mirror of
https://github.com/nophead/Mendel90.git
synced 2025-01-17 21:08:16 +01:00
2f70825078
Nut traps moved further from the edge of most parts. Fixed ribbon clamp slots too deep. Modified for JHeadMK5. Changed bed thermsitor type. Extruder block is now thinner so it can protrude below the carriage. The idler bolts no go the other way round so the nuts are captive instead of the heads. 60 mm carriage fan. Spool holders now have tabs for nut traps instead of P clip. Belt lengths corrected and rounded to tooth pitch. Metal pulleys modelled. exploded variable now 0/1 instead of boolean. Dibond version now has mouse holes for wires and the Y wires run underneath the base. Added jigs for inserting Jhead and drilling tubes. Hobbed bolt not shows hob position on the BOM. Everything in the kit is now in the model and so appears on the BOM. Added ribbon cable, wire, heat shrink sleeving, foam spunge, PLA sample. Completed the kit build manual. Sub assemblies restructured to reflect the build order. View files added to make the assembly diagrams. Fixed sheets.py not working first time run.
240 lines
9.5 KiB
OpenSCAD
240 lines
9.5 KiB
OpenSCAD
//
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// Mendel90
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//
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// GNU GPL v2
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// nop.head@gmail.com
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// hydraraptor.blogspot.com
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//
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// ATX PSU brackets
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//
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include <conf/config.scad>
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include <positions.scad>
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wall = 3;
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length = psu == ATX500 ? psu_length(psu) : psu_length(psu) - 138 + 114;
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offset = (psu_length(psu) - length) / 2;
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width = atx_bracket_width;
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thickness = part_base_thickness;
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psu_hole_z = 6;
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psu_hole_z2 = 16;
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psu_hole_x = 6;
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tab_length = psu_hole_x + washer_diameter(M4_washer) / 2 + 1;
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tab_height = psu_hole_z * 2;
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tab_height2 = psu_hole_z * 2 + psu_hole_z2 - psu_hole_z;
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tab_thickness = 5;
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nut_depth = frame_nut_traps ? nut_trap_depth(frame_nut) : 0;
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module atx_long_bracket_stl() {
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stl("atx_long_bracket");
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translate([offset, width / 2, thickness / 2]) difference() {
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union() {
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hull() {
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translate([0, -width / 4, 0])
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cube([length - 2 * tab_length, width / 2, thickness], center = true);
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for(end = [-1, 1])
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translate([end * (length / 2 - tab_length - width / 2), 0, 0])
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cylinder(r = width / 2, h = thickness, center = true);
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}
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for(end = [-1, 1]) assign(height = end == -1 ? tab_height : tab_height2)
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translate([end * (length / 2 - tab_length / 2 - eta), -(width - tab_thickness) / 2, (height - thickness) / 2])
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cube([tab_length, tab_thickness, height], center = true);
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if(frame_nut_traps)
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for(end = [-1, 1])
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translate([end * (length / 2 - tab_length - width / 2), 0, eta])
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linear_extrude(height = thickness / 2 + nut_depth, convexity = 5)
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union() {
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translate([end * width / 2, (tab_thickness - width) / 2])
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square([tab_length, tab_thickness], center = true);
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circle(r = width / 2 - eta);
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}
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}
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rotate([0, 0, 180])
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for(end = [-1, 1])
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translate([end * (length / 2 - tab_length - width / 2), 0, thickness / 2 + nut_depth + eta])
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if(frame_nut_traps)
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nut_trap(screw_clearance_radius(frame_screw), nut_radius(frame_nut), nut_depth);
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else
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poly_cylinder(r = screw_clearance_radius(frame_screw), h = 100, center = true);
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for(end = [-1, 1])
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translate([end * (length / 2 - psu_hole_x), 0, (end == -1 ? psu_hole_z : psu_hole_z2) - thickness / 2])
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rotate([90, 0, 0])
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teardrop_plus(r = screw_clearance_radius(No632_pan_screw), h = 100);
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}
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}
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sb_wall = 4;
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sb_frame_offset = psu_y - psu_width(psu) / 2 - gantry_Y - sheet_thickness(frame);
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sb_corner_offset = max(5, fixing_block_height() - sb_frame_offset + base_clearance);
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sb_clearance = 0.5;
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sb_frame_width = 1 + 2 * sb_wall + (frame_nut_traps ? nut_radius(frame_nut) * 2 : washer_diameter(frame_washer));
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sb_base_width = 1 + 2 * sb_wall + ( base_nut_traps ? nut_radius(base_nut) * 2 : washer_diameter(base_washer));
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sb_height = max(sb_base_width, sb_frame_width);
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sb_frame_thickness = part_base_thickness + (frame_nut_traps ? nut_trap_depth(frame_nut) : 0);
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sb_base_thickness = part_base_thickness + ( base_nut_traps ? nut_trap_depth(base_nut) : 0);
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sb_base_offset = psu_z - psu_length(psu) / 2;
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sb_frame_screw = sb_frame_offset > (frame_nut_traps ? sb_frame_thickness
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: sb_frame_thickness + washer_thickness(frame_washer) + screw_head_height(frame_screw));
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module atx_short_bracket_stl() {
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stl("atx_short_bracket");
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difference() {
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linear_extrude(height = sb_height, convexity = 10) {
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translate([-sb_base_offset, sb_corner_offset])
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square([sb_base_offset - sb_clearance, sb_base_width]);
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translate([sb_corner_offset, -sb_frame_offset])
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square([sb_frame_width, sb_frame_offset - sb_clearance]);
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polygon([[sb_corner_offset, -sb_clearance],
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[ - sb_clearance, sb_corner_offset],
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[ - sb_clearance, sb_corner_offset + sb_base_width],
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[sb_corner_offset + sb_frame_width, - sb_clearance]]);
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}
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translate([-sb_clearance, -sb_clearance, sb_wall]) // space for PSU
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cube([100, 100, sb_height]);
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translate([sb_corner_offset + sb_wall, -sb_frame_offset + sb_frame_thickness, sb_wall]) // Recess for screw
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cube([sb_frame_width - 2 * wall, sb_frame_offset, sb_height - 2 * wall]);
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if(sb_frame_screw)
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translate([sb_corner_offset + sb_frame_width / 2, -sb_frame_offset + sb_frame_thickness, sb_height / 2])
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rotate([90, 0, 0])
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if(frame_nut_traps)
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nut_trap(screw_clearance_radius(frame_screw), nut_radius(frame_nut), nut_trap_depth(frame_nut), true);
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else
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teardrop(r = screw_clearance_radius(frame_screw), h = 100, center = true);
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translate([-sb_base_offset + sb_base_thickness, sb_corner_offset + sb_wall, sb_wall]) // Recess for screw
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cube([sb_base_offset, sb_base_width - 2 * sb_wall, sb_height - 2 * sb_wall - layer_height]);
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translate([-sb_base_offset + sb_base_thickness, sb_corner_offset + sb_base_width / 2, sb_height / 2])
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rotate([90, 0, 90])
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if(frame_nut_traps)
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nut_trap(screw_clearance_radius(base_screw), nut_radius(base_nut), nut_trap_depth(base_nut), true);
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else
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teardrop(r = screw_clearance_radius(base_screw), h = 100, center = true);
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}
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}
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module atx_screw_positions(psu, base = false) {
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if(base)
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translate([-psu_length(psu) / 2 - sb_base_offset + sb_base_thickness - (base_nut_traps ? nut_trap_depth(base_nut) : 0),
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psu_width(psu) / 2 - sb_corner_offset - sb_base_width / 2,
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psu_height(psu) + sb_wall - sb_height / 2 + sb_clearance])
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rotate([90, 0, 90])
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child();
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else {
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for(end = [-1, 1])
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translate([end * (length / 2 - tab_length - width / 2) - offset, -psu_width(psu) / 2 - width / 2, thickness])
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child();
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if(sb_frame_screw)
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translate([-psu_length(psu) / 2 + sb_corner_offset + sb_frame_width / 2,
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psu_width(psu) / 2 + sb_frame_offset - sb_frame_thickness + (frame_nut_traps ? nut_trap_depth(frame_nut) : 0),
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psu_height(psu) + sb_wall - sb_height / 2 + sb_clearance])
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rotate([90, 0, 0])
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child();
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}
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}
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res = THS15;
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second_resistor_pos = controller == Melzi ?
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[psu_length(psu) / 2 + 3 * al_clad_wire_length(res) / 2 + 30, -psu_width(psu) / 2 + al_clad_width(res) / 2, 0]
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: [psu_length(psu) / 2 + al_clad_wire_length(res) / 2 + 15, -psu_width(psu) / 2 + 4 * al_clad_width(res) / 2, 0];
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sleeving = [
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[HSHRNK24, 3], // -5V, -12V and PWRGOOD
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[HSHRNK32, 1], // 3 * 3.3V
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[HSHRNK64, 2], // 6 * 5V, 6 * 12V
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[HSHRNK100, 1], // 12 * 0V
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];
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module atx_bracket_assembly(show_psu = false) {
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rotate([0, 0, 180]) {
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translate([0, psu_width(psu) / 2, 0]) {
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color(plastic_part_color("lime")) render() atx_long_bracket_stl();
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for(end = [-1, 1])
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translate([end * (length / 2 - psu_hole_x) + offset, tab_thickness, end == -1 ? psu_hole_z : psu_hole_z2])
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rotate([-90, 0, 0])
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screw_and_washer(No632_pan_screw, 9.5, true);
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}
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}
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translate([-psu_length(psu) / 2, psu_width(psu) / 2, psu_height(psu) + sb_wall + sb_clearance])
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rotate([180, 0, 0])
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color(plastic_part_color("lime")) render() atx_short_bracket_stl();
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atx_screw_positions(psu, false)
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frame_screw(thickness);
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atx_screw_positions(psu, true)
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frame_screw(thickness);
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if(show_psu)
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psu(psu);
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for(j = [0 : len(sleeving) - 1])
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for(i = [0 : sleeving[j][1] - 1])
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translate([psu_length(psu) / 2 + 8, - 10 * j, psu_height(psu) / 2 + 10 * i])
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rotate([0, 90, 0])
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tubing(sleeving[j][0]);
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translate([psu_length(psu) / 2 + 10, -psu_width(psu) / 2 + 20, 20])
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rotate([90, 0, 0])
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ziptie(small_ziptie, 5);
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translate([psu_length(psu) / 2 + 10, psu_width(psu) / 2, 20])
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rotate([0, 90, 0])
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ziptie(small_ziptie, 10);
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translate([psu_length(psu) / 2 + al_clad_wire_length(res) / 2 + 15, -psu_width(psu) / 2 + al_clad_width(res) / 2, 0])
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al_clad_resistor_assembly(res, "10R");
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translate(second_resistor_pos)
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al_clad_resistor_assembly(res, "4R7");
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}
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module atx_resistor_holes(psu) {
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translate([psu_length(psu) / 2 + al_clad_wire_length(res) / 2 + 15, -psu_width(psu) / 2 + al_clad_width(res) / 2, 0])
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al_clad_resistor_holes(res);
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translate(second_resistor_pos)
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al_clad_resistor_holes(res);
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}
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module atx_brackets_stl() {
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rotate([0, 0, 180])
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atx_long_bracket_stl();
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translate([-length / 2 - offset + sb_corner_offset - 2, sb_base_offset - width + 2, 0])
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rotate([0, 0, 90])
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atx_short_bracket_stl();
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}
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module pair() {
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atx_brackets_stl();
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translate([-offset * 2 + 8, 2, 0])
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rotate([0, 0, 180])
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color("blue") atx_brackets_stl();
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}
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if(1)
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atx_bracket_assembly(true);
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else
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if(0) {
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pair();
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translate([0, 41, 0])
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pair();
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}
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else
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atx_brackets_stl();
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