Merge branch 'martinbudden-shaft_couplings'

lib.scad

@@ -54,6 +54,7 @@ include <vitamins/ring_terminals.scad>
 include <vitamins/rails.scad>
 include <vitamins/rod.scad>
 include <vitamins/scs_bearing_blocks.scad>
+include <vitamins/shaft_couplings.scad>
 include <vitamins/sheets.scad>
 include <vitamins/sk_brackets.scad>
 include <vitamins/spools.scad>

libtest.scad

@@ -85,6 +85,7 @@ use <tests/rod.scad>
 use <tests/screws.scad>
 use <tests/SCS_bearing_blocks.scad>
 use <tests/sealing_strip.scad>
+use <tests/shaft_couplings.scad>
 use <tests/sheets.scad>
 use <tests/SK_brackets.scad>
 use <tests/spades.scad>
@@ -429,6 +430,9 @@ translate([x4, sk_brackets_y])
 translate([x4, extrusion_brackets_y])
     extrusion_brackets();
 
+translate([x4 + 120, extrusion_brackets_y])
+    shaft_couplings();
+
 translate([x4, scs_bearing_blocks_y])
     scs_bearing_blocks();
 

readme.md

@@ -30,20 +30,21 @@ See [usage](docs/usage.md) for requirements, installation instructions and a usa
 <tr><td> <a href = "#Cable_strips">Cable_strips</a> </td><td> <a href = "#Linear_bearings">Linear_bearings</a> </td><td> <a href = "#SSRs">SSRs</a> </td><td> <a href = "#Fan_guard">Fan_guard</a> </td><td> <a href = "#Horiholes">Horiholes</a> </td><td></td></tr>
 <tr><td> <a href = "#Cameras">Cameras</a> </td><td> <a href = "#Magnets">Magnets</a> </td><td> <a href = "#Screws">Screws</a> </td><td> <a href = "#Fixing_block">Fixing_block</a> </td><td> <a href = "#Layout">Layout</a> </td><td></td></tr>
 <tr><td> <a href = "#Circlips">Circlips</a> </td><td> <a href = "#Mains_sockets">Mains_sockets</a> </td><td> <a href = "#Sealing_strip">Sealing_strip</a> </td><td> <a href = "#Flat_hinge">Flat_hinge</a> </td><td> <a href = "#Maths">Maths</a> </td><td></td></tr>
-<tr><td> <a href = "#Components">Components</a> </td><td> <a href = "#Microswitches">Microswitches</a> </td><td> <a href = "#Sheets">Sheets</a> </td><td> <a href = "#Foot">Foot</a> </td><td> <a href = "#Offset">Offset</a> </td><td></td></tr>
-<tr><td> <a href = "#DIP">DIP</a> </td><td> <a href = "#Microview">Microview</a> </td><td> <a href = "#Spades">Spades</a> </td><td> <a href = "#Handle">Handle</a> </td><td> <a href = "#Quadrant">Quadrant</a> </td><td></td></tr>
-<tr><td> <a href = "#D_connectors">D_connectors</a> </td><td> <a href = "#Modules">Modules</a> </td><td> <a href = "#Spools">Spools</a> </td><td> <a href = "#PCB_mount">PCB_mount</a> </td><td> <a href = "#Round">Round</a> </td><td></td></tr>
-<tr><td> <a href = "#Displays">Displays</a> </td><td> <a href = "#Nuts">Nuts</a> </td><td> <a href = "#Springs">Springs</a> </td><td> <a href = "#PSU_shroud">PSU_shroud</a> </td><td> <a href = "#Rounded_cylinder">Rounded_cylinder</a> </td><td></td></tr>
-<tr><td> <a href = "#Extrusion_brackets">Extrusion_brackets</a> </td><td> <a href = "#O_ring">O_ring</a> </td><td> <a href = "#Stepper_motors">Stepper_motors</a> </td><td> <a href = "#Printed_box">Printed_box</a> </td><td> <a href = "#Rounded_polygon">Rounded_polygon</a> </td><td></td></tr>
-<tr><td> <a href = "#Extrusions">Extrusions</a> </td><td> <a href = "#Opengrab">Opengrab</a> </td><td> <a href = "#Swiss_clips">Swiss_clips</a> </td><td> <a href = "#Ribbon_clamp">Ribbon_clamp</a> </td><td> <a href = "#Sector">Sector</a> </td><td></td></tr>
-<tr><td> <a href = "#Fans">Fans</a> </td><td> <a href = "#PCB">PCB</a> </td><td> <a href = "#Toggles">Toggles</a> </td><td> <a href = "#SSR_shroud">SSR_shroud</a> </td><td> <a href = "#Sweep">Sweep</a> </td><td></td></tr>
-<tr><td> <a href = "#Fuseholder">Fuseholder</a> </td><td> <a href = "#PCBs">PCBs</a> </td><td> <a href = "#Transformers">Transformers</a> </td><td> <a href = "#Screw_knob">Screw_knob</a> </td><td> <a href = "#Thread">Thread</a> </td><td></td></tr>
-<tr><td> <a href = "#Geared_steppers">Geared_steppers</a> </td><td> <a href = "#PSUs">PSUs</a> </td><td> <a href = "#Tubings">Tubings</a> </td><td> <a href = "#Socket_box">Socket_box</a> </td><td> <a href = "#Tube">Tube</a> </td><td></td></tr>
-<tr><td> <a href = "#Green_terminals">Green_terminals</a> </td><td> <a href = "#Panel_meters">Panel_meters</a> </td><td> <a href = "#Variacs">Variacs</a> </td><td> <a href = "#Strap_handle">Strap_handle</a> </td><td></td><td></td></tr>
-<tr><td> <a href = "#Hot_ends">Hot_ends</a> </td><td> <a href = "#Pillars">Pillars</a> </td><td> <a href = "#Veroboard">Veroboard</a> </td><td></td><td></td><td></td></tr>
-<tr><td> <a href = "#Hygrometer">Hygrometer</a> </td><td> <a href = "#Pin_headers">Pin_headers</a> </td><td> <a href = "#Washers">Washers</a> </td><td></td><td></td><td></td></tr>
-<tr><td> <a href = "#IECs">IECs</a> </td><td> <a href = "#Pulleys">Pulleys</a> </td><td> <a href = "#Wire">Wire</a> </td><td></td><td></td><td></td></tr>
-<tr><td> <a href = "#Inserts">Inserts</a> </td><td></td><td> <a href = "#Zipties">Zipties</a> </td><td></td><td></td><td></td></tr>
+<tr><td> <a href = "#Components">Components</a> </td><td> <a href = "#Microswitches">Microswitches</a> </td><td> <a href = "#Shaft_couplings">Shaft_couplings</a> </td><td> <a href = "#Foot">Foot</a> </td><td> <a href = "#Offset">Offset</a> </td><td></td></tr>
+<tr><td> <a href = "#DIP">DIP</a> </td><td> <a href = "#Microview">Microview</a> </td><td> <a href = "#Sheets">Sheets</a> </td><td> <a href = "#Handle">Handle</a> </td><td> <a href = "#Quadrant">Quadrant</a> </td><td></td></tr>
+<tr><td> <a href = "#D_connectors">D_connectors</a> </td><td> <a href = "#Modules">Modules</a> </td><td> <a href = "#Spades">Spades</a> </td><td> <a href = "#PCB_mount">PCB_mount</a> </td><td> <a href = "#Round">Round</a> </td><td></td></tr>
+<tr><td> <a href = "#Displays">Displays</a> </td><td> <a href = "#Nuts">Nuts</a> </td><td> <a href = "#Spools">Spools</a> </td><td> <a href = "#PSU_shroud">PSU_shroud</a> </td><td> <a href = "#Rounded_cylinder">Rounded_cylinder</a> </td><td></td></tr>
+<tr><td> <a href = "#Extrusion_brackets">Extrusion_brackets</a> </td><td> <a href = "#O_ring">O_ring</a> </td><td> <a href = "#Springs">Springs</a> </td><td> <a href = "#Printed_box">Printed_box</a> </td><td> <a href = "#Rounded_polygon">Rounded_polygon</a> </td><td></td></tr>
+<tr><td> <a href = "#Extrusions">Extrusions</a> </td><td> <a href = "#Opengrab">Opengrab</a> </td><td> <a href = "#Stepper_motors">Stepper_motors</a> </td><td> <a href = "#Ribbon_clamp">Ribbon_clamp</a> </td><td> <a href = "#Sector">Sector</a> </td><td></td></tr>
+<tr><td> <a href = "#Fans">Fans</a> </td><td> <a href = "#PCB">PCB</a> </td><td> <a href = "#Swiss_clips">Swiss_clips</a> </td><td> <a href = "#SSR_shroud">SSR_shroud</a> </td><td> <a href = "#Sweep">Sweep</a> </td><td></td></tr>
+<tr><td> <a href = "#Fuseholder">Fuseholder</a> </td><td> <a href = "#PCBs">PCBs</a> </td><td> <a href = "#Toggles">Toggles</a> </td><td> <a href = "#Screw_knob">Screw_knob</a> </td><td> <a href = "#Thread">Thread</a> </td><td></td></tr>
+<tr><td> <a href = "#Geared_steppers">Geared_steppers</a> </td><td> <a href = "#PSUs">PSUs</a> </td><td> <a href = "#Transformers">Transformers</a> </td><td> <a href = "#Socket_box">Socket_box</a> </td><td> <a href = "#Tube">Tube</a> </td><td></td></tr>
+<tr><td> <a href = "#Green_terminals">Green_terminals</a> </td><td> <a href = "#Panel_meters">Panel_meters</a> </td><td> <a href = "#Tubings">Tubings</a> </td><td> <a href = "#Strap_handle">Strap_handle</a> </td><td></td><td></td></tr>
+<tr><td> <a href = "#Hot_ends">Hot_ends</a> </td><td> <a href = "#Pillars">Pillars</a> </td><td> <a href = "#Variacs">Variacs</a> </td><td></td><td></td><td></td></tr>
+<tr><td> <a href = "#Hygrometer">Hygrometer</a> </td><td> <a href = "#Pin_headers">Pin_headers</a> </td><td> <a href = "#Veroboard">Veroboard</a> </td><td></td><td></td><td></td></tr>
+<tr><td> <a href = "#IECs">IECs</a> </td><td> <a href = "#Pulleys">Pulleys</a> </td><td> <a href = "#Washers">Washers</a> </td><td></td><td></td><td></td></tr>
+<tr><td> <a href = "#Inserts">Inserts</a> </td><td></td><td> <a href = "#Wire">Wire</a> </td><td></td><td></td><td></td></tr>
+<tr><td></td><td></td><td> <a href = "#Zipties">Zipties</a> </td><td></td><td></td><td></td></tr>
 </table>
 
 ---
@@ -1104,7 +1105,7 @@ Needs updating as mostly obsolete versions.
 ### Modules
 | Module | Description |
 |:--- |:--- |
-| ```hot_end(type, filament, naked = false, resistor_wire_rotate = [0,0,0])``` | Draw specified hot end |
+| ```hot_end(type, filament, naked = false, resistor_wire_rotate = [0,0,0], bowden = false)``` | Draw specified hot end |
 
 ![hot_ends](tests/png/hot_ends.png)
 
@@ -3054,6 +3055,41 @@ Sealing strip from B&Q used to seal around the door of 3D printers.
 |   1 | ```sealing_strip(100)``` |  Sealing strip 10mm x 4mm x 100mm |
 
 
+<a href="#top">Top</a>
+
+---
+<a name="Shaft_couplings"></a>
+## Shaft_couplings
+Shaft couplings
+
+
+[vitamins/shaft_couplings.scad](vitamins/shaft_couplings.scad) Object definitions.
+
+[vitamins/shaft_coupling.scad](vitamins/shaft_coupling.scad) Implementation.
+
+[tests/shaft_couplings.scad](tests/shaft_couplings.scad) Code for this example.
+
+### Properties
+| Function | Description |
+|:--- |:--- |
+| ```sc_diameter(type)``` | Coupling outer diameter |
+| ```sc_diameter1(type)``` | Diameter of smaller shaft |
+| ```sc_diameter2(type)``` | Diameter of larger shaft |
+| ```sc_length(type)``` | Coupling length |
+
+### Modules
+| Module | Description |
+|:--- |:--- |
+| ```shaft_coupling(type, colour = "silver")``` | Draw the shaft coupling |
+
+![shaft_couplings](tests/png/shaft_couplings.png)
+
+### Vitamins
+| Qty | Module call | BOM entry |
+| ---:|:--- |:---|
+|   1 | ```shaft_coupling(SC_5x8_rigid)``` |  Shaft coupling SC_5x8_rigid |
+
+
 <a href="#top">Top</a>
 
 ---

tests/hot_ends.scad

@@ -25,7 +25,7 @@ module hot_ends()
     layout([for(h = hot_ends) 40])
         translate([-20, 0])
             rotate(90)
-                hot_end(hot_ends[$i], 3);
+                hot_end(hot_ends[$i], 3, bowden = $i == 3);
 
 if($preview)
     hot_ends();

tests/shaft_couplings.scad

@@ -0,0 +1,30 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+include <../core.scad>
+include <../vitamins/shaft_couplings.scad>
+
+use <../utils/layout.scad>
+
+module shaft_couplings()
+    layout([for(s = shaft_couplings) sc_diameter(s)],5)
+        shaft_coupling(shaft_couplings[$i]);
+
+if($preview)
+    shaft_couplings();
+

vitamins/e3d.scad

@@ -26,6 +26,8 @@ include <tubings.scad>
 include <zipties.scad>
 include <fans.scad>
 
+use <../utils/rounded_cylinder.scad>
+use <../utils/thread.scad>
 use <../utils/tube.scad>
 
 rad_dia = 22; // Diam of the part with ailettes
@@ -94,7 +96,34 @@ module heater_block(type, naked = false, resistor_wire_rotate = [0,0,0]) {
     }
 }
 
+module bowden_connector(cap_colour = grey(20)) {
+    ir = 4.25 / 2;
+    body_colour = silver;
 
+    color(body_colour) {
+        translate_z(-4.5) {
+            tube(or = 2.5, ir = ir, h = 4.5, center = false);
+            male_metric_thread(6, metric_coarse_pitch(5), length = 4.5, center = false, solid = false, colour = body_colour);
+        }
+        tube(or = 7.7 / 2, ir = ir, h = 2, center = false);
+        translate_z(2)
+            linear_extrude(6.5)
+                difference() {
+                    circle(d = 11.55, $fn = 6);
+                    circle(r = ir);
+                }
+        translate_z(8.5)
+            rounded_cylinder(r = 9.8 / 2, h = 2, r2 = 1.5, ir = ir);
+        translate_z(10.5)
+            tube(or = 3.5, ir = ir, h = 0.5, center = false);
+    }
+    color(cap_colour) {
+        translate_z(11)
+            tube(or = 3, ir = ir, h = 1, center = false);
+        translate_z(12)
+            tube(or = 5.5, ir = ir, h = 1.75, center = false);
+    }
+}
 
 module e3d_fan_duct(type) {
     color("DeepSkyBlue")
@@ -123,7 +152,7 @@ module e3d_fan(type) {
                 fan(fan30x10);
 }
 
-module e3d_hot_end(type, filament, naked = false, resistor_wire_rotate = [0,0,0]) {
+module e3d_hot_end(type, filament, naked = false, resistor_wire_rotate = [0,0,0], bowden = false) {
     insulator_length = hot_end_insulator_length(type);
     inset = hot_end_inset(type);
     h_ailettes = rad_len / (2 * rad_nb_ailettes - 1);
@@ -150,6 +179,10 @@ module e3d_hot_end(type, filament, naked = false, resistor_wire_rotate = [0,0,0]
                         square([100, hot_end_groove(type)]);
             }
 
+    if(bowden)
+        translate_z(inset)
+            bowden_connector();
+
     rotate(90)
         heater_block(type, naked, resistor_wire_rotate);
 
@@ -158,10 +191,10 @@ module e3d_hot_end(type, filament, naked = false, resistor_wire_rotate = [0,0,0]
             e3d_fan();
 }
 
-module e3d_hot_end_assembly(type, filament, naked = false, resistor_wire_rotate = [0,0,0]) {
+module e3d_hot_end_assembly(type, filament, naked = false, resistor_wire_rotate = [0,0,0], bowden = false) {
     bundle = 3.2;
 
-    e3d_hot_end(type, filament, naked, resistor_wire_rotate);
+    e3d_hot_end(type, filament, naked, resistor_wire_rotate, bowden);
 
     // Wire and ziptie
     if(!naked)

vitamins/hot_end.scad

@@ -44,10 +44,10 @@ function hot_end_length(type) = hot_end_total_length(type) - hot_end_inset(type)
 use <jhead.scad>
 use <e3d.scad>
 
-module hot_end(type, filament, naked = false, resistor_wire_rotate = [0,0,0]) { //! Draw specified hot end
+module hot_end(type, filament, naked = false, resistor_wire_rotate = [0,0,0], bowden = false) { //! Draw specified hot end
     if(hot_end_style(type) == jhead)
         jhead_hot_end_assembly(type, filament, naked);
 
     if(hot_end_style(type) == e3d)
-        e3d_hot_end_assembly(type, filament, naked, resistor_wire_rotate);
+        e3d_hot_end_assembly(type, filament, naked, resistor_wire_rotate, bowden);
 }

vitamins/shaft_coupling.scad

@@ -0,0 +1,65 @@
+//
+// NopSCADlib Copyright Chris Palmer 2020
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+
+//
+//! Shaft couplings
+//
+include <../core.scad>
+use <../utils/tube.scad>
+
+function sc_length(type)       = type[1]; //! Coupling length
+function sc_diameter(type)     = type[2]; //! Coupling outer diameter
+function sc_diameter1(type)    = type[3]; //! Diameter of smaller shaft
+function sc_diameter2(type)    = type[4]; //! Diameter of larger shaft
+
+module shaft_coupling(type, colour = "silver") { //! Draw the shaft coupling
+    vitamin(str("shaft_coupling(", type[0], "): Shaft coupling ", type[0]));
+
+    length = sc_length(type);
+    radius = sc_diameter(type) / 2;
+    r1 = sc_diameter1(type) / 2;
+    r2 = sc_diameter2(type) / 2;
+
+    grub_length = 3;
+    module grub_screw_positions() {
+        grub_offset_z = 5;
+        for(z = [-length / 2 + grub_offset_z, length / 2 - grub_offset_z])
+            translate_z(z)
+                for(a = [0, 90])
+                    rotate([-90, 0, a])
+                        translate_z(radius + 1)
+                            children();
+    }
+
+    color(colour) {
+        render(convexity=2) difference() {
+            union() {
+                translate_z(-length / 2)
+                    tube(radius, r1, length / 2, false);
+
+                tube(radius, r2, length / 2, false);
+            }
+            grub_screw_positions()
+                rotate([180, 0, 0])
+                    cylinder(r = screw_radius(M3_grub_screw), h = 5);
+        }
+    }
+
+    grub_screw_positions()
+        not_on_bom() screw(M3_grub_screw, grub_length);
+}

vitamins/shaft_couplings.scad

@@ -0,0 +1,29 @@
+//
+// NopSCADlib Copyright Chris Palmer 2020
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+
+//
+//! Shaft couplings
+//
+
+//                                   L   D        d1   d2
+SC_5x8_rigid  = [ "SC_5x8_rigid",    25, 12.5,    5,   8 ];
+
+shaft_couplings = [SC_5x8_rigid];
+
+use <shaft_coupling.scad>