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mirror of https://github.com/nophead/Mendel90.git synced 2025-01-16 20:38:15 +01:00

Added Silicone tape to model and hence BOM.

Updated PLA sample size to 50m.
Fixed start.gcode missing from SF settings due to gitignore.
Updated the manual.
Assembly views moved to view folder and now all auto generated.
This commit is contained in:
Chris Palmer 2013-10-01 20:06:08 +01:00
parent a6b6ad3520
commit ee465a7d0b
66 changed files with 138 additions and 43 deletions

1
.gitignore vendored
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@ -1,6 +1,5 @@
*.pyc
*.log
*.gcode
scad/conf/machine.scad
scad/stl.scad
dummy.csg

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@ -0,0 +1,12 @@
M104 S0 ; turn off extruder
M140 S0 ; bed off
M107 ; carriage fan off
G1 E-1 F1200 ; extra retract
;G1 X-100 Y 100 F9000 ; go to back
;M42 P28 S255 ;bed fan on
G1 Z200 X-100 F9000 ; go to top
;G4 P300000
;M42 P28 S0 ;bed fan off
G1 Y-100 ;bed to front
M84 ; disable motors
M0 ; end

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@ -0,0 +1,14 @@
M83 ; use relative distances for extrusion
G28 ; home axes
G1 X5 Y98 F9000 ; go to front of bed
G1 Z0.05 ; use the bed to block the nozzle to prevent ooze
M190 S110 ; heat the bed part way
M104 S240 ; start the nozzle heating
M190 S130 ; finish heating the bed
M109 S240 ; wait for nozzle to heat
G92 E0 ; zero the extruder
G1 E3 F50 ; make a blob
G1 E-1 F1200 ; retract
G1 X40 F4000 ; wipe along the edge of the bed
G1 Z0.3 ; lift before move to center

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@ -0,0 +1,11 @@
M83 ; use relative distances for extrusion
G28 ; home
G1 X0 Y98 F9000 ; Go to the middle of the front
G1Z0.05 ; close to the bed
M104 S185 ; set extruder temp
M190 S70 ; set bed temp & wait
M109 S185 ; wait for extruder temp
G92 E0
G1 X50 E5 F200 ; make a thick line to prime extruder
G1 E-1 F1200
G1Z0.3 ;lift Z

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@ -74,7 +74,7 @@ Vitamins:
| | | | | | | | | | 4| | | | | | | | | | | | 4 Nyloc nut M8
| | | | | | | | | | | | | | | 2| | | | | | | 2 Nitrile O-ring 2.5mm x 1.6mm
| | | 1| | | | | | | | | | | | | | | | | | | 1 Extruder connection PCB
| | | | | | | | | | 1| | | | | | | | | | | | 1 PLA sample 3mm ~20m
| | | | | | | | | | 1| | | | | | | | | | | | 1 PLA sample 3mm ~50m
| | | | | | | | | | | | | | | 1| | | | | | | 1 Polypropylene strip 394mm x 18mm x 0.5mm
| | | | | | | | | | | | | | | 1| | | | | | | 1 Polypropylene strip 456mm x 25mm x 0.5mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Polypropylene strip 271mm x 33mm x 0.5mm
@ -95,6 +95,7 @@ Vitamins:
| | | | | | | | | | | | | | | 1| 1| | | | 1| | 3 Microswitch
| | 2| | | | | | | | | | | | | | | | | | | | 2 Spring 7mm OD, 1mm gauge x 10mm long
| | | | | 2| | | | | | | | | | | | | | | | | 2 AL square tube 12.7 x 12.7 x 1.63 x 400mm
| | | | | | 1| | | | | | | | | | | | | | | | 1 110mm x 25mm self amalgamating silicone tape
| | | | | | | | | | | | | | | | | | | | 2| | 2 Threaded rod M6 x 296mm
| | | | | | | | | 1| | | | | | | | | | | | | 1 Heatshrink sleeving ID 10mm x 15mm
| | | | | | 2| | | | | | | | | | | | | | | | 2 PTFE sleeving OD 1.2mm ID 0.71mm x 62mm
@ -117,7 +118,7 @@ Vitamins:
| | | | | | | | | |12| | | | | | | | | | | | 12 Washer M8 x 17mm x 1.6mm
| | | | | | | | | | 4| | | | | | | | | | | | 4 Washer M8 x 30mm x 1.5mm
| | | | | | | | | | | 2| | | | | | | | | | | 2 Wingnut M4
| | | | | | 2| | | | | | | | | | | | | | | | 2 Red wire 16/0.2 length 170mm
| | | | | | 2| | | | | | | | | | | | | | | | 2 Red PTFE wire 16/0.2 length 170mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Black wire 32/0.2 length 635mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Red wire 32/0.2 length 620mm
| | 6| | | | | | | | | | | | | 2| | | | 4| | 8| 20 Star washer M3 x 0.5mm

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@ -1,11 +1,12 @@
hot_end_assembly:
Vitamins:
1 JHead MK5 hot end
1 110mm x 25mm self amalgamating silicone tape
2 PTFE sleeving OD 1.2mm ID 0.71mm x 62mm
2 Heatshrink sleeving ID 1.6mm x 15mm
2 PTFE sleeving OD 2.6mm ID 2mm x 45mm
1 Heatshrink sleeving ID 6.4mm x 60mm
2 Red wire 16/0.2 length 170mm
2 Red PTFE wire 16/0.2 length 170mm
1 Ziptie 100mm min length
Printed:

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@ -6,7 +6,7 @@ Vitamins:
1 Foam sponge 20mm x 20mm x 20mm
2 Nyloc nut M4
4 Nyloc nut M8
1 PLA sample 3mm ~20m
1 PLA sample 3mm ~50m
1 PTFE tubing OD 4.6mm ID 3.84mm x 750mm
2 Washer M4 x 9mm x 0.8mm
12 Washer M8 x 17mm x 1.6mm

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@ -73,7 +73,7 @@ Vitamins:
| | | | | | | | | | 4| | | | | | | | | | | | 4 Nyloc nut M8
| | | | | | | | | | | | | | | 2| | | | | | | 2 Nitrile O-ring 2.5mm x 1.6mm
| | | 1| | | | | | | | | | | | | | | | | | | 1 Extruder connection PCB
| | | | | | | | | | 1| | | | | | | | | | | | 1 PLA sample 3mm ~20m
| | | | | | | | | | 1| | | | | | | | | | | | 1 PLA sample 3mm ~50m
| | | | | | | | | | | | | | | 1| | | | | | | 1 Polypropylene strip 395mm x 18mm x 0.5mm
| | | | | | | | | | | | | | | 1| | | | | | | 1 Polypropylene strip 475mm x 25mm x 0.5mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Polypropylene strip 271mm x 33mm x 0.5mm
@ -94,6 +94,7 @@ Vitamins:
| 1| | | | | | | | | | | | | | | | | | | | | 1 Micro SD to USB adapter
| | | | | | | | | | | | | | | 1| 1| | | | 1| | 3 Microswitch
| | 2| | | | | | | | | | | | | | | | | | | | 2 Spring 7mm OD, 1mm gauge x 10mm long
| | | | | | 1| | | | | | | | | | | | | | | | 1 110mm x 25mm self amalgamating silicone tape
| | | | | | | | | | | | | | | | | | | | 2| | 2 Threaded rod M8 x 300mm
| | | | | | | | | 1| | | | | | | | | | | | | 1 Heatshrink sleeving ID 10mm x 15mm
| | | | | | 2| | | | | | | | | | | | | | | | 2 PTFE sleeving OD 1.2mm ID 0.71mm x 62mm
@ -116,7 +117,7 @@ Vitamins:
| | | | | | | | | |12| | | | | | | | | | | | 12 Washer M8 x 17mm x 1.6mm
| | | | | | | | | | 4| | | | | | | | | | | | 4 Washer M8 x 30mm x 1.5mm
| | | | | | | | | | | 2| | | | | | | | | | | 2 Wingnut M4
| | | | | | 2| | | | | | | | | | | | | | | | 2 Red wire 16/0.2 length 170mm
| | | | | | 2| | | | | | | | | | | | | | | | 2 Red PTFE wire 16/0.2 length 170mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Black wire 32/0.2 length 635mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Red wire 32/0.2 length 620mm
| 4| 6| | | | | | | | | | | | | 2| | | | 4| | 8| 24 Star washer M3 x 0.5mm

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@ -1,11 +1,12 @@
hot_end_assembly:
Vitamins:
1 JHead MK5 hot end
1 110mm x 25mm self amalgamating silicone tape
2 PTFE sleeving OD 1.2mm ID 0.71mm x 62mm
2 Heatshrink sleeving ID 1.6mm x 15mm
2 PTFE sleeving OD 2.6mm ID 2mm x 45mm
1 Heatshrink sleeving ID 6.4mm x 60mm
2 Red wire 16/0.2 length 170mm
2 Red PTFE wire 16/0.2 length 170mm
1 Ziptie 100mm min length
Printed:

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@ -4,7 +4,7 @@ Vitamins:
4 M8 cap screw x 30mm
1 Foam sponge 20mm x 20mm x 20mm
4 Nyloc nut M8
1 PLA sample 3mm ~20m
1 PLA sample 3mm ~50m
2 M4 pan screw x 12mm
1 PTFE tubing OD 4.6mm ID 3.84mm x 750mm
2 Washer M4 x 9mm x 0.8mm

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@ -769,12 +769,12 @@ module frame_stay(left, bodge = 0) {
}
}
module bed_fan_assembly() {
module bed_fan_assembly(show_fan = false) {
assembly("bed_fan_assembly");
translate([left_stay_x, fan_y, fan_z])
rotate([0, -90, 0]) {
translate([0, 0, -(sheet_thickness(frame) + fan_depth(case_fan)) / 2])
fan_assembly(case_fan, sheet_thickness(frame) + fan_guard_thickness(), include_fan);
fan_assembly(case_fan, sheet_thickness(frame) + fan_guard_thickness(), include_fan || show_fan);
translate([0, 0, sheet_thickness(frame) / 2])
color(fan_guard_color) render() fan_guard(case_fan);

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@ -390,7 +390,7 @@ module spool_assembly(show_spool = true) {
}
vitamin("PLA3020: PLA sample 3mm ~20m");
vitamin("PLA3040: PLA sample 3mm ~50m");
end("spool_holder_assembly");
}

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@ -55,8 +55,27 @@ module jhead_hot_end(type, exploded = exploded) {
cone_end = 1;
cone_start = nozzle_cone(heater);
bundle = 3.2;
tape_width = 25;
tape_overlap = 10;
tape_thickness = 0.8;
vitamin(hot_end_part(type));
vitamin("ST25110: 110mm x 25mm self amalgamating silicone tape");
color("red")
if(exploded)
translate([0, max(hot_end_insulator_diameter(type) / 2, heater_length(heater) / 2 - nozzle_x(heater)),
-tape_width + tape_overlap + inset - insulator_length])
cube([110, tape_thickness, tape_width]);
else
hull() {
translate([0, 0, + inset - insulator_length])
cylinder(r = hot_end_insulator_diameter(type) / 2 + 2 * tape_thickness, h = tape_overlap);
translate([0, -nozzle_x(heater), -hot_end_length(type) + cone_length + 1 + heater_height(heater) / 2 + eta])
cube([heater_width(heater) + 4 * tape_thickness,
heater_length(heater) + 4 * tape_thickness, heater_height(heater)], center = true);
}
translate([0, 0, inset - insulator_length]) {
color(hot_end_insulator_colour(type)) render(convexity = 10)
@ -84,24 +103,34 @@ module jhead_hot_end(type, exploded = exploded) {
translate([0, -hot_end_insulator_diameter(type) / 2 - bundle / 2, 20])
scale([0.7, bundle / 6.4])
tubing(HSHRNK64, 60);
difference() {
tubing(HSHRNK64, 60);
if(!exploded)
translate([0, 0, 20])
cube([10, 10, 60], center = true);
}
}
wire("Red", 16, 170);
wire("Red", 16, 170);
wire("Red PTFE", 16, 170);
wire("Red PTFE", 16, 170);
rotate([0, 0, 90])
translate([-nozzle_x(heater), 0, -hot_end_length(type) + cone_length + 1 + heater_height(heater) / 2]) {
heater_block(heater, resistor, thermistor);
translate([resistor_x(heater), -exploded * 15, 0])
rotate([90, 0, 0])
sleeved_resistor(resistor, PTFE20, bare = - 10, on_bom = false, exploded = exploded);
translate([-heater_length(heater) / 2 + resistor_length(thermistor) / 2 - exploded * 10, thermistor_y(heater), 0])
rotate([90, 0, -90])
sleeved_resistor(thermistor, PTFE07, on_bom = false, heatshrink = HSHRNK16, exploded = exploded);
intersection() {
group() {
translate([resistor_x(heater), -exploded * 15, 0])
rotate([90, 0, 0])
sleeved_resistor(resistor, PTFE20, bare = - 10, on_bom = false, exploded = exploded);
translate([-heater_length(heater) / 2 + resistor_length(thermistor) / 2 - exploded * 10, thermistor_y(heater), 0])
rotate([90, 0, -90])
sleeved_resistor(thermistor, PTFE07, on_bom = false, heatshrink = HSHRNK16, exploded = exploded);
}
if(!exploded)
cube(1, true); // hide the wires when not exploded
}
}
}

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@ -473,21 +473,13 @@ module wades_assembly(show_connector = true, show_drive = true) {
//
assembly("hot_end_assembly");
translate([filament_x, -extension, filament_z])
rotate([-90, 0, 0]) difference() {
union() {
if(hot_end_style(hot_end) == m90)
m90_hot_end(hot_end);
if(hot_end_style(hot_end) == Stoffel)
stoffel_hot_end(hot_end);
if(hot_end_style(hot_end) == jhead)
jhead_hot_end(hot_end, exploded = 0, show_wires = false);
}
rotate([180, 0, 180])
translate([0, 0, hot_end_length(hot_end)] + hot_end_duct_offset(hot_end)) // trim the wires
tube(or = 100, ir = hot_end_duct_radius(hot_end) - 1, h = 30, center = true);
translate([0, 0, 60])
cube(100, center = true);
rotate([-90, 0, 0]) {
if(hot_end_style(hot_end) == m90)
m90_hot_end(hot_end);
if(hot_end_style(hot_end) == Stoffel)
stoffel_hot_end(hot_end);
if(hot_end_style(hot_end) == jhead)
jhead_hot_end(hot_end, exploded = 0);
}
end("hot_end_assembly");

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@ -330,7 +330,7 @@ module x_end_bracket(motor_end, integral_support = false){
if(integral_support)
translate([-z_bar_offset(), 0, nut_shelf])
cylinder(r = Z_nut_radius + 1, h = layer_height);
cylinder(r = Z_nut_radius + 1, h = 2 * layer_height, center = true);
}
translate([-z_bar_offset(), 0, -thickness / 2 - 1])

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@ -74,7 +74,7 @@ Vitamins:
| | | | | | | | | | 4| | | | | | | | | | | | 4 Nyloc nut M8
| | | | | | | | | | | | | | | 2| | | | | | | 2 Nitrile O-ring 2.5mm x 1.6mm
| | | 1| | | | | | | | | | | | | | | | | | | 1 Extruder connection PCB
| | | | | | | | | | 1| | | | | | | | | | | | 1 PLA sample 3mm ~20m
| | | | | | | | | | 1| | | | | | | | | | | | 1 PLA sample 3mm ~50m
| | | | | | | | | | | | | | | 1| | | | | | | 1 Polypropylene strip 410mm x 18mm x 0.5mm
| | | | | | | | | | | | | | | 1| | | | | | | 1 Polypropylene strip 501mm x 25mm x 0.5mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Polypropylene strip 278mm x 33mm x 0.5mm
@ -93,6 +93,7 @@ Vitamins:
| 1| | | | | | | | | | | | | | | | | | | | | 1 Micro SD to USB adapter
| | | | | | | | | | | | | | | 1| 1| | | | 1| | 3 Microswitch
| | 2| | | | | | | | | | | | | | | | | | | | 2 Spring 7mm OD, 1mm gauge x 10mm long
| | | | | | 1| | | | | | | | | | | | | | | | 1 110mm x 25mm self amalgamating silicone tape
| | | | | | | | | | | | | | | | | | | | 2| | 2 Threaded rod M8 x 296mm
| | | | | | | | | 1| | | | | | | | | | | | | 1 Heatshrink sleeving ID 10mm x 15mm
| | | | | | 2| | | | | | | | | | | | | | | | 2 PTFE sleeving OD 1.2mm ID 0.71mm x 62mm
@ -115,7 +116,7 @@ Vitamins:
| | | | | | | | | |12| | | | | | | | | | | | 12 Washer M8 x 17mm x 1.6mm
| | | | | | | | | | 4| | | | | | | | | | | | 4 Washer M8 x 30mm x 1.5mm
| | | | | | | | | | | 2| | | | | | | | | | | 2 Wingnut M4
| | | | | | 2| | | | | | | | | | | | | | | | 2 Red wire 16/0.2 length 170mm
| | | | | | 2| | | | | | | | | | | | | | | | 2 Red PTFE wire 16/0.2 length 170mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Black wire 32/0.2 length 635mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Red wire 32/0.2 length 620mm
| 4| 6| | | | | | | | | | | | | 2| | | | 4| | 8| 24 Star washer M3 x 0.5mm

View File

@ -1,11 +1,12 @@
hot_end_assembly:
Vitamins:
1 JHead MK5 hot end
1 110mm x 25mm self amalgamating silicone tape
2 PTFE sleeving OD 1.2mm ID 0.71mm x 62mm
2 Heatshrink sleeving ID 1.6mm x 15mm
2 PTFE sleeving OD 2.6mm ID 2mm x 45mm
1 Heatshrink sleeving ID 6.4mm x 60mm
2 Red wire 16/0.2 length 170mm
2 Red PTFE wire 16/0.2 length 170mm
1 Ziptie 100mm min length
Printed:

View File

@ -4,7 +4,7 @@ Vitamins:
4 M8 cap screw x 30mm
1 Foam sponge 20mm x 20mm x 20mm
4 Nyloc nut M8
1 PLA sample 3mm ~20m
1 PLA sample 3mm ~50m
2 No6 pan wood screw x 16mm
1 PTFE tubing OD 4.6mm ID 3.84mm x 750mm
2 Washer M4 x 9mm x 0.8mm

View File

@ -0,0 +1,15 @@
//
// Mendel90
//
// GNU GPL v2
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// Bed fan assembly view
//
// assembly 958 958 -175 101 85 62 0 214 620
//
use <../scad/main.scad>
bed_fan_assembly(show_fan = true);
$exploded = 1;

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@ -13,5 +13,6 @@ use <../scad/vitamins/jhead_hot_end.scad>
include <../scad/conf/config.scad>
//view([ 14.22, -15.83, -29.08 ], [ 56.40, 0.00, 25.00 ], 762.08)
jhead_hot_end(JHeadMk5);
$exploded = 1;

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@ -0,0 +1,16 @@
//
// Mendel90
//
// GNU GPL v2
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// Wade's assembly view
//
// assembly 1123 811 -54 46 -130 37.5 0 40 850
// assembled 970 904 -26 38 -140 26 0 35 800
//
use <../scad/x-carriage.scad>
x_carriage_assembly(show_extruder = false, show_fan = false);
$exploded = 1;