Merge branch 'martinbudden-core_xy_orientation'

CHANGELOG.md

@@ -3,6 +3,22 @@
 This changelog is generated by `changelog.py` using manually added semantic version tags to classify commits as breaking changes, additions or fixes.
 
 
+#### [v15.11.1](https://github.com/nophead/NopSCADlib/releases/tag/v15.11.1 "show release") Fixes [...](https://github.com/nophead/NopSCADlib/compare/v15.11.0...v15.11.1 "diff with v15.11.0")
+*   2021-04-25 [`feec1e7`](https://github.com/nophead/NopSCADlib/commit/feec1e7ae5a5217586e0ab9e7b002e8af8f7c749 "show commit") [C.P.](# "Chris Palmer") Updated readme.
+
+*   2021-04-25 [`be76af2`](https://github.com/nophead/NopSCADlib/commit/be76af2fc490e10e4dd115a56019e33005f87db9 "show commit") [M.B.](# "Martin Budden") Fixed typo in `leadnut.scad`.
+
+### [v15.11.0](https://github.com/nophead/NopSCADlib/releases/tag/v15.11.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v15.10.1...v15.11.0 "diff with v15.10.1")
+*   2021-04-25 [`49fdfea`](https://github.com/nophead/NopSCADlib/commit/49fdfea7926d677b6e0a9eee2fbd928f2935e1eb "show commit") [C.P.](# "Chris Palmer") Added 35BYGHJ75 geared stepper.
+
+#### [v15.10.1](https://github.com/nophead/NopSCADlib/releases/tag/v15.10.1 "show release") Fixes [...](https://github.com/nophead/NopSCADlib/compare/v15.10.0...v15.10.1 "diff with v15.10.0")
+*   2021-04-25 [`ac0bacf`](https://github.com/nophead/NopSCADlib/commit/ac0bacfeda43af62256e7bd3184df695b3e01d37 "show commit") [C.P.](# "Chris Palmer") Removed echo in rails test.
+
+### [v15.10.0](https://github.com/nophead/NopSCADlib/releases/tag/v15.10.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v15.9.0...v15.10.0 "diff with v15.9.0")
+*   2021-04-13 [`e379fa8`](https://github.com/nophead/NopSCADlib/commit/e379fa8ada4a4089fc24ce5fc2c140a2531e2e95 "show commit") [C.P.](# "Chris Palmer") Updated readme.
+
+*   2021-04-13 [`5fbff06`](https://github.com/nophead/NopSCADlib/commit/5fbff060b019a983eba93eb8c5b16adfb6a3f7ee "show commit") [M.B.](# "Martin Budden") Added a `pcb_component` function.
+
 ### [v15.9.0](https://github.com/nophead/NopSCADlib/releases/tag/v15.9.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v15.8.0...v15.9.0 "diff with v15.8.0")
 *   2021-04-13 [`edc0b86`](https://github.com/nophead/NopSCADlib/commit/edc0b86bb1cd52e90fe353c4aea9539e95aa5aee "show commit") [C.P.](# "Chris Palmer") Updated images and readme.
 

libtest.scad

@@ -369,10 +369,10 @@ extrusions_y = panel_meters_y + 80;
 translate([x3, veroboard_y])
     veroboard_test();
 
-translate([x3 + 70, veroboard_y + 30])
+translate([x3 + 60, veroboard_y + 20])
     geared_steppers();
 
-translate([x3 + 140, veroboard_y + 20])
+translate([x3 + 160, ssrs_y])
     pcb_mounts();
 
 translate([x3 + 170, veroboard_y + 16])

readme.md

@@ -1091,23 +1091,23 @@ Geared tin can steppers
 |:--- |:--- |
 | `gs_boss_d(type)` | Boss around the shaft diameter |
 | `gs_boss_h(type)` | Boss around the shaft height |
-| `gs_bulge2_d(type)` | Plastic rear bulge depth from centre |
+| `gs_bulge(type)` | Plastic bulge width, depth, height, z offset |
-| `gs_bulge2_h(type)` | Plastic rear bulge height |
+| `gs_bulge2(type)` | Plastic rear bulge width, depth, height |
-| `gs_bulge2_w(type)` | Plastic rear bulge width |
-| `gs_bulge_d(type)` | Plastic bulge depth from centre |
-| `gs_bulge_h(type)` | Plastic bulge height |
-| `gs_bulge_w(type)` | Plastic bulge width |
 | `gs_diameter(type)` | Can diameter |
 | `gs_flat_length(type)` | Shaft flat length |
 | `gs_height(type)` | Can height |
 | `gs_hole_d(type)` | Screw hole diameter |
 | `gs_lug_t(type)` | Screw lug thickness |
 | `gs_lug_w(type)` | Screw lug width |
+| `gs_motor(type)` | Motor diameter and height if separate from gearbox |
 | `gs_offset(type)` | Offset of the shaft from the centre of the can |
 | `gs_pitch(type)` | Screw pitch |
+| `gs_radius(type)` | Top - or bottom + corner radius |
 | `gs_shaft_d(type)` | Shaft diameter |
 | `gs_shaft_flat(type)` | Shaft width across the flats |
 | `gs_shaft_length(type)` | Shaft length |
+| `gs_wire_d(type)` | Wire diameter |
+| `gs_wires(type)` | Wire colours and grouping |
 
 ### Modules
 | Module | Description |
@@ -1121,6 +1121,7 @@ Geared tin can steppers
 | Qty | Module call | BOM entry |
 | ---:|:--- |:---|
 |   1 | `geared_stepper(28BYJ_48)` |  Geared stepper - 28BYJ-48 5V |
+|   1 | `geared_stepper(35BYGHJ75)` |  Geared stepper - 35BYGHJ75 0.4A |
 
 
 <a href="#top">Top</a>
@@ -1483,7 +1484,7 @@ Nuts for leadscrews.
 | `leadnut_flange_t(type)` | Flange thickness |
 | `leadnut_height(type)` | Total height |
 | `leadnut_hole_dia(type)` | The diameter of the screw holes |
-| `leadnut_hole_pitch(type)` | The radia pitch of the screw holes |
+| `leadnut_hole_pitch(type)` | The radial pitch of the screw holes |
 | `leadnut_holes(type)` | The number of screw holes |
 | `leadnut_lead(type)` | Screw lead |
 | `leadnut_od(type)` | Outer diameter of the shank |
@@ -5684,8 +5685,8 @@ allows flexible positioning of the motors.
 ### Modules
 | Module | Description |
 |:--- |:--- |
-| `coreXY(type, size, pos, separation, x_gap, plain_idler_offset = 0, upper_drive_pulley_offset, lower_drive_pulley_offset, show_pulleys = false)` | Wrapper module to draw both belts of a coreXY setup |
+| `coreXY(type, size, pos, separation, x_gap, plain_idler_offset = 0, upper_drive_pulley_offset, lower_drive_pulley_offset, show_pulleys = false, left_lower = false)` | Wrapper module to draw both belts of a coreXY setup |
-| `coreXY_belts(type, carriagePosition, coreXYPosBL, coreXYPosTR, separation, x_gap = 20, upper_drive_pulley_offset = [0, 0], lower_drive_pulley_offset = [0, 0], show_pulleys = false)` | Draw the coreXY belts |
+| `coreXY_belts(type, carriagePosition, coreXYPosBL, coreXYPosTR, separation, x_gap = 20, upper_drive_pulley_offset = [0, 0], lower_drive_pulley_offset = [0, 0], show_pulleys = false, left_lower = false)` | Draw the coreXY belts |
 | `coreXY_half(type, size, pos, separation_y = 0, x_gap = 0, plain_idler_offset = 0, drive_pulley_offset = [0, 0], show_pulleys = false, lower_belt = false, hflip = false)` | Draw one belt of a coreXY setup |
 
 ![core_xy](tests/png/core_xy.png)

tests/geared_steppers.scad

@@ -21,7 +21,7 @@ include <../vitamins/geared_steppers.scad>
 use <../utils/layout.scad>
 
 module geared_steppers()
-    layout([for(g = geared_steppers) gs_diameter(g)], 5)
+    layout([for(g = geared_steppers) max(gs_diameter(g), gs_pitch(g) + gs_lug_w(g) / 2)], 5)
         geared_stepper(geared_steppers[$i]);
 
 geared_steppers();

tests/rails.scad

@@ -50,8 +50,6 @@ module rails()
                 translate_z(-sheet)
                     vflip()
                         nut_and_washer(nut, true);
-
-            echo(rail[0], (length - (rail_holes(rail, length) - 1) * rail_pitch(rail)) / 2);
          }
 
 if($preview)

utils/core_xy.scad

@@ -180,24 +180,25 @@ module coreXY_half(type, size, pos, separation_y = 0, x_gap = 0, plain_idler_off
         tooth_colour = lower_belt ? coreXY_lower_tooth_colour(type) : coreXY_upper_tooth_colour(type));
 }
 
-module coreXY(type, size, pos, separation, x_gap, plain_idler_offset = 0, upper_drive_pulley_offset, lower_drive_pulley_offset, show_pulleys = false) { //! Wrapper module to draw both belts of a coreXY setup
+module coreXY(type, size, pos, separation, x_gap, plain_idler_offset = 0, upper_drive_pulley_offset, lower_drive_pulley_offset, show_pulleys = false, left_lower = false) { //! Wrapper module to draw both belts of a coreXY setup
     translate([size.x / 2 - separation.x / 2, size.y / 2, -separation.z / 2]) {
         // lower belt
-        hflip()
+        hflip(!left_lower)
             explode(25)
-                coreXY_half(type, size, [size.x - pos.x - separation.x, pos.y], separation.y, x_gap, plain_idler_offset, [-lower_drive_pulley_offset.x, lower_drive_pulley_offset.y], show_pulleys, lower_belt = true, hflip = true);
+                coreXY_half(type, size, [size.x - pos.x - separation.x/2 - (left_lower ? x_gap : 0), pos.y], separation.y, x_gap, plain_idler_offset, [-lower_drive_pulley_offset.x, lower_drive_pulley_offset.y], show_pulleys, lower_belt = true, hflip = true);
 
         // upper belt
         translate([separation.x, 0, separation.z])
-            explode(25)
+            hflip(left_lower)
-                coreXY_half(type, size, [pos.x, pos.y], separation.y, x_gap, plain_idler_offset, upper_drive_pulley_offset, show_pulleys, lower_belt = false, hflip=false);
+                explode(25)
+                    coreXY_half(type, size, [pos.x + separation.x/2 + (left_lower ? x_gap : 0), pos.y], separation.y, x_gap, plain_idler_offset, upper_drive_pulley_offset, show_pulleys, lower_belt = false, hflip = false);
     }
 }
 
-module coreXY_belts(type, carriagePosition, coreXYPosBL, coreXYPosTR, separation, x_gap = 20, upper_drive_pulley_offset = [0, 0], lower_drive_pulley_offset = [0, 0], show_pulleys = false) { //! Draw the coreXY belts
+module coreXY_belts(type, carriagePosition, coreXYPosBL, coreXYPosTR, separation, x_gap = 20, upper_drive_pulley_offset = [0, 0], lower_drive_pulley_offset = [0, 0], show_pulleys = false, left_lower = false) { //! Draw the coreXY belts
     assert(coreXYPosBL.z == coreXYPosTR.z);
 
     coreXYSize = coreXYPosTR - coreXYPosBL;
     translate(coreXYPosBL)
-        coreXY(type, coreXYSize, [carriagePosition.x - coreXYPosBL.x + separation.x / 2, carriagePosition.y - coreXYPosBL.y], separation = separation, x_gap = x_gap, plain_idler_offset = 0, upper_drive_pulley_offset = upper_drive_pulley_offset, lower_drive_pulley_offset = lower_drive_pulley_offset, show_pulleys = show_pulleys);
+        coreXY(type, coreXYSize, [carriagePosition.x - coreXYPosBL.x, carriagePosition.y - coreXYPosBL.y], separation = separation, x_gap = x_gap, plain_idler_offset = 0, upper_drive_pulley_offset = upper_drive_pulley_offset, lower_drive_pulley_offset = lower_drive_pulley_offset, show_pulleys = show_pulleys, left_lower = left_lower);
 }

vitamins/geared_stepper.scad

@@ -26,89 +26,138 @@ use <../utils/round.scad>
 
 function gs_diameter(type)     = type[2]; //! Can diameter
 function gs_height(type)       = type[3]; //! Can height
-function gs_pitch(type)        = type[4]; //! Screw pitch
+function gs_radius(type)       = type[4]; //! Top - or bottom + corner radius
-function gs_lug_w(type)        = type[5]; //! Screw lug width
+function gs_motor(type)        = type[5]; //! Motor diameter and height if separate from gearbox
-function gs_lug_t(type)        = type[6]; //! Screw lug thickness
+function gs_pitch(type)        = type[6]; //! Screw pitch
-function gs_hole_d(type)       = type[7]; //! Screw hole diameter
+function gs_lug_w(type)        = type[7]; //! Screw lug width
-function gs_offset(type)       = type[8]; //! Offset of the shaft from the centre of the can
+function gs_lug_t(type)        = type[8]; //! Screw lug thickness
-function gs_boss_d(type)       = type[9]; //! Boss around the shaft diameter
+function gs_hole_d(type)       = type[9]; //! Screw hole diameter
-function gs_boss_h(type)       = type[10]; //! Boss around the shaft height
+function gs_offset(type)       = type[10]; //! Offset of the shaft from the centre of the can
-function gs_shaft_d(type)      = type[11]; //! Shaft diameter
+function gs_boss_d(type)       = type[11]; //! Boss around the shaft diameter
-function gs_shaft_flat(type)   = type[12]; //! Shaft width across the flats
+function gs_boss_h(type)       = type[12]; //! Boss around the shaft height
-function gs_shaft_length(type) = type[13]; //! Shaft length
+function gs_shaft_d(type)      = type[13]; //! Shaft diameter
-function gs_flat_length(type)  = type[14]; //! Shaft flat length
+function gs_shaft_flat(type)   = type[14]; //! Shaft width across the flats
-function gs_bulge_w(type)      = type[15]; //! Plastic bulge width
+function gs_shaft_length(type) = type[15]; //! Shaft length
-function gs_bulge_d(type)      = type[16]; //! Plastic bulge depth from centre
+function gs_flat_length(type)  = type[16]; //! Shaft flat length
-function gs_bulge_h(type)      = type[17]; //! Plastic bulge height
+function gs_bulge(type)        = type[17]; //! Plastic bulge width, depth, height, z offset
-function gs_bulge2_w(type)     = type[18]; //! Plastic rear bulge width
+function gs_bulge2(type)       = type[18]; //! Plastic rear bulge width, depth, height
-function gs_bulge2_d(type)     = type[19]; //! Plastic rear bulge depth from centre
+function gs_wire_d(type)       = type[19]; //! Wire diameter
-function gs_bulge2_h(type)     = type[20]; //! Plastic rear bulge height
+function gs_wires(type)        = type[20]; //! Wire colours and grouping
 
 module geared_stepper_screw_positions(type) //! Place children at the screw positions
     for(side = [-1, 1])
         translate([side * gs_pitch(type) / 2, -gs_offset(type)])
             children();
 
+motor_colour = "#9BA2AC";
+gearbox_colour = "#FFF7EE";
+
 module geared_stepper(type) { //! Draw the specified geared stepper
     vitamin(str("geared_stepper(", type[0], "): Geared stepper - ", type[1]));
 
     radius = gs_diameter(type) / 2;
-    height = gs_height(type);
+    motor = gs_motor(type);
+    height = gs_height(type) - motor.y;
     offset = gs_offset(type);
-    color("silver") {
+    lug_t = gs_lug_t(type);
-        translate([0, -offset])
+    bulge = gs_bulge(type);
-            rounded_cylinder(r = radius, h = height, r2 = 1);
+    bulge_z = bulge[3];
+    bulge2 = gs_bulge2(type);
+    wires = gs_wires(type);
+
+    // Gearbox
+    color(motor.y ? gearbox_colour : motor_colour) {
+        difference() {
+            rad = gs_radius(type);
+            translate([0, -offset])
+                if(rad >= 0)
+                    rounded_cylinder(r = radius, h = height, r2 = rad);
+                else
+                    translate_z(height)
+                        vflip()
+                            rounded_cylinder(r = radius, h = height, r2 = -rad);
+
+            if(!lug_t)
+                geared_stepper_screw_positions(type)
+                    cylinder(d = gs_hole_d(type), h = 10, center = true);
+        }
 
         cylinder(d = gs_boss_d(type), h = 2 * gs_boss_h(type), center = true);
 
-        linear_extrude(gs_lug_t(type))
+        if(lug_t)
-            difference() {
+            linear_extrude(lug_t)
-                hull()
+                difference() {
+                    hull()
+                        geared_stepper_screw_positions(type)
+                            circle(d = gs_lug_w(type));
+
                     geared_stepper_screw_positions(type)
-                        circle(d = gs_lug_w(type));
+                        circle(d = gs_hole_d(type));
+                }
 
-                geared_stepper_screw_positions(type)
+        if(!bulge_z)
-                    circle(d = gs_hole_d(type));
+            translate([0, -offset - radius, eps])
-            }
+                cube([bulge.x - 2, 2 * (bulge.y - radius) - 2, 2 * eps], center = true);
-
-        translate([0, -offset - radius, eps])
-            cube([gs_bulge_w(type) - 2, 2 * (gs_bulge_d(type) - radius) - 2, 2 * eps], center = true);
     }
+
+    // Motor
+    if(motor.y)
+        color("#9BA2AC")
+            translate([0, -offset, height])
+                rotate_extrude()
+                    union() {
+                        r = motor.x / 2;
+                        rad = motor[2];
+                        square([r - rad, rad]);
+
+                        translate([0, motor.y - rad])
+                            square([r - rad, rad]);
+
+                        hull()
+                            for(y = [2 * rad, motor.y - 2 * rad])
+                                translate([r - rad, y])
+                                    circle(rad);
+                    }
+
+    // Shaft
+    f = gs_shaft_flat(type);
+    two_flats = f < 0;
     vflip()
-        color(brass) {
+        color(two_flats ? brass : gearbox_colour) {
             d = gs_shaft_d(type);
             h = gs_shaft_length(type);
             linear_extrude(h)
                 intersection() {
                     circle(d = d);
 
-                    square([d + 1, gs_shaft_flat(type)], center = true);
+                    translate([0, two_flats ? 0 : (f - d) / 2])
+                        square([d + 1, abs(f)], center = true);
                 }
 
             cylinder(d = d, h = h - gs_flat_length(type));
         }
 
-    color("skyblue") {
+    // Wire block
-        h1 = gs_bulge_h(type);
+    color(bulge_z ? "white" : "skyblue") {
-        translate([0, - offset - radius, eps])
+        translate([0, - offset - radius, eps + bulge[3]])
-            rounded_rectangle([gs_bulge_w(type), 2 * (gs_bulge_d(type) - radius), h1], 0.5, center = false);
+            rounded_rectangle([bulge.x, 2 * (bulge.y - radius), bulge.z], 0.5, center = false);
 
-        h2 = gs_bulge2_h(type);
+        if(bulge2.z)
-        translate([0, - offset, h1 + 1 - h2])
+            translate([0, - offset, bulge.z + 1 - bulge2.z])
-            linear_extrude(h2)
+                linear_extrude(bulge2.z)
-                round(0.5)
+                    round(0.5)
-                    intersection() {
+                        intersection() {
-                        circle(gs_bulge2_d(type));
+                            circle(bulge2.y);
 
-                        translate([0, -50])
+                            translate([0, -50])
-                            square([gs_bulge2_w(type), 100], center = true);
+                                square([bulge2.x, 100], center = true);
-                    }
+                        }
     }
 
-    translate_z(2.5)
+    wire_d = gs_wire_d(type);
-        for(i = [0 : 4])
+    for(j = [0 : len(wires) - 1], i = [0 : len(wires[j]) - 1])
-            translate([i - 2.5, 0])
+        translate([(i - len(wires[j]) / 2 + 0.5) * wire_d, 0, bulge_z + (j ? bulge.z - 2.5 : 2.5)])
-                rotate([90, 0, 0])
+            rotate([90, 0, 0])
-                    color(["yellow", "orange", "red", "pink", "blue"][i])
+                color(wires[j][i])
-                        cylinder(d = 1, h = radius + offset + 10);
+                    cylinder(d = wire_d, h = radius + offset + 10);
 }

vitamins/geared_steppers.scad

@@ -20,8 +20,16 @@
 //
 //! Geared tin can steppers
 //
-28BYJ_48 = ["28BYJ_48", "28BYJ-48 5V", 28, 19, 35, 7, 0.85, 4.2, 8, 9, 1.5, 5, 3, 10, 6, 14.7, 17, 16.5, 17.7, 15.5, 13.8 ];
+//                                          d   h   r    m           p  l    l     h  o   b    b  s    f   s   f      b                       b               w
+//                                          i   e   a    o           i  u    u     o  f   o    o  h    l   h   l      u                       u               i
+//                                          a   i   d    t           t  g    g     l  f   s    s  a    a   a   a      l                       l               r
+//                                              g   i    o           c             e  s   s    s  f    t   f   t      g                       g               e
+//                                              h   u    r           h  w    t        e           t        t          e                       e
+//                                              t   s                              d  t   d    h       w       l                              2               d
+//                                                       d   h  r                                 d        l          w   d       h   z       w     d     h
+28BYJ_48  = ["28BYJ_48",  "28BYJ-48 5V",   28, 19,  1, [ 0,  0, 0], 35, 7, 0.85, 4.2, 8,  9, 1.5, 5,-3.0, 10,  6, [14.7, 17,   16.5,  0], [17.7, 15.5, 13.8], 1,  [["yellow", "orange", "red", "pink", "blue"]] ];
+35BYGHJ75 = ["35BYGHJ75", "35BYGHJ75 0.4A",37, 37, -2, [35, 22, 1], 27, 0,    0, 3.0, 7, 12, 3.0, 5, 4.5, 17, 10, [ 7.7, 20.7, 9.25, 21], [   0,    0,    0], 1.3,[["brown", "red"], ["yellow", "green"]] ];
 
-geared_steppers = [28BYJ_48];
+geared_steppers = [28BYJ_48, 35BYGHJ75];
 
 use <geared_stepper.scad>

vitamins/leadnut.scad

@@ -32,7 +32,7 @@ function leadnut_flange_t(type)      = type[6];     //! Flange thickness
 function leadnut_flange_offset(type) = type[7];     //! Offset of the flange from the top
 function leadnut_holes(type)         = type[8];     //! The number of screw holes
 function leadnut_hole_dia(type)      = type[9];     //! The diameter of the screw holes
-function leadnut_hole_pitch(type)    = type[10];    //! The radia pitch of the screw holes
+function leadnut_hole_pitch(type)    = type[10];    //! The radial pitch of the screw holes
 function leadnut_screw(type)         = type[11];    //! The type of the fixing screws
 function leadnut_pitch(type)         = type[12];    //! Screw pitch
 function leadnut_lead(type)          = type[13];    //! Screw lead