_screw),
- jhead_groove_dia() / 2 + washer_diameter(jhead_washer) / 2);
+ hot_end_groove_dia(hot_end) / 2 + washer_diameter(jhead_washer) / 2);
extension_rad = jhead_screw_pitch + 5;
-extension_clearance = 1;
pscrew_y = [17.5, 45.5];
pscrew_z = [filament_z - 6.5, filament_z + 6.5];
@@ -95,7 +95,6 @@ module wades_block_stl() {
nut_slot = nut_thickness(M4_nut) + 0.3;
-
difference(){
union(){
cube([81, height, thickness]); // motor plate
@@ -137,17 +136,15 @@ module wades_block_stl() {
translate([filament_x, 20, filament_z])
rotate([90,0,0])
- teardrop_plus(h = 70, r=3.5/2, center=true); // filament
+ teardrop_plus(h = 70, r = (extruder_filament(extruder) + 0.5) / 2, center=true); // filament
translate([filament_x, height, filament_z])
rotate([90,0,0])
teardrop_plus(h = feed_tube_socket * 2, r = tubing_od(PF7) / 2, center = true); // feed tube socket
// mounting holes
- for(side = [-1, 1])
- translate([filament_x + mount_pitch * side, base_thickness, filament_z])
- rotate([90,0,0])
- nut_trap(M4_clearance_radius, M4_nut_radius, 3, true);
+ translate([filament_x, base_thickness, filament_z])
+ extruder_mounting_holes();
// pressure screws
for(i = [0, 1]) {
@@ -222,11 +219,11 @@ module wades_block_stl() {
//
translate([filament_x, -extension + eta, filament_z])
rotate([90,0,0]) {
- if(hot_end_groove_mount(hot_end)) {
+ if(hot_end_groove(hot_end)) {
relief = 0.5;
- translate([0, 0, -insulator_depth + jhead_groove_offset() / 2 + eta]) // slot for the flange
- keyhole(insulator / 2, jhead_groove_offset(), width - filament_z);
+ translate([0, 0, -insulator_depth + hot_end_inset(hot_end) / 2 + eta]) // slot for the flange
+ keyhole(insulator / 2, hot_end_inset(hot_end), width - filament_z);
translate([0, 0, -insulator_depth + relief / 2])
keyhole(insulator / 2 + 0.5, relief, width - filament_z); // relief to avoid corner radius
@@ -238,7 +235,9 @@ module wades_block_stl() {
translate([jhead_screw_pitch, 0, 0])
rotate([0, 0, -i * 120 - jhead_screw_angle]) {
w = nut_flat_radius(screw_nut(jhead_screw));
+
teardrop_plus(r = screw_clearance_radius(jhead_screw), h = jhead_screw_length * 2, center = true);
+
translate([0, 0, -base_thickness - extension - jhead_nut_slot / 2]) {
rotate([0, 0, [0, 30, 30][i]])
nut_trap(0, nut_radius(screw_nut(jhead_screw)), jhead_nut_slot / 2, horizontal = true);
@@ -258,7 +257,7 @@ module wades_block_stl() {
}
}
- if(!hot_end_groove_mount(hot_end))
+ if(!hot_end_groove(hot_end))
for(side = [-1, 1])
translate([filament_x + screw_pitch * side, screw_depth - extension, -1])
rotate([0, 0, -90 + 90 * side])
@@ -411,10 +410,9 @@ module wades_assembly(show_connector = true, show_drive = true) {
}
// mounting screws
- for(side = [-1, 1])
- translate([filament_x + mount_pitch * side, base_thickness - 3, filament_z])
- rotate([-90,0,0])
- screw(M4_hex_screw, 20);
+ translate([filament_x, base_thickness, filament_z])
+ rotate([-90, 0, 0])
+ extruder_mounting_screws();
//idler
translate([filament_x + 22 + 39 * exploded, driven_y, filament_z])
@@ -483,7 +481,7 @@ module wades_assembly(show_connector = true, show_drive = true) {
rotate([-90, 0, 0])
hot_end_assembly();
- if(!hot_end_groove_mount(hot_end))
+ if(!hot_end_groove(hot_end))
for(side = [-1, 1])
translate([filament_x + hot_end_screw_pitch(hot_end) * side, screw_depth - extension, width])
screw(M3_cap_screw, 30);
diff --git a/scad/x-carriage.scad b/scad/x-carriage.scad
index 0dc626d..8762903 100644
--- a/scad/x-carriage.scad
+++ b/scad/x-carriage.scad
@@ -263,7 +263,8 @@ front_nut_y = - width / 2 + wall;
gap = 6;
taper_angle = 30;
nozzle_height = 6;
-duct_height = 20;
+duct_height_nozzle = hot_end_duct_height_nozzle(hot_end); // Thickness on the exit side
+duct_height_fan = hot_end_duct_height_fan(hot_end); // Thickness on the fan side
ir = hot_end_duct_radius(hot_end);
or = ir + duct_wall + gap + duct_wall;
skew = nozzle_height * tan(taper_angle);
@@ -273,7 +274,7 @@ zip_x = min(length / 2 - lug_width - zipslot_width() / 2 - eta, bar_x);
fan_x = base_offset;
fan_y = -(width / 2 + fan_width(part_fan) / 2) - (X_carriage_clearance + belt_width(X_belt) + belt_clearance);
-fan_z = nozzle_length + hot_end_duct_offset(hot_end)[2] - duct_height - fan_depth(part_fan) / 2;
+fan_z = nozzle_length(hot_end) + hot_end_duct_offset(hot_end)[2] - duct_height_fan - fan_depth(part_fan) / 2;
fan_y_duct = -fan_y + hot_end_duct_offset(hot_end)[1];
@@ -281,20 +282,20 @@ module throat(inner) {
y = or + skew - duct_wall;
if(inner)
translate([-throat_width / 2 + duct_wall, y, nozzle_height])
- cube([throat_width - 2 * duct_wall, 2 * eta, (duct_height - nozzle_height) - duct_top_thickness]);
+ cube([throat_width - 2 * duct_wall, 2 * eta, (duct_height_nozzle - nozzle_height) - duct_top_thickness]);
else
translate([-throat_width / 2, y - duct_wall, 0])
- cube([throat_width, 2 * eta, duct_height]);
+ cube([throat_width, 2 * eta, duct_height_nozzle]);
}
module neck(inner) {
iw = 2 * (fan_hole_pitch(part_fan) - fan_screw_boss_r) - 3;
if(inner)
translate([fan_x - iw / 2, fan_y_duct - fan_bore(part_fan) / 2, duct_wall])
- cube([iw, 2 * eta, duct_height - duct_wall - duct_top_thickness]);
+ cube([iw, 2 * eta, duct_height_fan - duct_wall - duct_top_thickness]);
else
translate([fan_x - fan_width / 2, fan_y_duct - fan_width / 2, 0])
- cube([fan_width, 2 * eta, duct_height]);
+ cube([fan_width, 2 * eta, duct_height_fan]);
}
module x_carriage_fan_duct_stl() {
@@ -308,7 +309,7 @@ module x_carriage_fan_duct_stl() {
hull() {
for(side = [-1, 1])
translate([fan_x + side * fan_hole_pitch(part_fan), fan_y_duct + fan_hole_pitch(part_fan), 0])
- cylinder(r = fan_screw_boss_r, h = duct_height);
+ cylinder(r = fan_screw_boss_r, h = duct_height_fan);
neck(false);
}
// neck
@@ -322,7 +323,7 @@ module x_carriage_fan_duct_stl() {
union() {
cylinder(r1 = or, r2 = or + skew, h = nozzle_height);
translate([0, 0, nozzle_height - eta])
- cylinder(r = or + skew, h = duct_height - nozzle_height);
+ cylinder(r = or + skew, h = duct_height_nozzle - nozzle_height);
}
throat(false);
}
@@ -331,20 +332,20 @@ module x_carriage_fan_duct_stl() {
translate([0, 0, -2 * eta])
cylinder(r1 = ir, r2 = ir + skew, h = nozzle_height + 4 * eta);
translate([0, 0, nozzle_height - 2 * eta])
- cylinder(r = ir + skew, h = duct_height - nozzle_height + 4 * eta);
+ cylinder(r = ir + skew, h = duct_height_nozzle - nozzle_height + 4 * eta);
// fan entrance
hull() {
- translate([fan_x, fan_y_duct, duct_wall + duct_height - duct_wall - duct_top_thickness])
+ translate([fan_x, fan_y_duct, duct_wall + duct_height_fan - duct_wall - duct_top_thickness])
rotate([180, 0, 0])
- rounded_cylinder(r = fan_bore(part_fan) / 2, h = duct_height - duct_wall - duct_top_thickness, r2 = duct_height / 2);
+ rounded_cylinder(r = fan_bore(part_fan) / 2, h = duct_height_fan - duct_wall - duct_top_thickness, r2 = duct_height_fan / 2);
neck(true);
}
- translate([0, 0, duct_height - duct_wall - duct_top_thickness - 1])
+ translate([0, 0, duct_height_fan - duct_wall - duct_top_thickness - 1])
hull() {
translate([fan_x, fan_y_duct, duct_wall])
- cylinder(r = fan_bore(part_fan) / 2, h = duct_height - duct_wall - duct_top_thickness);
+ cylinder(r = fan_bore(part_fan) / 2, h = duct_height_fan - duct_wall - duct_top_thickness);
neck(true);
}
@@ -362,7 +363,7 @@ module x_carriage_fan_duct_stl() {
cylinder(r1 = or - duct_wall, r2 = or + skew - duct_wall, h = nozzle_height);
hull() {
translate([0, 0, nozzle_height - 2 * eta])
- cylinder(r = or + skew - duct_wall, h = duct_height - nozzle_height - 5 * layer_height);
+ cylinder(r = or + skew - duct_wall, h = duct_height_nozzle - nozzle_height - 5 * layer_height);
throat(true);
}
}
@@ -371,29 +372,30 @@ module x_carriage_fan_duct_stl() {
cylinder(r1 = ir + duct_wall, r2 = ir + skew + duct_wall, h = nozzle_height + 4 * eta);
translate([0, 0, nozzle_height - 2 * eta])
- cylinder(r = ir + skew + duct_wall, h = duct_height - nozzle_height + 4 * eta);
+ cylinder(r = ir + skew + duct_wall, h = duct_height_nozzle - nozzle_height + 4 * eta);
}
}
for(side = [-1, 1])
translate([fan_x + side * fan_hole_pitch(part_fan), fan_y_duct - fan_hole_pitch(part_fan), 0])
- cylinder(r = fan_screw_boss_r, h = duct_height);
+ cylinder(r = fan_screw_boss_r, h = duct_height_fan);
}
//
// Fan screw nut traps
//
translate([fan_x, fan_y_duct, -fan_depth(part_fan) / 2])
fan_hole_positions(part_fan) group() {
- nut_trap(screw_clearance_radius(fan_screw), nut_radius(screw_nut(fan_screw)), duct_height - fan_nut_trap_thickness, supported = true);
- nut_trap(0, nut_radius(screw_nut(fan_screw)) + 0.15, duct_height - fan_nut_trap_thickness - nut_trap_depth(fan_nut));
+ nut_trap(screw_clearance_radius(fan_screw), nut_radius(screw_nut(fan_screw)), duct_height_fan - fan_nut_trap_thickness, supported = true);
+ nut_trap(0, nut_radius(screw_nut(fan_screw)) + 0.15, duct_height_fan - fan_nut_trap_thickness - nut_trap_depth(fan_nut));
}
//
// Cold end cooling vent
//
- rotate([0, 0, atan2(-fan_x, -fan_y)])
- translate([0, ir + skew, duct_height - duct_top_thickness - 3])
- rotate([90, 0, 0])
- teardrop(r = 4.5 / 2, h = 10, center = true);
+ if(hot_end_need_cooling(hot_end))
+ rotate([0, 0, atan2(-fan_x, -fan_y)])
+ translate([0, ir + skew, duct_height_nozzle - duct_top_thickness - 3])
+ rotate([90, 0, 0])
+ teardrop(r = 4.5 / 2, h = 10, center = true);
}
}
@@ -620,7 +622,7 @@ module x_carriage_stl(){
module x_carriage_fan_assembly() {
assembly("x_carriage_fan_assembly");
- translate([0, 0, nozzle_length + exploded * 15] + hot_end_duct_offset(hot_end))
+ translate([0, 0, nozzle_length(hot_end) + exploded * 15] + hot_end_duct_offset(hot_end))
rotate([180, 0, 0])
color(plastic_part_color("lime")) render() x_carriage_fan_duct_stl();
diff --git a/scad/x-carriage_assembly.scad b/scad/x-carriage_assembly.scad
index 97629cb..58de07d 100644
--- a/scad/x-carriage_assembly.scad
+++ b/scad/x-carriage_assembly.scad
@@ -16,8 +16,12 @@ module x_carriage_assembly(show_extruder = true, show_fan = true) {
for(end = [-1, 1])
translate([extruder_mount_pitch / 2 * end, 0, nut_trap_thickness])
- rotate([0, 0, 45])
- wingnut(M4_wingnut);
+ if(end < 0 && hot_end_invert_screw(hot_end))
+ translate([0, 0, - screw_head_height(M4_hex_screw)])
+ screw(M4_hex_screw, 20);
+ else
+ rotate([0, 0, 45])
+ wingnut(M4_wingnut);
}
//
// Fan assembly
diff --git a/set_machine.py b/set_machine.py
index d4c2bc4..94446b1 100644
--- a/set_machine.py
+++ b/set_machine.py
@@ -19,5 +19,5 @@ if __name__ == '__main__':
if args == 2:
set_machine(sys.argv[1])
else:
- print("usage: set_machine dibond|mendel|sturdy|huxley|your_machine")
+ print("usage: set_machine dibond|mendel|sturdy|huxley|huxley|your_machine")
sys.exit(1)
diff --git a/sheets.py b/sheets.py
index a0a0fab..241e461 100755
--- a/sheets.py
+++ b/sheets.py
@@ -69,5 +69,5 @@ if __name__ == '__main__':
if len(sys.argv) > 1:
sheets(sys.argv[1])
else:
- print("usage: sheets [mendel|sturdy|your_machine]")
+ print("usage: sheets dibond|mendel|sturdy|huxley|your_machine")
sys.exit(1)
diff --git a/stls.py b/stls.py
index 374fe5f..dda802c 100755
--- a/stls.py
+++ b/stls.py
@@ -99,5 +99,5 @@ if __name__ == '__main__':
if len(sys.argv) > 1:
stls(sys.argv[1], sys.argv[2:])
else:
- print("usage: stls dibond|mendel|sturdy|your_machine [part.stl ...]")
+ print("usage: stls dibond|mendel|sturdy|huxley|your_machine [part.stl ...]")
sys.exit(1)
diff --git a/views.py b/views.py
index 69bf7c5..4888e46 100644
--- a/views.py
+++ b/views.py
@@ -89,5 +89,5 @@ if __name__ == '__main__':
if len(sys.argv) > 1:
views(sys.argv[1])
else:
- print "usage: views dibond|mendel|sturdy|your_machine"
+ print "usage: views dibond|mendel|sturdy|huxley|your_machine"
sys.exit(1)
diff --git a/views/spool_holder_assembly.scad b/views/spool_holder_assembly.scad
index cb33812..f561e08 100644
--- a/views/spool_holder_assembly.scad
+++ b/views/spool_holder_assembly.scad
@@ -7,10 +7,15 @@
//
// The spool holder assembly view
//
-// assembly 1300 965 -240.32 127.70 350.89 65.50 0.00 74.00 650
+$vpt = [-143, 41, 19];
+$vpr = [76, 0, 63];
+$vpd = 650;
+//
+// assembly 1300 965
//
use <../scad/spool_holder.scad>
-spool_assembly(show_spool = false);
+translate(-spool_holder_view_pos())
+ spool_assembly(show_spool = false);
$exploded = 1;