NopSCADlib/vitamins/psus.scad

//
// NopSCADlib Copyright Chris Palmer 2018
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// This file is part of NopSCADlib.
//
// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
// GNU General Public License as published by the Free Software Foundation, either version 3 of
// the License, or (at your option) any later version.
//
// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
// See the GNU General Public License for more details.
//
// You should have received a copy of the GNU General Public License along with NopSCADlib.
// If not, see <https://www.gnu.org/licenses/>.
//
include <fans.scad>
include <rockers.scad>
include <iecs.scad>
//
// Hole positions are looking from below / outside
//
// Face order is bottom, top, left, right, front, back.
//
// Meanwell RS-150-12
mw_terminals = [9.525, 1.5, 15, 17.8, 7, 15];

PD_150_12 =
    ["PD_150_12", "PD-150-12", 199, 98, 38, M3_pan_screw, M3_clearance_radius, false, 11, 4.5, [7, 11, mw_terminals], false,
        [
            [[[82.5, -40], [82.5, 40], [-37.5, -40], [-37.5, 40]], 1.5, []],
            [[],                                                   0.5, [], true],
            [[],                                                   0.5, [[[-49, -19], [-49, -11.5], [-40, -11.5], [-40, 5], [47.5, 5], [47.5, -19]]]],
            [[],                                                   1.5, [[[-49, -19], [-49, -6], [37.5, -6], [37.5, -12.5], [49, -12.5], [49, -19]]]],
            [[[-77.5, 1], [79.5, 9.5], [79.5, -9.5]],              1.5, []],
            [[],                                                   0.5, [], true],
        ],
        []
    ];

st_terminals = [9.666, 2, 13, 15, 8, 13.5];
S_250_48 =
    ["S_250_48", "S-250-48", 200, 110, 50, M3_pan_screw, M3_clearance_radius, false, 13, 5, [9, 11, st_terminals], false,
        [
            [[[-39, -45.5], [-39,  39.5], [86, -45.5], [86, 39.5]], 1.5, []],
            [[],                                                    0.5, [], true],
            [[],                                                    0.5, [[[-55, -25], [-55, -17], [-46, -17], [-46, 11], [53.5, 11], [53.5, -25]]]],
            [[],                                                    1.5, [[[-55, -25], [-55, -13], [43.5, -13], [43.5, -15], [55, -15], [55, -25]]]],
            [[[-79.5, 0], [78.5, 12.5], [78.5, -12.5]],             1.5, []],
            [[],                                                    0.5, [], true],
        ],
        []
    ];

// Single fan at back, wires exit opposite side from mains in
ATX500 =
    ["ATX500", "ATX500", 150, 140, 86, No632_pan_screw, 5/2, true, 0, 0, [], false,
        [
            [[], 0.8, []],
            [[], 0.8, []],
            [[], 0.8, []],
            [[], 0.8, []],
            [[[-69, -27], [-69,  37], [69,  37], [45, -37]], 0.8, [], false, [-25, 0, fan80x25], [45, -19.6, 180, IEC_inlet_atx], [45, 23, 90, small_rocker], false,
             let(h0 = [-69, -27]) [ // https://www.techpowerup.com/forums/threads/pc-component-dimensions.157239, tweaked
                [18.7, -13] + h0,
                [ 5.7,   0] + h0,
                [ 5.7,  54] + h0,
                [18.7,  67] + h0,
                [127,   67] + h0,
                [140,   67 - 13 / tan(52)] + h0,
                [140,   -5 + 11 / tan(52)] + h0,
                [129,   -5] + h0,
                [81.3,  -5] + h0,
                [73.3, -13] + h0,
             ]
            ],
            [[], 0.8, [], true],
        ],
        [": IEC mains lead"]
    ];

// Single fan in the top, wires exit opposite side from mains in
ATX300 = let(p = [113 / 2, 51.5 / 2], s = [125, 100, 64], iec = [35.5, 6], sw = [6.5, 7])
    ["ATX300", "FSP300-60GHX", s.x, s.y, s.z, No632_pan_screw, No6_clearance_radius, true, 0, 0, [], false,
        [
            [[], 0.5, []],
            [[], 0.5, [], false, [0, 8, fan80x25]],
            [[], 0.5, []],
            [[], 0.5, []],
            [[-p, p, [-p.x,  p.y], [p.x, -p.y], [p.x, 0]], 0.5, [], [3, 0.6, 6, [6.3, 7, 6.4, 5.5], [
                [-p.x, -p.y, 5, 5],
                [-p.x, p.y, 5, 5],
                [p.x, 0, 5, 100],
                [p.x,  p.y, 12, 6],
                [p.x, -p.y, 12, 6],
                [iec.x, iec.y, 32, 22],
                [sw.x, sw.y, 20, 20],
                [sw.x, sw.y, 27, 12],
                ]], false, [iec.x, iec.y, 180, IEC_inlet_atx2], [sw.x, sw.y, 90, small_rocker], false, [
                    [-s.x / 2 + 11.5, -s.z / 2 + 4.5],
                    [-s.x / 2 + 5.5,  -s.z / 2 + 4.5 + 6 * tan(60)],

                    [-s.x / 2 + 5.5,   s.z / 2 - 5.4 - 6 * tan(60)],
                    [-s.x / 2 + 11.5,  s.z / 2 - 5.4],

                    [ s.x / 2 - 14,   s.z / 2 - 5.4],
                    [ s.x / 2 - 10.5, s.z / 2 - 5.4 - 3.5 * tan(60)],
                    [ s.x / 2 - 10.5, -6],
                    [ s.x / 2 - 8,    -8.5],

                    [ s.x / 2 - 8, -s.z / 2 + 4.5 + 6 * tan(60)],
                    [ s.x / 2 - 14, -s.z / 2 + 4.5],
                ]
             ],
            [[], 0.5, []],
        ],
        [": IEC mains lead"]
    ];


KY240W =
    ["KY240W", "KY-240W-12-L", 199, 110, 50, M3_cap_screw, M3_clearance_radius, false, 0, 0, [], false,
        [
            [[[ 199 / 2 - 12,  110 / 2 - 93],
            [ 199 / 2 - 12,  110 / 2 - 9 ],
            [ 199 / 2 - 138, 110 / 2 - 93],
            [ 199 / 2 - 138, 110 / 2 - 9 ]]]
        ],
        []
    ];

// This PSU, and ones very like it, are sold by LulzBot, and various sellers on eBay.
// The screw layout specified here uses the inner set of screw-mounts on the PSU, which are M4.
// The outer set don't appear to be M3, even though the datasheet claims they are.
S_300_12 = [
    "S_300_12",
    "S-300-12",// part name
    215, 115, 50,// length, width, height
    M4_cap_screw, M4_clearance_radius,// screw type and clearance
    false,// true if ATX style
    13,// terminals bay depth
    0,// heatsink bay depth
    [// terminals
        9,// count
        18,// y offset
        st_terminals
    ],
    false, // pcb
    // faces
    [
        [// f_bottom, bottom
            [// holes
                [215/2 - 32.5, 115/2 - 82.5], [215/2 - 32.5, 115/2 - 32.5], [215/2 - 182.5, 115/2 - 82.5], [215/2 - 182.5, 115/2 - 32.5]
            ],
            1.5,// thickness
            [],// cutouts
            false,// grill
            [],[],[],// fan, iec, rocker
            [// vents
                // [ [pos.x, pos.y, angle], [size.x, size.y], corner radius ]
                for(x = [0:21], y = [-1,1]) [ [-7*x+215/2-34, (115/2-5)*y, 0], [3, 25], 1.5 ]
            ]
        ],
        [// f_top, top
            [],// holes
            0.5,// thickness
            [],// cutouts
            false,// grill
            [215/2 - 47.5, 115/2 - 37.5, fan50x15],
            [],//iec
            [],//rocker
            [// vents
                for(x = [0:4], y = [-1,1]) [ [-7*x-215/2+48, 28*y, 0], [3, 25], 1.5 ]
            ]
        ],
        [// f_left, front (terminals) after rotation
            [],// holes
            0.5,// thickness
            [// cutouts
                [
                [-56, -25], [-56, -17],
                [-60, -17], [-60, 0],
                [115/2, 0], [115/2, -25]
                ]
            ],
            false,// grill
        ],
        [// f_right, back after rotation
            [], // holes
            1.5,// thickness
            [],// cutouts
            false,// grill
        ],
        [// f_front, right after rotation
            [// holes, offset from center
                [215/2 -  32.5,-15], [215/2 - 182.5,-15],
                [215/2 -  32.5, 10], [215/2 - 182.5, 10]
            ],
            1.5,// thickness
            [],// cutouts
            false,// grill
            [],[],[],// fan, iec, rocker
            [// vents
                for(x = [0 : 21]) [ [-7*x+215/2-34, -25, 0], [3, 10], 1.5 ],
                for(x = [0 :  1]) [ [-7*x, -1, 0], [3, 25], 1.5 ],
                for(x = [0 :  2]) [ [-7*x-215/2+20, -1, 0], [3, 25], 1.5 ],
            ]
        ],
        [// f_back, left after rotation
            [// holes, offset from center
                [215/2 - 32.5 - 13/2, 15], [215/2 - 182.5 - 13/2, 15]
            ],
            1.5,// thickness
            [],// cutouts
            false,// grill
            [],[],[],// fan, iec, rocker
            [// vents
                for(x = [0 : 21]) [ [-7*x+215/2-34-13/2, 25, 0], [3, 10], 1.5 ]
            ]
        ],
    ],
    // accessories to add to BOM
    []
];

// NIUGUY PSUs

function NIUGUY_CB_PCB(size, left=0, right=0, front=0, back=0) =
let(s = [size.x - left - right, size.y - front - back], c=9.5)
[
    [left/2 - right/2, front/2 - back/2, 3], // offset
    [ // pcb
        "", "",
        s.x, s.y, size.z, // size
        //size.x, size.y, size.z,
        1, // corner radius
        0, // mounting hole diameter
        0, // pad around mounting hole
        "DarkBlue", // color
        false, // true if parts should be separate BOM items
        [], // hole positions
        [ // components
            // terminal parameters are:  pitch, divider width, divider height, total depth, height under contacts, depth of contact well
            [  -0.25,   12, 180, "terminal",   3, [8.333, 1.5, 12, 15.5, 5, 13.5] ],
            [   0.25,   35.5, 0, "terminal",   4, [8.333, 1.5, 12, 15.5, 5, 13.5] ],
        ],
        [], // accessories
        [], // grid
        [ // pcb polygon
            [-s.x/2, -s.y/2],
            [-s.x/2, s.y/2 - c], [-s.x/2 + c, s.y/2 - c], [-s.x/2 + c, s.y/2],
            [s.x/2, s.y/2],
            [s.x/2, -s.y/2 + c], [s.x/2 - c, -s.y/2 + c], [s.x/2 - c, -s.y/2]
        ]
    ],
];

function NIUGUY_CB_PSU(id, name, s /*size*/, c=10/*corner*/) =
    [id, name, // ID and Name
    s.x, s.y, s.z, // Size
    false, 2.5, // Screw type and hole radius
    false, // true if ATX
    0, 0, // left and right bays
    false, // terminals
    NIUGUY_CB_PCB([s.x, s.y, 1.6], 0.5, 0.5, 2, 2), // pcb
    [ // parameters are: holes, thickness, cutouts, grill, fans, iec, switch, vents, panel cutout
        // bottom
        [ [[s.x/2 - 4, s.y/2 - 7.5, [5, 0]], [-s.x/2 + 4, -s.y/2 + 7.5, [-5, 0] ], ], 1.5, [] ], // two slots cutout for screws
        // top
        [ [], 0.5,  [
                        [ [-s.x/2 + 20, -s.y/2], [-s.x/2 + 20, s.y/2], [-s.x/2, s.y/2], [-s.x/2, -s.y/2] ],
                        [ [ s.x/2 - 20, -s.y/2], [ s.x/2 - 20, s.y/2], [ s.x/2, s.y/2], [ s.x/2, -s.y/2] ]
                    ], [5.5, 1, 6, [50, 30, 6, 6], []] ], // grill
        // left
        [ [], 0.5,  [
                        [ [s.y/2, s.z/2], [s.y/2, -s.z/2 + 3], [-s.y/2, -s.z/2 + 3], [-s.y/2, s.z/2] ], // +3 is for placement of pcb
                        [ [s.y/2, s.z/2], [s.y/2, -s.z/2], [-s.y/2, -s.z/2], [-s.y/2, s.z/2] ],
                    ] ],
        // right
        [ [], 0.5,  [
                        [ [-s.y/2, -s.z/2], [s.y/2, -s.z/2], [s.y/2, s.z/2], [-s.y/2, s.z/2] ],
                    ] ],
        // front
        [ [], 2.0,  [
                        [ [-s.x/2, s.z/2 - c], [-s.x/2, s.z/2], [-s.x/2 + c, s.z/2] ],
                        [ [ s.x/2, s.z/2 - c], [ s.x/2, s.z/2], [ s.x/2 - c, s.z/2] ]
                    ], [4.5, 1.5, 6, [15, 15, 4, 8], []] ], // grill
        // back
        [ [], 2.0,  [
                        [ [-s.x/2, -s.z/2 + c], [-s.x/2, -s.z/2], [-s.x/2 + c, -s.z/2] ],
                        [ [ s.x/2, -s.z/2 + c], [ s.x/2, -s.z/2], [ s.x/2 - c, -s.z/2] ]
                    ] ],
    ],
    [] // accessories for BOM
];

NG_CB_200W_24V = NIUGUY_CB_PSU("NG_CB_200W_24V", "NIUGUY CB-200W-24V", [178, 50, 22]);
NG_CB_500W_24V = NIUGUY_CB_PSU("NG_CB_500W_24V", "NIUGUY CB-500W-24V", [238, 50, 22]);

External =
    ["External", "X Box", 0, 0, 0, false, false, false, 0, 0, [], false,
        [],
        [": IEC mains lead"]
    ];

psus = [NG_CB_200W_24V, NG_CB_500W_24V, PD_150_12, S_250_48, S_300_12, ATX300, ATX500];

psus_not_shown = [KY240W];

use <psu.scad>