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Author SHA1 Message Date
Chris Palmer
5d3f1115bb Updated readme and images 2020-02-25 11:11:05 +00:00
Chris Palmer
9f9adeb6ca Merge branch 'teardrop_chamfer' of https://github.com/martinbudden/NopSCADlib into martinbudden-teardrop_chamfer 2020-02-25 09:44:38 +00:00
Chris Palmer
f9b06c855c Merge branch 'martinbudden-kp_pillow_block' 2020-02-25 09:32:55 +00:00
Chris Palmer
05bfe9b159 Updated and images. 2020-02-25 09:32:40 +00:00
Martin Budden
f961874ce3 Added kp_pillow_blocks. 2020-02-25 07:55:47 +00:00
Martin Budden
7a6210f442 Add optional chamfer to teardrops. Defaults to no chamfer. 2020-02-25 07:46:57 +00:00
10 changed files with 386 additions and 60 deletions

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@@ -38,16 +38,17 @@ See [usage](docs/usage.md) for requirements, installation instructions and a usa
<tr><td> <a href = "#Iecs">Iecs</a> </td><td> <a href = "#Spades">Spades</a> </td><td> <a href = "#Ssr_shroud">Ssr_shroud</a> </td><td></td><td></td></tr>
<tr><td> <a href = "#Inserts">Inserts</a> </td><td> <a href = "#Spools">Spools</a> </td><td> <a href = "#Strap_handle">Strap_handle</a> </td><td></td><td></td></tr>
<tr><td> <a href = "#Jack">Jack</a> </td><td> <a href = "#Springs">Springs</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Ldrs">Ldrs</a> </td><td> <a href = "#Ssrs">Ssrs</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Leadnuts">Leadnuts</a> </td><td> <a href = "#Stepper_motors">Stepper_motors</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Leds">Leds</a> </td><td> <a href = "#Toggles">Toggles</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Light_strips">Light_strips</a> </td><td> <a href = "#Transformers">Transformers</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Linear_bearings">Linear_bearings</a> </td><td> <a href = "#Tubings">Tubings</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Mains_sockets">Mains_sockets</a> </td><td> <a href = "#Variacs">Variacs</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Meter">Meter</a> </td><td> <a href = "#Veroboard">Veroboard</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Microswitches">Microswitches</a> </td><td> <a href = "#Washers">Washers</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Microview">Microview</a> </td><td> <a href = "#Wire">Wire</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Modules">Modules</a> </td><td> <a href = "#Zipties">Zipties</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Kp_pillow_blocks">Kp_pillow_blocks</a> </td><td> <a href = "#Ssrs">Ssrs</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Ldrs">Ldrs</a> </td><td> <a href = "#Stepper_motors">Stepper_motors</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Leadnuts">Leadnuts</a> </td><td> <a href = "#Toggles">Toggles</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Leds">Leds</a> </td><td> <a href = "#Transformers">Transformers</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Light_strips">Light_strips</a> </td><td> <a href = "#Tubings">Tubings</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Linear_bearings">Linear_bearings</a> </td><td> <a href = "#Variacs">Variacs</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Mains_sockets">Mains_sockets</a> </td><td> <a href = "#Veroboard">Veroboard</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Meter">Meter</a> </td><td> <a href = "#Washers">Washers</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Microswitches">Microswitches</a> </td><td> <a href = "#Wire">Wire</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Microview">Microview</a> </td><td> <a href = "#Zipties">Zipties</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Modules">Modules</a> </td><td></td><td></td><td></td><td></td></tr>
</table>
---
@@ -93,8 +94,10 @@ Also single bearing balls are modelled as just a silver sphere and a BOM entry.
| Qty | Module call | BOM entry |
| ---:|:--- |:---|
| 1 | ```ball_bearing(BB608)``` | Ball bearing 608-2RS 8mm x 22mm x 7mm |
| 1 | ```ball_bearing(BB6200)``` | Ball bearing 6200-2RS 10mm x 30mm x 9mm |
| 1 | ```ball_bearing(BB6201)``` | Ball bearing 6201-2RS 12mm x 32mm x 10mm |
| 1 | ```ball_bearing(BB624)``` | Ball bearing 624-2RS 4mm x 13mm x 5mm |
| 2 | ``` bearing_ball(3)``` | Steel ball 3mm |
| 4 | ``` bearing_ball(3)``` | Steel ball 3mm |
<a href="#top">Top</a>
@@ -1087,6 +1090,57 @@ E.g. a "brown" socket for mains live needs to be displayed as "sienna" to look r
| 1 | ```jack_4mm_shielded("brown", 3, "sienna")``` | 4mm shielded jack socket brown |
<a href="#top">Top</a>
---
<a name="Kp_pillow_blocks"></a>
## Kp_pillow_blocks
KP pillow block bearings
[vitamins/kp_pillow_blocks.scad](vitamins/kp_pillow_blocks.scad) Object definitions.
[vitamins/kp_pillow_block.scad](vitamins/kp_pillow_block.scad) Implementation.
[tests/kp_pillow_blocks.scad](tests/kp_pillow_blocks.scad) Code for this example.
### Properties
| Function | Description |
|:--- |:--- |
| ```kp_base_height(type)``` | Height of base containing the bolts |
| ```kp_diameter(type)``` | Rod hole diameter |
| ```kp_hole_offset(type)``` | Rod hole offset |
| ```kp_screw_separation(type)``` | Separation of bolts in the base |
### Functions
| Function | Description |
|:--- |:--- |
| ```kp_size(type)``` | Size of bracket |
### Modules
| Module | Description |
|:--- |:--- |
| ```kp_pillow_block(type)``` | Draw the KP pillow block |
| ```kp_pillow_block_assembly(type, part_thickness = 2, screw_type = M5_cap_screw, nut_type = undef)``` | Assembly with fasteners in place |
| ```kp_pillow_block_hole_positions(type)``` | Place children at hole positions |
![kp_pillow_blocks](tests/png/kp_pillow_blocks.png)
### Vitamins
| Qty | Module call | BOM entry |
| ---:|:--- |:---|
| 1 | ```kp_pillow_block(KP000)``` | KP000 pillow block |
| 1 | ```kp_pillow_block(KP001)``` | KP001 pillow block |
| 1 | ```kp_pillow_block(KP08)``` | KP08 pillow block |
| 2 | ```sliding_t_nut(M4_sliding_t_nut)``` | Nut M4 sliding T |
| 2 | ```sliding_t_nut(M5_sliding_t_nut)``` | Nut M5 sliding T |
| 2 | ```nut(M5_nut, nyloc = undef)``` | Nut M5 x 4mm |
| 2 | ```screw(M4_cap_screw, 10)``` | Screw M4 cap x 10mm |
| 4 | ```screw(M5_cap_screw, 12)``` | Screw M5 cap x 12mm |
| 2 | ```washer(M4_washer)``` | Washer M4 x 9mm x 0.8mm |
| 6 | ```washer(M5_washer)``` | Washer M5 x 10mm x 1mm |
<a href="#top">Top</a>
---
@@ -5076,11 +5130,12 @@ Small holes can get away without it, but they print better with truncated teardr
### Modules
| Module | Description |
|:--- |:--- |
| ```semi_teardrop(h, r, d = undef, center = true)``` | A semi teardrop in the positive Y domain |
| ```teardrop(h, r, center = true, truncate = true)``` | For making horizontal holes that don't need support material, set ```truncate = false``` to make traditional RepRap teardrops that don't even need bridging |
| ```teardrop_plus(h, r, center = true, truncate = true)``` | Slightly bigger teardrop to allow for the 3D printing staircase effect |
| ```tearslot(h, r, w, center = true)``` | A horizontal slot that doesn't need support material |
| ```vertical_tearslot(h, r, l, center = true)``` | A vertical slot that doesn't need support material |
| ```semi_teardrop(h, r, d = undef, center = true, chamfer = 0)``` | A semi teardrop in the positive Y domain |
| ```teardrop(h, r, center = true, truncate = true, chamfer = 0)``` | For making horizontal holes that don't need support material, set ```truncate = false``` to make traditional RepRap teardrops that don't even need bridging |
| ```teardrop_chamfer(h, center, chamfer)``` | Helper module for adding chamfer to a teardrop |
| ```teardrop_plus(h, r, center = true, truncate = true, chamfer = 0)``` | Slightly bigger teardrop to allow for the 3D printing staircase effect |
| ```tearslot(h, r, w, center = true, chamfer = 0)``` | A horizontal slot that doesn't need support material |
| ```vertical_tearslot(h, r, l, center = true, chamfer = 0)``` | A vertical slot that doesn't need support material |
![teardrops](tests/png/teardrops.png)

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@@ -0,0 +1,34 @@
//
// NopSCADlib Copyright Chris Palmer 2018
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// This file is part of NopSCADlib.
//
// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
// GNU General Public License as published by the Free Software Foundation, either version 3 of
// the License, or (at your option) any later version.
//
// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
// See the GNU General Public License for more details.
//
// You should have received a copy of the GNU General Public License along with NopSCADlib.
// If not, see <https://www.gnu.org/licenses/>.
//
include <../core.scad>
use <../utils/layout.scad>
include <../vitamins/kp_pillow_blocks.scad>
include <../vitamins/nuts.scad>
module kp_pillow_blocks() {
screws = [M4_cap_screw, M5_cap_screw, M5_cap_screw];
nuts = [M4_sliding_t_nut, M5_sliding_t_nut, M5_nut];
layout([for(k = kp_pillow_blocks) 2 * kp_size(k)[1]])
kp_pillow_block_assembly(kp_pillow_blocks[$i], screw_type = screws[$i], nut_type = nuts[$i]);
}
if($preview)
kp_pillow_blocks();

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@@ -22,25 +22,47 @@ include <../core.scad>
module teardrops() {
color(pp1_colour)
rotate([90, 0, -45])
linear_extrude(height = 3)
difference() {
square(40);
difference() {
linear_extrude(height = 3) {
difference() {
square([80, 40]);
translate([10, 10])
teardrop(h = 0, r = 3);
translate([10, 20])
teardrop_plus(h = 0, r = 3);
translate([20, 30])
tearslot(h = 0, r = 3, w = 10);
translate([30, 15])
vertical_tearslot(h = 0, r =3, l = 10);
translate([20, 10])
semi_teardrop(h = 0, r = 3);
}
}
translate([40, 0, 1.5]) {
h = 3 + eps;
chamfer = 0.5;
translate([10, 10])
teardrop(h = 0, r = 3);
teardrop(h = h, r = 3, chamfer = chamfer);
translate([10, 20])
teardrop_plus(h = 0, r = 3);
teardrop_plus(h = h, r = 3, chamfer = chamfer);
translate([20, 30])
tearslot(h = 0, r = 3, w = 10);
tearslot(h = h, r = 3, w = 10, chamfer = chamfer);
translate([30, 15])
vertical_tearslot(h = 0, r =3, l = 10);
vertical_tearslot(h = h, r =3, l = 10, chamfer = chamfer);
translate([20, 10])
semi_teardrop(h = 0, r = 3);
semi_teardrop(h = h, r = 3, chamfer = chamfer);
}
}
}
teardrops();

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@@ -21,45 +21,106 @@
//! For making horizontal holes that don't need support material.
//! Small holes can get away without it, but they print better with truncated teardrops.
//
module teardrop(h, r, center = true, truncate = true) //! For making horizontal holes that don't need support material, set ```truncate = false``` to make traditional RepRap teardrops that don't even need bridging
render(convexity = 5)
extrude_if(h, center)
hull() {
circle4n(r);
if(truncate)
translate([0, r / 2])
square([2 * r * (sqrt(2) - 1), r], center = true);
else
polygon([[0, 0], [eps, 0], [0, r * sqrt(2)]]);
}
module semi_teardrop(h, r, d = undef, center = true) //! A semi teardrop in the positive Y domain
render(convexity = 5)
extrude_if(h, center)
intersection() {
R = is_undef(d) ? r : d / 2;
teardrop(r = R, h = 0);
sq = R + 1;
translate([-sq, 0])
square([2 * sq, sq]);
}
module teardrop_plus(h, r, center = true, truncate = true) //! Slightly bigger teardrop to allow for the 3D printing staircase effect
teardrop(h, r + layer_height / 4, center, truncate);
module tearslot(h, r, w, center = true) //! A horizontal slot that doesn't need support material
extrude_if(h, center)
module teardrop(h, r, center = true, truncate = true, chamfer = 0) { //! For making horizontal holes that don't need support material, set ```truncate = false``` to make traditional RepRap teardrops that don't even need bridging
module teardrop_2d(r, truncate) {
hull() {
translate([-w/2,0,0]) teardrop(r = r, h = 0);
translate([ w/2,0,0]) teardrop(r = r, h = 0);
circle4n(r);
if(truncate)
translate([0, r / 2])
square([2 * r * (sqrt(2) - 1), r], center = true);
else
polygon([[0, 0], [eps, 0], [0, r * sqrt(2)]]);
}
}
render(convexity = 5)
extrude_if(h, center)
teardrop_2d(r, truncate);
teardrop_chamfer(h, center, chamfer) {
linear_extrude(eps, center = true)
teardrop_2d(r + chamfer / 2, truncate);
translate_z(-chamfer / 2)
linear_extrude(eps, center = true)
teardrop_2d(r, truncate);
}
}
module semi_teardrop(h, r, d = undef, center = true, chamfer = 0) { //! A semi teardrop in the positive Y domain
module semi_teardrop_2d(r, d) {
intersection() {
R = is_undef(d) ? r : d / 2;
teardrop(r = R, h = 0);
sq = R + 1;
translate([-sq, 0])
square([2 * sq, sq]);
}
}
render(convexity = 5)
extrude_if(h, center)
semi_teardrop_2d(r, d);
teardrop_chamfer(h, center, chamfer) {
linear_extrude(eps, center = true)
semi_teardrop_2d(r + chamfer / 2, d);
translate_z(-chamfer / 2)
linear_extrude(eps, center = true)
semi_teardrop_2d(r, d);
}
}
module teardrop_plus(h, r, center = true, truncate = true, chamfer = 0) //! Slightly bigger teardrop to allow for the 3D printing staircase effect
teardrop(h, r + layer_height / 4, center, truncate, chamfer);
module tearslot(h, r, w, center = true, chamfer = 0) { //! A horizontal slot that doesn't need support material
module tearslot_2d(r, w) {
hull() {
translate([-w / 2, 0]) teardrop(r = r, h = 0);
translate([w / 2, 0]) teardrop(r = r, h = 0);
}
}
module vertical_tearslot(h, r, l, center = true) //! A vertical slot that doesn't need support material
extrude_if(h, center)
tearslot_2d(r, w);
teardrop_chamfer(h, center, chamfer) {
linear_extrude(eps, center = true)
tearslot_2d(r + chamfer / 2, w);
translate_z(-chamfer / 2)
linear_extrude(eps, center = true)
tearslot_2d(r, w);
}
}
module vertical_tearslot(h, r, l, center = true, chamfer = 0) { //! A vertical slot that doesn't need support material
module vertical_tearslot_2d(r, l) {
hull() {
translate([0, l / 2]) teardrop(0, r, true);
translate([0, -l / 2])
circle4n(r);
translate([0, -l / 2]) circle4n(r);
}
}
extrude_if(h, center)
vertical_tearslot_2d(r, l);
teardrop_chamfer(h, center, chamfer) {
linear_extrude(eps, center = true)
vertical_tearslot_2d(r + chamfer / 2, l);
translate_z(-chamfer / 2)
linear_extrude(eps, center = true)
vertical_tearslot_2d(r, l);
}
}
module teardrop_chamfer(h, center, chamfer) { //! Helper module for adding chamfer to a teardrop
if(h && chamfer)
translate_z(center ? 0 : h / 2)
for(m = [0, 1])
mirror([0, 0, m])
translate_z((h - eps ) / 2)
hull()
children();
}

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@@ -18,7 +18,9 @@
//
BB624 = ["624", 4, 13, 5, "blue"]; // 624 ball bearing for idlers
BB608 = ["608", 8, 22, 7, "OrangeRed"]; // 608 bearings for wades
BB6200 = ["6200", 10, 30, 9, "black"]; // 6200 bearings for KP pillow blocks
BB6201 = ["6201", 12, 32, 10, "black"]; // 6201 bearings for KP pillow blocks
ball_bearings = [BB624, BB608];
ball_bearings = [BB624, BB608, BB6200, BB6201];
use <ball_bearing.scad>

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@@ -0,0 +1,117 @@
//
// NopSCADlib Copyright Chris Palmer 2018
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// This file is part of NopSCADlib.
//
// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
// GNU General Public License as published by the Free Software Foundation, either version 3 of
// the License, or (at your option) any later version.
//
// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
// See the GNU General Public License for more details.
//
// You should have received a copy of the GNU General Public License along with NopSCADlib.
// If not, see <https://www.gnu.org/licenses/>.
//
//! KP pillow block bearings
//
include <../core.scad>
use <../utils/tube.scad>
include <screws.scad>
use <washer.scad>
use <ball_bearing.scad>
kp_pillow_block_color = grey70;
function kp_diameter(type) = type[1]; //! Rod hole diameter
function kp_hole_offset(type) = type[2]; //! Rod hole offset
function kp_size(type) = [type[3],type[8],type[5]]; //! Size of bracket
function kp_base_height(type) = type[7]; //! Height of base containing the bolts
function kp_screw_separation(type) = type[4]; //! Separation of bolts in the base
module kp_pillow_block(type) { //! Draw the KP pillow block
vitamin(str("kp_pillow_block(", type[0], "): ", type[0], " pillow block"));
d = kp_diameter(type);
H = kp_hole_offset(type);
L = kp_size(type)[0];
J = kp_screw_separation(type);
A = kp_size(type)[2];// sizeZ, includes protruding center
N = type[6];
H1 = kp_base_height(type);
H0 = kp_size(type)[1];
K = type[9];
S = type[10];
b = type[11];
bolthole_radius = type[12];
color(kp_pillow_block_color)
translate([0, -H, 0]) {
fillet = 1;
squareSizeX = (L - H0) / 2 + fillet;
rotate([-90, 0, 0])
linear_extrude(H1)
difference() {
union() {
for(i = [-L / 2, L / 2 - squareSizeX])
translate([i, -A / 2])
rounded_square([squareSizeX, A], fillet, center = false);
}
for(i = [-J / 2, J / 2])
translate([i, 0])
circle(r = bolthole_radius);
}
translate_z(-A / 2) {
for(x = [- L / 2 + squareSizeX - fillet, L / 2 - squareSizeX + fillet - 2])
translate([x, 0, 0])
cube([2, H, A]);
stripLength = J - 2 * bolthole_radius;
stripThickness = 4;
translate([-stripLength / 2, 0, (H1 + stripThickness) / 2])
cube([stripLength, H1, stripThickness]);
translate([0 , H, 0])
tube(H0 / 2, b / 2, A, center = false);
}
}
not_on_bom() no_explode()
ball_bearing(type[13]);
}
module kp_pillow_block_hole_positions(type) { //! Place children at hole positions
for(x = [-kp_screw_separation(type), kp_screw_separation(type)])
translate([x / 2, kp_base_height(type) - kp_hole_offset(type), 0])
rotate([-90,0,0])
children();
}
module kp_pillow_block_assembly(type, part_thickness = 2, screw_type = M5_cap_screw, nut_type = undef) { //! Assembly with fasteners in place
kp_pillow_block(type);
screw_washer_thickness = washer_thickness(screw_washer(screw_type));
nut_type = is_undef(nut_type) ? screw_nut(screw_type) : nut_type;
nut_washer_type = nut_washer(nut_type);
nut_washer_thickness = nut_washer_type ? washer_thickness(nut_washer_type) : 0;
nut_offset = kp_base_height(type) + part_thickness;
screw_length = screw_shorter_than(nut_offset + screw_washer_thickness + nut_thickness(nut_type) + nut_washer_thickness);
kp_pillow_block_hole_positions(type) {
screw_and_washer(screw_type, screw_length);
translate_z(-nut_offset)
vflip()
if(nut_washer_type)
nut_and_washer(nut_type);
else
sliding_t_nut(nut_type);
}
}

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@@ -0,0 +1,35 @@
//
// NopSCADlib Copyright Chris Palmer 2018
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// This file is part of NopSCADlib.
//
// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
// GNU General Public License as published by the Free Software Foundation, either version 3 of
// the License, or (at your option) any later version.
//
// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
// See the GNU General Public License for more details.
//
// You should have received a copy of the GNU General Public License along with NopSCADlib.
// If not, see <https://www.gnu.org/licenses/>.
//
//
//! KP pillow block bearings
//
include <../core.scad>
include <screws.scad>
include <ball_bearings.scad>
// d H L J A N H1 H0 K S b bolthole bearing
KP08 = ["KP08", 8, 18, 55, 42, 13, 4.5, 5, 29, 0.0, 0, 22, M4_clearance_radius, BB608];
KP000 = ["KP000", 10, 18, 67, 53, 16, 7.0, 6, 35, 14.0, 4, 30, M6_clearance_radius, BB6200];
KP001 = ["KP001", 12, 19, 71, 56, 16, 7.0, 6, 38, 14.5, 4, 32, M6_clearance_radius, BB6201];
kp_pillow_blocks = [KP08, KP000, KP001];
use <kp_pillow_block.scad>