mirror of
https://github.com/nophead/Mendel90.git
synced 2025-01-17 21:08:16 +01:00
2f70825078
Nut traps moved further from the edge of most parts. Fixed ribbon clamp slots too deep. Modified for JHeadMK5. Changed bed thermsitor type. Extruder block is now thinner so it can protrude below the carriage. The idler bolts no go the other way round so the nuts are captive instead of the heads. 60 mm carriage fan. Spool holders now have tabs for nut traps instead of P clip. Belt lengths corrected and rounded to tooth pitch. Metal pulleys modelled. exploded variable now 0/1 instead of boolean. Dibond version now has mouse holes for wires and the Y wires run underneath the base. Added jigs for inserting Jhead and drilling tubes. Hobbed bolt not shows hob position on the BOM. Everything in the kit is now in the model and so appears on the BOM. Added ribbon cable, wire, heat shrink sleeving, foam spunge, PLA sample. Completed the kit build manual. Sub assemblies restructured to reflect the build order. View files added to make the assembly diagrams. Fixed sheets.py not working first time run.
994 lines
35 KiB
OpenSCAD
994 lines
35 KiB
OpenSCAD
//
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// Mendel90
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//
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// GNU GPL v2
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// nop.head@gmail.com
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// hydraraptor.blogspot.com
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//
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// main assembly
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//
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include <conf/config.scad>
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use <bed.scad>
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use <z-screw_pointer.scad>
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use <bar-clamp.scad>
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use <pulley.scad>
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use <y-bearing-mount.scad>
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use <y-idler-bracket.scad>
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use <y-belt-anchor.scad>
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use <z-coupling.scad>
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use <z-motor-bracket.scad>
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use <z-limit-switch-bracket.scad>
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use <fan-guard.scad>
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use <wade.scad>
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use <cable_clip.scad>
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use <pcb_spacer.scad>
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use <ATX_psu_brackets.scad>
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use <spool_holder.scad>
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use <tube_cap.scad>
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use <d-motor_bracket.scad>
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include <positions.scad>
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X = 0 * X_travel / 2; // - limit_switch_offset;
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Y = 0 * Y_travel / 2; // - limit_switch_offset;
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Z = 0.5 * Z_travel;
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//
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// X axis
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//
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X_bar_length = motor_end - idler_end + 2 * x_end_bar_length();
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module x_axis_assembly(show_extruder) {
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X_belt_gap = x_carriage_belt_gap() - 15;
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assembly("x_axis_assembly");
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for(side = [-1,1])
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translate([(idler_end + motor_end) / 2 + eta, side * x_bar_spacing() / 2, Z + Z0])
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rotate([0,90,0])
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rod(X_bar_dia, X_bar_length);
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translate([-X + X_origin, 0, Z + Z0 + x_carriage_offset()])
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rotate([180, 0, 180])
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x_carriage_assembly(show_extruder);
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color(belt_color)
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translate([0, x_belt_offset(), Z + Z0])
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rotate([90, 0, 0]) render()
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union() {
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difference() {
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twisted_belt(X_belt, idler_end + x_idler_offset(), 0, ball_bearing_diameter(X_idler_bearing) / 2,
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motor_end - x_motor_offset(), 0, pulley_ir(pulley_type), X_belt_gap - x_belt_loop_length());
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translate([-X + X_origin - nozzle_x_offset() + (x_carriage_belt_gap() - X_belt_gap) / 2,
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pulley_inner_radius + belt_thickness(X_belt) / 2, 0])
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cube([X_belt_gap, belt_thickness(X_belt) * 3, belt_width(X_belt) * 2], center = true);
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}
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}
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end("x_axis_assembly");
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}
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//
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// X motor with wiring
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//
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module x_motor_assembly() {
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assembly("x_motor_assembly");
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z_cable_extra = 50;
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z_cable_travel = (Z_travel + (ribbon_clamp_z - (Z_travel + Z0 + x_end_ribbon_clamp_z()))) * 2;
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pmax = [-X_travel / 2 + X_origin - motor_end, 0, x_carriage_offset()] + extruder_connector_offset();
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mirror([1,0,0])
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x_end_assembly(true);
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translate([-x_motor_offset(),
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gantry_setback - sheet_thickness(frame) / 2 + ribbon_clamp_slot_depth() - cable_strip_thickness,
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ribbon_clamp_z - (Z + Z0) + ribbon_clamp_width(frame_screw) / 2])
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rotate([0, -90, 180])
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cable_strip(
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x_end_ways,
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z_cable_strip_depth,
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z_cable_travel,
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Z + Z0 + x_end_ribbon_clamp_z() - ribbon_clamp_z,
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z_cable_extra
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);
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elliptical_cable_strip(
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extruder_ways,
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x_end_extruder_ribbon_clamp_offset(),
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[-X + X_origin - motor_end, 0, x_carriage_offset()] + extruder_connector_offset(),
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pmax
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);
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translate([-X + X_origin - motor_end + cable_strip_thickness, - ribbon_clamp_width(M3_cap_screw), x_carriage_offset()] + extruder_connector_offset())
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rotate([-90, 180, 0])
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d_shell_assembly(NEMA17);
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ribbon_cable(x_end_ways,
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10 // Width of D type
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+ 12 // To back of shell
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+ elliptical_cable_strip_length(x_end_extruder_ribbon_clamp_offset(), pmax)
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+ 60 // Across the X motor bracket
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+ cable_strip_length(z_cable_strip_depth, z_cable_travel, z_cable_extra)
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+ 5 // Through the slot
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+ 180 // Down back of gantry
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+ 90 // Across to Melzi
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+ 5); // Strip
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end("x_motor_assembly");
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}
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//
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// Z axis
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//
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Z_motor_length = NEMA_length(Z_motor);
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Z_bar_length = height - Z_motor_length - base_clearance;
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module z_end(motor_end) {
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Z_screw_length = Z0 + Z_travel + anti_backlash_height() + axis_end_clearance
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- (Z_motor_length + NEMA_shaft_length(Z_motor) + 2);
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if(!motor_end && bottom_limit_switch)
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translate([-z_bar_offset(), gantry_setback, Z0 - x_end_thickness() / 2])
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z_limit_switch_assembly();
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translate([-z_bar_offset(), 0, Z_motor_length]) {
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z_motor_assembly(gantry_setback, motor_end);
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translate([0, 0, NEMA_shaft_length(Z_motor) + 2 + Z_screw_length / 2]) {
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studding(d = Z_screw_dia, l = Z_screw_length);
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translate([0, 0, -Z_screw_length / 2 + z_coupling_length() / 2 - 1])
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render() z_screw_pointer_stl();
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}
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//
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// lead nut
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//
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translate([0, 0, Z + Z0 - x_end_thickness() / 2 + nut_thickness(Z_nut) - Z_motor_length])
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rotate([180, 0, 0])
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nut(Z_nut, brass = true);
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translate([z_bar_offset(), 0, Z_bar_length / 2])
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rod(Z_bar_dia, Z_bar_length);
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translate([z_bar_offset(), gantry_setback, Z_bar_length - bar_clamp_depth / 2]) {
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rotate([90,motor_end ? 90 : - 90, 0])
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z_bar_clamp_assembly(Z_bar_dia, gantry_setback, bar_clamp_depth, !motor_end);
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}
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}
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}
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module z_axis_assembly() {
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assembly("z_axis_assembly");
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translate([motor_end, 0, 0])
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mirror([1,0,0])
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z_end(true);
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translate([idler_end, 0, 0])
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z_end(false);
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translate([motor_end, 0, Z + Z0])
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x_motor_assembly();
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translate([idler_end, 0, Z + Z0])
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x_end_assembly(false);
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end("z_axis_assembly");
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}
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//
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// Y axis
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//
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Y_bar_length = base_depth - 2 * base_clearance;
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Y_bar_length2 = Y_travel + limit_switch_offset + bearing_mount_length(Y_bearings) + 2 * bar_clamp_depth + axis_end_clearance + bar_clamp_switch_y_offset();
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Y_bar_spacing = Y_carriage_width - bearing_mount_width(Y_bearings);
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Y_bearing_inset = bearing_mount_length(Y_bearings) / 2 + bar_clamp_depth + axis_end_clearance;
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Y_belt_motor_offset = 13 + belt_width(Y_belt) / 2;
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Y_belt_line = X_origin - ribbon_clamp_slot(bed_ways) / 2 - y_belt_anchor_width() / 2 - 5;
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Y_motor_end = -base_depth / 2 + y_motor_bracket_width() / 2 + base_clearance;
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Y_idler_end = base_depth / 2 - y_idler_offset() - base_clearance - y_idler_travel();
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Y_belt_anchor_m = Y_motor_end + NEMA_width(Y_motor) / 2 + Y_travel / 2;
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Y_belt_anchor_i = Y_idler_end - y_idler_clearance() - Y_travel / 2;
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Y_belt_end = y_belt_anchor_depth() / 2 + 15;
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Y_belt_gap = Y_belt_anchor_i - Y_belt_anchor_m - 2 * Y_belt_end;
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//
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// supported bar
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//
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module rail(length, height, endstop) {
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translate([0, 0, height])
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rotate([90,0,0])
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rod(Y_bar_dia, length);
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for(end = [-1, 1])
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translate([0, end * (length / 2 - bar_clamp_depth / 2), 0])
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rotate([0, 0, 90])
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y_bar_clamp_assembly(Y_bar_dia, height, bar_clamp_depth, endstop && end == 1);
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}
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Y2_rail_offset = (bar_clamp_switch_y_offset() - axis_end_clearance) / 2;
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module y_rails() {
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translate([-Y_bar_spacing / 2, 0, 0])
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rail(Y_bar_length, Y_bar_height);
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rotate([0,0,180])
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translate([-Y_bar_spacing / 2, Y2_rail_offset, 0])
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rail(Y_bar_length2, Y_bar_height, true);
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}
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module rail_holes(length) {
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for(end = [-1, 1])
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translate([0, end * (length / 2 - bar_clamp_depth / 2), 0])
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rotate([0, 0, 90])
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bar_clamp_holes(Y_bar_dia, true)
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base_screw_hole();
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}
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module y_rail_holes() {
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translate([-Y_bar_spacing / 2, 0, 0])
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rail_holes(Y_bar_length);
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rotate([0,0,180])
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translate([-Y_bar_spacing / 2, Y2_rail_offset, 0])
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rail_holes(Y_bar_length2);
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}
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module y_carriage() {
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difference() {
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sheet(Y_carriage, Y_carriage_width, Y_carriage_depth, [3,3,3,3]);
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translate([0, ribbon_clamp_y, 0])
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rotate([180, 0, 0])
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ribbon_clamp_holes(bed_ways, cap_screw)
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cylinder(r = screw_clearance_radius(cap_screw), h = 100, center = true);
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translate([0, Y_carriage_depth / 2, 0])
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cube([ribbon_clamp_slot(bed_ways) + 2, ribbon_clamp_width(cap_screw), sheet_thickness(Y_carriage) + 1], center = true);
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translate([Y_bar_spacing / 2, 0, 0])
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rotate([0,180,0])
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bearing_mount_holes()
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cylinder(r = screw_clearance_radius(cap_screw), h = 100, center = true);
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for(end = [-1, 1])
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translate([-Y_bar_spacing / 2, end * (Y_carriage_depth / 2 - Y_bearing_inset), 0])
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rotate([0,180,0])
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bearing_mount_holes()
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cylinder(r = screw_clearance_radius(cap_screw), h = 100, center = true);
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for(end = [[Y_belt_anchor_m, 0], [Y_belt_anchor_i, 180]])
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translate([Y_belt_line - X_origin, end[0], 0])
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rotate([0, 180, end[1]])
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y_belt_anchor_holes()
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cylinder(r = M3_clearance_radius, h = 100, center = true);
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for(x = [-bed_holes / 2, bed_holes / 2])
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for(y = [-bed_holes / 2, bed_holes / 2])
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translate([x, y, 0])
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cylinder(r = 2.5/2, h = 100, center = true);
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}
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}
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module y_heatshield() {
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width = Y_carriage_width - 2 * bar_clamp_tab;
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difference() {
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group() {
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difference() {
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sheet(Cardboard, width, Y_carriage_depth);
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translate([Y_bar_spacing / 2, 0, 0])
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rotate([0,180,0])
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bearing_mount_holes()
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cube([10,10, 100], center = true);
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for(end = [-1, 1])
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translate([-Y_bar_spacing / 2, end * (Y_carriage_depth / 2 - Y_bearing_inset), 0])
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rotate([0,180,0])
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bearing_mount_holes()
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cube([10,10, 100], center = true);
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for(end = [[Y_belt_anchor_m, 0], [Y_belt_anchor_i, 180]])
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translate([Y_belt_line - X_origin, end[0], 0])
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rotate([0, 180, end[1]])
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hull()
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y_belt_anchor_holes()
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cube([10, 10, 100],center =true);
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}
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translate([0, 0, sheet_thickness(Cardboard) / 2])
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taped_area(FoilTape, 50, width, Y_carriage_depth, 5);
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}
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translate([0, Y_carriage_depth / 2, 0])
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cube([ribbon_clamp_length(bed_ways, cap_screw), 70, 100], center = true);
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}
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}
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module y_carriage_assembly(solid = true) {
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carriage_bottom = Y_carriage_height - sheet_thickness(Y_carriage) / 2;
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carriage_top = Y_carriage_height + sheet_thickness(Y_carriage) / 2;
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assembly("y_carriage_assembly");
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translate([Y_bar_spacing / 2, 0, Y_bar_height])
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rotate([0,180,0])
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y_bearing_assembly(Y_bearing_holder_height, true);
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for(end = [-1, 1])
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translate([-Y_bar_spacing / 2, end * (Y_carriage_depth / 2 - Y_bearing_inset), Y_bar_height])
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rotate([0,180,0])
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y_bearing_assembly(Y_bearing_holder_height);
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for(end = [[Y_belt_anchor_m, 0, false], [Y_belt_anchor_i, 180, true]])
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translate([Y_belt_line - X_origin, end[0], carriage_bottom])
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rotate([0, 180, end[1]])
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y_belt_anchor_assembly(Y_belt_clamp_height, end[2]);
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translate([0, ribbon_clamp_y, carriage_top + ribbon_clamp_thickness()])
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rotate([180, 0, 0])
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color(ribbon_clamp_color) render() ribbon_clamp(bed_ways, cap_screw, nutty = true);
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translate([0, ribbon_clamp_y, carriage_bottom])
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rotate([180, 0, 0])
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ribbon_clamp_assembly(bed_ways, cap_screw, 20, sheet_thickness(Y_carriage) + ribbon_clamp_thickness(true), false, false);
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translate([0, 0, Y_carriage_height + eta * 2])
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if(solid)
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y_carriage();
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else
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%y_carriage();
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end("y_carriage_assembly");
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}
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module print_bed_assembly(show_bed = true, show_heatshield = true) {
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assembly("print_bed_assembly");
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//
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// Y carriage
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//
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translate([X_origin, Y + Y0, 0]) {
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translate([0, 0, Y_carriage_height + sheet_thickness(Y_carriage) / 2]) {
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if(show_bed) {
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bed_assembly(Y);
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if(show_heatshield)
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translate([0, 0, sheet_thickness(Cardboard) / 2])
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y_heatshield();
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}
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}
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translate([0, -(Y + Y0) + ribbon_clamp_y + ribbon_clamp_width(base_screw) / 2, ribbon_clamp_slot_depth() - cable_strip_thickness])
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rotate([90, 0, 90])
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cable_strip(
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bed_ways,
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y_cable_strip_depth,
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Y_travel,
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Y
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);
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y_carriage_assembly(show_bed);
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}
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end("print_bed_assembly");
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}
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module y_axis_assembly(show_bed = true, show_heatshield = true, show_carriage = true) {
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assembly("y_axis_assembly");
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translate([X_origin, 0, 0])
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y_rails();
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translate([Y_belt_line, Y_motor_end, y_motor_height()]) rotate([90,0,-90]) {
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color(belt_color)
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render() difference() {
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twisted_belt(Y_belt,
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Y_motor_end - Y_idler_end,
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pulley_inner_radius - ball_bearing_diameter(Y_idler_bearing) / 2,
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ball_bearing_diameter(Y_idler_bearing) / 2,
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0, 0, pulley_ir(pulley_type), Y_belt_gap);
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translate([-(Y_belt_anchor_i + Y_belt_anchor_m) / 2 + Y_motor_end - Y0 - Y, pulley_inner_radius + belt_thickness(Y_belt)/2, 0])
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cube([Y_belt_gap, belt_thickness(Y_belt) * 2, belt_width(Y_belt) * 2], center = true);
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}
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translate([0, 0, -Y_belt_motor_offset])
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y_motor_assembly();
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}
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translate([Y_belt_line, Y_idler_end, 0])
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y_idler_assembly();
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if(show_carriage)
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print_bed_assembly(show_bed, show_heatshield);
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end("y_axis_assembly");
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}
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module y_axis_screw_holes() {
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translate([X_origin, 0, 0]) {
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y_rail_holes();
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translate([Y_belt_line - X_origin, Y_idler_end, 0])
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y_idler_screw_hole();
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translate([Y_belt_line - X_origin, Y_motor_end, y_motor_height()])
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rotate([90,0,-90])
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translate([0, 0, -Y_belt_motor_offset])
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y_motor_bracket_holes()
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base_screw_hole();
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}
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}
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//
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// List of cable clips
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//
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z_gantry_wire_height = height - base_clearance - fixing_block_width() -fixing_block_height() -
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base_clearance - cable_clip_extent(base_screw, endstop_wires);
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bed_wires_y = Y0 + Y_bar_length2 / 2 - Y2_rail_offset + cable_clip_extent(base_screw, thermistor_wires);
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Y_cable_clip_x = base_width / 2 - right_w - cable_clip_extent(base_screw, motor_wires);
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Y_front_cable_clip_y = -Y_bar_length2 / 2 + 20;
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|
Y_back_cable_clip_y = gantry_Y + sheet_thickness(frame) + fixing_block_height() - 5;
|
|
|
|
cable_clips = [ // cable1, cable2 , position, vertical, rotation
|
|
|
|
// near to the Y limit switch
|
|
[endstop_wires, motor_wires,
|
|
[Y_cable_clip_x, Y_front_cable_clip_y, 0], false, 0],
|
|
// at the foot of the gantry
|
|
[endstop_wires, motor_wires,
|
|
[Y_cable_clip_x, Y_back_cable_clip_y, 0], false, 0],
|
|
// bed wires
|
|
[bed_wires, thermistor_wires,
|
|
[20, bed_wires_y, 0], false, -90],
|
|
// Z axis left
|
|
[endstop_wires, fan_motor_wires,
|
|
[left_stay_x + 15, gantry_Y + sheet_thickness(frame), z_gantry_wire_height], true, 90],
|
|
|
|
// Z axis right
|
|
[endstop_wires, fan_motor_wires,
|
|
[right_stay_x - 15, gantry_Y + sheet_thickness(frame), z_gantry_wire_height], true, 90],
|
|
|
|
];
|
|
|
|
module place_cable_clips(holes = false) {
|
|
for(clip = cable_clips) {
|
|
translate(clip[2])
|
|
rotate([clip[3] ? -90 : 0, 0, 0]) rotate([0, 0, clip[4]])
|
|
if(holes)
|
|
cable_clip_hole(clip[3], clip[0], clip[1]);
|
|
else
|
|
cable_clip_assembly(clip[3], clip[0], clip[1]);
|
|
}
|
|
}
|
|
|
|
//
|
|
// Frame
|
|
//
|
|
window_corner_rad = 5;
|
|
|
|
module fixing_blocks(upper = false, holes = false) {
|
|
w = fixing_block_width();
|
|
h = fixing_block_height();
|
|
t = sheet_thickness(frame);
|
|
|
|
if(upper) { // all screws into frame
|
|
translate([left_stay_x + t / 2, gantry_Y + t, stay_height - base_clearance - h - w / 2]) // top
|
|
rotate([0,-90,-90])
|
|
child();
|
|
|
|
translate([right_stay_x - t / 2, gantry_Y + t, stay_height - base_clearance - h - w / 2]) // top
|
|
rotate([0,90, 90])
|
|
child();
|
|
|
|
translate([left_stay_x + t / 2, gantry_Y + t, base_clearance + h + w / 2]) // front
|
|
rotate([0,-90,-90])
|
|
child();
|
|
|
|
translate([right_stay_x - t / 2, gantry_Y + t, base_clearance + h + w / 2]) // front
|
|
rotate([0,90, 90])
|
|
child();
|
|
}
|
|
else { // one screw in the base
|
|
for(x = [-base_width/2 + base_clearance + w /2,
|
|
base_width/2 - base_clearance - w /2,
|
|
-base_width/2 - base_clearance - w /2 + left_w,
|
|
right_stay_x + sheet_thickness(frame) / 2 + w / 2 + base_clearance])
|
|
translate([x, gantry_Y + t, 0])
|
|
child();
|
|
|
|
translate([left_stay_x + t / 2, base_depth / 2 - base_clearance - w / 2, 0]) // back
|
|
rotate([0, 0,-90])
|
|
child();
|
|
|
|
translate([right_stay_x - t / 2, base_depth / 2 - base_clearance - w / 2, 0]) // back
|
|
rotate([0,0, 90])
|
|
child();
|
|
|
|
// extra holes for bars
|
|
if(holes && base_nuts) {
|
|
translate([left_stay_x + t / 2, -base_depth / 2 + base_clearance + w / 2, 0]) // front
|
|
rotate([0, 0,-90])
|
|
child();
|
|
|
|
translate([right_stay_x - t / 2, -base_depth / 2 + base_clearance + w / 2, 0]) // front
|
|
rotate([0,0, 90])
|
|
child();
|
|
}
|
|
|
|
}
|
|
}
|
|
|
|
module fixing_block_holes() {
|
|
fixing_blocks(upper = false, holes = true)
|
|
group() {
|
|
fixing_block_v_hole(0)
|
|
base_screw_hole();
|
|
fixing_block_h_holes(0)
|
|
frame_screw_hole();
|
|
}
|
|
|
|
fixing_blocks(upper = true, holes = true)
|
|
group() {
|
|
fixing_block_v_hole(0)
|
|
frame_screw_hole();
|
|
fixing_block_h_holes(0)
|
|
frame_screw_hole();
|
|
}
|
|
}
|
|
|
|
Y_motor_stay_hole_y = gantry_Y + sheet_thickness(frame) + fixing_block_height() + motor_wires_hole_radius;
|
|
|
|
module frame_base() {
|
|
difference() {
|
|
translate([0,0, -sheet_thickness(base) / 2])
|
|
sheet(base, base_width, base_depth, [base_corners, base_corners, base_corners, base_corners]); // base
|
|
|
|
fixing_block_holes();
|
|
y_axis_screw_holes();
|
|
|
|
translate([motor_end + z_bar_offset(), 0, 0]) // in case motor has second shaft
|
|
cylinder(r = 4, h = 100, center = true);
|
|
|
|
translate([idler_end - z_bar_offset(), 0, 0])
|
|
cylinder(r = 4, h = 100, center = true);
|
|
|
|
|
|
translate([X_origin, ribbon_clamp_y,0])
|
|
ribbon_clamp_holes(bed_ways, base_screw)
|
|
base_screw_hole();
|
|
|
|
if(atx_psu(psu))
|
|
translate([right_stay_x + sheet_thickness(frame) / 2, psu_y, psu_z])
|
|
rotate([0, -90, 180])
|
|
atx_screw_positions(psu, true)
|
|
base_screw_hole();
|
|
|
|
place_cable_clips(true);
|
|
//
|
|
// Holes for wires to run underneath
|
|
//
|
|
if(base_nuts) {
|
|
// Y motor
|
|
translate([Y_belt_line + Y_belt_motor_offset + NEMA_length(Y_motor) - 5, Y_motor_end, 0])
|
|
wire_hole(motor_wires_hole_radius);
|
|
|
|
translate([Y_cable_clip_x + cable_clip_offset(base_screw, motor_wires), Y_motor_stay_hole_y, 0])
|
|
wire_hole(motor_wires_hole_radius);
|
|
|
|
// Y limit
|
|
translate([X_origin + Y_bar_spacing / 2 + bar_rail_offset(Y_bar_dia) - bar_clamp_tab / 2,
|
|
Y_front_cable_clip_y - 5, 0])
|
|
wire_hole(endstop_wires_hole_radius);
|
|
|
|
translate([Y_cable_clip_x - cable_clip_offset(base_screw, endstop_wires),
|
|
Y_motor_stay_hole_y + motor_wires_hole_radius + hole_edge_clearance + endstop_wires_hole_radius, 0])
|
|
wire_hole(endstop_wires_hole_radius);
|
|
|
|
|
|
}
|
|
}
|
|
}
|
|
|
|
|
|
module frame_gantry() {
|
|
difference() {
|
|
translate([0, gantry_Y + sheet_thickness(frame) / 2, height / 2])
|
|
rotate([90,0,0])
|
|
if(single_piece_frame)
|
|
difference() {
|
|
sheet(frame, base_width, height, [frame_corners, frame_corners, 0, 0]); // vertical plane
|
|
translate([X_origin, -gantry_thickness, 0])
|
|
rounded_rectangle([window_width, height, sheet_thickness(frame) + 1], r = window_corner_rad, center = true);
|
|
}
|
|
else {
|
|
translate([-base_width / 2 + left_w / 2, 0, 0])
|
|
sheet(frame, left_w, height, [frame_corners, 0, 0, 0]); // left side
|
|
|
|
translate([ base_width / 2 - right_w / 2, 0, 0])
|
|
sheet(frame, right_w, height, [0, frame_corners, 0, 0]); // right side
|
|
|
|
translate([0, height / 2 - gantry_thickness / 2, -sheet_thickness(frame)])
|
|
sheet(frame, base_width, gantry_thickness, [frame_corners, frame_corners, 0, 0]); // top
|
|
}
|
|
|
|
fixing_block_holes();
|
|
|
|
//
|
|
// Z bar clamps
|
|
//
|
|
for(end = [idler_end, motor_end])
|
|
translate([end, gantry_Y, height - base_clearance - bar_clamp_depth / 2])
|
|
rotate([0, 90, 90])
|
|
bar_clamp_holes(Z_bar_dia, false)
|
|
frame_screw_hole();
|
|
|
|
//
|
|
// Z motor bracket holes
|
|
//
|
|
for(side = [idler_end - z_bar_offset(), motor_end + z_bar_offset()])
|
|
translate([side, 0, Z_motor_length])
|
|
z_motor_bracket_holes(gantry_setback);
|
|
|
|
//
|
|
// Z limit switch holes
|
|
//
|
|
translate([idler_end -z_bar_offset(), gantry_Y, Z0 - x_end_thickness() / 2])
|
|
z_limit_screw_positions()
|
|
frame_screw_hole();
|
|
//
|
|
// X ribbon clamp
|
|
//
|
|
translate([motor_end - x_motor_offset(), gantry_Y, ribbon_clamp_z]) {
|
|
ribbon_clamp_holes(x_end_ways, frame_screw)
|
|
rotate([90, 0, 0])
|
|
frame_screw_hole();
|
|
|
|
if(cnc_sheets)
|
|
translate([0, 0, ribbon_clamp_width(frame_screw) / 2 + 5])
|
|
rotate([90, 0, 0])
|
|
slot(r = 2.5 / 2, l = ribbon_clamp_slot(x_end_ways), h = 100, center = true);
|
|
|
|
}
|
|
//
|
|
// PSU bracket hole
|
|
//
|
|
if(atx_psu(psu))
|
|
translate([right_stay_x + sheet_thickness(frame) / 2, psu_y, psu_z])
|
|
rotate([0, -90, 180])
|
|
atx_screw_positions(psu, false)
|
|
frame_screw_hole();
|
|
//
|
|
// Wiring holes
|
|
//
|
|
translate([idler_end - bar_rail_offset(Z_bar_dia) + 0.5 * bar_clamp_tab,
|
|
gantry_Y, height - base_clearance - bar_clamp_depth - endstop_wires_hole_radius - base_clearance])
|
|
rotate([90, 0, 0])
|
|
wire_hole(endstop_wires_hole_radius); // Z top endstop
|
|
|
|
translate([-base_width / 2 + base_clearance + fixing_block_width() + base_clearance + motor_wires_hole_radius, gantry_Y, 0])
|
|
rotate([90, 0, 0])
|
|
wire_hole_or_slot(motor_wires_hole_radius); // Z lhs motor
|
|
|
|
translate([max(motor_end + bar_rail_offset(Z_bar_dia),
|
|
base_width / 2 - right_w + fixing_block_width() + 2 * base_clearance + motor_wires_hole_radius),
|
|
gantry_Y, fixing_block_height() + motor_wires_hole_radius + base_clearance])
|
|
rotate([90, 0, 0])
|
|
wire_hole(motor_wires_hole_radius); // Z rhs motor
|
|
|
|
translate([idler_end - bar_rail_offset(Z_bar_dia),
|
|
gantry_Y, Z_motor_length + z_motor_bracket_height() + endstop_wires_hole_radius])
|
|
rotate([90, 0, 0])
|
|
wire_hole(endstop_wires_hole_radius); // bottom limit switch
|
|
|
|
place_cable_clips(true);
|
|
}
|
|
}
|
|
|
|
module frame_stay(left, bodge = 0) {
|
|
x = left ? left_stay_x : right_stay_x;
|
|
|
|
difference() {
|
|
translate([x, gantry_Y + sheet_thickness(frame) + stay_depth / 2, stay_height / 2])
|
|
rotate([90,0,90])
|
|
sheet(frame, stay_depth, stay_height, [0, frame_corners, 0, 0]);
|
|
|
|
fixing_block_holes();
|
|
|
|
spool_holder_holes();
|
|
|
|
if(left)
|
|
translate([x + (sheet_thickness(frame) + fan_depth(case_fan)) / 2, fan_y, fan_z])
|
|
rotate([0,90,0])
|
|
scale([1 + bodge, 1 + bodge, 1]) fan_holes(case_fan); // scale prevents OpenCSG z buffer artifacts
|
|
|
|
else {
|
|
//
|
|
// Electronics mounting holes
|
|
//
|
|
translate([x, controller_y, controller_z])
|
|
rotate([90, 0, 90])
|
|
controller_screw_positions(controller)
|
|
cylinder(r = frame_nuts ? M3_clearance_radius : M3_tap_radius, h = 100, center = true);
|
|
|
|
translate([x, psu_y, psu_z])
|
|
if(atx_psu(psu))
|
|
rotate([0, -90, 180]) {
|
|
atx_screw_positions(psu)
|
|
frame_screw_hole();
|
|
|
|
atx_resistor_holes(psu);
|
|
}
|
|
else
|
|
rotate([0, 90, 0])
|
|
psu_screw_positions(psu)
|
|
cylinder(r = psu_screw_hole_radius(psu), h = 100, center = true);
|
|
|
|
//
|
|
// Wiring holes
|
|
//
|
|
translate([x, Y_motor_stay_hole_y, 0]) {
|
|
rotate([90, 0, 90])
|
|
wire_hole_or_slot(motor_wires_hole_radius); // Y motor wires at bottom
|
|
|
|
translate([0, motor_wires_hole_radius + hole_edge_clearance + endstop_wires_hole_radius, 0])
|
|
rotate([90, 0, 90])
|
|
wire_hole_or_slot(endstop_wires_hole_radius); // Y endstop wires at bottom
|
|
}
|
|
|
|
translate([x, bed_wires_y + cable_clip_offset(base_screw, bed_wires), 0])
|
|
rotate([90, 0, 90])
|
|
wire_hole_or_slot(bed_wires_hole_radius); // Bed wires at bottom
|
|
|
|
translate([x, bed_wires_y - cable_clip_offset(base_screw, thermistor_wires),0])
|
|
rotate([90, 0, 90])
|
|
wire_hole_or_slot(thermistor_wires_hole_radius); // Bed thermistor wires
|
|
}
|
|
translate([x, gantry_Y + sheet_thickness(frame), z_gantry_wire_height]) {
|
|
translate([0, 0, cable_clip_offset(frame_screw, endstop_wires)])
|
|
rotate([0, 90, 0])
|
|
wire_hole_or_slot(endstop_wires_hole_radius); // Z endstop wires
|
|
|
|
translate([0, 0, -cable_clip_offset(frame_screw, fan_motor_wires)])
|
|
rotate([0, 90, 0])
|
|
wire_hole_or_slot(fan_motor_wires_hole_radius); // Z motor wires
|
|
}
|
|
}
|
|
}
|
|
|
|
module bed_fan_assembly() {
|
|
assembly("bed_fan_assembly");
|
|
translate([left_stay_x, fan_y, fan_z])
|
|
rotate([0, -90, 0]) {
|
|
translate([0, 0, -(sheet_thickness(frame) + fan_depth(case_fan)) / 2])
|
|
fan_assembly(case_fan, sheet_thickness(frame) + fan_guard_thickness());
|
|
|
|
translate([0, 0, sheet_thickness(frame) / 2])
|
|
color(fan_guard_color) render() fan_guard(case_fan);
|
|
}
|
|
end("bed_fan_assembly");
|
|
}
|
|
|
|
module electronics_assembly() {
|
|
assembly("electronics_assembly");
|
|
translate([right_stay_x + sheet_thickness(frame) / 2, controller_y, controller_z])
|
|
rotate([90, 0, 90]) {
|
|
controller_screw_positions(controller)
|
|
pcb_spacer_assembly();
|
|
|
|
translate([0, 0, pcb_spacer_height()])
|
|
controller(controller);
|
|
}
|
|
|
|
end("electronics_assembly");
|
|
}
|
|
|
|
module psu_assembly() {
|
|
thickness = sheet_thickness(frame) + washer_thickness(M3_washer) * 2;
|
|
psu_screw = screw_longer_than(thickness + 2);
|
|
if(psu_screw > thickness + 5 && psu_screw_from_back(psu))
|
|
echo("psu_screw too long");
|
|
|
|
assembly("psu_assembly");
|
|
|
|
translate([right_stay_x + sheet_thickness(frame) / 2, psu_y, psu_z])
|
|
rotate([0, 90, 0]) {
|
|
psu_screw_positions(psu) group() {
|
|
if(psu_screw_from_back(psu))
|
|
translate([0, 0, -sheet_thickness(frame)])
|
|
rotate([180, 0, 0])
|
|
screw_and_washer(psu_screw_type(psu), psu_screw, true);
|
|
else
|
|
screw_and_washer(frame_screw, frame_screw_length, true);
|
|
}
|
|
if(exploded)
|
|
%psu(psu);
|
|
else
|
|
psu(psu);
|
|
if(atx_psu(psu))
|
|
rotate([0, 0, 180])
|
|
atx_bracket_assembly();
|
|
else
|
|
if(psu_width(psu)) // not external PSU
|
|
translate([-psu_length(psu) / 2, psu_width(psu) / 2, 0])
|
|
mains_inlet_assembly();
|
|
|
|
}
|
|
end("psu_assembly");
|
|
}
|
|
|
|
module frame_assembly(show_gantry = true) {
|
|
assembly("frame_assembly");
|
|
|
|
translate([motor_end - x_motor_offset(), gantry_Y, ribbon_clamp_z])
|
|
rotate([90, 0, 0]) {
|
|
if(frame_nuts)
|
|
ribbon_clamp_assembly(x_end_ways, frame_screw, frame_screw_length, sheet_thickness(frame), false, true, nutty = true);
|
|
else
|
|
ribbon_clamp_assembly(x_end_ways, frame_screw, frame_screw_length);
|
|
}
|
|
|
|
translate([X_origin, ribbon_clamp_y,0]) {
|
|
if(base_nuts)
|
|
ribbon_clamp_assembly(bed_ways, base_screw, base_screw_length, sheet_thickness(base), false, true, nutty = true);
|
|
else
|
|
ribbon_clamp_assembly(bed_ways, base_screw, base_screw_length);
|
|
|
|
}
|
|
|
|
place_cable_clips();
|
|
|
|
frame_base();
|
|
if(base_nuts) {
|
|
for(side = [ left_stay_x + fixing_block_height() / 2 + sheet_thickness(frame) / 2,
|
|
right_stay_x - fixing_block_height() / 2 - sheet_thickness(frame) / 2])
|
|
explode2([0, 0, -4])
|
|
translate([side, 0, -sheet_thickness(base)]) {
|
|
color("silver") render() difference() {
|
|
translate([0, 0, -tube_height(AL_square_tube) / 2])
|
|
rotate([90, 0, 0])
|
|
square_tube(AL_square_tube, base_depth - 2 * AL_tube_inset);
|
|
|
|
for(end = [-1,1])
|
|
translate([0, end * (base_depth / 2 - fixing_block_width() / 2 - base_clearance), -tube_height(AL_square_tube)]) {
|
|
base_screw_hole();
|
|
cylinder(r = screw_head_radius(base_screw) + 0.5, h = tube_thickness(AL_square_tube) * 2 + 1, center = true);
|
|
}
|
|
}
|
|
if(show_jigs)
|
|
translate([0, (base_depth / 2 - AL_tube_inset), -tube_height(AL_square_tube) - tube_jig_base_thicnkess() - eta])
|
|
if(side > 0)
|
|
rotate([0, 0, -90])
|
|
color("lime") render()
|
|
tube_jig_stl();
|
|
|
|
for(end = [-1, 1])
|
|
translate([0, end * (base_depth / 2 - AL_tube_inset + tube_cap_base_thicnkess() + eta), -tube_height(AL_square_tube) / 2])
|
|
rotate([90, 0, 90 - 90 * end])
|
|
explode([0, 0, -20])
|
|
color("lime") render()
|
|
tube_cap_stl();
|
|
|
|
|
|
translate([0, -(base_depth / 2 - fixing_block_width() / 2 - base_clearance), sheet_thickness(base)]) {
|
|
nut_and_washer(base_nut, true);
|
|
|
|
translate([0, 0, -sheet_thickness(base) - tube_thickness(AL_square_tube)])
|
|
rotate([180, 0, 0])
|
|
screw_and_washer(base_screw, base_screw_length);
|
|
}
|
|
}
|
|
}
|
|
|
|
if(show_gantry) {
|
|
|
|
fixing_blocks()
|
|
fixing_block_assembly();
|
|
|
|
fixing_blocks(true)
|
|
fixing_block_assembly(true);
|
|
|
|
frame_stay(true, eta);
|
|
frame_stay(false);
|
|
frame_gantry();
|
|
}
|
|
|
|
end("frame_assembly");
|
|
}
|
|
|
|
|
|
module machine_assembly(show_bed = true, show_heatshield = true, show_spool = true) {
|
|
assembly("machine_assembly");
|
|
|
|
translate([0,0, sheet_thickness(base)]) {
|
|
bed_fan_assembly();
|
|
electronics_assembly();
|
|
psu_assembly();
|
|
|
|
if(show_spool)
|
|
spool_assembly(left_stay_x, right_stay_x);
|
|
|
|
translate([0, Y0, 0]) {
|
|
x_axis_assembly(true);
|
|
z_axis_assembly();
|
|
}
|
|
|
|
y_axis_assembly(show_bed, show_heatshield);
|
|
//
|
|
// Draw the possibly transparent bits last
|
|
//
|
|
frame_assembly(true);
|
|
}
|
|
end("machine_assembly");
|
|
}
|
|
|
|
|
|
|
|
machine_assembly(true);
|
|
//y_heatshield();
|
|
//frame_assembly(show_spool = false);
|
|
//y_axis_assembly(true);
|
|
|
|
//z_axis_assembly();
|
|
//x_axis_assembly(false);
|
|
|
|
|
|
|
|
module frame_all() projection(cut = true) {
|
|
translate([0,0, gantry_Y + sheet_thickness(frame) / 2]) rotate([-90, 0, 0]) frame_gantry();
|
|
translate([X_origin, height - gantry_thickness - Y_carriage_depth / 2 -1, 0]) y_carriage();
|
|
translate([0, -base_depth / 2 - 2, sheet_thickness(base) / 2]) frame_base();
|
|
|
|
translate([-base_width / 2 - 2 + gantry_Y + sheet_thickness(frame), 0, left_stay_x]) rotate([0, 90, 90]) frame_stay(true);
|
|
translate([ base_width / 2 + 2 + stay_depth + gantry_Y + sheet_thickness(frame), 0, right_stay_x]) rotate([0, 90, 90]) frame_stay(false);
|
|
}
|
|
|
|
module frame_base_dxf() projection(cut = true) translate([0,0, sheet_thickness(base) / 2]) frame_base();
|
|
|
|
module frame_left_dxf() projection(cut = true) translate([0, -gantry_Y - sheet_thickness(frame), left_stay_x]) rotate([0, 90, 0]) frame_stay(true);
|
|
|
|
module frame_right_dxf() projection(cut = true) mirror([0,1,0]) translate([0,-gantry_Y - sheet_thickness(frame), right_stay_x]) rotate([0, 90, 0]) frame_stay(false);
|
|
|
|
module y_carriage_dxf() projection(cut = true) y_carriage();
|
|
|
|
module y_heatshield_dxf() projection(cut = true) y_heatshield();
|
|
|
|
module frame_gantry_dxf(drill = !cnc_sheets) {
|
|
corner_rad = window_corner_rad;
|
|
projection(cut = true) translate([0,0, gantry_Y + sheet_thickness(frame) / 2]) rotate([-90, 0, 0]) frame_gantry();
|
|
if(drill)
|
|
for(side = [-1, 1])
|
|
translate([X_origin + side * (window_width / 2 - corner_rad), height - gantry_thickness - corner_rad])
|
|
circle(corner_rad - eta);
|
|
}
|
|
|
|
module frame_gantry_and_y_carriage_dxf() {
|
|
top = height - gantry_thickness;
|
|
bottom = Y_carriage_depth;
|
|
gap = cnc_tool_dia * 2 + 1;
|
|
h = floor(top - bottom - 2 * gap);
|
|
w = floor(window_width - 2 * gap);
|
|
frame_gantry_dxf(false);
|
|
translate([X_origin, Y_carriage_depth / 2]) y_carriage_dxf();
|
|
if(h > 20)
|
|
*translate([X_origin, (top + bottom) / 2])
|
|
square([w, h], center = true); // make the offcut a rectangle
|
|
|
|
}
|
|
|
|
module frame_stays_dxf() {
|
|
frame_left_dxf();
|
|
translate([0, -4])
|
|
frame_right_dxf();
|
|
}
|
|
|
|
echo("Width: ", base_width, " Depth: ", base_depth, " Height: ", height + sheet_thickness(base));
|
|
|
|
echo("X bar: ", X_bar_length, " Y Bar 1: ", Y_bar_length, " Y Bar 2: ", Y_bar_length2, " Z Bar: ", Z_bar_length);
|