openscad/Mendel90
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This version used for kits 7-

Browse Source 
Nut traps moved further from the edge of most parts.
Fixed ribbon clamp slots too deep.
Modified for JHeadMK5.
Changed bed thermsitor type.
Extruder block is now thinner so it can protrude below the carriage.
The idler bolts no go the other way round so the nuts are captive instead of the heads.
60 mm carriage fan.
Spool holders now have tabs for nut traps instead of P clip.
Belt lengths corrected and rounded to tooth pitch.
Metal pulleys modelled.
exploded variable now 0/1 instead of boolean.
Dibond version now has mouse holes for wires and the Y wires run underneath the base.
Added jigs for inserting Jhead and drilling tubes.

Hobbed bolt not shows hob position on the BOM.
Everything in the kit is now in the model and so appears on the BOM.
   Added ribbon cable, wire, heat shrink sleeving, foam spunge, PLA sample.

Completed the kit build manual.
Sub assemblies restructured to reflect the build order.
View files added to make the assembly diagrams.

Fixed sheets.py not working first time run.
This commit is contained in:
Chris Palmer
2012-11-17 10:33:00 +00:00
parent 4141634677
commit 2f70825078
530 changed files with 627906 additions and 537822 deletions
Download Patch File Download Diff File Expand all files Collapse all files

BIN
dibond/Mendel90_Dibond.pdf
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23
dibond/bom/D_connector_assembly.txt
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D_connector_assembly:
Vitamins:
2 M3 cap screw x 16mm
2 M3 cap screw x 20mm
2 M3 cap screw x 45mm
1 15 way D PCB mount plug
1 15 way D IDC socket
2 Nut M3
2 Nyloc nut M3
2 Nitrile O-ring 2.5mm x 1.6mm
1 Extruder connection PCB
4 No2 pan wood screw x 13mm
4 3 way terminal block
4 Washer M2.5 x 5.9mm x 0.5mm
6 Washer M3 x 7mm x 0.5mm
Printed:
1 d_motor_bracket.stl
1 d_motor_bracket_lid.stl
1 d_shell.stl
1 d_shell_lid.stl
1 ribbon_clamp_14_33NB.stl

13
dibond/bom/bed_assembly.txt
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@@ -1,13 +0,0 @@
bed_assembly:
Vitamins:
4 19mm bulldog clip
1 PCB bed 214mm x 214mm
4 M3 cap screw x 10mm
1 Glass sheet 214mm x 202mm x 2mm
4 Hex male / female pillar M3 x 20mm
1 Epcos B57560G104F 100K 1% thermistor
2 PTFE sleeving OD 1.2mm ID 0.71mm x 57mm
4 Washer M3 x 7mm x 0.5mm
Printed:

337
dibond/bom/bom.txt
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@@ -1,168 +1,199 @@
Vitamins:
S
D E p
l o X Y
c e o
o c l c c
n B t M a X X a Y Y Z
n e r a h X r Y r Z
e d o F c o W r i m r i m m
c n r h l a a i d o a i d o a o
t B f i a i d d x a l t x a l t x t
o e a c m n e e i g e o i g e o i o
r d n s e e r s s e r r s e r r s r
| | | 1| | | | | | | | | | | | | | | 1 THS15 Aluminium clad resistor 10R
| | | 1| | | | | | | | | | | | | | | 1 THS15 Aluminium clad resistor 4R7
| | | | | | | | | | | | | 5| | | | | 5 Aluminium foil tape 50mm x 226mm x 0.05mm
| | | 1| | | | | | | | | | | | | | | 1 PSU e.g. ALPINE500
| | | | | | 4| 3| | | | | | | | | | | 7 Ball bearing 608 8mm x 22mm x 7mm
| | | | | | | | | | 2| | | | 2| | | | 4 Ball bearing 624 4mm x 13mm x 5mm
| 4| | | | | | | | | | | | | | | | | 4 19mm bulldog clip
| 1| | | | | | | | | | | | | | | | | 1 PCB bed 214mm x 214mm
| | | | | | | | | | | | 1| | | | | | 1 Belt T5 x 6mm x 673mm (PU & Kevlar)
| | | | | | | | 1| | | | | | | | | | 1 Belt T5 x 6mm x 864mm (PU & Kevlar)
| | | | | | | | | | | | | 1| | | | | 1 Corrugated cardboard 192mm x 216mm x 6mm
| 4| | | | | | | | 1| | | | | | | | | 5 M3 cap screw x 10mm
2| | | 4| | | | | | | | 2| 4|14| | | 2| 2| 30 M3 cap screw x 16mm
2| | | | | | | | | 1| | | | 2| | | | 8| 13 M3 cap screw x 20mm
| | | | | | | | | 2| | | | | | | | | 2 M3 cap screw x 25mm
2| | | | | | | | | | | | | | | | | | 2 M3 cap screw x 45mm
| | 4| 4|36| | 2| | | | | | 8| | 1| 4| 4| 4| 67 M4 cap screw x 16mm
| | | | | | | | | | | | | | 1| | | | 1 M4 cap screw x 30mm
| | | | | | | | | | 1| | | | | | | | 1 M4 cap screw x 45mm
| | | | | | 4| | | | | | | | | | | | 4 M8 cap screw x 30mm
| | | | 2| | | | | | | | | | | | | | 2 Dibond sheet 166mm x 384mm x 3mm
| | | | | | | | | | | | | 1| | | | | 1 Dibond sheet 216mm x 216mm x 3mm
| | | | 1| | | | | | | | | | | | | | 1 Dibond sheet 465mm x 384mm x 3mm
| | | | 1| | | | | | | | | | | | | | 1 Dibond sheet 465mm x 419mm x 3mm
1| | | | | | | | | | | | | | | | | | 1 15 way D PCB mount plug
1| | | | | | | | | | | | | | | | | | 1 15 way D IDC socket
| | | | | | | | | 1| | | | | | | | | 1 Fan 30mm x 10mm
| | | | | | | 1| | | | 1| | | | 1| | | 3 M3 grub screw x 6mm
| 1| | | | | | | | | | | | | | | | | 1 Glass sheet 214mm x 202mm x 2mm
| | | | | | | 1| | | | | | | | | | | 1 JHead MK4 hot end
| 4| | | | | | | | | | | | | | | | | 4 Hex male / female pillar M3 x 20mm
| | | | | | | 3| | | | | | | | | | | 3 M3 hex screw x 10mm
| | | | | | | | | | 2| 4| | | | | | | 6 M3 hex screw x 16mm
| | | | | | | 2| | | | | | | | | | | 2 M4 hex screw x 20mm
| | | | | | | 2| | | | | | | | | | | 2 M4 hex screw x 50mm
| | | | | | | 1| | | | | | | | | | | 1 M8 hex screw x 60mm
| | | 1| | | | | | | | | | | | | | | 1 IEC mains lead
| | | | | | | | | 3| 2| 2| | 3| | | | | 10 LM8UU linear bearing
| | | 1| | | | | | | | | | | | | | | 1 Electronics e.g. Melzi
| | | | | | | 1| | | | 1| | | | 1| | 2| 5 NEMA17 x 47.5mm stepper motor
| | | | | | | | | | 1| 1| | | | | | | 2 Brass nut M6
2| | | | | | | 1| | 1| | 1| | | | 1| | | 6 Nut M3
| | | | | | | 2| | | | | | | | | | | 2 Nut M4
| | | | | | | 2| | | | | | | | | | | 2 Nut M8
| | | 4| | | | | | | | | | | | | | | 4 Nyloc nut M2.5
2| | | 4| | | | | | 3| 2| 6| 4|16| | | 2|10| 49 Nyloc nut M3
| | 4| 4|36| | 2| | | | 1| | 8| | 2| 4| 4| 4| 69 Nyloc nut M4
| | | | | | 4| | | | | | | | | | | | 4 Nyloc nut M8
2| | | | | | | | | | | | | | | | | | 2 Nitrile O-ring 2.5mm x 1.6mm
1| | | | | | | | | | | | | | | | | | 1 Extruder connection PCB
| | | | | | | | 1| | | | | | | | | | 1 Polypropylene strip 401mm x 18mm x 0.5mm
| | | | 1| | | | | | | | | | | | | | 1 Polypropylene strip 356mm x 25mm x 0.5mm
| | | | 1| | | | | | | | | | | | | | 1 Polypropylene strip 270mm x 33mm x 0.5mm
| | | 4| | | | | | | | | | | | | | | 4 M2.5 pan screw x 12mm
| | | | | | | | | | | 3| | | | 4| | 8| 15 M3 pan screw x 8mm
| | | 2| | | | | | | | | | | | | | | 2 6-32 pan screw x 9.5mm
4| | | | | | | | | | | 2| 2| | | | 2| | 10 No2 pan wood screw x 13mm
| | | | | | | | | 4| | | | | | | | | 4 No4 pan wood screw x 16mm
| | | | | | | 1| | | | | | | | | | | 1 Smooth rod 8mm x 22mm
| | | | | | | | | | | | 1| | | | | | 1 Smooth rod 8mm x 270mm
| | | | | | | | | | | | | | | | 2| | 2 Smooth rod 8mm x 336mm
| | | | | | | | 2| | | | | | | | | | 2 Smooth rod 8mm x 381mm
| | | | | | | | | | | | 1| | | | | | 1 Smooth rod 8mm x 417mm
| 1| | | | | | | | | | | | | | | | | 1 Epcos B57560G104F 100K 1% thermistor
| | | 1| | | | | | | | | | | | | | | 1 Micro SD card
| | | 1| | | | | | | | | | | | | | | 1 Micro SD to USB adapter
| | | | | | | | | | | 1| 1| | | | 1| | 3 Microswitch
| | | | | | | 2| | | | | | | | | | | 2 Spring 7mm OD, 1mm gauge x 10mm long
| | | | 2| | | | | | | | | | | | | | 2 AL square tube 12.7 x 12.7 x 1.63 x 400mm
| | | | | | | | | | | | | | | | 2| | 2 Threaded rod M6 x 271mm
| 2| | | | | | 2| | | | | | | | | | | 4 PTFE sleeving OD 1.2mm ID 0.71mm x 57mm
| | | | | | | 2| | | | | | | | | | | 2 PTFE sleeving OD 2.6mm ID 2mm x 45mm
| | | | | | 1| | | | | | | | | | | | 1 PTFE tubing OD 4.6mm ID 3.84mm x 750mm
| | | | | | | | | | | | | | | | | 2| 2 PVC aquarium tubing OD 6mm ID 4mm x 16mm
4| | | | | | | | | | | | | | | | | | 4 3 way terminal block
| | | 1| | | | | | | | | | | | | | | 1 USB A to Mini B lead
4| | | 4| | | | | | | | 2| 2| | | | 2| | 14 Washer M2.5 x 5.9mm x 0.5mm
6| 4| | 8| | | | 3| | 3| 2| 9| 4|16| | 4| 2|18| 79 Washer M3 x 7mm x 0.5mm
| | 4| 6|38| | 2| | | | 2| | 8| | 5| 4| 4| 4| 77 Washer M4 x 9mm x 0.8mm
| | | | | | | | | | 2| | | | 2| | | | 4 Washer M5 x 20mm x 1.4mm
| | | | | | 8| 1| | | | | | | | | | | 9 Washer M8 x 17mm x 1.6mm
| | | | | | 4| | | | | | | | | | | | 4 Washer M8 x 30mm x 1.5mm
| | | | | | | | | 2| | | | | | | | | 2 Wingnut M4
| | | | | | | 3| | | | 3| | | | 4| | 8| 18 Star washer M3 x 0.5mm
| | | 2| | | | | | | | | | | | | | | 2 Star washer M4 x 0.8mm
| | | | | | | 1| | | | | | | | | | | 1 Star washer M8 x 1.6mm
| | | |10| | | 1| | 3| | | | 3| | | | | 17 Ziptie 100mm min length
E
x
t
r
u
d
e
r
c E X
o x
n t S c
E n r p a
l e u o X r Y
e c d P o r
c E t e r l c i c
B t x i r H M i a a X X a Y Y Z
e r t o o a n h X r g Y r Z
d o r n m F t c t o r e i m r i m m
n u o r h l a i d o a i d o a o
f i d p t a e i b P d x a f l t x a l t x t
a c e c o m n n e s e i g a e o i g e o i o
n s r b r e d e d u r s e n r r s e r r s r
| | | | | | | | | 1| | | | | | | | | | | | | 1 THS15 Aluminium clad resistor 10R
| | | | | | | | | 1| | | | | | | | | | | | | 1 THS15 Aluminium clad resistor 4R7
| | | | | | | | 5| | | | | | | | | | | | | | 5 Aluminium foil tape 50mm x 226mm x 0.05mm
| | | | | | | | | 1| | | | | | | | | | | | | 1 PSU e.g. ALPINE500
| | 3| | | | | | | | 4| | | | | | | | | | | | 7 Ball bearing 608 8mm x 22mm x 7mm
| | | | | | | | | | | | | | 2| | | | 2| | | | 4 Ball bearing 624 4mm x 13mm x 5mm
| | | | | | | | 4| | | | | | | | | | | | | | 4 19mm bulldog clip
| | | | | | | | 1| | | | | | | | | | | | | | 1 PCB bed 214mm x 214mm
| | | | | | | | | | | | | | | | 1| | | | | | 1 Belt T5 x 6mm x 670mm (PU & Kevlar)
| | | | | | | | | | | 1| | | | | | | | | | | 1 Belt T5 x 6mm x 865mm (PU & Kevlar)
| | | | | | | | 1| | | | | | | | | | | | | | 1 Corrugated cardboard 192mm x 216mm x 6mm
| | | | | | | | 4| | | | 2| | | | | | | | | | 6 M3 cap screw x 10mm
| 4| | | | | | | | | | | | | | 4| 4|14| | | 2| 2| 30 M3 cap screw x 16mm
| | | | | | | | | | | | 1| | | 2| | 2| | | | 8| 13 M3 cap screw x 20mm
| | | | | | | | | | | | 2| | | | | | | | | | 2 M3 cap screw x 25mm
| | | | 2| | | | | | | | | | | | | | | | | | 2 M3 cap screw x 45mm
4| | | | |36| | | | 4| 2| | | | | | 8| | 1| 4| 4| 4| 67 M4 cap screw x 16mm
| | | | | | | | | | | | | 4| | | | | 1| | | | 5 M4 cap screw x 30mm
| | | | | | | | | | | | | | 1| | | | | | | | 1 M4 cap screw x 45mm
| | | | | | | | | | 4| | | | | | | | | | | | 4 M8 cap screw x 30mm
| | | | | 2| | | | | | | | | | | | | | | | | 2 Dibond sheet 166mm x 384mm x 3mm
| | | | | | | | | | | | | | | | | 1| | | | | 1 Dibond sheet 216mm x 216mm x 3mm
| | | | | 1| | | | | | | | | | | | | | | | | 1 Dibond sheet 465mm x 384mm x 3mm
| | | | | 1| | | | | | | | | | | | | | | | | 1 Dibond sheet 465mm x 419mm x 3mm
| | | | 1| | | | | | | | | | | | | | | | | | 1 15 way D PCB mount plug
| | | | | | | | | | | | | | | 1| | | | | | | 1 15 way D IDC socket
| | | | | | | | | | | | | 1| | | | | | | | | 1 Fan 60mm x 15mm
| | | | | | | | | | 1| | | | | | | | | | | | 1 Foam sponge 20mm x 20mm x 20mm
| | | | | | | | | | | | | | | 1| | | | 1| | | 2 M3 grub screw x 3mm
| | | | 1| | | | | | | | | | | | | | | | | | 1 M3 grub screw x 6mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Glass sheet 214mm x 202mm x 2mm
| | | | | | 1| | | | | | | | | | | | | | | | 1 JHead MK5 hot end
| | | | | | | | 4| | | | | | | | | | | | | | 4 Hex male / female pillar M3 x 20mm
| | 3| | | | | | | | | | | | | | | | | | | | 3 M3 hex screw x 10mm
| | | | | | | | | | | | | | 2| 4| | | | | | | 6 M3 hex screw x 16mm
| | 2| | | | | | | | | | | | | | | | | | | | 2 M4 hex screw x 20mm
| | 2| | | | | | | | | | | | | | | | | | | | 2 M4 hex screw x 50mm
| | 1| | | | | | | | | | | | | | | | | | | | 1 M8 hex screw x 60mm, hobbed at 25
| | | | | | | | | 1| | | | | | | | | | | | | 1 IEC mains lead
| | | | | | | | | | | | 3| | 2| 2| | 3| | | | | 10 LM8UU linear bearing
| 1| | | | | | | | | | | | | | | | | | | | | 1 Electronics e.g. Melzi
| | | | 1| | | | | | | | | | | 1| | | | 1| | 2| 5 NEMA17 x 47.5mm stepper motor
| | | | | | | | | | | | | | | | | | | | 2| | 2 Brass nut M6
| | | | 3| | | | | | | | 1| | | | | | | | | | 4 Nut M3
| | 2| | | | | | | | | | | | | | | | | | | | 2 Nut M4
| | 2| | | | | | | | | | | | | | | | | | | | 2 Nut M8
| | | | | | | | | 4| | | | | | | | | | | | | 4 Nyloc nut M2.5
| 4| | | | | | | | | | | 4| | 2| 8| 4|16| | | 2|10| 50 Nyloc nut M3
4| | | | |36| | | | 4| 2| | | 4| 1| | 8| | 2| 4| 4| 4| 73 Nyloc nut M4
| | | | | | | | | | 4| | | | | | | | | | | | 4 Nyloc nut M8
| | | | | | | | | | | | | | | 2| | | | | | | 2 Nitrile O-ring 2.5mm x 1.6mm
| | | 1| | | | | | | | | | | | | | | | | | | 1 Extruder connection PCB
| | | | | | | | | | 1| | | | | | | | | | | | 1 PLA sample 0.3mm ~20m
| | | | | | | | | | | | | | | 1| | | | | | | 1 Polypropylene strip 401mm x 18mm x 0.5mm
| | | | | | | | | | | | | | | 1| | | | | | | 1 Polypropylene strip 357mm x 25mm x 0.5mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Polypropylene strip 271mm x 33mm x 0.5mm
| | | | | | | | | 4| | | | | | | | | | | | | 4 M2.5 pan screw x 12mm
| | | | | | | | | | | | | | | 3| | | | 4| | 8| 15 M3 pan screw x 8mm
| | | | | | | | | 2| | | | | | | | | | | | | 2 6-32 pan screw x 9.5mm
| | | | 2| | | | | | | | | | | 4| 2| | | | 2| | 10 No2 pan wood screw x 13mm
| | | | | | | | | | | | | | | 1| | | | 1| | | 2 T5 pulley 10 teeth
| | | | | | | | | | | | | | | 1| | | | | | | 1 Ribbon cable 20 way 1120mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Ribbon cable 26 way 381mm
| | 1| | | | | | | | | | | | | | | | | | | | 1 Smooth rod 8mm x 22mm
| | | | | | | | | | | | | | | | 1| | | | | | 1 Smooth rod 8mm x 270mm
| | | | | | | | | | | | | | | | | | | | 2| | 2 Smooth rod 8mm x 336mm
| | | | | | | | | | | 2| | | | | | | | | | | 2 Smooth rod 8mm x 381mm
| | | | | | | | | | | | | | | | 1| | | | | | 1 Smooth rod 8mm x 417mm
| 1| | | | | | | | | | | | | | | | | | | | | 1 Micro SD card
| 1| | | | | | | | | | | | | | | | | | | | | 1 Micro SD to USB adapter
| | | | | | | | | | | | | | | 1| 1| | | | 1| | 3 Microswitch
| | 2| | | | | | | | | | | | | | | | | | | | 2 Spring 7mm OD, 1mm gauge x 10mm long
| | | | | 2| | | | | | | | | | | | | | | | | 2 AL square tube 12.7 x 12.7 x 1.63 x 400mm
| | | | | | | | | | | | | | | | | | | | 2| | 2 Threaded rod M6 x 271mm
| | | | | | | | | 1| | | | | | | | | | | | | 1 Heatshrink sleeving ID 10mm x 15mm
| | | | | | 2| | | | | | | | | | | | | | | | 2 PTFE sleeving OD 1.2mm ID 0.71mm x 62mm
| | | | | | 2| | 2| | | | | | | | | | | | | | 4 Heatshrink sleeving ID 1.6mm x 15mm
| | | | | | 2| | | | | | | | | | | | | | | | 2 PTFE sleeving OD 2.6mm ID 2mm x 45mm
| 2| | | | | 2| | 2| 3| | | | | | 4| | | | | | | 13 Heatshrink sleeving ID 2.4mm x 15mm
| | | | | | | | | 5| | | | | | | | | | | | | 5 Heatshrink sleeving ID 3.2mm x 15mm
| | | | | | | | | | 1| | | | | | | | | | | | 1 PTFE tubing OD 4.6mm ID 3.84mm x 750mm
| | | | | | | | | | | | | | | | | | | | | 2| 2 PVC aquarium tubing OD 6mm ID 4mm x 16mm
| | | | | | | | | 2| | | | | | | | | | | | | 2 Heatshrink sleeving ID 6.4mm x 15mm
| | | | | | | | 2| | | | | | | | | | | | | | 2 Heatshrink sleeving ID 6.4mm x 30mm
| | | | | | 1| | | | | | | | | | | | | | | | 1 Heatshrink sleeving ID 6.4mm x 60mm
| | | 4| | | | | | | | | | | | | | | | | | | 4 3 way terminal block
| | | | | | | | 1| | | | | | | | | | | | | | 1 Epcos B57861S104F40 100K 1% thermistor
| 1| | | | | | | | | | | | | | | | | | | | | 1 USB A to Mini B lead
| | | | 2| | | | | 4| | | | | | 4| 2| | | | 2| | 14 Washer M2.5 x 5.9mm x 0.5mm
| 8| 3| | 2| | | | 4| | | | 4| | 2|13| 4|16| | 4| 2|18| 80 Washer M3 x 7mm x 0.5mm
4| | | | |38| | | | 6| 2| | | 4| 2| | 8| | 5| 4| 4| 4| 81 Washer M4 x 9mm x 0.8mm
| | | | | | | | | | | | | | 2| | | | 2| | | | 4 Washer M5 x 20mm x 1.4mm
| | | | | | | | | | 8| | | | | | | | | | | | 8 Washer M8 x 17mm x 1.6mm
| | | | | | | | | | 4| | | | | | | | | | | | 4 Washer M8 x 30mm x 1.5mm
| | | | | | | | | | | 2| | | | | | | | | | | 2 Wingnut M4
| | | | | | 2| | | | | | | | | | | | | | | | 2 Red wire 16/0.2 length 170mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Black wire 32/0.2 length 635mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Red wire 32/0.2 length 620mm
| | 3| | | | | | | | | | | | | 3| | | | 4| | 8| 18 Star washer M3 x 0.5mm
| | | | | | | | | 2| | | | | | | | | | | | | 2 Star washer M4 x 0.8mm
| | 1| | | | | | | | | | | | | | | | | | | | 1 Star washer M8 x 1.6mm
| | | | |10| 1| | | 2| | | 3| | | | | 3| | | | | 19 Ziptie 100mm min length
Printed:
| | | 1| | | | | | | | | | | | | | | 1 atx_long_bracket.stl
| | | 1| | | | | | | | | | | | | | | 1 atx_short_bracket.stl
1| | | | | | | | | | | | | | | | | | 1 d_motor_bracket.stl
1| | | | | | | | | | | | | | | | | | 1 d_motor_bracket_lid.stl
1| | | | | | | | | | | | | | | | | | 1 d_shell.stl
1| | | | | | | | | | | | | | | | | | 1 d_shell_lid.stl
| | | | | | 1| | | | | | | | | | | | 1 dust_filter.stl
| | 1| | | | | | | | | | | | | | | | 1 fan_guard.stl
| | | | | | | 1| | | | | | | | | | | 1 feed_tube_connector.stl
| | | |10| | | | | | | | | | | | | | 10 fixing_block.stl
| | | 4| | | | | | | | | | | | | | | 4 pcb_spacer.stl
| | | | | | | | | | | 1| | | | 1| | | 2 pulley.stl
| | | | | | | | | | | 1| | | | | | | 1 ribbon_clamp_14_33.stl
1| | | | | | | | | | | | | | | | | | 1 ribbon_clamp_14_33NB.stl
| | | | | | | | | | | 1| | | | | | | 1 ribbon_clamp_20_33.stl
| | | | 1| | | | | | | | | | | | | | 1 ribbon_clamp_20_44N.stl
| | | | | | | | | | | | | 1| | | | | 1 ribbon_clamp_26_33.stl
| | | | | | | | | | | | | 1| | | | | 1 ribbon_clamp_26_33N.stl
| | | | 1| | | | | | | | | | | | | | 1 ribbon_clamp_26_44N.stl
| | | | | | 2| | | | | | | | | | | | 2 spool_bracket_female.stl
| | | | | | 2| | | | | | | | | | | | 2 spool_bracket_male.stl
| | | | | | 2| | | | | | | | | | | | 2 spool_holder_p_clip.stl
| | | | 4| | | | | | | | | | | | | | 4 tube_cap.stl
| | | | | | | 1| | | | | | | | | | | 1 wades_big_gear.stl
| | | | | | | 1| | | | | | | | | | | 1 wades_block.stl
| | | | | | | 1| | | | | | | | | | | 1 wades_gear_spacer.stl
| | | | | | | 1| | | | | | | | | | | 1 wades_idler_block.stl
| | | | | | | 1| | | | | | | | | | | 1 wades_small_gear.stl
| | | | | | | | | 1| | | | | | | | | 1 x_belt_clamp.stl
| | | | | | | | | 1| | | | | | | | | 1 x_belt_grip.stl
| | | | | | | | | 1| | | | | | | | | 1 x_belt_tensioner.stl
| | | | | | | | | 1| | | | | | | | | 1 x_carriage.stl
| | | | | | | | | 1| | | | | | | | | 1 x_carriage_fan_duct.stl
| | | | | | | | | | 1| | | | | | | | 1 x_idler_bracket.stl
| | | | | | | | | | | 1| | | | | | | 1 x_motor_bracket.stl
| | | | | | | | | | | | 3| | | | | | 3 y_bar_clamp.stl
| | | | | | | | | | | | 1| | | | | | 1 y_bar_clamp_switch.stl
| | | | | | | | | | | | | 2| | | | | 2 y_bearing_mount.stl
| | | | | | | | | | | | | 1| | | | | 1 y_bearing_mount_switch.stl
| | | | | | | | | | | | | 1| | | | | 1 y_belt_anchor.stl
| | | | | | | | | | | | | 1| | | | | 1 y_belt_anchor_toothed.stl
| | | | | | | | | | | | | 1| | | | | 1 y_belt_clip.stl
| | | | | | | | | | | | | 1| | | | | 1 y_belt_clip_toothed.stl
| | | | | | | | | | | | | | 1| | | | 1 y_idler_bracket.stl
| | | | | | | | | | | | | | | 1| | | 1 y_motor_bracket.stl
| | | | | | | | | | | | | | | | 1| | 1 z_bar_clamp.stl
| | | | | | | | | | | | | | | | 1| | 1 z_bar_clamp_switch.stl
| | | | | | | | | | | | | | | | | 4| 4 z_coupling.stl
| | | | | | | | | | | | | | | | | 1| 1 z_motor_bracket_lhs.stl
| | | | | | | | | | | | | | | | | 1| 1 z_motor_bracket_rhs.stl
| | | | | | | | | | | | | | | | 2| | 2 z_screw_pointer.stl
| | | | | | | | | 1| | | | | | | | | | | | | 1 atx_long_bracket.stl
| | | | | | | | | 1| | | | | | | | | | | | | 1 atx_short_bracket.stl
| | | | 1| | | | | | | | | | | | | | | | | | 1 d_motor_bracket.stl
| | | | 1| | | | | | | | | | | | | | | | | | 1 d_motor_bracket_lid.stl
| | | | | | | | | | | | | | | 1| | | | | | | 1 d_shell.stl
| | | | | | | | | | | | | | | 1| | | | | | | 1 d_shell_lid.stl
| | | | | | | | | | 1| | | | | | | | | | | | 1 dust_filter.stl
1| | | | | | | | | | | | | | | | | | | | | | 1 fan_guard.stl
| | | | | | | | | | 1| | | | | | | | | | | | 1 feed_tube_connector.stl
| | | | |10| | | | | | | | | | | | | | | | | 10 fixing_block.stl
| | 1| | | | | | | | | | | | | | | | | | | | 1 jhead_insertion_jig.stl
| 4| | | | | | | | | | | | | | | | | | | | | 4 pcb_spacer.stl
| | | | | | | | | | | | | | | 1| | | | | | | 1 ribbon_clamp_14_33.stl
| | | | | | | | | | | | | | | 1| | | | | | | 1 ribbon_clamp_14_33NB.stl
| | | | | | | | | | | | | | | 1| | | | | | | 1 ribbon_clamp_20_33.stl
| | | | | 1| | | | | | | | | | | | | | | | | 1 ribbon_clamp_20_44N.stl
| | | | | | | | | | | | | | | | | 1| | | | | 1 ribbon_clamp_26_33.stl
| | | | | | | | | | | | | | | | | 1| | | | | 1 ribbon_clamp_26_33N.stl
| | | | | 1| | | | | | | | | | | | | | | | | 1 ribbon_clamp_26_44N.stl
| | | | | | | | | | 2| | | | | | | | | | | | 2 spool_bracket_female.stl
| | | | | | | | | | 2| | | | | | | | | | | | 2 spool_bracket_male.stl
| | | | | 4| | | | | | | | | | | | | | | | | 4 tube_cap.stl
| | | | | 1| | | | | | | | | | | | | | | | | 1 tube_jig.stl
| | 1| | | | | | | | | | | | | | | | | | | | 1 wades_big_gear.stl
| | 1| | | | | | | | | | | | | | | | | | | | 1 wades_block.stl
| | 1| | | | | | | | | | | | | | | | | | | | 1 wades_gear_spacer.stl
| | 1| | | | | | | | | | | | | | | | | | | | 1 wades_idler_block.stl
| | | | 1| | | | | | | | | | | | | | | | | | 1 wades_small_gear.stl
| | | | | | | | | | | | 1| | | | | | | | | | 1 x_belt_clamp.stl
| | | | | | | | | | | | 1| | | | | | | | | | 1 x_belt_grip.stl
| | | | | | | | | | | | 1| | | | | | | | | | 1 x_belt_tensioner.stl
| | | | | | | | | | | | 1| | | | | | | | | | 1 x_carriage.stl
| | | | | | | | | | | | | 1| | | | | | | | | 1 x_carriage_fan_bracket.stl
| | | | | | | | | | | | | 1| | | | | | | | | 1 x_carriage_fan_duct.stl
| | | | | | | | | | | | | | 1| | | | | | | | 1 x_idler_bracket.stl
| | | | | | | | | | | | | | | 1| | | | | | | 1 x_motor_bracket.stl
| | | | | | | | | | | | | | | | 3| | | | | | 3 y_bar_clamp.stl
| | | | | | | | | | | | | | | | 1| | | | | | 1 y_bar_clamp_switch.stl
| | | | | | | | | | | | | | | | | 2| | | | | 2 y_bearing_mount.stl
| | | | | | | | | | | | | | | | | 1| | | | | 1 y_bearing_mount_switch.stl
| | | | | | | | | | | | | | | | | 1| | | | | 1 y_belt_anchor.stl
| | | | | | | | | | | | | | | | | 1| | | | | 1 y_belt_anchor_toothed.stl
| | | | | | | | | | | | | | | | | 1| | | | | 1 y_belt_clip.stl
| | | | | | | | | | | | | | | | | 1| | | | | 1 y_belt_clip_toothed.stl
| | | | | | | | | | | | | | | | | | 1| | | | 1 y_idler_bracket.stl
| | | | | | | | | | | | | | | | | | | 1| | | 1 y_motor_bracket.stl
| | | | | | | | | | | | | | | | | | | | 1| | 1 z_bar_clamp.stl
| | | | | | | | | | | | | | | | | | | | 1| | 1 z_bar_clamp_switch.stl
| | | | | | | | | | | | | | | | | | | | | 4| 4 z_coupling.stl
| | | | | | | | | | | | | | | | | | | | | 1| 1 z_motor_bracket_lhs.stl
| | | | | | | | | | | | | | | | | | | | | 1| 1 z_motor_bracket_rhs.stl
| | | | | | | | | | | | | | | | | | | | 2| | 2 z_screw_pointer.stl
Sub-assemblies:
1 D_connector_assembly
1 bed_assembly
1 bed_fan_assembly
1 electronics_assembly
1 extruder_assembly
1 extruder_connection_pcb_assembly
1 extruder_motor_assembly
1 frame_assembly
1 hot_end_assembly
1 machine_assembly
1 print_bed_assembly
1 psu_assembly
1 spool_holder_assembly
1 wades_assembly
1 x_axis_assembly
1 x_carriage_assembly
1 x_carriage_fan_assembly
1 x_idler_assembly
1 x_motor_assembly
1 y_axis_assembly

15
dibond/bom/electronics_assembly.txt
View File

@@ -1,27 +1,14 @@
electronics_assembly:
Vitamins:
1 THS15 Aluminium clad resistor 10R
1 THS15 Aluminium clad resistor 4R7
1 PSU e.g. ALPINE500
4 M3 cap screw x 16mm
4 M4 cap screw x 16mm
1 IEC mains lead
1 Electronics e.g. Melzi
4 Nyloc nut M2.5
4 Nyloc nut M3
4 Nyloc nut M4
4 M2.5 pan screw x 12mm
2 6-32 pan screw x 9.5mm
1 Micro SD card
1 Micro SD to USB adapter
2 Heatshrink sleeving ID 2.4mm x 15mm
1 USB A to Mini B lead
4 Washer M2.5 x 5.9mm x 0.5mm
8 Washer M3 x 7mm x 0.5mm
6 Washer M4 x 9mm x 0.8mm
2 Star washer M4 x 0.8mm
Printed:
1 atx_long_bracket.stl
1 atx_short_bracket.stl
4 pcb_spacer.stl

18
mendel/bom/wades_assembly.txt → dibond/bom/extruder_assembly.txt
View File

@@ -1,33 +1,25 @@
wades_assembly:
extruder_assembly:
Vitamins:
3 Ball bearing 608 8mm x 22mm x 7mm
1 M3 grub screw x 6mm
1 JHead MK4 hot end
3 M3 hex screw x 10mm
2 M4 hex screw x 20mm
2 M4 hex screw x 50mm
1 M8 hex screw x 60mm
1 NEMA17 x 47.5mm stepper motor
1 Nut M3
1 M8 hex screw x 60mm, hobbed at 25
2 Nut M4
2 Nut M8
1 Smooth rod 8mm x 22mm
2 Spring 7mm OD, 1mm gauge x 10mm long
2 PTFE sleeving OD 1.2mm ID 0.71mm x 57mm
2 PTFE sleeving OD 2.6mm ID 2mm x 45mm
3 Washer M3 x 7mm x 0.5mm
1 Washer M8 x 17mm x 1.6mm
3 Star washer M3 x 0.5mm
1 Star washer M8 x 1.6mm
1 Ziptie 100mm min length
Printed:
1 feed_tube_connector.stl
1 jhead_insertion_jig.stl
1 wades_big_gear.stl
1 wades_block.stl
1 wades_gear_spacer.stl
1 wades_idler_block.stl
1 wades_small_gear.stl
Sub-assemblies:
1 D_connector_assembly
1 extruder_motor_assembly
1 hot_end_assembly

7
dibond/bom/extruder_connection_pcb_assembly.txt Normal file
View File

@@ -0,0 +1,7 @@
extruder_connection_pcb_assembly:
Vitamins:
1 Extruder connection PCB
4 3 way terminal block
Printed:

18
dibond/bom/extruder_motor_assembly.txt Normal file
View File

@@ -0,0 +1,18 @@
extruder_motor_assembly:
Vitamins:
2 M3 cap screw x 45mm
1 15 way D PCB mount plug
1 M3 grub screw x 6mm
1 NEMA17 x 47.5mm stepper motor
3 Nut M3
2 No2 pan wood screw x 13mm
2 Washer M2.5 x 5.9mm x 0.5mm
2 Washer M3 x 7mm x 0.5mm
Printed:
1 d_motor_bracket.stl
1 d_motor_bracket_lid.stl
1 wades_small_gear.stl
Sub-assemblies:
1 extruder_connection_pcb_assembly

5
dibond/bom/frame_assembly.txt
View File

@@ -5,8 +5,6 @@ Vitamins:
1 Dibond sheet 465mm x 384mm x 3mm
1 Dibond sheet 465mm x 419mm x 3mm
36 Nyloc nut M4
1 Polypropylene strip 356mm x 25mm x 0.5mm
1 Polypropylene strip 270mm x 33mm x 0.5mm
2 AL square tube 12.7 x 12.7 x 1.63 x 400mm
38 Washer M4 x 9mm x 0.8mm
10 Ziptie 100mm min length
@@ -16,6 +14,5 @@ Printed:
1 ribbon_clamp_20_44N.stl
1 ribbon_clamp_26_44N.stl
4 tube_cap.stl
1 tube_jig.stl
Sub-assemblies:
1 spool_holder_assembly

13
dibond/bom/hot_end_assembly.txt Normal file
View File

@@ -0,0 +1,13 @@
hot_end_assembly:
Vitamins:
1 JHead MK5 hot end
2 PTFE sleeving OD 1.2mm ID 0.71mm x 62mm
2 Heatshrink sleeving ID 1.6mm x 15mm
2 PTFE sleeving OD 2.6mm ID 2mm x 45mm
2 Heatshrink sleeving ID 2.4mm x 15mm
1 Heatshrink sleeving ID 6.4mm x 60mm
2 Red wire 16/0.2 length 170mm
1 Ziptie 100mm min length
Printed:

3
dibond/bom/machine_assembly.txt
View File

@@ -7,7 +7,8 @@ Sub-assemblies:
1 bed_fan_assembly
1 electronics_assembly
1 frame_assembly
1 psu_assembly
1 spool_holder_assembly
1 x_axis_assembly
1 y_axis_assembly
1 y_carriage_assembly
1 z_axis_assembly

23
dibond/bom/print_bed_assembly.txt Normal file
View File

@@ -0,0 +1,23 @@
print_bed_assembly:
Vitamins:
5 Aluminium foil tape 50mm x 226mm x 0.05mm
4 19mm bulldog clip
1 PCB bed 214mm x 214mm
1 Corrugated cardboard 192mm x 216mm x 6mm
4 M3 cap screw x 10mm
1 Glass sheet 214mm x 202mm x 2mm
4 Hex male / female pillar M3 x 20mm
1 Polypropylene strip 271mm x 33mm x 0.5mm
1 Ribbon cable 26 way 381mm
2 Heatshrink sleeving ID 1.6mm x 15mm
2 Heatshrink sleeving ID 2.4mm x 15mm
2 Heatshrink sleeving ID 6.4mm x 30mm
1 Epcos B57861S104F40 100K 1% thermistor
4 Washer M3 x 7mm x 0.5mm
1 Black wire 32/0.2 length 635mm
1 Red wire 32/0.2 length 620mm
Printed:
Sub-assemblies:
1 y_carriage_assembly

24
dibond/bom/psu_assembly.txt Normal file
View File

@@ -0,0 +1,24 @@
psu_assembly:
Vitamins:
1 THS15 Aluminium clad resistor 10R
1 THS15 Aluminium clad resistor 4R7
1 PSU e.g. ALPINE500
4 M4 cap screw x 16mm
1 IEC mains lead
4 Nyloc nut M2.5
4 Nyloc nut M4
4 M2.5 pan screw x 12mm
2 6-32 pan screw x 9.5mm
1 Heatshrink sleeving ID 10mm x 15mm
3 Heatshrink sleeving ID 2.4mm x 15mm
5 Heatshrink sleeving ID 3.2mm x 15mm
2 Heatshrink sleeving ID 6.4mm x 15mm
4 Washer M2.5 x 5.9mm x 0.5mm
6 Washer M4 x 9mm x 0.8mm
2 Star washer M4 x 0.8mm
2 Ziptie 100mm min length
Printed:
1 atx_long_bracket.stl
1 atx_short_bracket.stl

4
dibond/bom/spool_holder_assembly.txt
View File

@@ -3,8 +3,10 @@ Vitamins:
4 Ball bearing 608 8mm x 22mm x 7mm
2 M4 cap screw x 16mm
4 M8 cap screw x 30mm
1 Foam sponge 20mm x 20mm x 20mm
2 Nyloc nut M4
4 Nyloc nut M8
1 PLA sample 0.3mm ~20m
1 PTFE tubing OD 4.6mm ID 3.84mm x 750mm
2 Washer M4 x 9mm x 0.8mm
8 Washer M8 x 17mm x 1.6mm
@@ -12,7 +14,7 @@ Vitamins:
Printed:
1 dust_filter.stl
1 feed_tube_connector.stl
2 spool_bracket_female.stl
2 spool_bracket_male.stl
2 spool_holder_p_clip.stl

6
dibond/bom/x_axis_assembly.txt
View File

@@ -1,10 +1,12 @@
x_axis_assembly:
Vitamins:
1 Belt T5 x 6mm x 864mm (PU & Kevlar)
1 Polypropylene strip 401mm x 18mm x 0.5mm
1 Belt T5 x 6mm x 865mm (PU & Kevlar)
2 Smooth rod 8mm x 381mm
2 Wingnut M4
Printed:
Sub-assemblies:
1 extruder_assembly
1 x_carriage_assembly
1 x_carriage_fan_assembly

12
dibond/bom/x_carriage_assembly.txt
View File

@@ -1,15 +1,12 @@
x_carriage_assembly:
Vitamins:
1 M3 cap screw x 10mm
2 M3 cap screw x 10mm
1 M3 cap screw x 20mm
2 M3 cap screw x 25mm
1 Fan 30mm x 10mm
3 LM8UU linear bearing
1 Nut M3
3 Nyloc nut M3
4 No4 pan wood screw x 16mm
3 Washer M3 x 7mm x 0.5mm
2 Wingnut M4
4 Nyloc nut M3
4 Washer M3 x 7mm x 0.5mm
3 Ziptie 100mm min length
Printed:
@@ -17,7 +14,4 @@ Printed:
1 x_belt_grip.stl
1 x_belt_tensioner.stl
1 x_carriage.stl
1 x_carriage_fan_duct.stl
Sub-assemblies:
1 wades_assembly

11
dibond/bom/x_carriage_fan_assembly.txt Normal file
View File

@@ -0,0 +1,11 @@
x_carriage_fan_assembly:
Vitamins:
4 M4 cap screw x 30mm
1 Fan 60mm x 15mm
4 Nyloc nut M4
4 Washer M4 x 9mm x 0.8mm
Printed:
1 x_carriage_fan_bracket.stl
1 x_carriage_fan_duct.stl

1
dibond/bom/x_idler_assembly.txt
View File

@@ -4,7 +4,6 @@ Vitamins:
1 M4 cap screw x 45mm
2 M3 hex screw x 16mm
2 LM8UU linear bearing
1 Brass nut M6
2 Nyloc nut M3
1 Nyloc nut M4
2 Washer M3 x 7mm x 0.5mm

26
dibond/bom/x_motor_assembly.txt
View File

@@ -1,23 +1,31 @@
x_motor_assembly:
Vitamins:
2 M3 cap screw x 16mm
1 M3 grub screw x 6mm
4 M3 cap screw x 16mm
2 M3 cap screw x 20mm
1 15 way D IDC socket
1 M3 grub screw x 3mm
4 M3 hex screw x 16mm
2 LM8UU linear bearing
1 NEMA17 x 47.5mm stepper motor
1 Brass nut M6
1 Nut M3
6 Nyloc nut M3
8 Nyloc nut M3
2 Nitrile O-ring 2.5mm x 1.6mm
1 Polypropylene strip 401mm x 18mm x 0.5mm
1 Polypropylene strip 357mm x 25mm x 0.5mm
3 M3 pan screw x 8mm
2 No2 pan wood screw x 13mm
4 No2 pan wood screw x 13mm
1 T5 pulley 10 teeth
1 Ribbon cable 20 way 1120mm
1 Microswitch
2 Washer M2.5 x 5.9mm x 0.5mm
9 Washer M3 x 7mm x 0.5mm
4 Heatshrink sleeving ID 2.4mm x 15mm
4 Washer M2.5 x 5.9mm x 0.5mm
13 Washer M3 x 7mm x 0.5mm
3 Star washer M3 x 0.5mm
Printed:
1 pulley.stl
1 d_shell.stl
1 d_shell_lid.stl
1 ribbon_clamp_14_33.stl
1 ribbon_clamp_14_33NB.stl
1 ribbon_clamp_20_33.stl
1 x_motor_bracket.stl

3
dibond/bom/y_axis_assembly.txt
View File

@@ -1,6 +1,6 @@
y_axis_assembly:
Vitamins:
1 Belt T5 x 6mm x 673mm (PU & Kevlar)
1 Belt T5 x 6mm x 670mm (PU & Kevlar)
4 M3 cap screw x 16mm
8 M4 cap screw x 16mm
4 Nyloc nut M3
@@ -18,5 +18,6 @@ Printed:
1 y_bar_clamp_switch.stl
Sub-assemblies:
1 print_bed_assembly
1 y_idler_assembly
1 y_motor_assembly

4
dibond/bom/y_carriage_assembly.txt
View File

@@ -1,7 +1,5 @@
y_carriage_assembly:
Vitamins:
5 Aluminium foil tape 50mm x 226mm x 0.05mm
1 Corrugated cardboard 192mm x 216mm x 6mm
14 M3 cap screw x 16mm
2 M3 cap screw x 20mm
1 Dibond sheet 216mm x 216mm x 3mm
@@ -20,5 +18,3 @@ Printed:
1 y_belt_clip.stl
1 y_belt_clip_toothed.stl
Sub-assemblies:
1 bed_assembly

5
dibond/bom/y_motor_assembly.txt
View File

@@ -1,16 +1,15 @@
y_motor_assembly:
Vitamins:
4 M4 cap screw x 16mm
1 M3 grub screw x 6mm
1 M3 grub screw x 3mm
1 NEMA17 x 47.5mm stepper motor
1 Nut M3
4 Nyloc nut M4
4 M3 pan screw x 8mm
1 T5 pulley 10 teeth
4 Washer M3 x 7mm x 0.5mm
4 Washer M4 x 9mm x 0.8mm
4 Star washer M3 x 0.5mm
Printed:
1 pulley.stl
1 y_motor_bracket.stl

1
dibond/bom/z_axis_assembly.txt
View File

@@ -2,6 +2,7 @@ z_axis_assembly:
Vitamins:
2 M3 cap screw x 16mm
4 M4 cap screw x 16mm
2 Brass nut M6
2 Nyloc nut M3
4 Nyloc nut M4
2 No2 pan wood screw x 13mm

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