// // NopSCADlib Copyright Chris Palmer 2022 // nop.head@gmail.com // hydraraptor.blogspot.com // // This file is part of NopSCADlib. // // NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the // GNU General Public License as published by the Free Software Foundation, either version 3 of // the License, or (at your option) any later version. // // NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY; // without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. // See the GNU General Public License for more details. // // You should have received a copy of the GNU General Public License along with NopSCADlib. // If not, see . // // //! Cable clips to order. Can be for one or two cables of different sizes. Can use an insert and a screw from below or a screw and nut, nyloc or plain, either way up. // include <../core.scad> use <../vitamins/wire.scad> use <../utils/fillet.scad> use <../vitamins/insert.scad> wall = 2; function cable_clip_insert(screw, insert = true) = //! Insert type for clip, given screw. is_list(insert) ? insert : insert ? screw_insert(screw, true) : false; function cable_clip_width(screw, insert = false, nut = false) = //! Width given the `screw` and possibly insert or nut. let(insert = cable_clip_insert(screw, insert)) insert ? 2 * (insert_hole_radius(insert) + wall) : nut ? 2 * (nut_radius(screw_nut(screw)) + wall) : max(wall + 2 * screw_clearance_radius(screw) + wall, washer_diameter(screw_washer(screw))); function cable_clip_height(cable, screw = false, insert = false, nut = false) = //! Height given the `cable`. let(insert = cable_clip_insert(screw, insert)) max(cable_height(cable) + wall, insert ? insert_hole_length(insert) + 1 : 0, nut ? nut_trap_depth(screw_nut(screw)) + wall : 0); function cable_clip_extent(screw, cable, insert = false, nut = false) = cable_clip_width(screw, insert, nut) / 2 + cable_width(cable) + wall; //! How far it extends from the screw. function cable_clip_offset(screw, cable, insert = false, nut = false) = cable_clip_width(screw, insert, nut) / 2 + cable_width(cable) / 2; //! The offset of the cable from the screw. module single_cable_clip(screw, cable, h = 0, insert = false, nut = false) { insert = cable_clip_insert(screw, insert); height = cable_clip_width(screw, insert, nut); depth = h ? h : cable_clip_height(cable, screw, insert, nut); w = cable_width(cable); width = wall + w + height; hole_x = wall + w + height / 2; rad = min(wall + cable_wire_size(cable) / 2, depth / 2); r = extrusion_width - eps; the_nut = screw_nut(screw); translate([-hole_x, 0]) difference() { linear_extrude(height) difference() { hull() { rounded_square([width, 1], r, center = false); translate([width - 1, 0]) rounded_square([1, depth], r, center = false); translate([rad, depth - rad]) circle(r = rad); } translate([wall + cable_width(cable) / 2, 0]) { hull() { for(p = cable_bundle_positions(cable)) translate(p) circle(d = cable_wire_size(cable)); square([w, eps], center = true); } for(side = [-1, 1]) translate([side * w / 2, 0]) hflip(side < 0) fillet(r = r, h = 0); } } translate([hole_x, depth, height / 2]) rotate([90, 0, 0]) if(insert) insert_hole(insert, 10, horizontal = true); else if(nut) { translate_z(depth - wall - nut_trap_depth(the_nut)) nut_trap(screw, the_nut, horizontal = true); nut_trap(screw, the_nut, horizontal = true); } else teardrop_plus(h = 2 * depth + 1, r = screw_clearance_radius(screw), center = true); } } module double_cable_clip(screw, cable1, cable2, insert = false, nut = false) { h = max(cable_clip_height(cable1, screw, insert, nut), cable_clip_height(cable2, screw, insert, nut)); union() { single_cable_clip(screw, cable1, h, insert, nut); mirror([1,0,0]) single_cable_clip(screw, cable2, h, insert, nut); } } module cable_clip(screw, cable1, cable2 = 0, insert = false, nut = false) { //! Create the STL for a single cable or two cable clip function clip_str(screw) = str("cable_clip_", screw_radius(screw) * 20, insert ? "I" : nut ? "N" : ""); function cable_str(cable) = str("_", cable_wires(cable), "_", round(cable_wire_size(cable) * 10)); assert(!(insert && nut), "insert and nut mutually exclusive"); if(cable2) stl(str(clip_str(screw), cable_str(cable1), cable_str(cable2))) double_cable_clip(screw, cable1, cable2, insert, nut); else stl(str(clip_str(screw), cable_str(cable1))) single_cable_clip(screw, cable1, h = 0, insert = insert, nut = nut); } module cable_clip_assembly(screw, thickness, cable1, cable2 = 0, flip = false, insert = false, nut = false, nyloc = true) { //! Cable clip with the fasteners flip = flip || insert || nut; // Screw must be below if using an insert or nut insert = cable_clip_insert(screw, insert); height = max(cable_clip_height(cable1, screw, insert, nut), cable2 ? cable_clip_height(cable2, screw, insert, nut) : 0); stl_colour(pp1_colour) render() translate([0, cable_clip_width(screw, insert, nut) / 2]) rotate([90, 0, 0]) cable_clip(screw, cable1, cable2, insert, nut); the_nut = screw_nut(screw); screw_len = nut ? screw_length(screw, thickness + wall, nyloc ? 1 : 2, nyloc = nyloc, nut = !nyloc) : screw_length(screw, thickness + height, 2, nut = !nyloc && !insert, nyloc = !insert && nyloc, insert = insert); translate_z(height) if(flip) if(insert) insert(insert); else if(nut) translate_z(-height + wall) nut(the_nut, nyloc); else nut_and_washer(the_nut, nyloc); else screw_and_washer(screw, screw_len); translate_z(-thickness) vflip() if(flip) screw_and_washer(screw, screw_len, insert || !nyloc); else nut_and_washer(the_nut, nyloc); }