Library printed parts now make use of stl() child.

This allows them to be replaced by the STL or DXF when making assembly views.

use_dxf() and use_stl() make use of $cwd and $target, so can be in bom.scad
and be documented.

Corrected the spelling of widget in BOM test.

docs/usage.md

@@ -172,7 +172,7 @@ This is achieved by having a pair of modules: -
     //! Place inserts in the bottom of the posts and push them home with a soldering iron with a conical bit heated to 200°C.
     //
     module handle_assembly() pose([225, 0, 150], [0, 0, 14]) //! Printed part with inserts in place
-    assembly("handle") {
+    assembly("handle", ngb = true) {
         translate_z(handle_height())
             stl_colour(pp1_colour) vflip() handle_stl();
 
@@ -182,7 +182,7 @@ This is achieved by having a pair of modules: -
     }
 
     module handle_fastened_assembly(thickness) { //! Assembly with fasteners in place
-        screw_length = screw_longer_than(thickness + insert_length(insert) + 2 * washer_thickness(screw_washer(screw)));
+        screw_length = screw_length(screw, thickness, 2, true, longer = true);
 
         handle_assembly();
 
@@ -201,6 +201,9 @@ When the parent assembly is shown exploded the handle's screws will be exploded
 Note also the `pose([225, 0, 150], [0, 0, 14])` call before the `assembly()` call. This allows the sub-assembly to be posed differently in its build step but doesn't
 affect its orientation in the parent assembly. The pose parameters are the rotation and the translation taken from the GUI.
 
+Setting `ngb = true` in the `assembly()` prevents the handle assembly appearing as a columun in the top level BOM in the build instructions.
+Instead its parts are merged into the parent BOM so the correct quantites are listed.
+
 ### Exploded diagrams
 
 A lot of vitamins explode themselves when `$explode=1`. This is done with module `explode()` that can be passed a Z offset, or a 3D vector that gives the displacement

examples/MainsBreakOutBox/bom/bom.json

@@ -2,6 +2,7 @@
     {
         "name": "base_assembly",
         "big": null,
+        "ngb": false,
         "count": 1,
         "assemblies": {},
         "vitamins": {
@@ -20,6 +21,7 @@
     {
         "name": "feet_assembly",
         "big": null,
+        "ngb": false,
         "count": 1,
         "assemblies": {
             "base_assembly": 1
@@ -46,6 +48,7 @@
     {
         "name": "mains_in_assembly",
         "big": null,
+        "ngb": false,
         "count": 1,
         "assemblies": {
             "feet_assembly": 1
@@ -82,6 +85,7 @@
     {
         "name": "main_assembly",
         "big": null,
+        "ngb": false,
         "count": 1,
         "assemblies": {
             "mains_in_assembly": 1

examples/MainsBreakOutBox/readme.md

@@ -15,6 +15,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![Main Assembly](assemblies/main_assembled.png)
 
+<span></span>
 
 ---
 ## Table of Contents
@@ -24,6 +25,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 1. [Mains In Assembly](#mains_in_assembly)
 1. [Main Assembly](#main_assembly)
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -54,6 +56,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;socket_box.stl |
 | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;5&nbsp; | &nbsp;&nbsp;Total 3D printed parts count |
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -81,6 +84,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![base_assembled](assemblies/base_assembled.png)
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -117,6 +121,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![feet_assembled](assemblies/feet_assembled.png)
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -156,6 +161,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![mains_in_assembled](assemblies/mains_in_assembled.png)
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -199,4 +205,5 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![main_assembled](assemblies/main_assembled.png)
 
+<span></span>
 [Top](#TOP)

lib.scad

@@ -35,7 +35,6 @@ include <vitamins/displays.scad>
 include <vitamins/extrusions.scad>
 include <vitamins/extrusion_brackets.scad>
 include <vitamins/geared_steppers.scad>
-include <vitamins/green_terminals.scad>
 include <vitamins/hot_ends.scad>
 include <vitamins/inserts.scad>
 include <vitamins/kp_pillow_blocks.scad>

libtest.scad

@@ -118,6 +118,7 @@ use <tests/foot.scad>
 use <tests/handle.scad>
 use <tests/PCB_mount.scad>
 use <tests/printed_box.scad>
+use <tests/printed_pulleys.scad>
 use <tests/ribbon_clamp.scad>
 use <tests/screw_knob.scad>
 use <tests/socket_box.scad>
@@ -170,6 +171,9 @@ translate([x5, cable_grommets_y + 370])
 translate([x5 + 60, cable_grommets_y + 200])
     strap_handles();
 
+translate([640, cable_grommets_y + 200])
+    printed_pulley_test();
+
 translate([x5, cable_grommets_y + 250])
     handle();
 

printed/box.scad

@@ -75,9 +75,9 @@ function box_corner_overlap(type) = box_wall(type);
 function box_corner_rad(type) = box_sheet_slot(type) - sheet_slot_clearance / 2 + box_corner_gap(type) + box_corner_overlap(type);
 function box_sheet_r(type) = box_corner_rad(type) - box_sheet_slot(type) - box_corner_overlap(type);
 
-function box_screw_length(type, top) = screw_longer_than(2 * washer_thickness(box_washer(type))
-                                                    + sheet_thickness(top ? box_top_sheet(type) : box_base_sheet(type))
-                                                    + box_corner_gap(type) + box_profile_overlap(type) + box_insert_l(type) - 1);
+function box_screw_length(type, top) =
+    let(s = top ? box_top_sheet(type) : box_base_sheet(type))
+        screw_length(box_screw(type), sheet_thickness(s) + box_corner_gap(type) + box_profile_overlap(type) - 1, washers = 2, insert = true, longer = true);
 
 function box_wall_clearance(type) = box_sheet_slot(type) / 2 - sheet_thickness(box_sheets(type)) / 2;
 function box_margin(type) = box_profile_overlap(type) + box_corner_gap(type); //! How much the bezel intrudes on the specified height
@@ -139,17 +139,17 @@ module box_corner_profile_2D(type) { //! The 2D shape of the corner profile.
 }
 
 module box_corner_profile(type) { //! Generates the corner profile STL for 3D printing.
-    stl("box_corner_profile");
-
     length = box_height(type) - 2 * box_margin(type);
-    difference() {
-        linear_extrude(length, center = true, convexity = 5)
-            box_corner_profile_2D(type);
 
-        for(z = [-1, 1])
-            translate([box_hole_inset(type), box_hole_inset(type), z * length / 2])
-                insert_hole(box_insert(type), 5);
-    }
+    stl("box_corner_profile")
+        difference() {
+            linear_extrude(length, center = true, convexity = 5)
+                box_corner_profile_2D(type);
+
+            for(z = [-1, 1])
+                translate([box_hole_inset(type), box_hole_inset(type), z * length / 2])
+                    insert_hole(box_insert(type), 5);
+        }
 }
 
 module box_corner_profile_section(type, section, sections) { //! Generates interlocking sections of the corner profile to allow it to be taller than the printer
@@ -209,7 +209,6 @@ module box_corner_quadrants(type, width, depth)
     }
 
 module box_bezel(type, bottom) { //! Generates top and bottom bezel STLs
-    stl(bottom ? "bottom_bezel" : "top_bezel");
     feet = bottom && box_feet(type);
     t = box_sheet_slot(type);
     outset =  box_outset(type);
@@ -221,66 +220,67 @@ module box_bezel(type, bottom) { //! Generates top and bottom bezel STLs
     height = box_bezel_height(type, bottom);
     foot_extension = foot_height - height;
 
-    difference() {
-        w = box_width(type);
-        d = box_depth(type);
-        translate_z(-box_profile_overlap(type)) difference() {
-            tw = w + 2 * outset;
-            td = d + 2 * outset;
-            rounded_rectangle([tw, td, feet ? foot_height : height], box_corner_rad(type), false);
-            //
-            // Remove edges between the feet
-            //
-            if(feet)
-                hull() {
-                    translate_z(height + 0.5)
-                        cube([w - 2 * foot_length, td + 1, 1], center = true);
+    stl(bottom ? "bottom_bezel" : "top_bezel")
+        difference() {
+            w = box_width(type);
+            d = box_depth(type);
+            translate_z(-box_profile_overlap(type)) difference() {
+                tw = w + 2 * outset;
+                td = d + 2 * outset;
+                rounded_rectangle([tw, td, feet ? foot_height : height], box_corner_rad(type), false);
+                //
+                // Remove edges between the feet
+                //
+                if(feet)
+                    hull() {
+                        translate_z(height + 0.5)
+                            cube([w - 2 * foot_length, td + 1, 1], center = true);
 
-                    translate_z(foot_height + 1)
-                        cube([w - 2 * (foot_length - foot_extension), td + 1, 1], center = true);
-                }
-            if(feet)
-                hull() {
-                    translate_z(height + 0.5)
-                        cube([tw + 1, d - 2 * foot_length, 1], center = true);
-
-                    translate_z(foot_height + 1)
-                        cube([tw + 1, d - 2 * (foot_length - foot_extension), 1], center = true);
-                }
-        }
-        //
-        // slots for side panels
-        //
-        translate_z(-box_profile_overlap(type))
-            linear_extrude(2 * box_profile_overlap(type), center = true)
-                for(i = [-1, 1]) {
-                    translate([i * (w + t - sheet_slot_clearance) / 2, 0])
-                         square([t, d - 2 * cgap], center = true);
-
-                    translate([0, i * (d + t - sheet_slot_clearance) / 2])
-                         square([w - 2 * cgap, t], center = true);
-                }
-        //
-        // recess for top / bottom panel
-        //
-        translate_z(cgap)
-            rounded_rectangle([w + bezel_clearance, d + bezel_clearance, height], inner_r + bezel_clearance / 2, false);
-        //
-        // leave plastic over the corner profiles
-        //
-        translate_z(-box_profile_overlap(type) - 1)
-            linear_extrude(box_profile_overlap(type) + cgap + 2)
-                union() {
-                    difference() {
-                        square([w - 2 * inset,
-                                d - 2 * inset], center = true);
-
-                        box_corner_quadrants(type, w, d);
+                        translate_z(foot_height + 1)
+                            cube([w - 2 * (foot_length - foot_extension), td + 1, 1], center = true);
                     }
-                    box_screw_hole_positions(type)
-                        poly_circle(screw_clearance_radius(box_screw(type)));
-                }
-     }
+                if(feet)
+                    hull() {
+                        translate_z(height + 0.5)
+                            cube([tw + 1, d - 2 * foot_length, 1], center = true);
+
+                        translate_z(foot_height + 1)
+                            cube([tw + 1, d - 2 * (foot_length - foot_extension), 1], center = true);
+                    }
+            }
+            //
+            // slots for side panels
+            //
+            translate_z(-box_profile_overlap(type))
+                linear_extrude(2 * box_profile_overlap(type), center = true)
+                    for(i = [-1, 1]) {
+                        translate([i * (w + t - sheet_slot_clearance) / 2, 0])
+                             square([t, d - 2 * cgap], center = true);
+
+                        translate([0, i * (d + t - sheet_slot_clearance) / 2])
+                             square([w - 2 * cgap, t], center = true);
+                    }
+            //
+            // recess for top / bottom panel
+            //
+            translate_z(cgap)
+                rounded_rectangle([w + bezel_clearance, d + bezel_clearance, height], inner_r + bezel_clearance / 2, false);
+            //
+            // leave plastic over the corner profiles
+            //
+            translate_z(-box_profile_overlap(type) - 1)
+                linear_extrude(box_profile_overlap(type) + cgap + 2)
+                    union() {
+                        difference() {
+                            square([w - 2 * inset,
+                                    d - 2 * inset], center = true);
+
+                            box_corner_quadrants(type, w, d);
+                        }
+                        box_screw_hole_positions(type)
+                            poly_circle(screw_clearance_radius(box_screw(type)));
+                    }
+         }
 }
 
 dowel_length = 20;
@@ -485,7 +485,6 @@ module box_shelf_screw_positions(type, screw_positions, thickness = 0, wall = un
 }
 
 module box_shelf_bracket(type, screw_positions, wall = undef) { //! Generates a shelf bracket, the first optional child is a 2D cutout and the second 3D cutouts
-    stl("shelf_bracket");
     w = is_undef(wall) ? box_wall(type) : wall;
     insert = box_shelf_insert(type);
     lip = 2 * insert_boss_radius(insert, w);
@@ -513,44 +512,45 @@ module box_shelf_bracket(type, screw_positions, wall = undef) { //! Generates a
                         square([lip, eps]);
                 }
 
-    difference() {
-        union() {
-            linear_extrude(w)
-                difference() {
-                    shape()
-                        if($children)
-                            children(0);
-
-                    round(2) offset(-width)
+    stl("shelf_bracket")
+        difference() {
+            union() {
+                linear_extrude(w)
+                    difference() {
                         shape()
                             if($children)
                                 children(0);
-                }
 
-            linear_extrude(lip)
-                difference() {
-                    shape()
-                        if($children)
-                            children(0);
+                        round(2) offset(-width)
+                            shape()
+                                if($children)
+                                    children(0);
+                    }
 
-                    offset(-w)
+                linear_extrude(lip)
+                    difference() {
                         shape()
                             if($children)
                                 children(0);
-                }
+
+                        offset(-w)
+                            shape()
+                                if($children)
+                                    children(0);
+                    }
+
+                hflip()
+                    box_shelf_screw_positions(type, screw_positions, 0, w)
+                        boss();
+            }
+            if($children > 1)
+                hflip()
+                    children(1);
 
             hflip()
                 box_shelf_screw_positions(type, screw_positions, 0, w)
-                    boss();
+                    insert_hole(insert, counterbore = 1, horizontal = true);
         }
-        if($children > 1)
-            hflip()
-                children(1);
-
-        hflip()
-            box_shelf_screw_positions(type, screw_positions, 0, w)
-                insert_hole(insert, counterbore = 1, horizontal = true);
-    }
 }
 
 module box_shelf_bracket_section(type, rows, cols, x, y) { //! Generates sections of the shelf bracket to allow it to be bigger than the printer

printed/cable_grommets.scad

@@ -49,84 +49,84 @@ module ribbon_grommet_hole(ways, h = 50, expand = true) { //! Generate a hole fo
 }
 
 module ribbon_grommet(ways, thickness) { //! Generate the STL for a printed ribbon grommet
-    stl(str("ribbon_grommet_", ways, "_", thickness));
 
     width = 2 * (wall + clearance) + thickness;
     slot_length = ribbon_clamp_slot(ways);
     length = slot_length + 2 * wall + 2 * overlap;
 
-    rotate([90, 0, 0])
-        union() {
-            for(side = [-1, 1])
-                translate_z(side * (width - wall) / 2)
-                    linear_extrude(wall, center = true, convexity = 5)
-                        difference() {
-                            hull() {
-                                translate([-length / 2, 0])
-                                    square([length, base]);
+    stl(str("ribbon_grommet_", ways, "_", thickness))
+        rotate([90, 0, 0])
+            union() {
+                for(side = [-1, 1])
+                    translate_z(side * (width - wall) / 2)
+                        linear_extrude(wall, center = true, convexity = 5)
+                            difference() {
+                                hull() {
+                                    translate([-length / 2, 0])
+                                        square([length, base]);
 
-                                for(end = [-1, 1])
-                                    translate([end * (length / 2 - rad), height - rad])
-                                        semi_circle(rad);
+                                    for(end = [-1, 1])
+                                        translate([end * (length / 2 - rad), height - rad])
+                                            semi_circle(rad);
+                                }
+                                translate([-slot_length / 2, base])
+                                    square([slot_length, slot_height]);
                             }
-                            translate([-slot_length / 2, base])
-                                square([slot_length, slot_height]);
-                        }
 
-            linear_extrude(width -1, center = true)
-                difference() {
-                    ribbon_grommet_hole(ways, expand = false, h = 0);
+                linear_extrude(width -1, center = true)
+                    difference() {
+                        ribbon_grommet_hole(ways, expand = false, h = 0);
 
-                    translate([-slot_length / 2, base])
-                        square([slot_length, slot_height]);
-                }
-        }
+                        translate([-slot_length / 2, base])
+                            square([slot_length, slot_height]);
+                    }
+            }
 }
 
 module round_grommet_top(diameter, thickness, od = undef) { //! Generate the STL for a round grommet top half
-    stl(str("round_grommet_top_", round(diameter * 10), "_", thickness));
     chamfer = layer_height;
     h = wall + thickness + wall;
     r1 = diameter / 2;
     r2 = od == undef ? corrected_radius(r1) + wall : od / 2;
     r3 = r2 + overlap;
     r0 = r1 + 1;
-    union() {
-        rotate_extrude()
-            polygon([
-                [r0, 0],
-                [r3 - chamfer, 0],
-                [r3, chamfer],
-                [r3, wall],
-                [r2, wall],
-                [r2, h - chamfer],
-                [r2 - chamfer, h],
-                [r0, h],
-            ]);
+    stl(str("round_grommet_top_", round(diameter * 10), "_", thickness))
+        union() {
+            rotate_extrude()
+                polygon([
+                    [r0, 0],
+                    [r3 - chamfer, 0],
+                    [r3, chamfer],
+                    [r3, wall],
+                    [r2, wall],
+                    [r2, h - chamfer],
+                    [r2 - chamfer, h],
+                    [r0, h],
+                ]);
 
-        render() difference() {
-            cylinder(r = r0 + eps, h = h);
+            render() difference() {
+                cylinder(r = r0 + eps, h = h);
 
-            poly_cylinder(r = r1, h = 100, center = true);
+                poly_cylinder(r = r1, h = 100, center = true);
+            }
         }
-    }
 }
 
 module round_grommet_bottom(diameter, od = undef) { //! Generate the STL for a round grommet bottom half
-    stl(str("round_grommet_bottom_", round(diameter * 10)));
     chamfer = layer_height;
     r1 = diameter / 2;
     r2 = od == undef ? corrected_radius(r1) + wall : od / 2;
     r3 = r2 + max(overlap, wall + chamfer);
-    rotate_extrude()
-        polygon([
-            [r2, chamfer],
-            [r2 + chamfer, 0],
-            [r3, 0],
-            [r3, wall - chamfer],
-            [r3 - chamfer, wall],
-            [r2, wall],
-        ]);
+    stl(str("round_grommet_bottom_", round(diameter * 10)))
+        rotate_extrude()
+            polygon([
+                [r2, chamfer],
+                [r2 + chamfer, 0],
+                [r3, 0],
+                [r3, wall - chamfer],
+                [r3 - chamfer, wall],
+                [r2, wall],
+            ]);
 }
 
 module round_grommet_hole(diameter, h = 100) //! Make a hole for a round grommet
@@ -161,30 +161,30 @@ module mouse_grommet_hole(r, h = 50, z = undef, expand = wall + clearance) //! M
 function mouse_grommet_offset(r) = r + wall;
 
 module mouse_grommet(r, thickness) { //! Make the STL for a mouse grommet
-    stl(str("mouse_grommet_", r * 10, "_", thickness));
 
     width = 2 * (wall + clearance) + thickness;
     length = 2 * r + 2 * wall + 2 * overlap;
 
-    rotate([90, 0, 0])
-        union() {
-            for(side = [-1, 1])
-                translate_z(side * (width - wall) / 2)
-                    linear_extrude(wall, center = true)
-                        difference() {
-                            mouse_grommet_hole(r, z = r + wall, h = 0, expand = wall + overlap);
+    stl(str("mouse_grommet_", r * 10, "_", thickness))
+        rotate([90, 0, 0])
+            union() {
+                for(side = [-1, 1])
+                    translate_z(side * (width - wall) / 2)
+                        linear_extrude(wall, center = true)
+                            difference() {
+                                mouse_grommet_hole(r, z = r + wall, h = 0, expand = wall + overlap);
+
+                            translate([0, wall])
+                                mouse_grommet_hole(r, h = 0, expand = 0);
+                        }
+                linear_extrude(width - 1, center = true)
+                    difference() {
+                        mouse_grommet_hole(r, h = 0, z = r + wall, expand = wall);
 
                         translate([0, wall])
                             mouse_grommet_hole(r, h = 0, expand = 0);
                     }
-            linear_extrude(width - 1, center = true)
-                difference() {
-                    mouse_grommet_hole(r, h = 0, z = r + wall, expand = wall);
-
-                    translate([0, wall])
-                        mouse_grommet_hole(r, h = 0, expand = 0);
-                }
-        }
+            }
 }
 
 module mouse_grommet_assembly(r, thickness)

printed/camera_housing.scad

@@ -68,7 +68,7 @@ function cam_screw_length(cam) = let(
     front = cam_front_size(cam),
     screw = pcb_screw(camera_pcb(cam)),
     nut = screw_nut(screw)
-    ) screw_longer_than(front.z + washer_thickness(screw_washer(screw)) - nut_trap_depth(nut) + nut_thickness(nut, true));
+    ) screw_length(screw, front.z - nut_trap_depth(nut), 1, nyloc = true);
 
 function hinge_z(cam) = cam_screw_length(cam) - hinge_r;
 
@@ -82,7 +82,6 @@ module cam_holes(cam) {
 }
 
 module rpi_camera_focus_ring_stl() { //! Focus ring the glue onto RPI lens
-    stl("rpi_camera_focus_ring");
 
     rad = 15 / 2;
     hole_r1 = 2.5 / 2;
@@ -93,58 +92,58 @@ module rpi_camera_focus_ring_stl() { //! Focus ring the glue onto RPI lens
     x = rad / (sin(angle / 2) + cos(angle / 2));
     r = x * sin(angle / 2);
 
-    difference() {
-        linear_extrude(height = thickness, convexity = 5)
-            difference() {
-                union() {
-                    circle(x);
+    stl("rpi_camera_focus_ring")
+        difference() {
+            linear_extrude(height = thickness, convexity = 5)
+                difference() {
+                    union() {
+                        circle(x);
+                        for(i = [0 : flutes - 1])
+                            rotate([0, 0, 2 * angle * i])
+                                translate([x, 0])
+                                    circle(r);
+                    }
                     for(i = [0 : flutes - 1])
-                        rotate([0, 0, 2 * angle * i])
+                        rotate([0, 0, 2 * angle * i + angle])
                             translate([x, 0])
                                 circle(r);
                 }
-                for(i = [0 : flutes - 1])
-                    rotate([0, 0, 2 * angle * i + angle])
-                        translate([x, 0])
-                            circle(r);
-            }
-        hull() {
-            poly_cylinder(r = hole_r1, h = 0.1, center = true);
+            hull() {
+                poly_cylinder(r = hole_r1, h = 0.1, center = true);
 
-            translate([0, 0, thickness])
-                poly_cylinder(r = hole_r2, h = 0.1, center = true);
+                translate([0, 0, thickness])
+                    poly_cylinder(r = hole_r2, h = 0.1, center = true);
+            }
         }
-    }
 }
 
 module camera_back(cam) { //! Make the STL for a camera case back
-    stl(str("camera_back_", cam[0]));
     pcb = camera_pcb(cam);
     back = cam_back_size(cam);
     screw = pcb_screw(pcb);
     nut = screw_nut(screw);
 
-    translate_z(back.z)
-        hflip()
-            difference() {
-                translate_z(back.z / 2)
-                    cube(back, center = true);
+    stl(str("camera_back_", cam[0]))
+        translate_z(back.z)
+            hflip()
+                difference() {
+                    translate_z(back.z / 2)
+                        cube(back, center = true);
 
-                translate([0, -cam_back_overlap])
-                    cube([pcb_length(pcb) - 2 * cam_back_overlap, pcb_width(pcb), 2 * cam_back_clearance], center = true);
+                    translate([0, -cam_back_overlap])
+                        cube([pcb_length(pcb) - 2 * cam_back_overlap, pcb_width(pcb), 2 * cam_back_clearance], center = true);
 
-                translate([0, -pcb_width(pcb) / 2])
-                    cube([connector_size.x + 2 * clearance, 2 * connector_size.y + 1, 2 * round_to_layer(connector_size.z + clearance)], center = true);
+                    translate([0, -pcb_width(pcb) / 2])
+                        cube([connector_size.x + 2 * clearance, 2 * connector_size.y + 1, 2 * round_to_layer(connector_size.z + clearance)], center = true);
 
-                translate_z(back.z)
-                    cam_holes(cam)
-                        hflip()
-                            nut_trap(screw, nut, supported = true);
-            }
+                    translate_z(back.z)
+                        cam_holes(cam)
+                            hflip()
+                                nut_trap(screw, nut, supported = true);
+                }
 }
 
 module camera_front(cam, hinge = 0) { //! Make the STL for a camera case front
-    stl(str("camera_front_", cam[0]));
     front = cam_front_size(cam);
     back = cam_back_size(cam);
     pcb = camera_pcb(cam);
@@ -170,70 +169,71 @@ module camera_front(cam, hinge = 0) { //! Make the STL for a camera case front
                 translate([0, (hinge ? front.x * hinge : front.y) / 2 + hinge_offset, hinge_r])
                     children();
 
-    difference() {
-        union() {
-            hull()
-                for(x = [-1, 1], y = [-1, 1])
-                    translate([x * (front.x / 2 - rad), y * (front.y / 2 - rad)])
-                        hull() {    // 3D truncated teardrop gives radiused edges without exceeding 45 degree overhang
-                            translate_z(front.z - 1)
-                                cylinder(r = rad, h = 1);
+    stl(str("camera_front_", cam[0]))
+        difference() {
+            union() {
+                hull()
+                    for(x = [-1, 1], y = [-1, 1])
+                        translate([x * (front.x / 2 - rad), y * (front.y / 2 - rad)])
+                            hull() {    // 3D truncated teardrop gives radiused edges without exceeding 45 degree overhang
+                                translate_z(front.z - 1)
+                                    cylinder(r = rad, h = 1);
 
-                            translate_z(rad)
-                                sphere(rad);
+                                translate_z(rad)
+                                    sphere(rad);
 
-                            cylinder(r = rad * (sqrt(2) - 1), h = eps);
-                        }
+                                cylinder(r = rad * (sqrt(2) - 1), h = eps);
+                            }
 
-            hinge_pos()
-                hull() {
-                    rotate([-90, 0, -90])
-                        teardrop(r = hinge_r, h = hinge_h, center = false);
+                hinge_pos()
+                    hull() {
+                        rotate([-90, 0, -90])
+                            teardrop(r = hinge_r, h = hinge_h, center = false);
 
-                    translate([0, -10, -hinge_r])
-                        cube([hinge_h, eps, 2 * hinge_r]);
-                }
-        }
-
-        hinge_pos()
-            rotate([90, 0, 90])
-                teardrop_plus(r = screw_clearance_radius(hinge_screw), h = 100, center = true);
-
-        translate_z(front.z / 2 + shelf - layer_height)                                 // recess for the back
-            cube([back.x + 2 * clearance, back.y + 2 * clearance, front.z], center = true);
-
-        translate_z(front.z / 2 + shelf - pcb_size.z)                                   // recess for PCB
-            cube([pcb_size.x + 2 * clearance, pcb_size.y + 2 * clearance, front.z], center = true);
-
-        translate_z(shelf)
-            hflip() {
-                pcb_component_position(pcb, "smd_led")                                  // clearance for LED
-                    cube(led_clearance, center = true);
-
-                pcb_component_position(pcb, "smd_res")                                  // clearance for resistor
-                    cube(res_clearance, center = true);
+                        translate([0, -10, -hinge_r])
+                            cube([hinge_h, eps, 2 * hinge_r]);
+                    }
             }
 
-        translate([conn_pos.x, lens_offset.y + sensor_length / 2, shelf - pcb_size.z])  // clearance for sensor connector
-            cube([conn.x + 2 * clearance, sensor_length, 2 * cam_front_clearance(cam)], center = true);
+            hinge_pos()
+                rotate([90, 0, 90])
+                    teardrop_plus(r = screw_clearance_radius(hinge_screw), h = 100, center = true);
 
-        translate([0, -front.y / 2, shelf + front.z / 2])                               // slot for connector
-            cube([connector_slot.x, connector_slot.y, front.z], center = true);
+            translate_z(front.z / 2 + shelf - layer_height)                                 // recess for the back
+                cube([back.x + 2 * clearance, back.y + 2 * clearance, front.z], center = true);
 
-        translate_z(cam_back_clearance + layer_height)
-            cam_holes(cam)
-                rotate(90)
-                    poly_cylinder(r = screw_clearance_radius(screw), h = 100, center = true);
+            translate_z(front.z / 2 + shelf - pcb_size.z)                                   // recess for PCB
+                cube([pcb_size.x + 2 * clearance, pcb_size.y + 2 * clearance, front.z], center = true);
+
+            translate_z(shelf)
+                hflip() {
+                    pcb_component_position(pcb, "smd_led")                                  // clearance for LED
+                        cube(led_clearance, center = true);
+
+                    pcb_component_position(pcb, "smd_res")                                  // clearance for resistor
+                        cube(res_clearance, center = true);
+                }
+
+            translate([conn_pos.x, lens_offset.y + sensor_length / 2, shelf - pcb_size.z])  // clearance for sensor connector
+                cube([conn.x + 2 * clearance, sensor_length, 2 * cam_front_clearance(cam)], center = true);
+
+            translate([0, -front.y / 2, shelf + front.z / 2])                               // slot for connector
+                cube([connector_slot.x, connector_slot.y, front.z], center = true);
+
+            translate_z(cam_back_clearance + layer_height)
+                cam_holes(cam)
+                    rotate(90)
+                        poly_cylinder(r = screw_clearance_radius(screw), h = 100, center = true);
+
+            translate_z(shelf - pcb_size.z)
+                hflip()
+                    camera_lens(cam, clearance);
 
-        translate_z(shelf - pcb_size.z)
             hflip()
-                camera_lens(cam, clearance);
-
-        hflip()
-            pcb_component_position(pcb, "smd_led")
-                rotate(45)
-                    poly_cylinder(r = led_hole_r, h = 100, center = true);              // hole for led
-    }
+                pcb_component_position(pcb, "smd_led")
+                    rotate(45)
+                        poly_cylinder(r = led_hole_r, h = 100, center = true);              // hole for led
+        }
 }
 
 function bracket_thickness(cam) = max(wall, min(3.5, hinge_z(cam) - hinge_r - 1));
@@ -253,38 +253,39 @@ module camera_bracket_position(cam) //! Position children at the bracket positio
         children();
 
 module camera_bracket(cam) { //! Make the STL for the camera bracket
-    stl(str("camera_bracket_", cam[0]));
-
     t = bracket_thickness(cam);
     z = hinge_z(cam);
-    translate([hinge_h / 2, 0])
-        difference() {
-            hull() {
-                translate_z(eps / 2)
-                    cube([hinge_h, 2 * hinge_r, eps], center = true);
 
-                translate_z(z)
-                    rotate([0, 90, 0])
-                        cylinder(r = hinge_r, h = hinge_h, center = true);
+    stl(str("camera_bracket_", cam[0])) union() {
+        translate([hinge_h / 2, 0])
+            difference() {
+                hull() {
+                    translate_z(eps / 2)
+                        cube([hinge_h, 2 * hinge_r, eps], center = true);
+
+                    translate_z(z)
+                        rotate([0, 90, 0])
+                            cylinder(r = hinge_r, h = hinge_h, center = true);
+                }
+                translate([hinge_h / 2, 0, z])
+                    rotate([90, 0, 90])
+                        nut_trap(hinge_screw, screw_nut(hinge_screw), horizontal = true);
             }
-            translate([hinge_h / 2, 0, z])
-                rotate([90, 0, 90])
-                    nut_trap(hinge_screw, screw_nut(hinge_screw), horizontal = true);
-        }
 
-    linear_extrude(t)
-        difference() {
-            hull()
+        linear_extrude(t)
+            difference() {
+                hull()
+                    camera_bracket_screw_positions(cam)
+                        circle(washer_radius(screw_washer(bracket_screw)) + 0.5);
+
                 camera_bracket_screw_positions(cam)
-                    circle(washer_radius(screw_washer(bracket_screw)) + 0.5);
-
-            camera_bracket_screw_positions(cam)
-                poly_circle(screw_clearance_radius(bracket_screw));
-        }
+                    poly_circle(screw_clearance_radius(bracket_screw));
+            }
+    }
 }
 
 module camera_assembly(cam, angle = 0) //! Camera case assembly
-assembly(str("camera_", cam[0])) {
+assembly(str("camera_", cam[0]), ngb = true) {
     front = cam_front_size(cam);
     screw = pcb_screw(camera_pcb(cam));
     nut = screw_nut(screw);
@@ -344,9 +345,8 @@ module camera_fastened_assembly(cam, thickness, angle = 0) {
     camera_bracket_position(cam)
         camera_bracket_screw_positions(cam) {
             nut = screw_nut(bracket_screw);
-            washer = screw_washer(bracket_screw);
             t = bracket_thickness(cam);
-            screw_length = screw_longer_than(thickness + t + nut_thickness(nut, true) + 2 * washer_thickness(washer));
+            screw_length = screw_length(bracket_screw, thickness + t, 2, nyloc = true);
             vflip()
                 translate_z(thickness)
                     screw_and_washer(bracket_screw, screw_length);

printed/carriers.scad

@@ -27,7 +27,6 @@ include <../utils/core/core.scad>
 function carrier_height() = 3; //! Height of PCB carrier
 
 module ESP12F_carrier_stl() { //! Generate the STL for an ESP12 carrier
-    stl("ESP12F_carrier");
     pins = 8;
     pitch1 = 2;
     pitch2 = 2.54;
@@ -43,29 +42,29 @@ module ESP12F_carrier_stl() { //! Generate the STL for an ESP12 carrier
     width1 = wpitch1 + hole + squeezed_wall * 2;
     width2 = wpitch2 + hole2 + squeezed_wall * 2;
 
-    difference() {
-        hull() {
-            translate_z(height - eps / 2)
-                cube([width1, length1, eps], center = true);
+    stl("ESP12F_carrier")
+        difference() {
+            hull() {
+                translate_z(height - eps / 2)
+                    cube([width1, length1, eps], center = true);
 
-            translate_z(eps / 2)
-                cube([width2, length2, eps], center = true);
+                translate_z(eps / 2)
+                    cube([width2, length2, eps], center = true);
+            }
+
+            for(side = [-1, 1])
+                for(i = [0 : pins - 1])
+                    hull() {
+                        translate([side * wpitch1 / 2, i * pitch1 - (pins - 1) * pitch1 / 2, height])
+                            cube([hole, hole, eps], center = true);
+
+                        translate([side * wpitch2 / 2, i * pitch2 - (pins - 1) * pitch2 / 2])
+                            cube([hole2, hole2, eps], center = true);
+                    }
         }
-
-        for(side = [-1, 1])
-            for(i = [0 : pins - 1])
-                hull() {
-                    translate([side * wpitch1 / 2, i * pitch1 - (pins - 1) * pitch1 / 2, height])
-                        cube([hole, hole, eps], center = true);
-
-                    translate([side * wpitch2 / 2, i * pitch2 - (pins - 1) * pitch2 / 2])
-                        cube([hole2, hole2, eps], center = true);
-                }
-    }
 }
 
 module TP4056_carrier_stl() { //! Generate the STL for an TP4056 carrier, two required
-    stl("TP4056_carrier");
     pitch = 2.54;
     outer_pitch = 13.9;
     inner_pitch = 7.54;
@@ -78,30 +77,30 @@ module TP4056_carrier_stl() { //! Generate the STL for an TP4056 carrier, two re
     width = hole + squeezed_wall * 2;
     spacing = inch(0.9);
 
-    difference() {
-        hull() {
-            translate_z(height - eps / 2)
-                cube([width, length1, eps], center = true);
+    stl("TP4056_carrier")
+        difference() {
+            hull() {
+                translate_z(height - eps / 2)
+                    cube([width, length1, eps], center = true);
 
-            translate_z(eps / 2)
-                cube([width, length2, eps], center = true);
+                translate_z(eps / 2)
+                    cube([width, length2, eps], center = true);
+            }
+
+            for(i = [0 : pins - 1])
+                let(x = [-outer_pitch / 2, - inner_pitch / 2, 0, 0, inner_pitch / 2, outer_pitch / 2][i])
+                    if(x)
+                        hull() {
+                            translate([0, x, height])
+                                cube([hole, hole, eps], center = true);
+
+                            translate([0, i * pitch - (pins - 1) * pitch / 2])
+                                cube([hole, hole, eps], center = true);
+                        }
         }
-
-        for(i = [0 : pins - 1])
-            let(x = [-outer_pitch / 2, - inner_pitch / 2, 0, 0, inner_pitch / 2, outer_pitch / 2][i])
-                if(x)
-                    hull() {
-                        translate([0, x, height])
-                            cube([hole, hole, eps], center = true);
-
-                        translate([0, i * pitch - (pins - 1) * pitch / 2])
-                            cube([hole, hole, eps], center = true);
-                    }
-    }
 }
 
 module MT3608_carrier_stl() { //! Generate the STL for an MT3608 carrier, two required
-    stl("MT3608_carrier");
     pcb_width = 17;
     w_pitch_top = 6.81;
     w_pitch_bot = inch(0.3);
@@ -113,21 +112,22 @@ module MT3608_carrier_stl() { //! Generate the STL for an MT3608 carrier, two re
     width = hole + 2 * wall;
     offset = (l_pitch_top - l_pitch_bot) / 2;
 
-    difference() {
-        hull() {
-            translate([offset, 0, height - eps / 2])
-                rounded_rectangle([width, pcb_width - 2, eps], 1);
-
-            translate_z(eps / 2)
-                rounded_rectangle([width, pcb_width - 2, eps], 1);
-        }
-        for(side = [-1, 1])
+    stl("MT3608_carrier")
+        difference() {
             hull() {
-                translate([offset, side * w_pitch_top / 2, height])
-                    cube([hole, hole, eps], center = true);
+                translate([offset, 0, height - eps / 2])
+                    rounded_rectangle([width, pcb_width - 2, eps], 1);
 
-                translate([0, side * w_pitch_bot / 2])
-                    cube([hole, hole, eps], center = true);
+                translate_z(eps / 2)
+                    rounded_rectangle([width, pcb_width - 2, eps], 1);
             }
-    }
+            for(side = [-1, 1])
+                hull() {
+                    translate([offset, side * w_pitch_top / 2, height])
+                        cube([hole, hole, eps], center = true);
+
+                    translate([0, side * w_pitch_bot / 2])
+                        cube([hole, hole, eps], center = true);
+                }
+        }
 }

printed/corner_block.scad

@@ -72,8 +72,6 @@ module corner_block_holes(screw = def_screw) //! Place children at all the holes
             children();
 
 module corner_block(screw = def_screw, name = false) { //! Generate the STL for a printed corner block
-    stl(name ? name : str("corner_block", "_M", screw_radius(screw) * 20));
-
     r = 1;
     cb_width = corner_block_width(screw);
     cb_height = cb_width;
@@ -81,43 +79,45 @@ module corner_block(screw = def_screw, name = false) { //! Generate the STL for
     insert = screw_insert(screw);
     corner_rad = insert_outer_d(insert) / 2 + wall;
     offset = corner_block_hole_offset(screw);
-    difference() {
-        hull()  {
-            translate([r, r])
-                rounded_cylinder(r = r, h = cb_height, r2 = r);
 
-            translate([r, cb_depth - r])
-                cylinder(r = r, h = cb_height - corner_rad);
+    stl(name ? name : str("corner_block", "_M", screw_radius(screw) * 20))
+        difference() {
+            hull()  {
+                translate([r, r])
+                    rounded_cylinder(r = r, h = cb_height, r2 = r);
 
-            translate([cb_width - r, r])
-                cylinder(r = r, h = cb_height - corner_rad);
+                translate([r, cb_depth - r])
+                    cylinder(r = r, h = cb_height - corner_rad);
 
-            translate([offset, offset, offset])
-                sphere(corner_rad);
+                translate([cb_width - r, r])
+                    cylinder(r = r, h = cb_height - corner_rad);
 
-            translate([offset, offset])
-                cylinder(r = corner_rad, h = offset);
+                translate([offset, offset, offset])
+                    sphere(corner_rad);
 
-            translate([offset, r, offset])
-                rotate([-90, 0, 180])
-                    rounded_cylinder(r = corner_rad, h = r, r2 = r);
+                translate([offset, offset])
+                    cylinder(r = corner_rad, h = offset);
 
-            translate([r, offset, offset])
-                rotate([0, 90, 180])
-                    rounded_cylinder(r = corner_rad, h = r, r2 = r);
+                translate([offset, r, offset])
+                    rotate([-90, 0, 180])
+                        rounded_cylinder(r = corner_rad, h = r, r2 = r);
+
+                translate([r, offset, offset])
+                    rotate([0, 90, 180])
+                        rounded_cylinder(r = corner_rad, h = r, r2 = r);
+            }
+            corner_block_v_hole(screw)
+                insert_hole(insert, overshoot);
+
+            corner_block_h_holes(screw)
+                insert_hole(insert, overshoot, true);
+
+            children();
         }
-        corner_block_v_hole(screw)
-            insert_hole(insert, overshoot);
-
-        corner_block_h_holes(screw)
-            insert_hole(insert, overshoot, true);
-
-        children();
-    }
 }
 
 module corner_block_assembly(screw = def_screw, name = false) //! The printed block with inserts
-assembly(str("corner_block_M", 20 * screw_radius(screw))) {
+assembly(str("corner_block_M", 20 * screw_radius(screw)), ngb = true) {
     insert = screw_insert(screw);
 
     stl_colour(name ? pp2_colour : pp1_colour)
@@ -133,12 +133,10 @@ assembly(str("corner_block_M", 20 * screw_radius(screw))) {
 module fastened_corner_block_assembly(thickness, screw = def_screw, thickness_below = undef, thickness_side2 = undef, name = false, show_block = true, star_washers = true) { //! Printed block with all fasteners
     thickness2 = !is_undef(thickness_below) ? thickness_below : thickness;
     thickness3 = !is_undef(thickness_side2) ? thickness_side2 : thickness;
-    washer = screw_washer(screw);
-    insert = screw_insert(screw);
-    function screw_length(t) = screw_shorter_than((star_washers ? 2 : 1) * washer_thickness(washer) + t + insert_length(insert) + overshoot);
-    screw_length = screw_length(thickness);
-    screw_length2 = screw_length(thickness2);
-    screw_length3 = screw_length(thickness3);
+    function screw_len(t) = screw_length(screw, t + overshoot, star_washers ? 2 : 1, true);
+    screw_length = screw_len(thickness);
+    screw_length2 = screw_len(thickness2);
+    screw_length3 = screw_len(thickness3);
 
     if(show_block)
         corner_block_assembly(screw, name) children();

printed/door_hinge.scad

@@ -54,44 +54,44 @@ module door_hinge_hole_positions(dir = 0) {                 //! Position chidren
 }
 
 module door_hinge(door_thickness) {                         //! Generates STL for the moving part of the hinge
-    stl(str("door_hinge_", door_thickness));
 
     hole_pitch = width - 10;
 
-    union() {
-        rotate([90, 0, 0])
-            linear_extrude(width, center = true)
+    stl(str("door_hinge_", door_thickness))
+        union() {
+            rotate([90, 0, 0])
+                linear_extrude(width, center = true)
+                    difference() {
+                        hull() {
+                            translate([dia / 2, thickness + door_thickness / 2])
+                                intersection() {
+                                    rotate(180)
+                                        teardrop(r = dia / 2, h = 0, truncate = false);
+
+                                    square([dia + 1, 2 * thickness + door_thickness], center = true);
+                                }
+
+                                square([1, thickness + door_thickness]);
+                        }
+                        translate([dia / 2, thickness + door_thickness / 2])
+                            teardrop_plus(r = screw_clearance_radius(pin_screw), h = 0);
+                    }
+            linear_extrude(thickness)
                 difference() {
                     hull() {
-                        translate([dia / 2, thickness + door_thickness / 2])
-                            intersection() {
-                                rotate(180)
-                                    teardrop(r = dia / 2, h = 0, truncate = false);
+                        translate([0, -width / 2])
+                            square([1, width]);
 
-                                square([dia + 1, 2 * thickness + door_thickness], center = true);
-                            }
-
-                            square([1, thickness + door_thickness]);
+                        for(side = [-1, 1])
+                            translate([-width + rad, side * (width / 2 - rad)])
+                                circle4n(rad);
                     }
-                    translate([dia / 2, thickness + door_thickness / 2])
-                        teardrop_plus(r = screw_clearance_radius(pin_screw), h = 0);
+                    rotate(180)
+                        vflip()
+                            door_hinge_hole_positions()
+                                poly_circle(screw_clearance_radius(screw));
                 }
-        linear_extrude(thickness)
-            difference() {
-                hull() {
-                    translate([0, -width / 2])
-                        square([1, width]);
-
-                    for(side = [-1, 1])
-                        translate([-width + rad, side * (width / 2 - rad)])
-                            circle4n(rad);
-                }
-                rotate(180)
-                    vflip()
-                        door_hinge_hole_positions()
-                            poly_circle(screw_clearance_radius(screw));
-            }
-    }
+        }
 }
 
 module door_hinge_6_stl() door_hinge(6);
@@ -136,8 +136,7 @@ module door_hinge_assembly(top, door_thickness = 6) { //! The moving assembly th
     dir = top ? -1 : 1;
     pin_x = door_hinge_pin_x();
     pin_y = door_hinge_pin_y();
-    washer = screw_washer(screw);
-    screw_length = screw_shorter_than(thickness + door_thickness +  washer_thickness(washer));
+    screw_length = screw_length(screw, thickness + door_thickness, 1);
 
     translate([0, pin_y - (thickness + door_thickness / 2), dir * width / 2]) {
         rotate([90, 0, 180])
@@ -148,20 +147,20 @@ module door_hinge_assembly(top, door_thickness = 6) { //! The moving assembly th
                 screw_and_washer(screw, screw_length);
     }
 
-    translate([pin_x, pin_y, top ? 0 : -washer_thickness(screw_washer(pin_screw))])
-        washer(screw_washer(pin_screw));
+    washer = screw_washer(pin_screw);
+    wt = washer_thickness(washer);
+    translate([pin_x, pin_y, top ? 0 : -wt])
+        washer(washer);
 
-    translate([pin_x, pin_y, top ? washer_thickness(screw_washer(pin_screw)) + stat_width : width])
-        screw_and_washer(pin_screw, screw_longer_than(2 * washer_thickness(screw_washer(pin_screw)) + width + stat_width));
+    translate([pin_x, pin_y, top ? wt + stat_width : width])
+        screw_and_washer(pin_screw, screw_length(pin_screw, width + stat_width, 2, longer = true));
 }
 
 module door_hinge_static_assembly(top, sheet_thickness = 3) { //! The stationary assembly
     dir = top ? -1 : 1;
     pin_x = door_hinge_pin_x();
 
-    stat_washer = screw_washer(stat_screw);
-    stat_nut = screw_nut(stat_screw);
-    stat_screw_length = screw_longer_than(thickness + sheet_thickness + 2 * washer_thickness(stat_washer) + nut_thickness(stat_nut, true));
+    stat_screw_length = screw_length(stat_screw, thickness + sheet_thickness, 2, nyloc = true);
 
     translate([pin_x, 0, -dir * (stat_width / 2 + washer_thickness(screw_washer(pin_screw)))])
         rotate([90, 0, 0]) {
@@ -169,9 +168,10 @@ module door_hinge_static_assembly(top, sheet_thickness = 3) { //! The stationary
 
             door_hinge_stat_hole_positions() {
                 screw_and_washer(stat_screw, stat_screw_length);
+
                 translate_z(-thickness - sheet_thickness)
                     vflip()
-                        nut_and_washer(stat_nut, true);
+                        nut_and_washer(screw_nut(stat_screw), true);
             }
         }
 }

printed/door_latch.scad

@@ -38,30 +38,30 @@ function door_latch_offset() = width / 2 + 1; //! Offset of the axle from the do
 nut_trap_depth = round_to_layer(screw_head_height(screw)) + 4 * layer_height;
 
 module door_latch_stl() { //! Generates the STL for the printed part
-    stl("door_latch");
-
     ridge = 4;
-    difference() {
-        union() {
-            hull() {
-                rounded_rectangle([length, width, thickness - tan(30) * (width -  ridge) / 2], rad, center = false);
 
-                translate_z(thickness / 2)
-                    cube([length, ridge, thickness], center = true);
+    stl("door_latch")
+        difference() {
+            union() {
+                hull() {
+                    rounded_rectangle([length, width, thickness - tan(30) * (width -  ridge) / 2], rad, center = false);
+
+                    translate_z(thickness / 2)
+                        cube([length, ridge, thickness], center = true);
+                }
+
+                cylinder(d = width, h = height);
             }
-
-            cylinder(d = width, h = height);
+            hanging_hole(nut_trap_depth, screw_clearance_radius(screw))
+                circle(r = nut_trap_radius(screw_nut(screw)), $fn = 6);
         }
-        hanging_hole(nut_trap_depth, screw_clearance_radius(screw))
-            circle(r = nut_trap_radius(screw_nut(screw)), $fn = 6);
-    }
 }
 
 module door_latch_assembly(sheet_thickness = 3) { //! The assembly for a specified sheet thickess
     washer = screw_washer(screw);
     nut = screw_nut(screw);
 
-    screw_length = screw_longer_than(height - nut_trap_depth + sheet_thickness + 2 * washer_thickness(washer) + nut_thickness(nut, true));
+    screw_length = screw_length(screw, height - nut_trap_depth + sheet_thickness, 2, nyloc = true);
 
     translate([0, -height - washer_thickness(washer)])
         rotate([-90, 0, 0]) {

printed/drag_chain.scad

@@ -251,7 +251,7 @@ module drag_chain_link(type, start = false, end = false, check_kids = true) { //
 }
 
 // Need to use a wrapper because can't define nested modules in an assembly
-module _drag_chain_assembly(type, pos = 0) {
+module _drag_chain_assembly(type, pos = 0, render = false) {
     s = drag_chain_size(type);
     x = (1 + exploded()) * s.x;
     r = drag_chain_radius(type) * x / s.x;
@@ -278,8 +278,11 @@ module _drag_chain_assembly(type, pos = 0) {
     module link(n)                                  // Position and colour link with origin at the hinge hole
         translate([-z / 2, 0, -z / 2]) {
             stl_colour(n < 0 || n == npoints - 1 ? pp3_colour : n % 2 ? pp1_colour : pp2_colour)
-                drag_chain_link(type, start = n == -1, end = n == npoints - 1, check_kids = false)
-                    let($fasteners = 0) children();
+                render_if(render)
+                    drag_chain_link(type, start = n == -1, end = n == npoints - 1, check_kids = false)
+                        let($fasteners = 0)
+                            children();
+
             let($fasteners = 1) children();
         }
 
@@ -307,15 +310,15 @@ module _drag_chain_assembly(type, pos = 0) {
 
 //! 1. Remove the support material from the links with side cutters.
 //! 1. Clip the links together with the special ones at the ends.
-module drag_chain_assembly(type, pos = 0)  //! Drag chain assembly
-    assembly(str(drag_chain_name(type), "_drag_chain"), big = true)
+module drag_chain_assembly(type, pos = 0, render = false)  //! Drag chain assembly
+    assembly(str(drag_chain_name(type), "_drag_chain"), big = true, ngb = true)
         if($children == 2)
-            _drag_chain_assembly(type, pos) {
+            _drag_chain_assembly(type, pos, render) {
                 children(0);
                 children(1);
             }
         else if($children == 1)
-            _drag_chain_assembly(type, pos)
+            _drag_chain_assembly(type, pos, render)
                 children(0);
         else
-            _drag_chain_assembly(type, pos);
+            _drag_chain_assembly(type, pos, render);

printed/fixing_block.scad

@@ -71,42 +71,42 @@ module fixing_block_h_hole_2D(screw = def_screw) //! Position 2D child on the ho
         children();
 
 module fixing_block(screw = def_screw) { //! Generate the STL
-    stl(str("fixing_block_M", screw_radius(screw) * 20));
-    r = 1;
+   r = 1;
     insert = screw_insert(screw);
     corner_rad = insert_outer_d(insert) / 2 + wall;
     fb_width = fixing_block_width(screw);
     fb_height = fixing_block_height(screw);
     fb_depth = fixing_block_depth(screw);
 
-    difference() {
-        union() {
-            linear_extrude(fb_height, convexity = 5)
-                difference() {
-                    hull() {
-                        for(side = [-1, 1]) {
-                            translate([side * (fb_width / 2 - corner_rad), fb_depth - corner_rad])
-                                circle4n(corner_rad);
+    stl(str("fixing_block_M", screw_radius(screw) * 20))
+        difference() {
+            union() {
+                linear_extrude(fb_height, convexity = 5)
+                    difference() {
+                        hull() {
+                            for(side = [-1, 1]) {
+                                translate([side * (fb_width / 2 - corner_rad), fb_depth - corner_rad])
+                                    circle4n(corner_rad);
 
-                            translate([side * (fb_width / 2 - r), r])
-                                circle4n(r);
+                                translate([side * (fb_width / 2 - r), r])
+                                    circle4n(r);
+                            }
                         }
+                        fixing_block_v_holes(screw)
+                            poly_circle(screw_clearance_radius(screw));
                     }
-                    fixing_block_v_holes(screw)
-                        poly_circle(screw_clearance_radius(screw));
-                }
-        }
-        translate_z(fb_height)
-            fixing_block_v_holes(screw)
-                insert_hole(insert);
+            }
+            translate_z(fb_height)
+                fixing_block_v_holes(screw)
+                    insert_hole(insert);
 
-        fixing_block_h_hole(screw)
-            insert_hole(insert, 10, true);
-    }
+            fixing_block_h_hole(screw)
+                insert_hole(insert, 10, true);
+        }
 }
 
 module fixing_block_assembly(screw = def_screw) pose([55, 180, 25], [0, 4.8, 4.8]) //! Printed part with the inserts inserted
-assembly(str("fixing_block_M", 20 * screw_radius(screw))) {
+assembly(str("fixing_block_M", 20 * screw_radius(screw)), ngb = true) {
     translate_z(fixing_block_height(screw))
         rotate([0, 180, 0])
             stl_colour(pp1_colour) render() fixing_block(screw);
@@ -122,9 +122,7 @@ assembly(str("fixing_block_M", 20 * screw_radius(screw))) {
 
 module fastened_fixing_block_assembly(thickness, screw = def_screw, screw2 = undef, thickness2 = undef, show_block = true, star_washers = true) { //! Assembly with fasteners in place
     module fb_screw(screw, thickness) {
-        washer = screw_washer(screw);
-        insert = screw_insert(screw);
-        screw_length = screw_longer_than((star_washers ? 2 : 1) * washer_thickness(washer) + thickness + insert_length(insert));
+        screw_length = screw_length(screw, thickness, star_washers ? 2 : 1, true, longer = true);
 
         if(thickness)
             translate_z(thickness)

printed/flat_hinge.scad

@@ -65,8 +65,6 @@ module hinge_screw_positions(type) { //! Place children at the screw positions
 }
 
 module hinge_male(type, female = false) {       //! The half with the stationary pin
-    stl(str("hinge_", female ? "fe": "", "male_", type[0]));
-
     r = hinge_radius(type);
     w = hinge_width(type);
     t = hinge_thickness(type);
@@ -85,37 +83,40 @@ module hinge_male(type, female = false) {       //! The half with the stationary
     teardrop_r = kr / cos(22.5);                // The corner on the teardrop
     inset = sqrt(sqr(teardrop_r + gap) - sqr(kr - t)) - kr;
 
-    linear_extrude(t)
-        difference() {
-            hull() {
-                for(side = [-1, 1])
-                    translate([side * (w / 2 - r), hinge_depth(type) - r])
-                        circle4n(r);
+    stl(str("hinge_", female ? "fe": "", "male_", type[0]))
+        union() {
+            linear_extrude(t)
+                difference() {
+                    hull() {
+                        for(side = [-1, 1])
+                            translate([side * (w / 2 - r), hinge_depth(type) - r])
+                                circle4n(r);
 
-                translate([-w / 2, inset])
-                    square([w, eps]);
-            }
-            hinge_screw_positions(type)
-                poly_circle(screw_clearance_radius(hinge_screw(type)));
+                        translate([-w / 2, inset])
+                            square([w, eps]);
+                    }
+                    hinge_screw_positions(type)
+                        poly_circle(screw_clearance_radius(hinge_screw(type)));
+                }
+
+            pitch = mw + gap + fw + gap;
+            dir = female ? -1 : 1;
+            translate([0, -kr, kr])
+                rotate([90, 0, -90])
+                    for(z = [0 : (female ? fn : mn) - 1])
+                        translate_z(-dir * w / 2 + z * dir * pitch + (female ? -fw - mw - gap : 0))
+                            linear_extrude(female ? fw : mw)
+                                difference() {
+                                    hull() {
+                                        rotate(180)
+                                            teardrop(r = kr, h = 0);
+
+                                        translate([-kr - 1, -kr])
+                                            square(1);
+                                    }
+                                    teardrop_plus(r = pr + (female ? gap : 0), h = 0);
+                                }
         }
-
-    pitch = mw + gap + fw + gap;
-    dir = female ? -1 : 1;
-    translate([0, -kr, kr])
-        rotate([90, 0, -90])
-            for(z = [0 : (female ? fn : mn) - 1])
-                translate_z(-dir * w / 2 + z * dir * pitch + (female ? -fw - mw - gap : 0))
-                    linear_extrude(female ? fw : mw)
-                        difference() {
-                            hull() {
-                                rotate(180)
-                                    teardrop(r = kr, h = 0);
-
-                                translate([-kr - 1, -kr])
-                                    square(1);
-                            }
-                            teardrop_plus(r = pr + (female ? gap : 0), h = 0);
-                        }
 }
 
 module hinge_female(type) hinge_male(type, true);
@@ -129,7 +130,7 @@ module hinge_both(type) { //! Both parts together for printing
 }
 
 module hinge_assembly(type, angle = 0)
-assembly(str("hinge_", type[0])) { //! Assembled hinge
+assembly(str("hinge_", type[0]), ngb = true) { //! Assembled hinge
     kr = hinge_knuckle_dia(type) / 2;
     hr = hinge_pin_dia(type) / 2;
     w = hinge_width(type);
@@ -155,9 +156,7 @@ module hinge_fastened_assembly(type, thickness1, thickness2, angle, show_hinge =
         hinge_assembly(type, angle);
 
     screw = hinge_screw(type);
-    washer_t = 2 * washer_thickness(screw_washer(screw));
     nut = screw_nut(screw);
-    nut_t = nut_thickness(nut, true);
     t = hinge_thickness(type);
     kr = hinge_knuckle_dia(type) / 2;
 
@@ -165,7 +164,7 @@ module hinge_fastened_assembly(type, thickness1, thickness2, angle, show_hinge =
         if(thickness)
             hinge_screw_positions(type) {
                 translate_z(t)
-                    screw_and_washer(screw, screw_longer_than(t + thickness + washer_t + nut_t));
+                    screw_and_washer(screw, screw_length(screw, t + thickness, 2, nyloc = true));
 
                 translate_z(-thickness)
                     vflip()

printed/foot.scad

@@ -39,7 +39,6 @@ function foot_screw(type = foot)    = type[4]; //! Screw type
 function foot_slant(type = foot)    = type[5]; //! Taper angle
 
 module foot(type = foot) { //! Generate STL
-    stl("foot");
     h = foot_height(type);
     t = foot_thickness(type);
     r1 = washer_radius(screw_washer(foot_screw(type)));
@@ -47,32 +46,32 @@ module foot(type = foot) { //! Generate STL
     r2 = r3 - h * tan(foot_slant(type));
     r =  foot_rad(type);
 
-    union() {
-        rotate_extrude(convexity = 3) {
-            hull() {
-                translate([r1, 0])
-                    square([r3 - r1, eps]);
+    stl("foot")
+        union() {
+            rotate_extrude(convexity = 3) {
+                hull() {
+                    translate([r1, 0])
+                        square([r3 - r1, eps]);
 
-                for(x = [r1 + r, r2 - r])
-                    translate([x, h - r])
-                        circle4n(r);
+                    for(x = [r1 + r, r2 - r])
+                        translate([x, h - r])
+                            circle4n(r);
+                }
+            }
+            linear_extrude(t)
+                difference() {
+                    circle(r1 + eps);
+
+                    poly_circle( screw_clearance_radius(foot_screw(type)));
             }
         }
-        linear_extrude(t)
-            difference() {
-                circle(r1 + eps);
-
-                poly_circle( screw_clearance_radius(foot_screw(type)));
-        }
-    }
 }
 
 module foot_assembly(t = 0, type = foot, flip = false) { //! Assembly with fasteners in place for specified sheet thickness
     screw = foot_screw(type);
-    washer = screw_washer(screw);
     nut = screw_nut(screw);
     squeeze = 0.5;
-    screw_length = screw_longer_than(foot_thickness(type) + t + 2 * washer_thickness(washer) + nut_thickness(nut, true) - squeeze);
+    screw_length = screw_length(screw, foot_thickness(type) + t - squeeze, 2, nyloc = true);
 
     vflip() explode(15, true) {
         stl_colour(pp4_colour) foot(type);
@@ -94,7 +93,6 @@ module foot_assembly(t = 0, type = foot, flip = false) { //! Assembly with faste
 }
 
 module insert_foot(type = insert_foot) { //! Generate STL for foot with insert
-    stl("insert_foot");
     h = foot_height(type);
     r3 = foot_diameter(type) / 2;
     r2 = r3 - h * tan(foot_slant(type));
@@ -104,36 +102,37 @@ module insert_foot(type = insert_foot) { //! Generate STL for foot with insert
     h2 = insert_hole_length(insert);
     r4 = insert_hole_radius(insert);
     r5 = r4 + 1;
-    union() {
-        rotate_extrude() {
-            union() {
-                hull() {
-                    translate([r5, 0]) {
-                        square([r3 - r5, eps]);
-                        square([eps, h]);
-                    }
+    stl("insert_foot")
+        union() {
+            rotate_extrude() {
+                union() {
+                    hull() {
+                        translate([r5, 0]) {
+                            square([r3 - r5, eps]);
+                            square([eps, h]);
+                        }
 
-                    translate([r2 - r, h - r])
-                        circle4n(r);
+                        translate([r2 - r, h - r])
+                            circle4n(r);
+                    }
                 }
             }
+            linear_extrude(h2 + eps)
+                difference() {
+                    circle(r5 + eps);
+
+                    poly_circle(r4);
+                }
+
+            translate_z(h2)
+                cylinder(r = r5 + eps, h = h - h2);
         }
-        linear_extrude(h2 + eps)
-            difference() {
-                circle(r5 + eps);
-
-                poly_circle(r4);
-            }
-
-        translate_z(h2)
-            cylinder(r = r5 + eps, h = h - h2);
-    }
 }
 //
 //! Place the insert in the bottom of the foot and push home with a soldering iron with a conical bit heated to 200°C.
 //
 module insert_foot_assembly(type = insert_foot) //! Printed part with insert in place
-assembly("insert_foot") {
+assembly("insert_foot", ngb = true) {
     screw = foot_screw(type);
     insert = screw_insert(screw);
 
@@ -146,9 +145,7 @@ assembly("insert_foot") {
 
 module fastened_insert_foot_assembly(t = 3, type = insert_foot) { //! Assembly with fasteners in place for specified sheet thickness
     screw = foot_screw(type);
-    washer = screw_washer(screw);
-    insert = screw_insert(screw);
-    screw_length = screw_shorter_than(insert_length(insert) + t + 2 * washer_thickness(washer));
+    screw_length = screw_length(screw, t, 2, insert = true);
 
     explode(-10) insert_foot_assembly(type);
 

printed/handle.scad

@@ -46,8 +46,6 @@ module handle_holes(h = 100) //! Drills holes for the screws
         drill(screw_clearance_radius(screw), h);
 
 module handle_stl() { //! generate the STL
-    stl("handle");
-
     module end(end)
         translate([end * pitch / 2, 0])
             rotate_extrude()
@@ -59,29 +57,30 @@ module handle_stl() { //! generate the STL
                         square([dia / 2 + 1, dia + 1]);
                 }
 
-    translate_z(dia / 2)
-        union() {
-            hull() {
-                end(-1);
+    stl("handle")
+        translate_z(dia / 2)
+            union() {
+                hull() {
+                    end(-1);
 
-                end(1);
-            }
-
-            handle_screw_positions()
-                render() difference() {
-                    h =  height + dia / 2;
-                    cylinder(d = dia, h = h);
-
-                    translate_z(h)
-                        insert_hole(insert, 6);
+                    end(1);
                 }
-        }
+
+                handle_screw_positions()
+                    render() difference() {
+                        h =  height + dia / 2;
+                        cylinder(d = dia, h = h);
+
+                        translate_z(h)
+                            insert_hole(insert, 6);
+                    }
+            }
 }
 //
 //! Place inserts in the bottom of the posts and push them home with a soldering iron with a conical bit heated to 200°C.
 //
 module handle_assembly() pose([225, 0, 150], [0, 0, 14]) //! Printed part with inserts in place
-assembly("handle") {
+assembly("handle", ngb = true) {
     translate_z(handle_height())
         stl_colour(pp1_colour) vflip() handle_stl();
 
@@ -91,7 +90,7 @@ assembly("handle") {
 }
 
 module handle_fastened_assembly(thickness) { //! Assembly with fasteners in place
-    screw_length = screw_longer_than(thickness + insert_length(insert) + 2 * washer_thickness(screw_washer(screw)));
+    screw_length = screw_length(screw, thickness, 2, true, longer = true);
 
     handle_assembly();
 

printed/pcb_mount.scad

@@ -66,35 +66,35 @@ module pcb_mount_washer_stl() //! A plastic washer to clamp a PCB
         pcb_mount_ring();
 
 module pcb_mount(pcb, height = 5, washers = true) { //! Make the STL of a pcb mount for the specified PCB.
-    stl(str("pcb_mount_", pcb[0], "_", height));
-
     y_pitch = pcb_width(pcb) > 4 * pillar_r + 4 ? pillar_r + 1
                                                 : pcb_width(pcb) / 2 + frame_w + 1 + pillar_r;
 
-    if(washers)
-        for(x = [-1, 1], y = [-1, 1])
-            translate([x * (pillar_r + 1), y * y_pitch, 0])
-                pcb_mount_washer_stl();
+    stl(str("pcb_mount_", pcb[0], "_", height)) union() {
+        if(washers)
+            for(x = [-1, 1], y = [-1, 1])
+                translate([x * (pillar_r + 1), y * y_pitch, 0])
+                    pcb_mount_washer_stl();
 
-    for(x = [-1, 1])
-        translate([x * pillar_x_pitch(pcb) / 2, 0, frame_t / 2])
-            cube([frame_w, pillar_y_pitch(pcb) - 2 * wall, frame_t], center = true);
+        for(x = [-1, 1])
+            translate([x * pillar_x_pitch(pcb) / 2, 0, frame_t / 2])
+                cube([frame_w, pillar_y_pitch(pcb) - 2 * wall, frame_t], center = true);
 
-    for(y = [-1, 1])
-        translate([0, y * pillar_y_pitch(pcb) / 2, frame_t / 2])
-            cube([pillar_x_pitch(pcb) - 2 * wall, frame_w, frame_t], center = true);
+        for(y = [-1, 1])
+            translate([0, y * pillar_y_pitch(pcb) / 2, frame_t / 2])
+                cube([pillar_x_pitch(pcb) - 2 * wall, frame_w, frame_t], center = true);
 
-    pcb_mount_screw_positions(pcb)
-        linear_extrude(height)
-            pcb_mount_ring();
-
-    linear_extrude(height + pcb_thickness(pcb) - layer_height)
-        difference() {
-            pcb_mount_screw_positions(pcb)
+        pcb_mount_screw_positions(pcb)
+            linear_extrude(height)
                 pcb_mount_ring();
 
-            square([pcb_length(pcb) + 2 * clearance, pcb_width(pcb) + 2 * clearance], center = true);
-        }
+        linear_extrude(height + pcb_thickness(pcb) - layer_height)
+            difference() {
+                pcb_mount_screw_positions(pcb)
+                    pcb_mount_ring();
+
+                square([pcb_length(pcb) + 2 * clearance, pcb_width(pcb) + 2 * clearance], center = true);
+            }
+    }
 }
 
 module pcb_mount_assembly(pcb, thickness, height = 5) { //! A PCB mount assembly with fasteners
@@ -103,10 +103,9 @@ module pcb_mount_assembly(pcb, thickness, height = 5) { //! A PCB mount assembly
 
     stl_colour(pp1_colour) pcb_mount(pcb, washers = false);
 
-    washer = screw_washer(screw);
     nut = screw_nut(screw);
     t = pcb_thickness(pcb);
-    screw_length = screw_longer_than(height + t + washer_thickness + thickness + washer_thickness(washer) + nut_thickness(nut, true));
+    screw_length = screw_length(screw, height + t + washer_thickness + thickness, 1, nyloc = true);
 
     pcb_mount_screw_positions(pcb) {
         translate_z(height + t) {

printed/printed_box.scad

@@ -65,10 +65,8 @@ function pbox_insert(type) = screw_insert(pbox_screw(type)); //! The insert for
 function pbox_washer(type) = screw_washer(pbox_screw(type)); //! The washer for the base screws
 
 function pbox_screw_length(type, panel_thickness = 0) =  //! Length of the base screw
-    let(foot = pbox_foot(type))
-        screw_shorter_than(pbox_base(type) + washer_thickness(pbox_washer(type))
-                            + insert_length(pbox_insert(type))
-                            + (foot ? foot_thickness(foot) : panel_thickness));
+    let(foot = pbox_foot(type), screw = pbox_screw(type))
+        screw_length(screw, pbox_base(type) + (foot ? foot_thickness(foot) : panel_thickness), 1, true);
 
 function pbox_mid_offset(type) = pbox_ridges(type).y + pbox_wall(type) / 2; // Offset to wall midpoint
 
@@ -131,28 +129,27 @@ module pbox_outer_shape(type) //! 2D outer shape of the box
     offset(pbox_wall(type) / 2) pbox_mid_shape(type);
 
 module pbox_base(type) { //! Generate the STL for the base
-    stl(str(pbox_name(type),"_base"));
     t = pbox_base(type);
-    difference() {
-        union() {
-            linear_extrude(t)
-                offset(base_outset - 0.2)
-                    pbox_inner_shape(type);
 
-            if($children > 0)
-                children(0);
+    stl(str(pbox_name(type),"_base"))
+        difference() {
+            union() {
+                linear_extrude(t)
+                    offset(base_outset - 0.2)
+                        pbox_inner_shape(type);
+
+                if($children > 0)
+                    children(0);
+            }
+            pbox_screw_positions(type)
+                poly_cylinder(r = screw_clearance_radius(pbox_screw(type)), h = 2 * t + eps, center = true);
+
+            if($children > 1)
+                children(1);
         }
-        pbox_screw_positions(type)
-            poly_cylinder(r = screw_clearance_radius(pbox_screw(type)), h = 2 * t + eps, center = true);
-
-        if($children > 1)
-            children(1);
-    }
 }
 
 module pbox(type) { //! Generate the STL for the main case
-    stl(pbox_name(type));
-
     height = pbox_height(type);
     total_height = pbox_total_height(type);
     top_thickness = pbox_top(type);
@@ -161,60 +158,61 @@ module pbox(type) { //! Generate the STL for the main case
     ledge_inset = base_outset - base_overlap;
     ledge_h = pbox_base(type) ? (ledge_outset - ledge_inset) * 2 : 0;
 
-    difference() {
-        union() {
-            linear_extrude(total_height)
-                pbox_outer_shape(type);
-
-            if($children > 2)
-                children(2);
-        }
+    stl(pbox_name(type))
         difference() {
-            translate_z(top_thickness)
-                union() {
-                    linear_extrude(height + eps)
-                         offset(-wall / 2) pbox_mid_shape(type);
+            union() {
+                linear_extrude(total_height)
+                    pbox_outer_shape(type);
 
-                     translate_z(height)                                     // Recess for the base
-                        linear_extrude(total_height - height)
-                            offset(base_outset)
-                                pbox_inner_shape(type);
-                }
-            // Ledge to support the lid
-            if(ledge_h)
-                translate_z(top_thickness + height - ledge_h)
-                    difference() {
-                        rounded_rectangle([pbox_width(type) + 2 * outset, pbox_depth(type) + 2 * outset, ledge_h], 1, center = false);
+                if($children > 2)
+                    children(2);
+            }
+            difference() {
+                translate_z(top_thickness)
+                    union() {
+                        linear_extrude(height + eps)
+                             offset(-wall / 2) pbox_mid_shape(type);
 
-                        hull() {
-                            linear_extrude(ledge_h + eps)
-                                offset(ledge_inset)
+                         translate_z(height)                                     // Recess for the base
+                            linear_extrude(total_height - height)
+                                offset(base_outset)
                                     pbox_inner_shape(type);
-
-                            linear_extrude(eps)
-                                offset(ledge_outset)
-                                     pbox_inner_shape(type);
-                        }
-                        pbox_screw_positions(type)
-                            insert_hole(pbox_insert(type));
                     }
+                // Ledge to support the lid
+                if(ledge_h)
+                    translate_z(top_thickness + height - ledge_h)
+                        difference() {
+                            rounded_rectangle([pbox_width(type) + 2 * outset, pbox_depth(type) + 2 * outset, ledge_h], 1, center = false);
 
-            // Corner lugs for inserts
-            outset = wall + pbox_ridges(type).y;
-            or = pbox_radius(type) + outset;
-            inset = pbox_screw_inset(type) + outset;
-            br = insert_boss_radius(pbox_insert(type), wall);
-            ext = sqrt(2) * inset - or * (sqrt(2) - 1) - br;
-            translate_z(height + top_thickness)
-                pbox_screw_positions(type)
-                    insert_lug(pbox_insert(type), wall, counter_bore = 0, extension = ext, corner_r = or);
+                            hull() {
+                                linear_extrude(ledge_h + eps)
+                                    offset(ledge_inset)
+                                        pbox_inner_shape(type);
 
-            if($children > 0)
-                children(0);
+                                linear_extrude(eps)
+                                    offset(ledge_outset)
+                                         pbox_inner_shape(type);
+                            }
+                            pbox_screw_positions(type)
+                                insert_hole(pbox_insert(type));
+                        }
+
+                // Corner lugs for inserts
+                outset = wall + pbox_ridges(type).y;
+                or = pbox_radius(type) + outset;
+                inset = pbox_screw_inset(type) + outset;
+                br = insert_boss_radius(pbox_insert(type), wall);
+                ext = sqrt(2) * inset - or * (sqrt(2) - 1) - br;
+                translate_z(height + top_thickness)
+                    pbox_screw_positions(type)
+                        insert_lug(pbox_insert(type), wall, counter_bore = 0, extension = ext, corner_r = or);
+
+                if($children > 0)
+                    children(0);
+            }
+            if($children > 1)
+                children(1);
         }
-        if($children > 1)
-            children(1);
-    }
 }
 
 module pbox_inserts(type) //! Place the inserts for the base screws

printed/printed_pulleys.scad

@@ -0,0 +1,200 @@
+//
+// NopSCADlib Copyright Chris Palmer 2020
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+//! Printed pulleys are a remix of droftarts's (see <https://www.thingiverse.com/droftarts/designs>) Parametric Pulleys
+//! on Thingiverse (see <https://www.thingiverse.com/thing:16627>) and are licensed under the
+//! Creative Commons - Attribution - Share Alike license (see <https://creativecommons.org/licenses/by-sa/3.0/>)
+//
+
+include <../core.scad>
+include <../vitamins/pulleys.scad>
+
+printed_pulley_GT2_profile = [[0.747183,-0.5],[0.747183,0],[0.647876,0.037218],[0.598311,0.130528],[0.578556,0.238423],[0.547158,0.343077],[0.504649,0.443762],[0.451556,0.53975],[0.358229,0.636924],[0.2484,0.707276],[0.127259,0.750044],[0,0.76447],[-0.127259,0.750044],[-0.2484,0.707276],[-0.358229,0.636924],[-0.451556,0.53975],[-0.504797,0.443762],[-0.547291,0.343077],[-0.578605,0.238423],[-0.598311,0.130528],[-0.648009,0.037218],[-0.747183,0],[-0.747183,-0.5]];
+
+function printed_pulley_inverted(type) = pulley_hub_dia(type) < pulley_flange_dia(type); //! Need to print upside down to prevent overhang
+
+function printed_pulley_od(tooth_count, tooth_pitch, pitch_line_offset)
+    = tooth_count * tooth_pitch / PI - 2 * pitch_line_offset;
+
+module printed_pulley_teeth_from_profile(tooth_count, tooth_depth, tooth_width, tooth_profile) {
+    pulley_od = printed_pulley_od(tooth_count, 2, 0.254);
+
+    difference() {
+        rotate (90 / tooth_count)
+            circle(r = pulley_od / 2, $fn = tooth_count * 4);
+        tooth_distance_from_centre = sqrt(pulley_od * pulley_od - (tooth_width + 0.2) * (tooth_width + 0.2)) / 2;
+        for(i = [1 : tooth_count])
+            rotate(i * 360 / tooth_count)
+                translate([0, -tooth_distance_from_centre])
+                    scale([(tooth_width + 0.2) / tooth_width, 1])
+                        polygon(tooth_profile);
+    }
+}
+
+module printed_pulley_GT2_teeth(type) {
+    tooth_count = pulley_teeth(type);
+    if (tooth_count == 0)
+        circle(r = pulley_od(type) / 2);
+    else
+        printed_pulley_teeth_from_profile(tooth_count, 0.764, 1.494, printed_pulley_GT2_profile);
+}
+
+
+module printed_pulley_teeth(type) { //! Draw the pulley's teeth
+    tooth_count = pulley_teeth(type);
+    tw = pulley_od(type) * PI / (tooth_count * 2);
+    ir = pulley_ir(type);
+    or = pulley_od(type) / 2;
+
+    T_angle = 40;
+    GT_r = 0.555;
+    for (i = [0 : 1 : tooth_count - 1])
+        rotate(i * 360 / tooth_count)
+            if (pulley_type(type)[0] == "G")
+                translate([0, ir + GT_r])
+                    hull() {
+                        circle(GT_r);
+                        translate([0, GT_r])
+                            square(2 * GT_r, center = true);
+                    }
+            else
+                translate([0, (ir + or) / 2])
+                    hull() {
+                        for(side = [-1, 1])
+                            translate([side * tw / 2, 0])
+                                rotate(-side * T_angle / 2)
+                                    square([eps, (or - ir)], center = true);
+
+                        translate([0, 1])
+                            square([tw, eps], center = true);
+                    }
+}
+
+module printed_pulley(type) { //! Draw a printable pulley
+    ft = pulley_flange_thickness(type);
+    hl = pulley_hub_length(type);
+    w = pulley_width(type);
+    r1 = pulley_bore(type) / 2;
+    or = pulley_od(type) / 2;
+    screw_z = pulley_screw_z(type);
+
+
+    module core() {
+        translate_z(pulley_hub_length(type) + ft)
+            linear_extrude(w + 1) let($fa  = 1, $fs = 0.1)
+                if ("GT2" == str(pulley_type(type)[0], pulley_type(type)[1], pulley_type(type)[2]))
+                    difference() {
+                        printed_pulley_GT2_teeth(type);
+                        circle(d = pulley_bore(type));
+                    }
+                else
+                    difference() {
+                        circle(or);
+                        printed_pulley_teeth(type);
+                        circle(d = pulley_bore(type));
+                    }
+    }
+
+    module screw_holes() {
+        if(pulley_screws(type))
+            translate_z(screw_z)
+                for(i = [0 : pulley_screws(type) - 1])
+                    rotate([-90, 180, i * -90])
+                        if(show_supports())
+                            teardrop(r = screw_pilot_hole(pulley_screw(type)), h = pulley_flange_dia(type) / 2 + 1, center = false);
+                        else
+                            cylinder(r = screw_radius(pulley_screw(type)), h = pulley_flange_dia(type) / 2 + 1);
+    }
+
+    module hub()
+        linear_extrude(hl)
+            difference() {
+                circle(d= pulley_hub_dia(type));
+                circle(d = pulley_bore(type));
+            }
+
+    stl(str("printed_pulley_", type[0]))
+        translate_z(printed_pulley_inverted(type) ? - hl : 0) {
+            // hub
+            if(hl)
+                translate_z(printed_pulley_inverted(type) ? hl + w + 2 * ft : 0)
+                    if(screw_z && screw_z < hl)
+                        render()
+                            difference() {
+                                hub();
+
+                                screw_holes();
+                            }
+                    else
+                        hub();
+
+            // bottom flange
+            translate_z(hl)
+                linear_extrude(ft)
+                    difference() {
+                        circle(d = pulley_flange_dia(type));
+                        circle(d = pulley_bore(type));
+                    }
+
+            // top flange
+            translate_z(hl + ft + w) {
+                // inner part, supported by core
+                linear_extrude(ft)
+                    difference() {
+                        circle(r = or);
+                        circle(d = pulley_bore(type));
+                    }
+                // outer part at 45 degrees for printing
+                rotate_extrude()
+                    translate([or - eps, ft])
+                        vflip()
+                            right_triangle(ft, ft);
+            }
+
+            if(screw_z && screw_z > hl)
+                render()
+                    difference() { // T5 pulleys have screws through the teeth
+                        core();
+
+                        translate_z(printed_pulley_inverted(type) ? pulley_height(type) + hl - 2 * screw_z : 0)
+                            screw_holes();
+                    }
+                else
+                    core();
+        }
+}
+
+module printed_pulley_assembly(type, colour = pp1_colour) //! Draw a printed pulley with its grub screws in place
+assembly(str("printed_pulley_", type[0]), ngb = true) {
+    translate_z(pulley_offset(type)) {
+        stl_colour(colour)
+            if(printed_pulley_inverted(type))
+                translate_z(pulley_height(type))
+                    hflip()
+                        printed_pulley(type);
+            else
+                printed_pulley(type);
+
+        if(pulley_screws(type))
+            translate_z(pulley_screw_z(type))
+                for(i = [0 : pulley_screws(type) - 1])
+                    rotate([-90, 0, i * -90])
+                        translate_z(pulley_bore(type) / 2 + pulley_screw_length(type))
+                            screw(pulley_screw(type), pulley_screw_length(type));
+    }
+}

printed/psu_shroud.scad

@@ -79,8 +79,6 @@ module psu_shroud_holes(type, cable_d, cables = 1) {
 }
 
 module psu_shroud(type, cable_d, name, cables = 1) { //! Generate the STL file for a specified ssr and cable
-    stl(str("psu_shroud_", name));
-
     extent = psu_shroud_extent(type);
     depth = psu_shroud_depth(type);
     width = psu_shroud_width(type);
@@ -109,41 +107,43 @@ module psu_shroud(type, cable_d, name, cables = 1) { //! Generate the STL file f
         }
     }
 
-    // base and sides
-    translate([centre_x, -centre_y]) {
-        rounded_rectangle([depth - eps, width - eps, top], rad, center = false);
+    stl(str("psu_shroud_", name)) {
+        // base and sides
+        translate([centre_x, -centre_y]) {
+            rounded_rectangle([depth - eps, width - eps, top], rad, center = false);
 
-        linear_extrude(height)
-            difference() {
+            linear_extrude(height)
+                difference() {
+                    shape();
+
+                    translate([depth / 2, width / 2 - 5])
+                        square([2 * (depth - extent + terminal_clearance), 10], center = true);
+            }
+            linear_extrude(height - terminal_block_height(tb) - psu_terminal_block_z(type) - terminal_clearance)
                 shape();
-
-                translate([depth / 2, width / 2 - 5])
-                    square([2 * (depth - extent + terminal_clearance), 10], center = true);
         }
-        linear_extrude(height - terminal_block_height(tb) - psu_terminal_block_z(type) - terminal_clearance)
-            shape();
-    }
-    // cable slots
-    for(i = [0 : 1 : cables - 1])
-        translate([centre_x - depth / 2 + wall / 2, -centre_y + (i - cables / 2 + 0.5) *  psu_shroud_cable_pitch(cable_d), height / 2])
-            rotate([90, 0, 90])
-                linear_extrude(wall, center = true)
-                    difference() {
-                        square([cable_d + eps, height], center = true);
+        // cable slots
+        for(i = [0 : 1 : cables - 1])
+            translate([centre_x - depth / 2 + wall / 2, -centre_y + (i - cables / 2 + 0.5) *  psu_shroud_cable_pitch(cable_d), height / 2])
+                rotate([90, 0, 90])
+                    linear_extrude(wall, center = true)
+                        difference() {
+                            square([cable_d + eps, height], center = true);
 
-                        translate([0, height / 2])
-                                vertical_tearslot(h = 0, r = cable_d / 2, l = cable_d);
-                }
-    // insert lugs
-    mirror([0, 1, 0])
-        psu_shroud_hole_positions(type)
-            translate_z(height)
-                rotate($side * 90)
-                    insert_lug(insert, wall, counter_bore);
- }
+                            translate([0, height / 2])
+                                    vertical_tearslot(h = 0, r = cable_d / 2, l = cable_d);
+                    }
+        // insert lugs
+        mirror([0, 1, 0])
+            psu_shroud_hole_positions(type)
+                translate_z(height)
+                    rotate($side * 90)
+                        insert_lug(insert, wall, counter_bore);
+     }
+}
 
 module psu_shroud_assembly(type, cable_d, name, cables = 1) //! The printed parts with inserts fitted
-assembly(str("PSU_shroud_", name)) {
+assembly(str("PSU_shroud_", name), ngb = true) {
 
     translate_z(psu_shroud_height(type))
         vflip()
@@ -156,8 +156,7 @@ assembly(str("PSU_shroud_", name)) {
 
 module psu_shroud_fastened_assembly(type, cable_d, thickness, name, cables = 1) //! Assembly with screws in place
 {
-    washer = screw_washer(screw);
-    screw_length = screw_shorter_than(2 * washer_thickness(washer) + thickness + insert_length(insert) + counter_bore);
+    screw_length = screw_length(screw,thickness + counter_bore, 2, true);
 
     psu_shroud_assembly(type, cable_d, name, cables);
 

printed/ribbon_clamp.scad

@@ -47,7 +47,6 @@ module ribbon_clamp_holes(ways, h = 20, screw = screw) //! Drill screw holes
 
 module ribbon_clamp(ways, screw = screw) { //! Generate STL for given number of ways
     screw_d = screw_radius(screw) * 2;
-    stl(str("ribbon_clamp_", ways, screw_d != 3 ? str("_", screw_d) : ""));
 
     pitch = ribbon_clamp_hole_pitch(ways, screw);
     d = ribbon_clamp_width(screw);
@@ -55,34 +54,35 @@ module ribbon_clamp(ways, screw = screw) { //! Generate STL for given number of
     t = round_to_layer(ribbon_clamp_slot_depth() + wall);
     insert = screw_insert(screw);
 
-    difference() {
-        union() {
-            hull() {
-                translate_z(h - t / 2)
-                    cube([ribbon_clamp_hole_pitch(ways, screw), d, t], center = true);
+    stl(str("ribbon_clamp_", ways, screw_d != 3 ? str("_", screw_d) : ""))
+        difference() {
+            union() {
+                hull() {
+                    translate_z(h - t / 2)
+                        cube([ribbon_clamp_hole_pitch(ways, screw), d, t], center = true);
 
-                translate_z(1)
-                    cube([pitch, max(wall, d - 2 * (h - t)), 2], center = true);
+                    translate_z(1)
+                        cube([pitch, max(wall, d - 2 * (h - t)), 2], center = true);
+                }
+                ribbon_clamp_hole_positions(ways, screw, -1)
+                    cylinder(d = d, h = h);
+
+                ribbon_clamp_hole_positions(ways, screw, 1)
+                    cylinder(d = d, h = h);
             }
-            ribbon_clamp_hole_positions(ways, screw, -1)
-                cylinder(d = d, h = h);
 
-            ribbon_clamp_hole_positions(ways, screw, 1)
-                cylinder(d = d, h = h);
-        }
-
-        translate_z(h)
-            cube([ribbon_clamp_slot(ways), d + 1, ribbon_clamp_slot_depth() * 2], center = true);
-
-        ribbon_clamp_hole_positions(ways, screw)
             translate_z(h)
-                rotate(22.5)
-                    insert_hole(insert, ribbon_clamp_screw_depth(screw) - insert_length(insert));
-    }
+                cube([ribbon_clamp_slot(ways), d + 1, ribbon_clamp_slot_depth() * 2], center = true);
+
+            ribbon_clamp_hole_positions(ways, screw)
+                translate_z(h)
+                    rotate(22.5)
+                        insert_hole(insert, ribbon_clamp_screw_depth(screw) - insert_length(insert));
+        }
 }
 
 module ribbon_clamp_assembly(ways, screw = screw) pose([55, 180, 25])  //! Printed part with inserts in place
-    assembly(let(screw_d = screw_radius(screw) * 2)str("ribbon_clamp_", ways, screw_d != 3 ? str("_", screw_d) : "")) {
+    assembly(let(screw_d = screw_radius(screw) * 2)str("ribbon_clamp_", ways, screw_d != 3 ? str("_", screw_d) : ""), ngb = true) {
     h = ribbon_clamp_height(screw);
     insert = screw_insert(screw);
 
@@ -101,8 +101,7 @@ module ribbon_clamp_fastened_assembly(ways, thickness, screw = screw) { //! Clam
 
     vitamin(str(": Tape self amalgamating silicone ",tape_l," x 25mm"));
 
-    washer = screw_washer(screw);
-    screw_length = screw_shorter_than(2 * washer_thickness(washer) + thickness + ribbon_clamp_screw_depth(screw));
+    screw_length = screw_length(screw, thickness + ribbon_clamp_screw_depth(screw), 2);
 
     ribbon_clamp_assembly(ways, screw);
 

printed/screw_knob.scad

@@ -34,32 +34,31 @@ knob_height = knob_stem_h + knob_thickness;
 function knob_height() = knob_height;
 
 module screw_knob(screw) { //! Generate the STL for a knob to fit the specified hex screw
-    stl(str("screw_knob_M", screw_radius(screw) * 20));
-
     knob_stem_r = nut_trap_radius(screw_nut(screw)) + knob_wall;
 
     function wave(a) = knob_r + sin(a * knob_waves) * knob_wave;
 
-    union() {
-        render() difference() {
-            cylinder(r = knob_stem_r, h = knob_thickness + knob_stem_h);
+    stl(str("screw_knob_M", screw_radius(screw) * 20))
+        union() {
+            render() difference() {
+                cylinder(r = knob_stem_r, h = knob_thickness + knob_stem_h);
 
-            hanging_hole(knob_nut_trap_depth(screw), screw_clearance_radius(screw))
-                rotate(45)
-                    circle(r = nut_trap_radius(screw_nut(screw)), $fn = 6);
-        }
-        linear_extrude(knob_thickness, convexity = 3)
-            difference() {
-                polygon(points = [for(a = [0 : 359]) [wave(a) * sin(a), wave(a) * cos(a)]]);
-
-                circle(knob_stem_r - eps);
+                hanging_hole(knob_nut_trap_depth(screw), screw_clearance_radius(screw))
+                    rotate(45)
+                        circle(r = nut_trap_radius(screw_nut(screw)), $fn = 6);
             }
-    }
+            linear_extrude(knob_thickness, convexity = 3)
+                difference() {
+                    polygon(points = [for(a = [0 : 359]) [wave(a) * sin(a), wave(a) * cos(a)]]);
+
+                    circle(knob_stem_r - eps);
+                }
+        }
 }
 
 //! Place the screw through the printed part
 module screw_knob_assembly(screw, length) //! Assembly with the screw in place
-assembly(str("screw_knob_M", 20 * screw_radius(screw), "_", length)) {
+assembly(str("screw_knob_M", 20 * screw_radius(screw), "_", length), ngb = true) {
     translate_z(knob_height)
         vflip()
             stl_colour(pp1_colour) screw_knob(screw);

printed/socket_box.scad

@@ -41,7 +41,6 @@ height = base_thickness + box_height;
 function socket_box_depth() = height; //! Outside depth of the backbox
 
 module socket_box(type) { //! Generate STL of the backbox for the specified socket
-    stl(str("socket_box_",type[0]));
 
     screw = mains_socket_screw(type);
     screw_clearance_radius = screw_clearance_radius(screw);
@@ -51,37 +50,38 @@ module socket_box(type) { //! Generate STL of the backbox for the specified sock
     insert_boss = mains_socket_insert_boss(type);
     insert_hole_radius = insert_hole_radius(insert);
 
-    difference() {
-        linear_extrude(height, convexity = 5)
-            face_plate(type);
-
+    stl(str("socket_box_",type[0]))
         difference() {
-            translate_z(base_thickness)
-                linear_extrude(height, convexity = 5)
-                     offset(-wall) offset(1) face_plate(type);
+            linear_extrude(height, convexity = 5)
+                face_plate(type);
 
-            for(side = [-1, 1])
-                hull()
-                    for(x = [1, 2])
-                        translate([side * mains_socket_pitch(type) / x, 0])
-                            cylinder(d = insert_boss, h = 100);
-        }
-        //
-        // Socket holes
-        //
-        translate_z(height)
-            mains_socket_hole_positions(type) {
-                poly_cylinder(r = screw_clearance_radius, h = 2 * box_height, center = true);
+            difference() {
+                translate_z(base_thickness)
+                    linear_extrude(height, convexity = 5)
+                         offset(-wall) offset(1) face_plate(type);
 
-                poly_cylinder(r = insert_hole_radius, h = 2 * insert_length, center = true);
+                for(side = [-1, 1])
+                    hull()
+                        for(x = [1, 2])
+                            translate([side * mains_socket_pitch(type) / x, 0])
+                                cylinder(d = insert_boss, h = 100);
             }
-        //
-        // Cable hole
-        //
-        translate([cable_x, cable_y(type), cable_z])
-            rotate([90, 0, 0])
-                teardrop_plus(r = cable_d / 2, h = 30);
-    }
+            //
+            // Socket holes
+            //
+            translate_z(height)
+                mains_socket_hole_positions(type) {
+                    poly_cylinder(r = screw_clearance_radius, h = 2 * box_height, center = true);
+
+                    poly_cylinder(r = insert_hole_radius, h = 2 * insert_length, center = true);
+                }
+            //
+            // Cable hole
+            //
+            translate([cable_x, cable_y(type), cable_z])
+                rotate([90, 0, 0])
+                    teardrop_plus(r = cable_d / 2, h = 30);
+        }
 }
 
 module socket_box_MKLOGIC_stl() socket_box(MKLOGIC);
@@ -105,8 +105,7 @@ module socket_box_MKLOGIC_assembly() socket_box_assembly(MKLOGIC);
 
 module socket_box_fastened_assembly(type, thickness) { //! The socket and backbox on each side of the specified panel thickness
     screw = mains_socket_screw(type);
-    insert = screw_insert(screw);
-    screw_length = screw_longer_than(mains_socket_height(type) + thickness + insert_length(insert));
+    screw_length = screw_length(screw, mains_socket_height(type) + thickness, 0, true, longer = true);
 
     explode(-50)
         translate_z(-height - thickness)

printed/ssr_shroud.scad

@@ -61,53 +61,54 @@ module ssr_shroud_holes(type, cable_d) { //! Drill the screw and ziptie holes
 }
 
 module ssr_shroud(type, cable_d, name) {    //! Generate the STL file for a specified ssr and cable
-    stl(str("ssr_shroud_", name));
-
     width = ssr_shroud_width(type);
     depth = ssr_length(type) / 3 + ssr_shroud_extent(type, cable_d);
     height = ssr_shroud_height(type);
     cable_x = ssr_shroud_cable_x(type, cable_d);
     center_x = -ssr_length(type) / 6 - depth / 2;
 
-    // base and sides
-    translate([center_x, 0]) {
-        rounded_rectangle([depth - eps, width - eps, top], rad, center = false);
 
-        linear_extrude(height) difference() {
-            round(or = wall / 2 - eps, ir = 0) difference() {
-                rounded_square([depth, width], rad);
+    stl(str("ssr_shroud_", name)) {
+        // base and sides
+        translate([center_x, 0]) {
+            rounded_rectangle([depth - eps, width - eps, top], rad, center = false);
 
-                rounded_square([depth - 2 * wall, width - 2 * wall], rad - wall);
+            linear_extrude(height) difference() {
+                round(or = wall / 2 - eps, ir = 0) difference() {
+                    rounded_square([depth, width], rad);
 
-                translate([depth / 2, 0])
-                    square([2 * rad, width], center = true);
+                    rounded_square([depth - 2 * wall, width - 2 * wall], rad - wall);
 
+                    translate([depth / 2, 0])
+                        square([2 * rad, width], center = true);
+
+                }
+                translate([cable_x - center_x, 0])
+                    square([cable_d, width + 1], center = true);
             }
-            translate([cable_x - center_x, 0])
-                square([cable_d, width + 1], center = true);
         }
-    }
-    // cable slots
-    for(side = [-1, 1])
-        translate([cable_x, side * (width / 2 - wall / 2), height / 2])
-            rotate([90, 0, 0])
-                linear_extrude(wall, center = true)
-                    difference() {
-                        square([cable_d + eps, height], center = true);
+        // cable slots
+        for(side = [-1, 1])
+            translate([cable_x, side * (width / 2 - wall / 2), height / 2])
+                rotate([90, 0, 0])
+                    linear_extrude(wall, center = true)
+                        difference() {
+                            square([cable_d + eps, height], center = true);
 
-                        translate([0, height / 2])
-                            vertical_tearslot(h = 0, r = cable_d / 2, l = cable_d);
-                    }
-    // insert boss
-    ssr_shroud_hole_positions(type)
-        vflip()
-            translate_z(height)
-                rotate($side * 90)
-                    insert_lug(insert, wall, counter_bore);
+                            translate([0, height / 2])
+                                vertical_tearslot(h = 0, r = cable_d / 2, l = cable_d);
+                        }
+        // insert boss
+        ssr_shroud_hole_positions(type)
+            vflip()
+                translate_z(height)
+                    rotate($side * 90)
+                        insert_lug(insert, wall, counter_bore);
+    }
 }
 
 module ssr_shroud_assembly(type, cable_d, name) //! The printed parts with inserts fitted
-assembly(str("SSR_shroud_", name)) {
+assembly(str("SSR_shroud_", name), ngb = true) {
 
     translate_z(ssr_shroud_height(type))
         vflip()
@@ -119,8 +120,7 @@ assembly(str("SSR_shroud_", name)) {
 
 module ssr_shroud_fastened_assembly(type, cable_d, thickness, name) //! Assembly with screws in place
 {
-    washer = screw_washer(screw);
-    screw_length = screw_shorter_than(2 * washer_thickness(washer) + thickness + insert_length(insert) + counter_bore);
+    screw_length = screw_length(screw, thickness + counter_bore, 2, true);
 
     ssr_shroud_assembly(type, cable_d, name);
 

printed/strap_handle.scad

@@ -75,32 +75,29 @@ module strap_holes(length, type = strap, h = 100) //! The panel cut outs
                     strap_boss_shape(type);
 
 module strap(length, type = strap) { //! Generate the STL for the rubber strap
-    stl("strap");
-
     len = length - 2 * (wall + clearance);
     w = strap_width(type);
 
-    linear_extrude(strap_thickness(type), convexity = 3)
-        difference() {
-            rounded_square([len, w], w / 2 - eps);
+    stl("strap")
+        linear_extrude(strap_thickness(type), convexity = 3)
+            difference() {
+                rounded_square([len, w], w / 2 - eps);
 
-            for(end = [-1, 1])
-                translate([end * (len / 2 - strap_min_width(type) - strap_boss_r(type) - clearance), 0])
-                    rotate(end * 90 + 90)
-                        hull() {
-                            offset(clearance)
-                                strap_boss_shape(type);
-
-                            translate([strap_extension(type) / 2, 0])
+                for(end = [-1, 1])
+                    translate([end * (len / 2 - strap_min_width(type) - strap_boss_r(type) - clearance), 0])
+                        rotate(end * 90 + 90)
+                            hull() {
                                 offset(clearance)
                                     strap_boss_shape(type);
-                        }
-        }
+
+                                translate([strap_extension(type) / 2, 0])
+                                    offset(clearance)
+                                        strap_boss_shape(type);
+                            }
+            }
 }
 
 module strap_end(type = strap) { //! Generate the STL for end piece
-    stl("strap_end");
-
     z1 = strap_height(type) - strap_thickness(type) - clearance;
     z2 = strap_height(type) + strap_key(type);
     r1 = strap_boss_r(type) - 1;
@@ -121,48 +118,49 @@ module strap_end(type = strap) { //! Generate the STL for end piece
             circle(r1);
         }
 
-    union() {
-        linear_extrude(z1)
-            with_hole()
-                outer();
-
-        translate_z(z1)
-            linear_extrude(strap_height(type) - z1)
-                difference() {
+    stl("strap_end")
+        union() {
+            linear_extrude(z1)
+                with_hole()
                     outer();
 
-                    hull() {
-                        translate([0, -strap_width(type) / 2 - clearance])
-                            square([strap_boss_r(type) + overlap, strap_width(type) + 2 * clearance]);
+            translate_z(z1)
+                linear_extrude(strap_height(type) - z1)
+                    difference() {
+                        outer();
 
-                        translate([-strap_extension(type) / 2, 0])
-                            circle(d = strap_width(type) + 2 * clearance);
+                        hull() {
+                            translate([0, -strap_width(type) / 2 - clearance])
+                                square([strap_boss_r(type) + overlap, strap_width(type) + 2 * clearance]);
+
+                            translate([-strap_extension(type) / 2, 0])
+                                circle(d = strap_width(type) + 2 * clearance);
+                        }
                     }
-                }
 
-        linear_extrude(strap_height(type) - layer_height)
-            with_hole()
-                strap_boss_shape(type);
+            linear_extrude(strap_height(type) - layer_height)
+                with_hole()
+                    strap_boss_shape(type);
 
-        linear_extrude(z2)
-            with_hole()
-                 offset(cnc_bit_r)
-                    offset(-step - cnc_bit_r)
-                        strap_boss_shape(type);
+            linear_extrude(z2)
+                with_hole()
+                     offset(cnc_bit_r)
+                        offset(-step - cnc_bit_r)
+                            strap_boss_shape(type);
 
-        render() difference() {
-            cylinder(r = r1 + eps, h = z2);
+            render() difference() {
+                cylinder(r = r1 + eps, h = z2);
 
-            translate_z(z2)
-                insert_hole(strap_insert(type), counterbore);
+                translate_z(z2)
+                    insert_hole(strap_insert(type), counterbore);
+            }
         }
-    }
 }
 //
 //! * Place the insert into the hole and push home with a soldering iron with a tapered bit heated to 200°C.
 //
 module strap_end_assembly(type = strap)
-assembly("strap_end") {
+assembly("strap_end", ngb = true) {
     stl_colour(pp1_colour)
         strap_end(type);
 
@@ -172,11 +170,9 @@ assembly("strap_end") {
 
 module strap_assembly(length, type = strap) { //! Assembly with screws in place
     screw = strap_screw(type);
-    washer = screw_washer(screw);
-    penny = penny_washer(washer);
-    insert = strap_insert(type);
+    penny = penny_washer(screw_washer(screw));
 
-    screw_length = screw_shorter_than(washer_thickness(washer) + washer_thickness(penny) + insert_length(insert) + panel_clearance + counterbore);
+    screw_length = screw_length(screw, washer_thickness(penny) + panel_clearance + counterbore, 1, true);
 
     stl_colour(pp4_colour) strap(length, type);
 

readme.md

@@ -37,12 +37,12 @@ See [usage](docs/usage.md) for requirements, installation instructions and a usa
 <tr><td> <a href = "#Extrusions">Extrusions</a> </td><td> <a href = "#Opengrab">Opengrab</a> </td><td> <a href = "#Stepper_motors">Stepper_motors</a> </td><td> <a href = "#PSU_shroud">PSU_shroud</a> </td><td> <a href = "#Rounded_right_triangle">Rounded_right_triangle</a> </td><td></td></tr>
 <tr><td> <a href = "#Fans">Fans</a> </td><td> <a href = "#PCB">PCB</a> </td><td> <a href = "#Swiss_clips">Swiss_clips</a> </td><td> <a href = "#Press_fit">Press_fit</a> </td><td> <a href = "#Sector">Sector</a> </td><td></td></tr>
 <tr><td> <a href = "#Fuseholder">Fuseholder</a> </td><td> <a href = "#PCBs">PCBs</a> </td><td> <a href = "#Toggles">Toggles</a> </td><td> <a href = "#Printed_box">Printed_box</a> </td><td> <a href = "#Sweep">Sweep</a> </td><td></td></tr>
-<tr><td> <a href = "#Geared_steppers">Geared_steppers</a> </td><td> <a href = "#PSUs">PSUs</a> </td><td> <a href = "#Transformers">Transformers</a> </td><td> <a href = "#Ribbon_clamp">Ribbon_clamp</a> </td><td> <a href = "#Thread">Thread</a> </td><td></td></tr>
-<tr><td> <a href = "#Green_terminals">Green_terminals</a> </td><td> <a href = "#Panel_meters">Panel_meters</a> </td><td> <a href = "#Tubings">Tubings</a> </td><td> <a href = "#SSR_shroud">SSR_shroud</a> </td><td> <a href = "#Tube">Tube</a> </td><td></td></tr>
-<tr><td> <a href = "#Hot_ends">Hot_ends</a> </td><td> <a href = "#Pillars">Pillars</a> </td><td> <a href = "#Variacs">Variacs</a> </td><td> <a href = "#Screw_knob">Screw_knob</a> </td><td></td><td></td></tr>
-<tr><td> <a href = "#Hygrometer">Hygrometer</a> </td><td> <a href = "#Pin_headers">Pin_headers</a> </td><td> <a href = "#Veroboard">Veroboard</a> </td><td> <a href = "#Socket_box">Socket_box</a> </td><td></td><td></td></tr>
-<tr><td> <a href = "#IECs">IECs</a> </td><td> <a href = "#Pulleys">Pulleys</a> </td><td> <a href = "#Washers">Washers</a> </td><td> <a href = "#Strap_handle">Strap_handle</a> </td><td></td><td></td></tr>
-<tr><td> <a href = "#Inserts">Inserts</a> </td><td></td><td> <a href = "#Wire">Wire</a> </td><td></td><td></td><td></td></tr>
+<tr><td> <a href = "#Geared_steppers">Geared_steppers</a> </td><td> <a href = "#PSUs">PSUs</a> </td><td> <a href = "#Transformers">Transformers</a> </td><td> <a href = "#Printed_pulleys">Printed_pulleys</a> </td><td> <a href = "#Thread">Thread</a> </td><td></td></tr>
+<tr><td> <a href = "#Green_terminals">Green_terminals</a> </td><td> <a href = "#Panel_meters">Panel_meters</a> </td><td> <a href = "#Tubings">Tubings</a> </td><td> <a href = "#Ribbon_clamp">Ribbon_clamp</a> </td><td> <a href = "#Tube">Tube</a> </td><td></td></tr>
+<tr><td> <a href = "#Hot_ends">Hot_ends</a> </td><td> <a href = "#Pillars">Pillars</a> </td><td> <a href = "#Variacs">Variacs</a> </td><td> <a href = "#SSR_shroud">SSR_shroud</a> </td><td></td><td></td></tr>
+<tr><td> <a href = "#Hygrometer">Hygrometer</a> </td><td> <a href = "#Pin_headers">Pin_headers</a> </td><td> <a href = "#Veroboard">Veroboard</a> </td><td> <a href = "#Screw_knob">Screw_knob</a> </td><td></td><td></td></tr>
+<tr><td> <a href = "#IECs">IECs</a> </td><td> <a href = "#Pulleys">Pulleys</a> </td><td> <a href = "#Washers">Washers</a> </td><td> <a href = "#Socket_box">Socket_box</a> </td><td></td><td></td></tr>
+<tr><td> <a href = "#Inserts">Inserts</a> </td><td></td><td> <a href = "#Wire">Wire</a> </td><td> <a href = "#Strap_handle">Strap_handle</a> </td><td></td><td></td></tr>
 <tr><td></td><td></td><td> <a href = "#Zipties">Zipties</a> </td><td></td><td></td><td></td></tr>
 </table>
 
@@ -313,7 +313,7 @@ Models of radial blowers.
 |   4 | `screw(M2_cap_screw, 8)` |  Screw M2 cap x  8mm |
 |   3 | `screw(M3_cap_screw, 20)` |  Screw M3 cap x 20mm |
 |   2 | `screw(M4_cap_screw, 25)` |  Screw M4 cap x 25mm |
-|   1 | `blower(BL40x10)` |  Square radial 4010 |
+|   1 | `blower(BL40x10)` |  Square radial fan 4010 |
 |   4 | `washer(M2_washer)` |  Washer  M2 x 5mm x 0.3mm |
 |   3 | `washer(M3_washer)` |  Washer  M3 x 7mm x 0.5mm |
 |   2 | `washer(M4_washer)` |  Washer  M4 x 9mm x 0.8mm |
@@ -1048,10 +1048,12 @@ Parametric green terminal blocks
 ### Vitamins
 | Qty | Module call | BOM entry |
 | ---:|:--- |:---|
-|   1 | `green_terminal(gt_6p35, 2)` |  Terminal block 2 way 0.25" |
-|   1 | `green_terminal(gt_5p08, 3)` |  Terminal block 3 way 0.2" |
-|   1 | `green_terminal(gt_3p5, 4)` |  Terminal block 4 way 3.5mm |
-|   1 | `green_terminal(gt_2p54, 5)` |  Terminal block 5 way 0.1" |
+|   1 | `green_terminal(gt_5x17, 2)` |  Terminal block 2 way 5mm |
+|   1 | `green_terminal(gt_5x11, 3)` |  Terminal block 3 way 5mm |
+|   1 | `green_terminal(gt_6p35, 4)` |  Terminal block 4 way 0.25" |
+|   1 | `green_terminal(gt_5p08, 5)` |  Terminal block 5 way 0.2" |
+|   1 | `green_terminal(gt_3p5, 6)` |  Terminal block 6 way 3.5mm |
+|   1 | `green_terminal(gt_2p54, 7)` |  Terminal block 7 way 0.1" |
 
 
 <a href="#top">Top</a>
@@ -1102,17 +1104,17 @@ Needs updating as mostly obsolete versions.
 ### Vitamins
 | Qty | Module call | BOM entry |
 | ---:|:--- |:---|
-|   2 | `tubing(HSHRNK16)` |  Heatshrink sleeving ID 1.6mm x 15mm |
+|   2 | `tubing(HSHRNK16)` |  Heatshrink sleeving ID 1.6mm x 15mm - not shown |
 |   4 | `tubing(HSHRNK64, 60)` |  Heatshrink sleeving ID 6.4mm x 60mm |
 |   1 | `e3d_hot_end(E3Dv5, 3)` |  Hot end E3D V5 direct 3mm |
 |   1 | `e3d_hot_end(E3Dv6, 3)` |  Hot end E3D V6 direct 3mm |
 |   1 | `e3d_hot_end(E3D_clone, 3)` |  Hot end E3D clone aliexpress 3mm |
 |   1 | `jhead_hot_end(JHeadMk5, 3)` |  Hot end JHead MK5 3mm |
-|   2 | `tubing(PTFE07, 62)` |  PTFE sleeving OD 1.2mm ID 0.71mm x 62mm |
-|   2 | `tubing(PTFE20, 45)` |  PTFE sleeving OD 2.6mm ID 2mm x 45mm |
-|   1 | `resistor(RIE1212UB5C5R6)` |  Resistor UB5C 5R6F 5R6 3W vitreous enamel |
+|   2 | `tubing(PTFE07, 62)` |  PTFE sleeving OD 1.2mm ID 0.71mm x 62mm - not shown |
+|   2 | `tubing(PTFE20, 45)` |  PTFE sleeving OD 2.6mm ID 2mm x 45mm - not shown |
+|   1 | `resistor(RIE1212UB5C5R6)` |  Resistor UB5C 5R6F 5R6 3W vitreous enamel - not shown |
 |   1 |  |  Tape self amalgamating silicone 110mm x 25mm |
-|   1 | `resistor(Epcos)` |  Thermistor Epcos B57560G104F 100K 1% |
+|   1 | `resistor(Epcos)` |  Thermistor Epcos B57560G104F 100K 1% - not shown |
 |   2 |  |  Wire Red PTFE 16/0.2mm strands, length 170mm |
 |   4 | `ziptie(small_ziptie, 8)` |  Ziptie 2.5mm x 100mm min length |
 
@@ -1748,7 +1750,11 @@ UK 13A sockets at the moment.
 ---
 <a name="Microswitches"></a>
 ## Microswitches
-Used for limit switches.
+Used for limit switches. Currently only the button type is supported as the lever and roller types are less accurate.
+
+The switch is drawn with the button at the nominal operation point. This can be plus or minus `microswitch_op_tol(type)`.
+
+When the button is released it comes out by a maximum of `microswitch_fp_max(type)` from the nominal operating point.
 
 [vitamins/microswitches.scad](vitamins/microswitches.scad) Object definitions.
 
@@ -1761,14 +1767,16 @@ Used for limit switches.
 |:--- |:--- |
 | `microswitch_body_clr(type)` | Body colour |
 | `microswitch_button_clr(type)` | Button colour |
-| `microswitch_button_pos(type)` | Button position |
+| `microswitch_button_pos(type)` | Button position at operating point |
 | `microswitch_button_t(type)` | Button thickness |
 | `microswitch_button_w(type)` | Button width |
+| `microswitch_fp_max(type)` | Free position maximum |
 | `microswitch_hole_d(type)` | Screw hole diameter |
 | `microswitch_holes(type)` | Hole positions |
 | `microswitch_leg(type)` | Leg types |
 | `microswitch_legs(type)` | Leg positions |
 | `microswitch_length(type)` | Body length |
+| `microswitch_op_tol(type)` | Operating position +/- tolerance |
 | `microswitch_radius(type)` | Body corner radius |
 | `microswitch_thickness(type)` | Body thickness |
 | `microswitch_width(type)` | Body width |
@@ -2303,25 +2311,30 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
 | ---:|:--- |:---|
 |   1 | `pcb(ArduinoLeonardo)` |  Arduino Leonardo |
 |   1 | `pcb(ArduinoUno3)` |  Arduino Uno R3 |
+|   1 | `pcb(BTT_SKR_MINI_E3_V2_0)` |  BigTreeTech SKR Mini E3 v2.0 |
+|   1 | `pcb(BTT_SKR_V1_4_TURBO)` |  BigTreeTech SKR v1.4 Turbo |
 |   1 |  |  Cat 5 patch cable 300mm |
 |   1 | `d_plug(DCONN15, pcb = true)` |  D-type 15 way PCB mount plug |
 |   1 | `pcb(DuetE)` |  Duet 2 Ethernet electronics |
-|   1 | `pcb(Duex2)` |  Duex2 expansion board |
+|   1 | `pcb(Duex2)` |  Duex2 expansion board - not shown |
 |   1 | `pcb(Duex5)` |  Duex5 expansion board |
+|   1 | `pcb(ESP-01)` |  ESP-01 |
 |   1 | `pcb(EnviroPlus)` |  Enviro+ |
 |   1 | `pcb(ExtruderPCB)` |  Extruder connection PCB |
 |   1 | `pcb(Keyes5p1)` |  Keyes5.1 Arduino Uno expansion board |
 |   1 | `pcb(MP1584EN)` |  MP1584EN 3A buck converter |
 |   1 | `pcb(MT3608)` |  MT3608 boost converter module |
+|   1 | `pcb(Melzi)` |  Melzi electronics - not shown |
 |   4 |  |  Micro SD card |
+|   1 |  |  Micro SD card - not shown |
 |   1 | `molex_254(2)` |  Molex KK header 2 way |
 |   1 | `molex_254(3)` |  Molex KK header 3 way |
 |  16 | `nut(M2_nut, nyloc = true)` |  Nut M2 x 1.6mm nyloc |
 |  34 | `nut(M2p5_nut, nyloc = true)` |  Nut M2.5 x 2.2mm nyloc |
-|  12 | `nut(M3_nut, nyloc = true)` |  Nut M3 x 2.4mm nyloc |
-|  12 | `nut(M4_nut, nyloc = true)` |  Nut M4 x 3.2mm nyloc |
+|  17 | `nut(M3_nut, nyloc = true)` |  Nut M3 x 2.4mm nyloc |
+|   8 | `nut(M4_nut, nyloc = true)` |  Nut M4 x 3.2mm nyloc |
 |   1 | `pcb(PI_IO)` |  PI_IO V2 |
-|   1 | `pcb(PSU12V1A)` |  PSU 12V 1A |
+|   1 | `pcb(PSU12V1A)` |  PSU 12V 1A - not shown |
 |   1 | `pcb(PERF60x40)` |  Perfboard 60 x 40mm |
 |   1 | `pcb(PERF70x30)` |  Perfboard 70 x 30mm |
 |   1 | `pcb(PERF70x50)` |  Perfboard 70 x 50mm |
@@ -2337,19 +2350,21 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
 |   2 | `screw(M2p5_cap_screw, 20)` |  Screw M2.5 cap x 20mm |
 |   8 | `screw(M2p5_cap_screw, 25)` |  Screw M2.5 cap x 25mm |
 |   8 | `screw(M2p5_cap_screw, 30)` |  Screw M2.5 cap x 30mm |
-|   4 | `screw(M2p5_pan_screw, 20)` |  Screw M2.5 pan x 20mm |
 |  12 | `screw(M2p5_pan_screw, 25)` |  Screw M2.5 pan x 25mm |
+|   4 | `screw(M2p5_pan_screw, 30)` |  Screw M2.5 pan x 30mm |
 |   4 | `screw(M3_cap_screw, 16)` |  Screw M3 cap x 16mm |
-|   8 | `screw(M3_cap_screw, 30)` |  Screw M3 cap x 30mm |
-|  12 | `screw(M4_cap_screw, 35)` |  Screw M4 cap x 35mm |
+|   4 | `screw(M3_cap_screw, 30)` |  Screw M3 cap x 30mm |
+|   9 | `screw(M3_cap_screw, 35)` |  Screw M3 cap x 35mm |
+|   8 | `screw(M4_cap_screw, 35)` |  Screw M4 cap x 35mm |
 |   1 | `pcb(TP4056)` |  TP4056 Li-lon Battery charger module |
 |   3 | `terminal_35(2)` |  Terminal block 2 way 3.5mm |
 |   2 | `green_terminal(gt_2p54, 4)` |  Terminal block 4 way 0.1" |
+|   1 |  |  USB A to Mini B lead - not shown |
 |   1 | `pcb(WD2002SJ)` |  WD2002SJ Buck Boost DC-DC converter |
 |  16 | `washer(M2_washer)` |  Washer  M2 x 5mm x 0.3mm |
 |  34 | `washer(M2p5_washer)` |  Washer  M2.5 x 5.9mm x 0.5mm |
-|  12 | `washer(M3_washer)` |  Washer  M3 x 7mm x 0.5mm |
-|  12 | `washer(M4_washer)` |  Washer  M4 x 9mm x 0.8mm |
+|  17 | `washer(M3_washer)` |  Washer  M3 x 7mm x 0.5mm |
+|   8 | `washer(M4_washer)` |  Washer  M4 x 9mm x 0.8mm |
 |   1 | `pcb(ZC_A0591)` |  ZC-A0591 ULN2003 driver PCB |
 
 ### Printed
@@ -2359,21 +2374,21 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
 |   4 | pcb_spacer2070.stl |
 |   4 | pcb_spacer2080.stl |
 |   4 | pcb_spacer2090.stl |
-|   4 | pcb_spacer25110.stl |
 |   4 | pcb_spacer25120.stl |
 |   4 | pcb_spacer25130.stl |
-|   4 | pcb_spacer25140_2.stl |
+|   4 | pcb_spacer25140.stl |
 |   4 | pcb_spacer25150_2.stl |
 |   4 | pcb_spacer25160_2.stl |
+|   4 | pcb_spacer25170_2.stl |
 |   4 | pcb_spacer25190.stl |
 |   4 | pcb_spacer25200.stl |
 |   2 | pcb_spacer2580.stl |
-|   4 | pcb_spacer30170.stl |
 |   4 | pcb_spacer30180.stl |
+|   5 | pcb_spacer30210.stl |
+|   4 | pcb_spacer30220.stl |
 |   4 | pcb_spacer3050.stl |
-|   4 | pcb_spacer40210.stl |
-|   4 | pcb_spacer40220.stl |
 |   4 | pcb_spacer40230.stl |
+|   4 | pcb_spacer40240.stl |
 
 
 <a href="#top">Top</a>
@@ -2603,8 +2618,8 @@ Timing belt pulleys, both toothed and plain with internal bearings for idlers.
 ### Modules
 | Module | Description |
 |:--- |:--- |
-| `pulley(type)` | Draw a pulley |
-| `pulley_assembly(type)` | Draw a pulley with its grub screws in place |
+| `pulley(type, colour = silver)` | Draw a pulley |
+| `pulley_assembly(type, colour = silver)` | Draw a pulley with its grub screws in place |
 
 ![pulleys](tests/png/pulleys.png)
 
@@ -2651,13 +2666,15 @@ Linear rails with carriages.
 | `carriage_length(type)` | Overall length |
 | `carriage_pitch_x(type)` | Screw hole x pitch |
 | `carriage_pitch_y(type)` | Screw hole y pitch |
+| `carriage_rail(type)` | Rail type |
 | `carriage_screw(type)` | Carriage screw type |
 | `carriage_width(type)` | Width of carriage |
 | `rail_bore(type)` | Counter bore diameter for screw head |
 | `rail_bore_depth(type)` | Counter bore depth |
-| `rail_carriage(type)` | Carriage type |
 | `rail_end(type)` | Minimum distance screw can be from the end |
 | `rail_end_screw(type)` | Screw used for ends only (Countersink used for better location) |
+| `rail_groove_offset(type)` | Offset of centre of groove from top of rail |
+| `rail_groove_width(type)` | Groove width |
 | `rail_height(type)` | Height of rail section |
 | `rail_hole(type)` | Screw hole diameter |
 | `rail_pitch(type)` | Distance between screws |
@@ -2669,17 +2686,17 @@ Linear rails with carriages.
 |:--- |:--- |
 | `carriage_screw_depth(type)` | Carriage thread depth |
 | `carriage_size(type)` | Size of carriage |
+| `carriage_travel(type, rail_length)` | How far the carriage can travel on a given length rail |
 | `rail_holes(type, length)` | Number of holes in a rail given its `length` |
 | `rail_screw_height(type, screw)` | Position screw taking into account countersink into counterbored hole |
-| `rail_travel(type, length)` | How far the carriage can travel |
 
 ### Modules
 | Module | Description |
 |:--- |:--- |
-| `carriage(type, rail, end_colour = grey(20)` | Draw the specified carriage |
+| `carriage(type, end_colour = grey(20)` | Draw the specified carriage |
 | `carriage_hole_positions(type)` | Position children over screw holes |
-| `rail(type, length)` | Draw the specified rail |
-| `rail_assembly(type, length, pos, carriage_end_colour = grey(20)` | Rail and carriage assembly |
+| `rail(type, length, colour = grey(90)` | Draw the specified rail |
+| `rail_assembly(carriage, length, pos, carriage_end_colour = grey(20)` | Rail and carriage assembly |
 | `rail_hole_positions(type, length, first = 0, screws = 100, both_ends = true)` | Position children over screw holes |
 | `rail_screws(type, length, thickness, screws = 100, index_screws = undef)` | Place screws in the rail |
 
@@ -2688,8 +2705,7 @@ Linear rails with carriages.
 ### Vitamins
 | Qty | Module call | BOM entry |
 | ---:|:--- |:---|
-|   1 | `rail(MGN12, 200)` |  Linear rail MGN12 x 200mm |
-|   1 | `rail(MGN12H, 200)` |  Linear rail MGN12H x 200mm |
+|   2 | `rail(MGN12, 200)` |  Linear rail MGN12 x 200mm |
 |   1 | `rail(MGN15, 200)` |  Linear rail MGN15 x 200mm |
 |   1 | `rail(MGN5, 200)` |  Linear rail MGN5 x 200mm |
 |   1 | `rail(MGN7, 200)` |  Linear rail MGN7 x 200mm |
@@ -2897,10 +2913,11 @@ For an explanation of `screw_polysink()` see <https://hydraraptor.blogspot.com/2
 |:--- |:--- |
 | `screw_boss_diameter(type)` | Boss big enough for nut trap and washer |
 | `screw_head_depth(type, d = 0)` | How far a counter sink head will go into a straight hole diameter d |
-| `screw_longer_than(x)` | Returns shortest screw length longer or equal to x |
+| `screw_length(screw, thickness, washers, insert = false, nyloc = false, nut = false, longer = false)` | Returns the length of the longest or shortest screw that will got through `thickness` and `washers` and possibly an `insert`, `nut` or `nyloc` |
+| `screw_longer_than(x)` | Returns the length of the shortest screw length longer or equal to x |
 | `screw_nut_radius(type)` | Radius of matching nut |
 | `screw_polysink_r(type, z)` | Countersink hole profile corrected for rounded staircase extrusions. |
-| `screw_shorter_than(x)` | Returns longest screw length shorter than or equal to x |
+| `screw_shorter_than(x)` | Returns the length of the longest screw shorter than or equal to x |
 
 ### Modules
 | Module | Description |
@@ -2936,6 +2953,7 @@ For an explanation of `screw_polysink()` see <https://hydraraptor.blogspot.com/2
 |   1 | `screw(M4_pan_screw, 30)` |  Screw M4 pan x 30mm |
 |   1 | `screw(M5_cap_screw, 30)` |  Screw M5 cap x 30mm |
 |   1 | `screw(M5_cs_cap_screw, 30)` |  Screw M5 cs cap x 30mm |
+|   1 | `screw(M5_dome_screw, 30)` |  Screw M5 dome x 30mm |
 |   1 | `screw(M5_hex_screw, 30)` |  Screw M5 hex x 30mm |
 |   1 | `screw(M5_pan_screw, 30)` |  Screw M5 pan x 30mm |
 |   1 | `screw(M6_cap_screw, 30)` |  Screw M6 cap x 30mm |
@@ -3776,6 +3794,7 @@ Veroboard with mounting holes, track breaks, removed tracks, solder points and c
 | Function | Description |
 |:--- |:--- |
 | `vero_length(type)` | Length of the board |
+| `vero_size(type)` | Board size |
 | `vero_thickness(type)` | Thickness of the substrate |
 | `vero_track_thickness(type)` | Thickness of the tracks |
 | `vero_track_width(type)` | The width of the tracks |
@@ -3789,7 +3808,7 @@ Veroboard with mounting holes, track breaks, removed tracks, solder points and c
 | `vero_mounting_hole_positions(type)` | Positions children at the mounting holes |
 | `vero_mounting_holes(type, h = 100)` | Drill mounting holes in a panel |
 | `veroboard(type)` | Draw specified veroboard with missing tracks and track breaks |
-| `veroboard_assembly(type, height, thickness, flip = false)` | Draw the assembly with components and fasteners in place |
+| `veroboard_assembly(type, height, thickness, flip = false, ngb = false)` | Draw the assembly with components and fasteners in place |
 
 ![veroboard](tests/png/veroboard.png)
 
@@ -4558,7 +4577,7 @@ to the assembly, for example to add inserts.
 ### Modules
 | Module | Description |
 |:--- |:--- |
-| `drag_chain_assembly(type, pos = 0)` | Drag chain assembly |
+| `drag_chain_assembly(type, pos = 0, render = false)` | Drag chain assembly |
 | `drag_chain_link(type, start = false, end = false, check_kids = true)` | One link of the chain, special case for start and end |
 | `drag_chain_screw_positions(type, end)` | Place children at the screw positions, end = 0 for the start, 1 for the end |
 | `screw_lug(screw, h = 0)` | Create a D shaped lug for a screw |
@@ -5038,6 +5057,73 @@ It can also have printed feet on the base with the screws doubling up to hold th
 |   1 | box2_assembly |
 
 
+<a href="#top">Top</a>
+
+---
+<a name="Printed_pulleys"></a>
+## Printed_pulleys
+Printed pulleys are a remix of droftarts's (see <https://www.thingiverse.com/droftarts/designs>) Parametric Pulleys
+on Thingiverse (see <https://www.thingiverse.com/thing:16627>) and are licensed under the
+Creative Commons - Attribution - Share Alike license (see <https://creativecommons.org/licenses/by-sa/3.0/>)
+
+[printed/printed_pulleys.scad](printed/printed_pulleys.scad) Implementation.
+
+[tests/printed_pulleys.scad](tests/printed_pulleys.scad) Code for this example.
+
+### Functions
+| Function | Description |
+|:--- |:--- |
+| `printed_pulley_inverted(type)` | Need to print upside down to prevent overhang |
+
+### Modules
+| Module | Description |
+|:--- |:--- |
+| `printed_pulley(type)` | Draw a printable pulley |
+| `printed_pulley_assembly(type, colour = pp1_colour)` | Draw a printed pulley with its grub screws in place |
+| `printed_pulley_teeth(type)` | Draw the pulley's teeth |
+
+![printed_pulleys](tests/png/printed_pulleys.png)
+
+### Vitamins
+| Qty | Module call | BOM entry |
+| ---:|:--- |:---|
+|   1 | `screw(M3_grub_screw, 3)` |  Screw M3 grub x  3mm |
+|   2 | `screw(M3_grub_screw, 4.5)` |  Screw M3 grub x  4.5mm |
+|   2 | `screw(M3_grub_screw, 4)` |  Screw M3 grub x  4mm |
+|   4 | `screw(M3_grub_screw, 6)` |  Screw M3 grub x  6mm |
+|   1 | `screw(M4_grub_screw, 6)` |  Screw M4 grub x  6mm |
+
+### Printed
+| Qty | Filename |
+| ---:|:--- |
+|   1 | printed_pulley_GT2x12_pulley.stl |
+|   1 | printed_pulley_GT2x16_plain_idler.stl |
+|   1 | printed_pulley_GT2x16_pulley.stl |
+|   1 | printed_pulley_GT2x16_toothed_idler.stl |
+|   1 | printed_pulley_GT2x16x7_plain_idler.stl |
+|   1 | printed_pulley_GT2x20_plain_idler.stl |
+|   1 | printed_pulley_GT2x20_toothed_idler.stl |
+|   1 | printed_pulley_GT2x20ob_pulley.stl |
+|   1 | printed_pulley_GT2x20um_pulley.stl |
+|   1 | printed_pulley_T2p5x16_pulley.stl |
+|   1 | printed_pulley_T5x10_pulley.stl |
+
+### Assemblies
+| Qty | Name |
+| ---:|:--- |
+|   1 | printed_pulley_GT2x12_pulley_assembly |
+|   1 | printed_pulley_GT2x16_plain_idler_assembly |
+|   1 | printed_pulley_GT2x16_pulley_assembly |
+|   1 | printed_pulley_GT2x16_toothed_idler_assembly |
+|   1 | printed_pulley_GT2x16x7_plain_idler_assembly |
+|   1 | printed_pulley_GT2x20_plain_idler_assembly |
+|   1 | printed_pulley_GT2x20_toothed_idler_assembly |
+|   1 | printed_pulley_GT2x20ob_pulley_assembly |
+|   1 | printed_pulley_GT2x20um_pulley_assembly |
+|   1 | printed_pulley_T2p5x16_pulley_assembly |
+|   1 | printed_pulley_T5x10_pulley_assembly |
+
+
 <a href="#top">Top</a>
 
 ---
@@ -5736,7 +5822,8 @@ Cylinder with a rounded end.
 ---
 <a name="Rounded_polygon"></a>
 ## Rounded_polygon
-Draw a polygon with rounded corners. Each element of the vector is the XY coordinate and a radius. Radius can be negative for a concave corner.
+Draw a polygon with rounded corners. Each element of the vector is the XY coordinate and a radius in clockwise order.
+Radius can be negative for a concave corner.
 
 Because the tangents need to be calculated to find the length these can be calculated separately and re-used when drawing to save calculating them twice.
 
@@ -5747,6 +5834,7 @@ Because the tangents need to be calculated to find the length these can be calcu
 ### Functions
 | Function | Description |
 |:--- |:--- |
+| `circle_tangent(p1, p2)` | Compute the clockwise tangent between two circles represented as [x,y,r] |
 | `rounded_polygon_length(points, tangents)` | Calculate the length given the point list and the list of tangents computed by ` rounded_polygon_tangents` |
 | `rounded_polygon_tangents(points)` | Compute the straight sections needed to draw and to compute the lengths |
 
@@ -5894,6 +5982,7 @@ Simple tube or ring
 ### Modules
 | Module | Description |
 |:--- |:--- |
+| `rectangular_tube(size, center = true, thickness = 1, fillet = 0.5)` | Create a retangular tube with filleted corners |
 | `ring(or, ir)` | Create a ring with specified external and internal radii |
 | `tube(or, ir, h, center = true)` | Create a tube with specified external and internal radii and height `h` |
 | `woven_tube(or, ir, h, center= true, colour = grey(30)` | Create a woven tube with specified external and internal radii, height `h`, colours, warp and weft |
@@ -5913,9 +6002,16 @@ Assembly views shown in the instructions can be large or small and this is deduc
 parts are used.
 This heuristic isn't always correct, so the default can be overridden by setting the `big` parameter of `assembly` to `true` or `false`.
 
+Setting the `ngb` parameter of `assembly` to `true` removes its column from the global BOM and merges it parts into its parent assembly column of the global BOM.
+This is to prevent the global BOM page becoming too wide in large projects by having it include just the major assemblies.
+
 The example below shows how to define a vitamin and incorporate it into an assembly with sub-assemblies and make an exploded view.
 The resulting flat BOM is shown but heirachical BOMs are also generated for real projects.
 
+If the code to make an STL or DXF is made a child of the `stl()` or `dxf()` module then the STL or DXF will be used in the assembly views generated by `views.py` instead of generating
+it with code.
+This can speed up the generation of the build instructions greatly but isn't compatible with STLs that include support structures.
+
 [utils/core/bom.scad](utils/core/bom.scad) Implementation.
 
 [tests/BOM.scad](tests/BOM.scad) Code for this example.
@@ -5932,7 +6028,7 @@ The resulting flat BOM is shown but heirachical BOMs are also generated for real
 ### Modules
 | Module | Description |
 |:--- |:--- |
-| `assembly(name, big = undef)` | Name an assembly that will appear on the BOM, there needs to a module named `<name>_assembly` to make it. `big` can force big or small assembly diagrams. |
+| `assembly(name, big = undef, ngb = false)` | Name an assembly that will appear on the BOM, there needs to a module named `<name>_assembly` to make it. `big` can force big or small assembly diagrams. |
 | `dxf(name)` | Name a dxf that will appear on the BOM, there needs to a module named `<name>_dxf` to make it |
 | `explode(d, explode_children = false, offset = [0,0,0])` | Explode children by specified Z distance or vector `d`, option to explode grand children |
 | `hidden()` | Make item invisible, except on the BOM |
@@ -5944,7 +6040,9 @@ The resulting flat BOM is shown but heirachical BOMs are also generated for real
 | `pose_vflip(exploded = undef)` | Pose an STL or assembly for rendering to png by flipping around the X axis, `exploded = true for` just the exploded view or `false` for unexploded only. |
 | `stl(name)` | Name an stl that will appear on the BOM, there needs to a module named `<name>_stl` to make it |
 | `stl_colour(colour = pp1_colour, alpha = 1)` | Colour an stl where it is placed in an assembly. `alpha` can be used to make it appear transparent. |
-| `vitamin(description)` | Describe a vitamin for the BOM entry and precede it with a module call that creates it, eg. "wigit(42): Type 42 widget" |
+| `use_dxf(name)` | Import a DXF to make a build panel |
+| `use_stl(name)` | Import an STL to make a build platter |
+| `vitamin(description)` | Describe a vitamin for the BOM entry and precede it with a module call that creates it, eg. "widget(42): Widget size 42" |
 
 ![bom](tests/png/bom.png)
 
@@ -5971,9 +6069,9 @@ The resulting flat BOM is shown but heirachical BOMs are also generated for real
 ### Assemblies
 | Qty | Name |
 | ---:|:--- |
+|   1 | widget_assembly |
+|   1 | widget_base_assembly |
 |   1 | widget_top_assembly |
-|   1 | widgit_base_assembly |
-|   1 | wigdit_assembly |
 
 
 <a href="#top">Top</a>
@@ -6180,12 +6278,12 @@ do not intrude into the circle. See <https://hydraraptor.blogspot.com/2020/07/ho
 ### Modules
 | Module | Description |
 |:--- |:--- |
-| `semi_teardrop(h, r, d = undef, center = true, chamfer = 0, plus = false)` | A semi teardrop in the positive Y domain |
-| `teardrop(h, r, center = true, truncate = true, chamfer = 0, plus = false)` | For making horizontal holes that don't need support material, set `truncate = false` to make traditional RepRap teardrops that don't even need bridging |
-| `teardrop_chamfer(h, center, chamfer)` | Helper module for adding chamfer to a teardrop |
-| `teardrop_plus(h, r, center = true, truncate = true, chamfer = 0)` | Slightly elongated teardrop to allow for the 3D printing staircase effect |
-| `tearslot(h, r, w, center = true, chamfer = 0, plus = false)` | A horizontal slot that doesn't need support material |
-| `vertical_tearslot(h, r, l, center = true, chamfer = 0, plus = false)` | A vertical slot that doesn't need support material |
+| `semi_teardrop(h, r, d = undef, center = true, chamfer = 0, chamfer_both_ends = true, plus = false)` | A semi teardrop in the positive Y domain |
+| `teardrop(h, r, center = true, truncate = true, chamfer = 0, chamfer_both_ends = true, plus = false)` | For making horizontal holes that don't need support material, set `truncate = false` to make traditional RepRap teardrops that don't even need bridging |
+| `teardrop_chamfer(h, center, chamfer, chamfer_both_ends)` | Helper module for adding chamfer to a teardrop |
+| `teardrop_plus(h, r, center = true, truncate = true, chamfer = 0, chamfer_both_ends = true)` | Slightly elongated teardrop to allow for the 3D printing staircase effect |
+| `tearslot(h, r, w, center = true, chamfer = 0, chamfer_both_ends = true, plus = false)` | A horizontal slot that doesn't need support material |
+| `vertical_tearslot(h, r, l, center = true, chamfer = 0, chamfer_both_ends = true, plus = false)` | A vertical slot that doesn't need support material |
 
 ![teardrops](tests/png/teardrops.png)
 

scripts/bom.py

@@ -60,6 +60,7 @@ class BOM:
     def __init__(self, name):
         self.name = name
         self.big = None
+        self.ngb = False
         self.count = 1
         self.vitamins = {}
         self.printed = {}
@@ -73,6 +74,7 @@ class BOM:
         return {
              "name"       : self.name,
              "big"        : self.big,
+             "ngb"        : self.ngb,
              "count"      : self.count,
              "assemblies" : assemblies,
              "vitamins"   : {v : self.vitamins[v].data() for v in self.vitamins},
@@ -249,7 +251,7 @@ def boms(target = None, assembly = None):
         #
         # Run openscad
         #
-        openscad.run("-D", "$bom=2", "-D", "$preview=true", "--hardwarnings", "-o", "openscad.echo", "-d", bom_dir + "/bom.deps", bom_maker_name)
+        openscad.run("-D", "$bom=2", "-D", "$preview=true", "-o", "openscad.echo", "-d", bom_dir + "/bom.deps", bom_maker_name)
         os.remove(bom_maker_name)
         print("Generating bom ...", end=" ")
 

scripts/exports.py

@@ -72,10 +72,11 @@ def make_parts(target, part_type, parts = None):
     #
     # Decide which files to make
     #
+    all_parts = bom_to_parts(bom_dir, part_type)
     if parts:
         targets = list(parts)           #copy the list so we dont modify the list passed in
     else:
-        targets = bom_to_parts(bom_dir, part_type)
+        targets = list(all_parts)
         for file in os.listdir(target_dir):
             if file.endswith('.' + part_type):
                 if not file in targets:
@@ -150,4 +151,4 @@ def make_parts(target, part_type, parts = None):
         for part in targets:
             print("Could not find a module called", part[:-4] + module_suffix, "to make", part)
         usage(part_type)
-    times.print_times()
+    times.print_times(all_parts)

scripts/openscad.py

@@ -25,7 +25,7 @@ from __future__ import print_function
 import subprocess, sys
 
 def run_list(args, silent = False, verbose = False):
-    cmd = ["openscad"] + args
+    cmd = ["openscad", "--hardwarnings"] + args
     if not silent:
         for arg in cmd:
             print(arg, end=" ")

scripts/plateup.py

@@ -72,7 +72,9 @@ def plateup(target, part_type, usage = None):
             changed = check_deps(part_file, dname)
             if changed:
                 print(changed)
-                openscad.run("-D$bom=1", "-d", dname, "-o", part_file, src_file)
+                target_def = ['-D$target="%s"' % target] if target else []
+                cwd_def = ['-D$cwd="%s"' % os.getcwd().replace('\\', '/')]
+                openscad.run_list(["-D$bom=1"] + target_def + cwd_def + ["-d", dname, "-o", part_file, src_file])
                 if part_type == 'stl':
                     c14n_stl.canonicalise(part_file)
                 log_name = 'openscad.log'

scripts/tests.py

@@ -50,13 +50,16 @@ def do_cmd(cmd, output = sys.stdout):
     return subprocess.call(cmd, stdout = output, stderr = output)
 
 def compare_images(a, b, c):
+    if not os.path.isfile(b):
+        print(Fore.MAGENTA + "Failed to generate %s while making %s" % (b, a), Fore.WHITE)
+        sys.exit(1)
     if not os.path.isfile(a):
         return -1
     log_name = 'magick.log'
     with open(log_name, 'w') as output:
         do_cmd(("magick compare -metric AE -fuzz %d%% %s %s %s" % (fuzz, a, b, c)).split(), output = output)
     with open(log_name, 'r') as f:
-        pixels = int(f.read().strip())
+        pixels = int(float(f.read().strip()))
     os.remove(log_name)
     return pixels
 
@@ -126,14 +129,13 @@ def tests(tests):
     #
     # List of individual part files
     #
-
     scads = [i for i in sorted(os.listdir(scad_dir), key = lambda s: s.lower()) if i[-5:] == ".scad"]
     types = []
     for scad in scads:
         base_name = scad[:-5]
         if not tests or base_name in tests:
             done.append(base_name)
-            print('\n'+base_name)
+            print(base_name)
             cap_name = base_name[0].capitalize() + base_name[1:]
             base_name = base_name.lower()
             scad_name = scad_dir + '/' + scad
@@ -240,6 +242,7 @@ def tests(tests):
                 BOM = bom.parse_bom()
                 with open(bom_name, 'wt') as outfile:
                     json.dump(BOM.flat_data(), outfile, indent = 4)
+                print()
 
             with open(bom_name, "rt") as bom_file:
                 BOM = json.load(bom_file)

scripts/times.py

@@ -52,23 +52,34 @@ def add_time(name, start):
         del times[name.lower()]
     times[name] = round(time.time() - start, 3)
 
-def print_times():
-    write_times()
+def print_times(files = None):
     sorted_times = sorted(times.items(), key=lambda kv: kv[1])
     total = 0
+    old_total = 0
     for entry in sorted_times:
-        colour = Fore.WHITE
         key = entry[0]
-        new = entry[1]
-        delta = 0
-        if key in last_times:
-            old = last_times[key]
-            delta = new - old
-            if delta > 0.3:
-                colour = Fore.RED
-            if delta < -0.3:
-                colour = Fore.GREEN
-        print(colour + "%5.1f %5.1f %s" % (new, delta, key))
-        total += new
+        if files and not key in files:
+            del times[key]
+        else:
+            new = entry[1]
+            delta = 0
+            colour = Fore.WHITE
+            if key in last_times:
+                old = last_times[key]
+                old_total += old
+                delta = new - old
+                if delta > 0.3:
+                    colour = Fore.RED
+                if delta < -0.3:
+                    colour = Fore.GREEN
+            print(colour + "%6.1f %5.1f %s" % (new, delta, key))
+            total += new
+    write_times()
     if sorted_times:
-        print(Fore.WHITE + "%5.1f" % total)
+        colour = Fore.WHITE
+        delta = total - old_total
+        if delta > 1:
+            colour = Fore.RED
+        if delta < -1:
+            colour = Fore.GREEN
+        print(colour + "%6.1f %5.1f TOTAL%s" % (total, delta, Fore.WHITE))

scripts/views.py

@@ -36,6 +36,7 @@ import blurb
 import bom
 import shutil
 import re
+import copy
 from colorama import Fore
 
 def is_assembly(s):
@@ -74,19 +75,17 @@ def bom_to_assemblies(bom_dir, bounds_map):
     # Remove the main assembly if it is a shell
     #
     if flat_bom:
-        ass =  flat_bom[-1]
+        ass = flat_bom[-1]
         if len(ass["assemblies"]) < 2 and not ass["vitamins"] and not ass["printed"] and not ass["routed"]:
             flat_bom = flat_bom[:-1]
     return [assembly["name"] for  assembly in flat_bom]
 
-def eop(print_mode, doc_file, last = False, first = False):
-    if print_mode:
-         print('\n<div style="page-break-after: always;"></div>', file = doc_file)
-    else:
-        if not first:
-            print('[Top](#TOP)',   file = doc_file)
-        if not last:
-            print("\n---", file = doc_file)
+def eop(doc_file, last = False, first = False):
+    print('<span></span>', file = doc_file)     # An invisable marker for page breaks because markdown takes much longer if the document contains a div
+    if not first:
+        print('[Top](#TOP)', file = doc_file)
+    if not last:
+        print("\n---", file = doc_file)
 
 def pad(s, before, after = 0):
     return '&nbsp;' * before + str(s) + '&nbsp;' * after
@@ -103,6 +102,27 @@ def usage():
     print("\nusage:\n\t views [target_config] [<name1>_assembly] ... [<nameN>_assembly] - Create assembly images and readme.")
     sys.exit(1)
 
+types = ["vitamins", "printed", "routed"]
+
+def merged(bom):
+    bom = copy.deepcopy(bom)
+    for aname in bom["assemblies"]:
+        count = bom["assemblies"][aname]
+        for ass in flat_bom:
+            if ass['name'] == aname and ass['ngb']:
+                merged_assembly = merged(ass)
+                total = ass['count']
+                for t in types:
+                    for thing in merged_assembly[t]:
+                        items = merged_assembly[t][thing]['count'] * count // total
+                        if thing in bom[t]:
+                            bom[t][thing]['count'] += items
+                        else:
+                            bom[t][thing] = merged_assembly[t][thing]
+                            bom[t][thing]['count'] = items
+                break
+    return bom
+
 def views(target, do_assemblies = None):
     done_assemblies = []
     #
@@ -139,6 +159,7 @@ def views(target, do_assemblies = None):
     # Find all the scad files
     #
     main_blurb = None
+    pngs = []
     for dir in source_dirs(bom_dir):
         if os.path.isdir(dir):
             for filename in os.listdir(dir):
@@ -165,15 +186,21 @@ def views(target, do_assemblies = None):
                                             if not "blurb" in ass:
                                                 ass["blurb"] = blurb.scrape_module_blurb(lines[:line_no])
                                             break
-                                    if not do_assemblies or real_name in do_assemblies:
+
+                                    #
+                                    # Run openscad on the created file
+                                    #
+                                    dname = deps_name(deps_dir, filename)
+                                    for explode in [0, 1]:
                                         #
-                                        # Run openscad on the created file
+                                        # Generate png name
                                         #
-                                        dname = deps_name(deps_dir, filename)
-                                        for explode in [0, 1]:
-                                            png_name = target_dir + '/' + real_name + '.png'
-                                            if not explode:
-                                                png_name = png_name.replace('_assembly', '_assembled')
+                                        png_name = target_dir + '/' + real_name + '.png'
+                                        if not explode:
+                                            png_name = png_name.replace('_assembly', '_assembled')
+                                        pngs.append(png_name)
+
+                                        if not do_assemblies or real_name in do_assemblies:
                                             changed = check_deps(png_name, dname)
                                             changed = times.check_have_time(changed, png_name)
                                             changed = options.have_changed(changed, png_name)
@@ -188,7 +215,9 @@ def views(target, do_assemblies = None):
                                                     f.write("use <%s/%s>\n" % (dir, filename))
                                                     f.write("%s();\n" % module);
                                                 t = time.time()
-                                                openscad.run_list(options.list() + ["-D$pose=1", "-D$explode=%d" % explode, colour_scheme, "--projection=p", "--imgsize=4096,4096", "--autocenter", "--viewall", "-d", dname, "-o", tmp_name, png_maker_name]);
+                                                target_def = ['-D$target="%s"' % target] if target else []
+                                                cwd_def = ['-D$cwd="%s"' % os.getcwd().replace('\\', '/')]
+                                                openscad.run_list(options.list() + target_def + cwd_def + ["-D$pose=1", "-D$explode=%d" % explode, colour_scheme, "--projection=p", "--imgsize=4096,4096", "--autocenter", "--viewall", "-d", dname, "-o", tmp_name, png_maker_name]);
                                                 times.add_time(png_name, t)
                                                 do_cmd(["magick", tmp_name, "-trim", "-resize", "1004x1004", "-bordercolor", background, "-border", "10", tmp_name])
                                                 update_image(tmp_name, png_name)
@@ -202,193 +231,217 @@ def views(target, do_assemblies = None):
                                     if module == 'main_assembly':
                                         main_blurb = blurb.scrape_module_blurb(lines[:line_no])
                         line_no += 1
-    times.print_times()
     #
     # Build the document
     #
-    for print_mode in [True, False]:
-        doc_name = top_dir + "readme.md"
-        with open(doc_name, "wt") as doc_file:
-            #
-            # Title, description and picture
-            #
-            project = ' '.join(word[0].upper() + word[1:] for word in os.path.basename(os.getcwd()).split('_'))
-            print('<a name="TOP"></a>\n# %s' % project, file = doc_file)
-            main_file = bom.find_scad_file('main_assembly')
-            if not main_file:
-                raise Exception("can't find source for main_assembly")
-            text = blurb.scrape_blurb(source_dir + '/' + main_file)
-            blurbs = blurb.split_blurb(text)
-            if len(text):
-                print(blurbs[0], file = doc_file)
-            else:
-                if print_mode:
-                    print(Fore.MAGENTA + "Missing project description" + Fore.WHITE)
-            #
-            # Only add the image if the first blurb section doesn't contain one.
-            #
-            if not re.search(r'\!\[.*\]\(.*\)', blurbs[0], re.MULTILINE):
-                print('![Main Assembly](assemblies/%s.png)\n' % flat_bom[-1]["name"].replace('_assembly', '_assembled'), file = doc_file)
-            eop(print_mode, doc_file, first = True)
-            #
-            # Build TOC
-            #
-            print('## Table of Contents', file = doc_file)
-            print('1. [Parts list](#Parts_list)', file = doc_file)
-            for ass in flat_bom:
-                name =  ass["name"]
-                cap_name = titalise(name)
-                print('1. [%s](#%s)' % (cap_name, name), file = doc_file)
-            print(file = doc_file)
-            if len(blurbs) > 1:
-                print(blurbs[1], file = doc_file)
-            eop(print_mode, doc_file)
-            #
-            # Global BOM
-            #
-            print('<a name="Parts_list"></a>\n## Parts list', file = doc_file)
-            types = ["vitamins", "printed", "routed"]
-            headings = {"vitamins" : "vitamins", "printed" : "3D printed parts", "routed" : "CNC routed parts"}
-            things = {}
+    doc_name = top_dir + "readme.md"
+    with open(doc_name, "wt") as doc_file:
+        #
+        # Title, description and picture
+        #
+        project = ' '.join(word[0].upper() + word[1:] for word in os.path.basename(os.getcwd()).split('_'))
+        print('<a name="TOP"></a>', file = doc_file)
+        print('# %s' % project, file = doc_file)
+        main_file = bom.find_scad_file('main_assembly')
+        if not main_file:
+            raise Exception("can't find source for main_assembly")
+        text = blurb.scrape_blurb(source_dir + '/' + main_file)
+        blurbs = blurb.split_blurb(text)
+        if len(text):
+            print(blurbs[0], file = doc_file)
+        else:
+            print(Fore.MAGENTA + "Missing project description" + Fore.WHITE)
+        #
+        # Only add the image if the first blurb section doesn't contain one.
+        #
+        if not re.search(r'\!\[.*\]\(.*\)', blurbs[0], re.MULTILINE):
+            print('![Main Assembly](assemblies/%s.png)\n' % flat_bom[-1]["name"].replace('_assembly', '_assembled'), file = doc_file)
+        eop(doc_file, first = True)
+        #
+        # Build TOC
+        #
+        print('## Table of Contents', file = doc_file)
+        print('1. [Parts list](#Parts_list)', file = doc_file)
+        for ass in flat_bom:
+            name =  ass["name"]
+            cap_name = titalise(name)
+            print('1. [%s](#%s)' % (cap_name, name), file = doc_file)
+        print(file = doc_file)
+        if len(blurbs) > 1:
+            print(blurbs[1], file = doc_file)
+        eop(doc_file)
+        #
+        # Global BOM
+        #
+        global_bom = [merged(ass) for ass in flat_bom if not ass['ngb']]
+        print('<a name="Parts_list"></a>\n## Parts list', file = doc_file)
+        headings = {"vitamins" : "vitamins", "printed" : "3D printed parts", "routed" : "CNC routed parts"}
+        things = {}
+        for t in types:
+            things[t] = {}
+        for ass in flat_bom:
             for t in types:
-                things[t] = {}
-            for ass in flat_bom:
-                for t in types:
-                    for thing in ass[t]:
-                        if thing in things[t]:
-                            things[t][thing] += ass[t][thing]["count"]
-                        else:
-                            things[t][thing] = ass[t][thing]["count"]
-            for ass in flat_bom:
-                name = titalise(ass["name"][:-9]).replace(' ','&nbsp;')
-                print('| <span style="writing-mode: vertical-rl; text-orientation: mixed;">%s</span> ' % name, file = doc_file, end = '')
-            print('| <span style="writing-mode: vertical-rl; text-orientation: mixed;">TOTALS</span> |  |', file = doc_file)
+                for thing in ass[t]:
+                    if thing in things[t]:
+                        things[t][thing] += ass[t][thing]["count"]
+                    else:
+                        things[t][thing] = ass[t][thing]["count"]
+        for ass in global_bom:
+            name = titalise(ass["name"][:-9]).replace(' ','&nbsp;')
+            if ass["count"] > 1:
+                name = "%d x %s" % (ass["count"], name)
+            print('| <span style="writing-mode: vertical-rl; text-orientation: mixed;">%s</span> ' % name, file = doc_file, end = '')
+        print('| <span style="writing-mode: vertical-rl; text-orientation: mixed;">TOTALS</span> |  |', file = doc_file)
+        print(('|---:' * len(global_bom) + '|---:|:---|'), file = doc_file)
 
-            print(('|---:' * len(flat_bom) + '|---:|:---|'), file = doc_file)
-
-            for t in types:
-                if things[t]:
-                    totals = {}
-                    heading = headings[t][0:1].upper() + headings[t][1:]
-                    print(('|  ' * len(flat_bom) + '| | **%s** |') % heading, file = doc_file)
-                    for thing in sorted(things[t], key = lambda s: s.split(":")[-1]):
-                        for ass in flat_bom:
-                            count = ass[t][thing]["count"] if thing in ass[t] else 0
-                            print('| %s ' % pad(count if count else '.', 2, 1), file = doc_file, end = '')
-                            name = ass["name"]
-                            if name in totals:
-                                totals[name] += count
-                            else:
-                                totals[name] = count
-                        print('|  %s | %s |' % (pad(things[t][thing], 2, 1), pad(thing.split(":")[-1], 2)), file = doc_file)
-
-                    grand_total = 0
-                    for ass in flat_bom:
+        for t in types:
+            if things[t]:
+                totals = {}
+                grand_total2 = 0
+                heading = headings[t][0].upper() + headings[t][1:]
+                print(('|  ' * len(global_bom) + '| | **%s** |') % heading, file = doc_file)
+                for thing in sorted(things[t], key = lambda s: s.split(":")[-1]):
+                    for ass in global_bom:
+                        count = ass[t][thing]["count"] if thing in ass[t] else 0
+                        print('| %s ' % pad(count if count else '.', 2, 1), file = doc_file, end = '')
                         name = ass["name"]
-                        total = totals[name] if name in totals else 0
-                        print('| %s ' % pad(total if total else '.', 2, 1), file = doc_file, end = '')
-                        grand_total += total
-                    print("| %s | %s |" % (pad(grand_total, 2, 1), pad('Total %s count' % headings[t], 2)), file = doc_file)
+                        if name in totals:
+                            totals[name] += count
+                        else:
+                            totals[name] = count
+                        grand_total2 += count
+                    print('|  %s | %s |' % (pad(things[t][thing], 2, 1), pad(thing.split(":")[-1], 2)), file = doc_file)
 
-            print(file = doc_file)
-            if len(blurbs) > 2:
-                print(blurbs[2], file = doc_file)
-            eop(print_mode, doc_file)
-            #
-            # Assembly instructions
-            #
-            for ass in flat_bom:
-                name = ass["name"]
-                cap_name = titalise(name)
-
-                if ass["count"] > 1:
-                    print('<a name="%s"></a>\n## %d x %s' % (name, ass["count"], cap_name), file = doc_file)
-                else:
-                    print('<a name="%s"></a>\n## %s' % (name, cap_name), file = doc_file)
-                vitamins = ass["vitamins"]
-                if vitamins:
-                    print("### Vitamins",         file = doc_file)
-                    print("|Qty|Description|",    file = doc_file)
-                    print("|---:|:----------|",    file = doc_file)
-                    for v in sorted(vitamins, key = lambda s: s.split(":")[-1]):
-                        print("|%d|%s|" % (vitamins[v]["count"], v.split(":")[1]),     file = doc_file)
-                    print("\n", file = doc_file)
-
-                printed = ass["printed"]
-                if printed:
-                    print('### 3D Printed parts', file = doc_file)
-                    keys = sorted(list(printed.keys()))
-                    for i, p in enumerate(keys):
-                        print('%s %d x %s |' % ('\n|' if not (i % 3) else '', printed[p]["count"], p), file = doc_file, end = '')
-                        if (i % 3) == 2 or i == len(printed) - 1:
-                            n = (i % 3) + 1
-                            print('\n|%s' % ('---|' * n), file =  doc_file)
-                            for j in range(n):
-                                part = keys[i - n + j + 1]
-                                print('| ![%s](stls/%s) %s' % (part, part.replace('.stl','.png'), '|\n' if j == j - 1 else ''), end = '', file = doc_file)
-                            print('\n', file = doc_file)
-                    print('\n', file  = doc_file)
-
-                routed = ass["routed"]
-                if routed:
-                    print("### CNC Routed parts", file = doc_file)
-                    keys = sorted(list(routed.keys()))
-                    for i, r in enumerate(keys):
-                        print('%s %d x %s |' % ('\n|' if not (i % 3) else '', routed[r]["count"], r), file = doc_file, end = '')
-                        if (i % 3) == 2 or i == len(routed) - 1:
-                            n = (i % 3) + 1
-                            print('\n|%s' % ('---|' * n), file =  doc_file)
-                            for j in range(n):
-                                part = keys[i - n + j + 1]
-                                print('| ![%s](dxfs/%s) %s' % (part, part.replace('.dxf','.png'), '|\n' if j == j - 1 else ''), end = '', file = doc_file)
-                            print('\n', file = doc_file)
-                    print('\n', file  = doc_file)
-
-                sub_assemblies = ass["assemblies"]
-                if sub_assemblies:
-                    print("### Sub-assemblies", file = doc_file)
-                    keys = sorted(list(sub_assemblies.keys()))
-                    for i, a in enumerate(keys):
-                        print('%s %d x %s |' % ('\n|' if not (i % 3) else '', sub_assemblies[a], a), file = doc_file, end = '')
-                        if (i % 3) == 2 or i == len(keys) - 1:
-                            n = (i % 3) + 1
-                            print('\n|%s' % ('---|' * n), file =  doc_file)
-                            for j in range(n):
-                                a = keys[i - n + j + 1].replace('_assembly', '_assembled')
-                                print('| ![%s](assemblies/%s) %s' % (a, a + '_tn.png', '|\n' if j == j - 1 else ''), end = '', file = doc_file)
-                            print('\n', file = doc_file)
-                    print('\n', file  = doc_file)
-
-                small = not ass["big"]
-                suffix = '_tn.png' if small else '.png'
-                print('### Assembly instructions', file = doc_file)
-                print('![%s](assemblies/%s)\n' % (name, name + suffix), file = doc_file)
-
-                if "blurb" in ass and ass["blurb"]:
-                    print(ass["blurb"], file = doc_file)
-                else:
-                    if print_mode:
-                        print(Fore.MAGENTA + "Missing instructions for %s" % name, Fore.WHITE)
-
-                name = name.replace('_assembly', '_assembled')
-                print('![%s](assemblies/%s)\n' % (name, name + suffix), file = doc_file)
-                eop(print_mode, doc_file, last = ass == flat_bom[-1] and not main_blurb)
-            #
-            # If main module is suppressed print any blurb here
-            #
-            if main_blurb:
-                print(main_blurb, file = doc_file)
-                eop(print_mode, doc_file, last = True)
+                grand_total = 0
+                for ass in global_bom:
+                    name = ass["name"]
+                    total = totals[name] if name in totals else 0
+                    print('| %s ' % pad(total if total else '.', 2, 1), file = doc_file, end = '')
+                    grand_total += total
+                print("| %s | %s |" % (pad(grand_total, 2, 1), pad('Total %s count' % headings[t], 2)), file = doc_file)
+                assert grand_total == grand_total2
+        print(file = doc_file)
+        if len(blurbs) > 2:
+            print(blurbs[2], file = doc_file)
+        eop(doc_file)
         #
-        # Convert to HTML
+        # Assembly instructions
         #
-        html_name = "printme.html" if print_mode else "readme.html"
-        with open(top_dir + html_name, "wt") as html_file:
-            do_cmd(("python -m markdown -x tables -x sane_lists " + doc_name).split(), html_file)
+        for ass in flat_bom:
+            name = ass["name"]
+            cap_name = titalise(name)
+
+            print('<a name="%s"></a>' % name, file = doc_file)
+            if ass["count"] > 1:
+                print('## %d x %s' % (ass["count"], cap_name), file = doc_file)
+            else:
+                print('## %s' % cap_name, file = doc_file)
+            vitamins = ass["vitamins"]
+            if vitamins:
+                print("### Vitamins",         file = doc_file)
+                print("|Qty|Description|",    file = doc_file)
+                print("|---:|:----------|",    file = doc_file)
+                for v in sorted(vitamins, key = lambda s: s.split(":")[-1]):
+                    print("|%d|%s|" % (vitamins[v]["count"], v.split(":")[1]),     file = doc_file)
+                print("\n", file = doc_file)
+
+            printed = ass["printed"]
+            if printed:
+                print('### 3D Printed parts', file = doc_file)
+                keys = sorted(list(printed.keys()))
+                for i, p in enumerate(keys):
+                    print('%s %d x %s |' % ('\n|' if not (i % 3) else '', printed[p]["count"], p), file = doc_file, end = '')
+                    if (i % 3) == 2 or i == len(printed) - 1:
+                        n = (i % 3) + 1
+                        print('\n|%s' % ('---|' * n), file =  doc_file)
+                        for j in range(n):
+                            part = keys[i - n + j + 1]
+                            print('| ![%s](stls/%s) %s' % (part, part.replace('.stl','.png'), '|\n' if j == j - 1 else ''), end = '', file = doc_file)
+                        print('\n', file = doc_file)
+                print('\n', file  = doc_file)
+
+            routed = ass["routed"]
+            if routed:
+                print("### CNC Routed parts", file = doc_file)
+                keys = sorted(list(routed.keys()))
+                for i, r in enumerate(keys):
+                    print('%s %d x %s |' % ('\n|' if not (i % 3) else '', routed[r]["count"], r), file = doc_file, end = '')
+                    if (i % 3) == 2 or i == len(routed) - 1:
+                        n = (i % 3) + 1
+                        print('\n|%s' % ('---|' * n), file =  doc_file)
+                        for j in range(n):
+                            part = keys[i - n + j + 1]
+                            print('| ![%s](dxfs/%s) %s' % (part, part.replace('.dxf','.png'), '|\n' if j == j - 1 else ''), end = '', file = doc_file)
+                        print('\n', file = doc_file)
+                print('\n', file  = doc_file)
+
+            sub_assemblies = ass["assemblies"]
+            if sub_assemblies:
+                print("### Sub-assemblies", file = doc_file)
+                keys = sorted(list(sub_assemblies.keys()))
+                for i, a in enumerate(keys):
+                    print('%s %d x %s |' % ('\n|' if not (i % 3) else '', sub_assemblies[a], a), file = doc_file, end = '')
+                    if (i % 3) == 2 or i == len(keys) - 1:
+                        n = (i % 3) + 1
+                        print('\n|%s' % ('---|' * n), file =  doc_file)
+                        for j in range(n):
+                            a = keys[i - n + j + 1].replace('_assembly', '_assembled')
+                            print('| ![%s](assemblies/%s) %s' % (a, a + '_tn.png', '|\n' if j == j - 1 else ''), end = '', file = doc_file)
+                        print('\n', file = doc_file)
+                print('\n', file  = doc_file)
+
+            small = not ass["big"]
+            suffix = '_tn.png' if small else '.png'
+            print('### Assembly instructions', file = doc_file)
+            print('![%s](assemblies/%s)\n' % (name, name + suffix), file = doc_file)
+
+            if "blurb" in ass and ass["blurb"]:
+                print(ass["blurb"], file = doc_file)
+            else:
+                print(Fore.MAGENTA + "Missing instructions for %s" % name, Fore.WHITE)
+
+            name = name.replace('_assembly', '_assembled')
+            print('![%s](assemblies/%s)\n' % (name, name + suffix), file = doc_file)
+            eop(doc_file, last = ass == flat_bom[-1] and not main_blurb)
+        #
+        # If main module is suppressed print any blurb here
+        #
+        if main_blurb:
+            print(main_blurb, file = doc_file)
+            eop(doc_file, last = True)
+    #
+    # Convert to HTML
+    #
+    html_name = top_dir + 'readme.html'
+    t = time.time()
+    with open(html_name, "wt") as html_file:
+        do_cmd(("python -m markdown -x tables -x sane_lists " + doc_name).split(), html_file)
+    times.add_time(html_name, t)
+    times.print_times(pngs + [html_name])
+    #
+    # Make the printme.html by replacing empty spans that invisbly mark the page breaks by page break divs.
+    #
+    with open(html_name, 'rt') as src:
+        lines = src.readlines()
+
+    i = 0
+    with open(top_dir + 'printme.html', 'wt') as dst:
+        while i < len(lines):
+            line = lines[i]
+            if line.startswith('<p><span></span>'):                # Empty span used to mark page breaks
+                i += 1
+                if lines[i].startswith('<a href="#TOP">Top</a>'):  # The first page break won't have one
+                    i += 1
+                if i < len(lines) and lines[i] == '<hr />\n':      # The last page break doesn't have one
+                    dst.write('<div style="page-break-after: always;"></div>\n')
+                    i += 1
+            else:
+                dst.write(line)
+                i += 1
     #
     # Spell check
     #
-    do_cmd('codespell -L od readme.md'.split())
+    do_cmd(('codespell -L od ' + top_dir + 'readme.md').split())
     #
     # List the ones we didn't find
     #

tests/BOM.scad

@@ -30,7 +30,6 @@ sheet = PMMA3;
 height = 10;
 
 insert = screw_insert(screw);
-washer = screw_washer(screw);
 
 module widget(thickness) {
     vitamin(str("widget(", thickness, "): Rivit like thing for ", thickness, "mm sheets"));
@@ -44,31 +43,29 @@ module widget(thickness) {
     }
 }
 
-module widgit_stl() {
-    stl("widget");
+module widget_stl() {
+    stl("widget")
+        union() {
+            rounded_rectangle([30, 30, 3], 2);
 
-    union() {
-        rounded_rectangle([30, 30, 3], 2);
-
-        render() insert_boss(insert, height, 2.2);
-    }
+            render() insert_boss(insert, height, 2.2);
+        }
 }
 
-module widgit_dxf() {
-    dxf("widget");
+module widget_dxf() {
+    dxf("widget")
+        difference() {
+            sheet_2D(sheet, 20, 20, 1);
 
-    difference() {
-        sheet_2D(sheet, 20, 20, 1);
-
-        drill(screw_clearance_radius(screw), 0);
-    }
+            drill(screw_clearance_radius(screw), 0);
+        }
 }
 
 //! * Push the insert into the base with a soldering iron heated to 200°C
-module widgit_base_assembly()
-assembly("widgit_base") {
+module widget_base_assembly()
+assembly("widget_base") {
     stl_colour(pp1_colour)
-        widgit_stl();
+        widget_stl();
 
     translate_z(height)
         insert(insert);
@@ -81,18 +78,18 @@ assembly("widget_top") {
         widget(sheet_thickness(sheet));
 
     render_2D_sheet(sheet)      // Must be last because it is transparent
-        widgit_dxf();
+        widget_dxf();
 }
 
 //! * Screw the two assemblies together
-module widgit_assembly()
-assembly("wigdit") {
+module widget_assembly()
+assembly("widget") {
 
-    widgit_base_assembly();                 // Note this is not exloded because it is sub-assembly
+    widget_base_assembly();                 // Note this is not exloded because it is sub-assembly
 
     translate_z(height) {
         translate_z(sheet_thickness(sheet))
-            screw_and_washer(screw, screw_longer_than(sheet_thickness(sheet) + 2 * washer_thickness(washer) + 3), true);
+            screw_and_washer(screw, screw_length(screw, sheet_thickness(sheet) + 3, 2, longer = true), true);
 
         explode(5)
             translate_z(sheet_thickness(sheet) / 2 + eps)
@@ -101,7 +98,7 @@ assembly("wigdit") {
 }
 
 module boms() {
-    widgit_assembly();
+    widget_assembly();
 }
 
 boms();

tests/PCBs.scad

@@ -21,8 +21,10 @@ include <../vitamins/pcbs.scad>
 
 use <../utils/layout.scad>
 
+function spacing(p) = let(w = pcb_width(p)) w < 22 ? w + 3 : w + 10;
+
 module pcbs() {
-    layout([for(p = pcbs) pcb_width(p)], 10)
+    layout([for(p = pcbs) spacing(p)], 0)
         translate([0, pcb_length(pcbs[$i]) / 2])
             rotate(90)
                 pcb_assembly(pcbs[$i], 5 + $i, 3);
@@ -31,6 +33,10 @@ module pcbs() {
         layout([for(p = perfboards) pcb_length(p)], 10)
             translate([0, -pcb_width(perfboards[$i]) / 2])
                 pcb_assembly(perfboards[$i], 5 + $i, 3);
+
+    for(p = pcbs_not_shown)
+        hidden()
+            pcb(p);
 }
 if($preview)
     pcbs();

tests/blowers.scad

@@ -24,16 +24,13 @@ include <../vitamins/blowers.scad>
 module blowers()
     layout([for(b = blowers) blower_width(b)], 10, true) let(b = blowers[$i]){
         screw = blower_screw(b);
-        washer = screw_washer(screw);
         h = blower_lug(b);
 
         blower(b);
 
         blower_hole_positions(b)
             translate_z(h)
-                screw_and_washer(screw, screw_longer_than(h + washer_thickness(washer) + 5));
-
-
+                screw_and_washer(screw, screw_length(screw, h + 5, 1, longer = true));
     }
 
 if($preview)

tests/printed_pulleys.scad

@@ -0,0 +1,45 @@
+//
+// NopSCADlib Copyright Chris Palmer 2020
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+
+include <../core.scad>
+include <../vitamins/pulleys.scad>
+include <../printed/printed_pulleys.scad>
+use <../utils/layout.scad>
+
+
+module printed_pulley_test(show_metal = false) {
+    layout([for (p = pulleys) pulley_flange_dia(p)]) let(p = pulleys[$i]) {
+        rotate(-145)
+            if($preview)
+                printed_pulley_assembly(p);
+            else
+                printed_pulley(p);
+
+        if(show_metal)
+            not_on_bom()
+                translate([0, 20])
+                    rotate(-145)
+                        pulley_assembly(p);
+    }
+}
+
+if($preview)
+    printed_pulley_test(true);
+else
+    printed_pulley_test();

tests/pulleys.scad

@@ -23,7 +23,7 @@ include <../vitamins/pulleys.scad>
 
 module pulleys()
     layout([for(p = pulleys) pulley_flange_dia(p)])
-        rotate(-45)
+        rotate(-145)
             pulley_assembly(pulleys[$i]);
 
 if($preview)

tests/rails.scad

@@ -26,15 +26,16 @@ sheet = 3;
 pos = 1; //[-1 : 0.1 : 1]
 
 module rails()
-    layout([for(l = rails) carriage_width(rail_carriage(l))], 20)
+    layout([for(l = carriages) carriage_width(l)], 20)
         rotate(-90) {
-            rail = rails[$i];
+            carriage = carriages[$i];
+            rail = carriage_rail(carriage);
             length = 200;
             screw = rail_screw(rail);
             nut = screw_nut(screw);
             washer = screw_washer(screw);
 
-            rail_assembly(rail, length, pos * rail_travel(rail, length) / 2, $i<2 ? grey(20) : "green", $i<2 ? grey(20) : "red");
+            rail_assembly(carriage, length, pos * carriage_travel(carriage, length) / 2, $i<2 ? grey(20) : "green", $i<2 ? grey(20) : "red");
 
             rail_screws(rail, length, sheet + nut_thickness(nut, true) + washer_thickness(washer));
 

tests/tube.scad

@@ -27,6 +27,9 @@ module tubes() {
 
     translate([50, 10])
         tube(10, 8, 30);
+
+    translate([100, 10])
+        rectangular_tube([10, 20, 30]);
 }
 
 tubes();

utils/core/bom.scad

@@ -25,8 +25,15 @@
 //! parts are used.
 //! This heuristic isn't always correct, so the default can be overridden by setting the `big` parameter of `assembly` to `true` or `false`.
 //!
+//! Setting the `ngb` parameter of `assembly` to `true` removes its column from the global BOM and merges it parts into its parent assembly column of the global BOM.
+//! This is to prevent the global BOM page becoming too wide in large projects by having it include just the major assemblies.
+//!
 //! The example below shows how to define a vitamin and incorporate it into an assembly with sub-assemblies and make an exploded view.
 //! The resulting flat BOM is shown but heirachical BOMs are also generated for real projects.
+//!
+//! If the code to make an STL or DXF is made a child of the `stl()` or `dxf()` module then the STL or DXF will be used in the assembly views generated by `views.py` instead of generating
+//! it with code.
+//! This can speed up the generation of the build instructions greatly but isn't compatible with STLs that include support structures.
 //
 function bom_mode(n = 1) = $_bom >= n && (is_undef($on_bom) || $on_bom);  //! Current BOM mode, 0 = none, 1 = printed and routed parts and assemblies, 2 includes vitamins as well
 function exploded() = is_undef($exploded_parent) ? $exploded : 0;   //! Returns the value of `$exploded` if it is defined, else `0`
@@ -84,9 +91,9 @@ module pose_vflip(exploded = undef)       //! Pose an STL or assembly for render
                 children();
 
 
-module assembly(name, big = undef) {    //! Name an assembly that will appear on the BOM, there needs to a module named `<name>_assembly` to make it. `big` can force big or small assembly diagrams.
+module assembly(name, big = undef, ngb = false) {    //! Name an assembly that will appear on the BOM, there needs to a module named `<name>_assembly` to make it. `big` can force big or small assembly diagrams.
     if(bom_mode()) {
-        args = is_undef(big) ? "" : str("(big=", big, ")");
+        args = is_undef(big) && !ngb ? "" : str("(big=", big, ", ngb=", ngb, ")");
         echo(str("~", name, "_assembly", args, "{"));
     }
     no_pose()
@@ -108,19 +115,47 @@ module stl_colour(colour = pp1_colour, alpha = 1) { //! Colour an stl where it i
 }
 
 module stl(name) {                      //! Name an stl that will appear on the BOM, there needs to a module named `<name>_stl` to make it
-    if(bom_mode()) {
+    if(bom_mode() && is_undef($in_stl)) {
         colour = is_undef($stl_colour) ? pp1_colour : $stl_colour;
         echo(str("~", name, ".stl(colour='", colour, "')"));
     }
+    if($children)
+        if(is_undef($pose))
+            let($in_stl = true)
+                children();
+        else {
+            path = is_undef($target) ? "/stls/" : str("/", $target, "/stls/");
+            import(str($cwd, path, name, ".stl"));
+        }
 }
 
 module dxf(name) {                      //! Name a dxf that will appear on the BOM, there needs to a module named `<name>_dxf` to make it
-    if(bom_mode()) {
+    if(bom_mode() && is_undef($in_dxf)) {
         if(is_undef($dxf_colour))
             echo(str("~", name, ".dxf"));
         else
             echo(str("~", name, ".dxf(colour='", $dxf_colour, "')"));
     }
+    if($children)
+        if(is_undef($pose))
+            let($in_dfx = true)
+                children();
+        else {
+            path = is_undef($target) ? "/dxfs/" : str("/", $target, "/dxfs/");
+            import(str($cwd, path, name, ".dxf"));
+        }
+}
+
+module use_stl(name) {               //! Import an STL to make a build platter
+    stl(name);
+    path = is_undef($target) ? "/stls/" : str("/", $target, "/stls/");
+    import(str($cwd, path, name, ".stl"));
+}
+
+module use_dxf(name) {               //! Import a DXF to make a build panel
+    dxf(name);
+    path = is_undef($target) ? "/dxfs/" : str("/", $target, "/dxfs/");
+    import(str($cwd, path, name, ".dxf"));
 }
 
 function value_string(value) = is_string(value) ? str("\"", value, "\"") : str(value); //! Convert `value` to a string or quote it if it is already a string
@@ -130,7 +165,7 @@ function arg(value, default, name = "") =   //! Create string for arg if not def
                      : name ? str(", ", name, " = ", value_string(value))
                             : str(", ", value_string(value));
 
-module vitamin(description) {                //! Describe a vitamin for the BOM entry and precede it with a module call that creates it, eg. "wigit(42): Type 42 widget"
+module vitamin(description) {                //! Describe a vitamin for the BOM entry and precede it with a module call that creates it, eg. "widget(42): Widget size 42"
     if(bom_mode(2))
         echo(str("~", description, !is_undef($hidden) ? " - not shown" : ""));
 }

utils/core/core.scad

@@ -25,15 +25,3 @@ include <../../global_defs.scad>
 // Global functions and modules
 //
 use <global.scad>
-
-module use_stl(name) {               //! Import an STL to make a build platter
-    stl(name);
-    path = is_undef($target) ? "../stls/" : str("../", $target, "/stls/");
-    import(str(path, name, ".stl"));
-}
-
-module use_dxf(name) {               //! Import a DXF to make a build panel
-    dxf(name);
-    path = is_undef($target) ? "../dxfs/" : str("../", $target, "/dxfs/");
-    import(str(path, name, ".dxf"));
-}

utils/core/teardrops.scad

@@ -24,7 +24,7 @@
 //! Using teardrop_plus() or setting the plus option on other modules will elongate the teardrop vertically by the layer height, so when sliced the staircase tips
 //! do not intrude into the circle. See <https://hydraraptor.blogspot.com/2020/07/horiholes-2.html>
 //
-module teardrop(h, r, center = true, truncate = true, chamfer = 0, plus = false) { //! For making horizontal holes that don't need support material, set `truncate = false` to make traditional RepRap teardrops that don't even need bridging
+module teardrop(h, r, center = true, truncate = true, chamfer = 0, chamfer_both_ends = true, plus = false) { //! For making horizontal holes that don't need support material, set `truncate = false` to make traditional RepRap teardrops that don't even need bridging
     module teardrop_2d(r, truncate) {
         er = layer_height / 2 - eps;    // Extrustion edge radius
         R = plus ? r + er : r;          // Corrected radius
@@ -52,7 +52,7 @@ module teardrop(h, r, center = true, truncate = true, chamfer = 0, plus = false)
         extrude_if(h, center)
             teardrop_2d(r, truncate);
 
-    teardrop_chamfer(h, center, chamfer) {
+    teardrop_chamfer(h, center, chamfer, chamfer_both_ends) {
         linear_extrude(eps, center = true)
             teardrop_2d(r + chamfer / 2, truncate);
 
@@ -62,7 +62,7 @@ module teardrop(h, r, center = true, truncate = true, chamfer = 0, plus = false)
     }
 }
 
-module semi_teardrop(h, r, d = undef, center = true, chamfer = 0, plus = false) { //! A semi teardrop in the positive Y domain
+module semi_teardrop(h, r, d = undef, center = true, chamfer = 0, chamfer_both_ends = true, plus = false) { //! A semi teardrop in the positive Y domain
     module semi_teardrop_2d(r, d)
         intersection() {
             R = is_undef(d) ? r : d / 2;
@@ -77,7 +77,7 @@ module semi_teardrop(h, r, d = undef, center = true, chamfer = 0, plus = false)
         extrude_if(h, center)
             semi_teardrop_2d(r, d);
 
-    teardrop_chamfer(h, center, chamfer) {
+    teardrop_chamfer(h, center, chamfer, chamfer_both_ends) {
         linear_extrude(eps, center = true)
             semi_teardrop_2d(r + chamfer / 2, d);
 
@@ -87,10 +87,10 @@ module semi_teardrop(h, r, d = undef, center = true, chamfer = 0, plus = false)
     }
 }
 
-module teardrop_plus(h, r, center = true, truncate = true, chamfer = 0) //! Slightly elongated teardrop to allow for the 3D printing staircase effect
-    teardrop(h, r, center, truncate, chamfer, plus = true);
+module teardrop_plus(h, r, center = true, truncate = true, chamfer = 0, chamfer_both_ends = true) //! Slightly elongated teardrop to allow for the 3D printing staircase effect
+    teardrop(h, r, center, truncate, chamfer, chamfer_both_ends, plus = true);
 
-module tearslot(h, r, w, center = true, chamfer = 0, plus = false) { //! A horizontal slot that doesn't need support material
+module tearslot(h, r, w, center = true, chamfer = 0, chamfer_both_ends = true, plus = false) { //! A horizontal slot that doesn't need support material
     module tearslot_2d(r, w)
         hull()
             for(x = [-1, 1])
@@ -99,7 +99,7 @@ module tearslot(h, r, w, center = true, chamfer = 0, plus = false) { //! A horiz
     extrude_if(h, center)
         tearslot_2d(r, w);
 
-    teardrop_chamfer(h, center, chamfer) {
+    teardrop_chamfer(h, center, chamfer, chamfer_both_ends) {
         linear_extrude(eps, center = true)
             tearslot_2d(r + chamfer / 2, w);
 
@@ -109,7 +109,7 @@ module tearslot(h, r, w, center = true, chamfer = 0, plus = false) { //! A horiz
     }
 }
 
-module vertical_tearslot(h, r, l, center = true, chamfer = 0, plus = false) { //! A vertical slot that doesn't need support material
+module vertical_tearslot(h, r, l, center = true, chamfer = 0, chamfer_both_ends = true, plus = false) { //! A vertical slot that doesn't need support material
     module vertical_tearslot_2d(r, l)
         hull()
             for(y = [-1, 1])
@@ -119,7 +119,7 @@ module vertical_tearslot(h, r, l, center = true, chamfer = 0, plus = false) { //
     extrude_if(h, center)
         vertical_tearslot_2d(r, l);
 
-    teardrop_chamfer(h, center, chamfer) {
+    teardrop_chamfer(h, center, chamfer, chamfer_both_ends) {
         linear_extrude(eps, center = true)
             vertical_tearslot_2d(r + chamfer / 2, l);
 
@@ -129,10 +129,10 @@ module vertical_tearslot(h, r, l, center = true, chamfer = 0, plus = false) { //
     }
 }
 
-module teardrop_chamfer(h, center, chamfer) { //! Helper module for adding chamfer to a teardrop
+module teardrop_chamfer(h, center, chamfer, chamfer_both_ends) { //! Helper module for adding chamfer to a teardrop
     if(h && chamfer)
         translate_z(center ? 0 : h / 2)
-            for(m = [0, 1])
+            for(m = chamfer_both_ends ? [0, 1] : [1])
                 mirror([0, 0, m])
                     translate_z((h - eps ) / 2)
                         hull()

utils/rounded_polygon.scad

@@ -18,13 +18,14 @@
 //
 
 //
-//! Draw a polygon with rounded corners. Each element of the vector is the XY coordinate and a radius. Radius can be negative for a concave corner.
+//! Draw a polygon with rounded corners. Each element of the vector is the XY coordinate and a radius in clockwise order.
+//! Radius can be negative for a concave corner.
 //!
 //! Because the tangents need to be calculated to find the length these can be calculated separately and re-used when drawing to save calculating them twice.
 //
 include <../utils/core/core.scad>
 
-function circle_tangent(p1, p2) =
+function circle_tangent(p1, p2) = //! Compute the clockwise tangent between two circles represented as [x,y,r]
     let(
         r1 = p1[2],
         r2 = p2[2],
@@ -32,11 +33,8 @@ function circle_tangent(p1, p2) =
         dy = p2.y - p1.y,
         d = sqrt(dx * dx + dy * dy),
         theta = atan2(dy, dx) + acos((r1 - r2) / d),
-        xa = p1.x +(cos(theta) * r1),
-        ya = p1.y +(sin(theta) * r1),
-        xb = p2.x +(cos(theta) * r2),
-        yb = p2.y +(sin(theta) * r2)
-    )[ [xa, ya], [xb, yb] ];
+        v = [cos(theta), sin(theta)]
+    )[ p1 + r1 * v, p2 + r2 * v ];
 
 function rounded_polygon_tangents(points) = //! Compute the straight sections needed to draw and to compute the lengths
     let(len = len(points))

utils/rounded_right_triangle.scad

@@ -21,7 +21,7 @@
 //! Draw a 3D right triangle with rounded edges. Intended to be embedded in other parts. Can be optionally offset by the filleted amount.
 //
 include <../utils/core/core.scad>
-include <NopSCADlib/utils/core/rounded_rectangle.scad>
+include <..//utils/core/rounded_rectangle.scad>
 
 module rounded_right_triangle(x, y, z, fillet, center = true, offset = false) { //! Draw a 3D right triangle with rounded edges.
     fillet = max(fillet, eps);
@@ -43,4 +43,3 @@ module rounded_right_triangle(x, y, z, fillet, center = true, offset = false) {
                     rounded_rectangle([size.z, 2 * fillet, eps], fillet - eps, center = false, xy_center = false);
         }
 }
-

utils/tube.scad

@@ -68,3 +68,11 @@ module woven_tube(or, ir, h, center= true, colour = grey(30), colour2, warp = 2,
         }
     }
 }
+
+module rectangular_tube(size, center = true, thickness = 1, fillet = 0.5) { //! Create a retangular tube with filleted corners
+    extrude_if(size.z, center = center)
+        difference() {
+            rounded_square([size.x, size.y], fillet);
+            rounded_square([size.x - 2 * thickness, size.y - 2 * thickness], fillet);
+        }
+}

vitamins/blowers.scad

@@ -24,7 +24,7 @@
 //                                                   h                                                   h    s                                         t         t
 RB5015 = ["RB5015", "Blower Runda RB5015",           51.3, 51, 15, 31.5, M4_cap_screw, 26, [27.3, 25.4], 4.5, [[4.3, 45.4], [47.3,7.4]],     20,   14,  1.5, 1.3, 1.2, 15];
 PE4020 = ["PE4020", "Blower Pengda Technology 4020", 40,   40, 20, 27.5, M3_cap_screw, 22, [21.5, 20  ], 3.2, [[37,3],[3,37],[37,37]],       29.3, 17,  1.7, 1.2, 1.3, 13];
-BL40x10 =["BL40x10","Square radial 4010",            40,   40,9.5, 27,   M2_cap_screw, 16, [24,   20  ], 2.4, [[2,2],[38,2],[2,38],[38,38]], 30  , 9.5, 1.5, 1.5, 1.1, 1.5];
+BL40x10 =["BL40x10","Square radial fan 4010",        40,   40,9.5, 27,   M2_cap_screw, 16, [24,   20  ], 2.4, [[2,2],[38,2],[2,38],[38,38]], 30  , 9.5, 1.5, 1.5, 1.1, 1.5];
 
 blowers = [BL40x10, PE4020, RB5015];
 

vitamins/displays.scad

@@ -73,39 +73,54 @@ SSD1963_4p3 = ["SSD1963_4p3", "LCD display SSD1963 4.3\"", 105.5, 67.2, 3.4, SSD
         [[0, -34.5], [12, -31.5]],
         ];
 
+
+/* Dimensions taken from:
+https://github.com/bigtreetech/BIGTREETECH-TFT35-V3.0/blob/master/Hardware/TFT35%20V3.0-SIZE-TOP.pdf
+and
+https://github.com/bigtreetech/BIGTREETECH-TFT35-V3.0/blob/master/Hardware/TFT35%20V3.0-SIZE-BOT.pdf
+*/
+
 BigTreeTech_TFT35v3_0_PCB = ["", "",
-    110, 55.77, 1.6, 0, 3, 0, "green",  false,
-    [ [-3.12, 3.17], [-3.12, -3.17], [3.12, -3.17], [3.12, 3.17] ],
-    [
-        [  10, 7.5,    0, "-button_6mm" ],
-        [   9,  43,    0, "-buzzer", 5, 9 ],
-        [   9,  27,    0, "-potentiometer" ],
-        [ 102,28.82,   0, "uSD", [26.5, 16, 3] ],
-        [16.5, 5.9,    0, "2p54boxhdr", 5, 2 ],
-        [36.5, 5.9,    0, "2p54boxhdr", 5, 2 ],
-        [56.5, 5.9,    0, "2p54boxhdr", 5, 2 ],
-        [82.5,   4,    0, "jst_xh", 5 ],
-        [26.5, 52.8, 180, "jst_xh", 2 ],
-        [39.5, 52.8, 180, "jst_xh", 3 ],
-        [52.5, 52.8, 180, "jst_xh", 3 ],
-        [65.5, 52.8, 180, "jst_xh", 3 ],
-        [78.5, 52.8, 180, "jst_xh", 3 ],
-        [94.5, 52.8, 180, "jst_xh", 5 ],
-        [   8,  43,  180, "usb_A" ],
-        [  97,   4,    0, "chip", 9, 3.5, 1, grey(20) ],
-        // ESP-8266
-        [  23,  28,   90, "2p54socket", 4, 2 ],
+    110, 55.77, 1.6, // size
+     0, // corner radius
+     3, // mounting hole diameter
+     0, // pad around mounting hole
+    "green", // color
+    false, // true if parts should be separate BOM items
+    [ // hole positions
+         [-3.12, 3.17], [-3.12, -3.17], [3.12, -3.17], [3.12, 3.17]
     ],
-    []
+    [ // components
+        [                 9, -( 8.46 + 17.45)/2,    0, "-buzzer", 5, 9 ],
+        [                 9, -(23.76 + 34.94)/2,    0, "-potentiometer" ],
+        [  (6.84 + 12.85)/2, -(45.73 + 51.73)/2,    0, "-button_6mm" ],
+        [               102,  (15.57 + 42.07)/2,    0, "uSD", [26.5, 16, 3] ],
+        [                 8, -( 6.76 + 18.76)/2,  180, "usb_A" ],
+        [                23,  (23.32 + 33.64)/2,   90, "2p54socket", 4, 2 ], // ESP-8266
+
+        [ 16.5, 5.9,    0, "2p54boxhdr", 5, 2 ],
+        [ 36.5, 5.9,    0, "2p54boxhdr", 5, 2 ],
+        [ 56.5, 5.9,    0, "2p54boxhdr", 5, 2 ],
+        [ 82.5,   4,    0, "jst_xh", 5 ],
+        [ 26.5, 52.8, 180, "jst_xh", 2 ],
+        [ 39.5, 52.8, 180, "jst_xh", 3 ],
+        [ 52.5, 52.8, 180, "jst_xh", 3 ],
+        [ 65.5, 52.8, 180, "jst_xh", 3 ],
+        [ 78.5, 52.8, 180, "jst_xh", 3 ],
+        [ 94.5, 52.8, 180, "jst_xh", 5 ],
+        [ 97,    4,     0, "chip", 9, 3.5, 1, grey(20) ],
+    ],
+    [] // accessories
 ];
 
 BigTreeTech_TFT35v3_0 = ["BigTreeTech_TFT35v3_0", "BigTreeTech TFT35 v3.0",
-    84.5, 54.5, 4, BigTreeTech_TFT35v3_0_PCB,
-    [-6, 0, 0],                         // pcb offset
+    84.5, 54.5, 4,                      // size
+    BigTreeTech_TFT35v3_0_PCB,          // pcb
+    [7 - (110 - 84.5)/2, 0, 0],         // pcb offset from center
     [[-40, -26.5], [41.5, 26.5, 0.5]],  // aperture
-    [],                                 // touch screen
-    0,                                  // thread length
-    [],                                 // clearance need for the ts ribbon
+    [],                                 // touch screen position and size
+    0,                                  // length that studs protrude from the PCB holes
+    [],                                 // keep out region for ribbon cable
 ];
 
 

vitamins/fan.scad

@@ -151,10 +151,8 @@ function fan_screw_depth(type, full_depth = false) = fan_boss_d(type) || full_de
 
 function fan_screw_length(type, thickness, full_depth = false) =
     let(depth = fan_screw_depth(type, full_depth),
-        washers = depth == fan_depth(type) ? 2 : 1,
-        washer = screw_washer(fan_screw(type)),
-        nut = screw_nut(fan_screw(type)))
-            screw_longer_than(thickness + depth + washer_thickness(washer) * washers + nut_thickness(nut, true)); //! Screw length required
+        washers = depth == fan_depth(type) ? 2 : 1)
+            screw_length(fan_screw(type), thickness + depth, washers, nyloc = true); //! Screw length required
 
 module fan_assembly(type, thickness, include_fan = true, screw = false, full_depth = false) { //! Fan with its fasteners
     translate_z(-fan_depth(type) / 2) {

vitamins/green_terminals.scad

@@ -31,7 +31,9 @@ gt_2p54 = ["gt_2p54", 2.54,  6.6,   10, 3,    6, 0.4,  6.4, 1,    1,    0.2, 2,
 gt_3p5  = ["gt_3p5",  3.5,   7.3,  8.5, 4,    5, 0.4,  4,   0,    1.35, 0.4, 1.8, 2,   2,   0,   0,    0];
 gt_5p08 = ["gt_5p08", 5.08,  7.9,   10, 5.0,  7, 0.0,  6.8, 1.45, 1.95, 0.5, 4.0, 5.4, 0.5, 0,   0,    0];
 gt_6p35 = ["gt_6p35", 6.35, 12.6, 17.4, 6.8, 12, 0.4, 11,   2,    2.7,  0.8, 3.4, 4.2, 2,   1.8, 1.1, 21.4];
+gt_5x11 = ["gt_5x11",    5,    8,   11, 5,    7, 0.4,  7,   1.5,  1.5,  1,   2.5, 6,   0,   0,   0,    0];
+gt_5x17 = ["gt_5x17",    5,   10,   17, 5,   11, 0.4,  9,   2,    1.5,  1,   3,   6,   0,   0,   0,    0];
 
-green_terminals = [gt_2p54, gt_3p5, gt_5p08, gt_6p35];
+green_terminals = [gt_2p54, gt_3p5, gt_5p08, gt_6p35, gt_5x11, gt_5x17];
 
 use <green_terminal.scad>

vitamins/hygrometer.scad

@@ -34,15 +34,16 @@ hygrometer_hole_r = 21.3;
 slot_w = 5.5;
 
 module hygrometer_hole(h = 0) { //! Drill the hole for a hygrometer
-    round(cnc_bit_r) {
-        intersection() {
-            drill(hygrometer_hole_r, h);
+    extrude_if(h)
+        round(cnc_bit_r) {
+            intersection() {
+                drill(hygrometer_hole_r, 0);
 
-            rotate(30)
-                square([slot_w + 2 * cnc_bit_r, 100], center = true);
+                rotate(30)
+                    square([slot_w + 2 * cnc_bit_r, 100], center = true);
+            }
+            drill((od + 0.2) / 2, 0);
         }
-        drill((od + 0.2) / 2, h);
-    }
 }
 
 function hygrometer_or() = flange_d / 2; //! The outside radius of a hygrometer
@@ -54,13 +55,13 @@ module hygrometer() { //! Draw a hygrometer
         color(grey(30))
             rotate_extrude()
                 polygon([
-                    [0, 0],
-                    [aperture_d / 2, 0],
-                    [aperture_d / 2, flange_t],
-                    [flange_d2 / 2,   flange_t2],
-                    [flange_d / 2,    flange_t],
-                    [flange_d / 2,    0],
-                    [od / 2,          0],
+                    [0,                0],
+                    [aperture_d / 2,   0],
+                    [aperture_d / 2,   flange_t],
+                    [flange_d2 / 2,    flange_t2],
+                    [flange_d / 2,     flange_t],
+                    [flange_d / 2,     0],
+                    [od / 2,           0],
                     [od / 2,          -h],
                     [0,               -h]
                 ]);

vitamins/iec.scad

@@ -247,10 +247,7 @@ module iec_inserts(type) {              //! Place the inserts
 
 module iec_assembly(type, thickness) {  //! Assembly with fasteners given panel thickness
     screw = iec_screw(type);
-    washer = screw_washer(screw);
-    nut = screw_nut(screw);
-    insert = screw_insert(screw);
-    screw_length = thickness ? screw_longer_than(iec_flange_t(type) + thickness + washer_thickness(washer) + nut_thickness(nut, true))
+    screw_length = thickness ? screw_length(screw, iec_flange_t(type) + thickness, 1, nyloc = true)
                              : insert_screw_length;
 
     iec(type);
@@ -262,6 +259,6 @@ module iec_assembly(type, thickness) {  //! Assembly with fasteners given panel
         if(thickness)
             translate_z(-thickness)
                 vflip()
-                    nut_and_washer(nut, true);
+                    nut_and_washer(screw_nut(screw), true);
     }
 }

vitamins/jhead.scad

@@ -194,12 +194,14 @@ module jhead_hot_end_assembly(type, filament, naked = false) { //! Assembly with
             if(exploded())
                 heater_components();
             else
-                intersection() {
-                    heater_components();
+                if(naked)                       // hide the wires when not exploded
+                    intersection() {
+                        heater_components();
 
-                    if(naked)
-                        color("grey") cylinder(r = 12, h = 100, center = true);
-                    else
-                        cube(1, true);             // hide the wires when not exploded
-                }
+                        color("grey")
+                            cylinder(r = 12, h = 100, center = true);
+                    }
+                else
+                    hidden()                    // hidden by the tape
+                        heater_components();
 }

vitamins/microswitch.scad

@@ -18,7 +18,11 @@
 //
 
 //
-//! Used for limit switches.
+//! Used for limit switches. Currently only the button type is supported as the lever and roller types are less accurate.
+//!
+//! The switch is drawn with the button at the nominal operation point. This can be plus or minus `microswitch_op_tol(type)`.
+//!
+//! When the button is released it comes out by a maximum of `microswitch_fp_max(type)` from the nominal operating point.
 //
 include <../utils/core/core.scad>
 
@@ -32,11 +36,13 @@ function microswitch_hole_d(type)    = type[6];     //! Screw hole diameter
 function microswitch_holes(type)     = type[7];     //! Hole positions
 function microswitch_button_w(type)  = type[8];     //! Button width
 function microswitch_button_t(type)  = type[9];     //! Button thickness
-function microswitch_button_pos(type)= type[10];    //! Button position
-function microswitch_legs(type)      = type[11];    //! Leg positions
-function microswitch_leg(type)       = type[12];    //! Leg types
-function microswitch_body_clr(type)  = type[13];    //! Body colour
-function microswitch_button_clr(type)= type[14];    //! Button colour
+function microswitch_button_pos(type)= type[10];    //! Button position at operating point
+function microswitch_op_tol(type)    = type[11];    //! Operating position +/- tolerance
+function microswitch_fp_max(type)    = type[12];    //! Free position maximum
+function microswitch_legs(type)      = type[13];    //! Leg positions
+function microswitch_leg(type)       = type[14];    //! Leg types
+function microswitch_body_clr(type)  = type[15];    //! Body colour
+function microswitch_button_clr(type)= type[16];    //! Button colour
 
 function microswitch_lower_extent(type) = let(leg = microswitch_leg(type)) min([for(pos = microswitch_legs(type)) pos.y - leg.y / 2]); //! How far legs extend downwards
 function microswitch_right_extent(type) = let(leg = microswitch_leg(type)) max([microswitch_length(type) / 2, for(pos = microswitch_legs(type)) pos.x + leg.x / 2]); //! How far legs extend right

vitamins/microswitches.scad

@@ -23,10 +23,19 @@
 small_leg  = [0.9,  3.3, 0.4, 0];
 medium_leg = [0.5,  3.9, 3.2, 1.6, [0, -0.5]];
 large_leg  = [11.4, 0.8, 6.3, 1.8, [1.7, 0]];
-
-small_microswitch  = ["small_microswitch", "DM1-00P-110-3",      5.8, 6.5,  12.8, 0, 2,    [[-3.25, -1.65], [3.25, -1.65]], 2.9, 1.2, [-1.95, 3.75], [[-5.08, -4.95], [0,    -4.9],  [5.08, -4.9]  ], small_leg,  grey(20), "white"  ];
-medium_microswitch = ["medium_microswitch","SS-01 or SS-5GL",    6.4, 10.2, 19.8, 1, 2.35, [[-4.8,  -2.6 ], [4.7,  -2.6 ]], 3.2, 2,   [-2.8,  5.8 ], [[-8.05, -7.05], [0.75, -7.05], [8.05, -7.05] ], medium_leg, grey(20), "burlywood" ];
-large_microswitch  = ["large_microswitch", "Saia G3 low force", 10.4, 15.9, 28.0, 2, 3.1,  [[-11.1, -5.15], [11.2,  5.15]], 4,   2.75,[-9.1,  9.55], [[19.7,   2.19], [19.7, -3.45],  [8.3, -10.45] ], large_leg,  "ivory", "white" ];
+//                                                               t    w     l     r  h     h                               b     b    b             o     f     l                                                l           b         b
+//                                                               h    i     e     a  o     o                               u     u    u             p     p     e                                                e           o         u
+//                                                               i    d     n     d  l     l                               t     t    t                         g                                                g           d         t
+//                                                               c    t     g     i  e     e                               t     t    t             t     m                                                                  y         t
+//                                                               k    h     t     u                                        o     o    o             o     a     p                                                t                     o
+//                                                               n          h     s  d     p                               n     n    n             l     x     o                                                y           c         n
+//                                                               e                   i     o                                                                    s                                                p           l
+//                                                               s                   a     s                               w     t    p                         n                                                e           r         c
+//                                                               n                         n                                          o                         s                                                                      l
+//                                                                                         s                                          s                                                                                                r
+small_microswitch  = ["small_microswitch", "DM1-00P-110-3",      5.8, 6.5,  12.8, 0, 2,    [[-3.25, -1.65], [3.25, -1.65]], 2.9, 1.2, [-1.95, 3.75], 0.2, 0.55, [[-5.08, -4.95], [0,    -4.9],  [5.08, -4.9]  ], small_leg,  grey(20), "white"  ];
+medium_microswitch = ["medium_microswitch","SS-01 or SS-5GL",    6.4, 10.2, 19.8, 1, 2.35, [[-4.8,  -2.6 ], [4.7,  -2.6 ]], 3.2, 2,   [-2.8,  5.8 ], 0.5, 1.00, [[-8.05, -7.05], [0.75, -7.05], [8.05, -7.05] ], medium_leg, grey(20), "burlywood" ];
+large_microswitch  = ["large_microswitch", "Saia G3 low force", 10.4, 15.9, 28.0, 2, 3.1,  [[-11.1, -5.15], [11.2,  5.15]], 4,   2.75,[-9.1,  9.55], 0.3, 1.2,  [[19.7,   2.19], [19.7, -3.45], [8.3, -10.45] ], large_leg,  "ivory",  "white" ]; //G3M1T1PUL
 
 microswitches = [small_microswitch, medium_microswitch, large_microswitch];
 

vitamins/module.scad

@@ -129,15 +129,13 @@ module mod_screw_positions(type) //! Position children at the screw positions
 
 module module_assembly(type, thickness) { //! Module with its fasteners in place
     screw = mod_screw(type);
-    washer = screw_washer(screw);
-    nut = screw_nut(screw);
-    screw_length = screw_longer_than(thickness + mod_screw_z(type) + 2 * washer_thickness(washer) + nut_thickness(nut, true));
+    screw_length = screw_length(screw, thickness + mod_screw_z(type), 2, nyloc = true);
 
     mod(type);
 
     mod_screw_positions(type) {
         translate_z(mod_screw_z(type))
-            nut_and_washer(nut, true);
+            nut_and_washer(screw_nut(screw), true);
 
         translate_z(-thickness)
             vflip()

vitamins/pcb.scad

@@ -1121,9 +1121,7 @@ module pcb_assembly(type, height, thickness) { //! Draw PCB assembly with spaces
 
     screw = pcb_screw(type);
     if(!is_undef(screw)) {
-        washer = screw_washer(screw);
-        nut = screw_nut(screw);
-        screw_length = screw_longer_than(height + thickness + pcb_thickness(type) + washer_thickness(washer) + nut_thickness(nut, true));
+        screw_length = screw_length(screw, height + thickness + pcb_thickness(type), 1, nyloc = true);
 
         taper = screw_smaller_than(pcb_hole_d(type)) > 2 * screw_radius(screw); // Arduino?
         pcb_screw_positions(type) {
@@ -1138,7 +1136,7 @@ module pcb_assembly(type, height, thickness) { //! Draw PCB assembly with spaces
 
             translate_z(-thickness)
                 vflip()
-                    nut_and_washer(nut, true);
+                    nut_and_washer(screw_nut(screw), true);
         }
     }
 }

vitamins/pcbs.scad

@@ -21,6 +21,7 @@ include <d_connectors.scad>
 include <leds.scad>
 include <axials.scad>
 include <smds.scad>
+include <green_terminals.scad>
 
 //
 //                                   l      w      t    r     h     l  c        b     h
@@ -195,6 +196,219 @@ Duex5 = ["Duex5", "Duex5 expansion board",
                                                                     ]),
                                                                     []];
 
+BTT_SKR_MINI_E3_V2_0 = [
+    "BTT_SKR_MINI_E3_V2_0", "BigTreeTech SKR Mini E3 v2.0",
+    100.75, 70.25, 1.6, // size
+    1, // corner radius
+    3, // mounting hole diameter
+    5, // pad around mounting hole
+    grey(30), // color
+    false, // true if parts should be separate BOM items
+    [ // hole positions
+        for (i = [ [0, 0], [62.15, 0] ])
+            (i + [20.3, -2.89]),
+        for (i = [ [0, -34.98], [31.80, -37.63], [95.68, -64.47] ])
+            (i + [2.535, -2.89])
+    ],
+    [ // components
+        // cpu
+        [ 55,   33,     0, "chip", 10, 10,   1,   grey(15) ],
+        // driver chips
+        for (x = [10.5, 30.5, 50.5, 70.5])
+            [ x, -17.5,  0, "chip",  5,  5, 1, grey(15) ],
+        // mock up heat sinks over the chips
+        for (x = [10.5, 30.5, 50.5, 70.5])
+            [ x, -17.5,  0, "block",  9, 8.5,  2, "DeepSkyBlue" ],
+        for(x = [10.5, 30.5, 50.5, 70.5], y = [-4,-2,0,2,4])
+            [ x, -17.5 + y,  0, "block",  9, 0.75, 11, "DeepSkyBlue" ],
+        // heat dissipation for drivers under board
+        [ 43,  -17.5,   0, "-block", 85, 8, 0.1, gold ],
+
+        // heated bed
+        [ 26,   16,     0, "chip",    9.5, 8.5, 4,   grey(15) ],
+        [ 27,   19,     0, "-block", 13,  14,   0.1, gold ],
+        // hotend
+        [ 37,   14,     0, "chip",    6,   6,   2.5, grey(15) ],
+        [ 40,   16,     0, "-block", 10,   8,   0.1, gold ],
+
+        // voltage regulator heat dissipation
+        [ 12,   28.5,   0, "-block", 11,   7,   0.1, gold ],
+
+        // terminals
+        [  5.25, 5.3, 180, "gterm", gt_5x17, 2, undef, grey(20) ],
+        [ 18.1,  5.1, -90, "gterm", gt_5x17, 2, undef, grey(20) ],
+        [ 29.3,  5.1, -90, "gterm", gt_5x17, 2, undef, grey(20) ],
+        [ 40.5,  5.1, -90, "gterm", gt_5x11, 2, undef, grey(20) ],
+        // SD and USB
+        [  -3, -(22.27 + 29.92)/2, 0, "usb_uA" ],
+        [  -8, -( 2.13 + 17.17)/2, 0, "uSD", [17.17 - 2.13, 16, 2] ],
+        // EXP
+        [  -4.5, 17,   -90, "2p54boxhdr", 5, 2 ],
+        // TFT
+        [  66.1,  21.7,  0, "2p54header", 5, 1 ],
+        // FAN0
+        [  50.25,  3.8,  0, "jst_xh", 2, false, grey(20) ],
+        // FAN1
+        [  49.9,  16.1,  0, "jst_xh", 2, false, grey(20) ],
+        // PS-ON
+        [  58.1,  16.1,  0, "jst_xh", 2, false, grey(20) ],
+        // PWR-DET
+        [  67.5,  16.0,  0, "jst_xh", 3, false, grey(20) ],
+        // E0-STOP
+        [  78.2,  16.0,  0, "jst_xh", 3, false, grey(20) ],
+        // Z-PROBE
+        [  87.2,  20.5, -90,"jst_xh", 5, false, grey(20) ],
+        // NEO Pixel
+        [  78.2,  27.1,  0, "jst_xh", 3, false, grey(20) ],
+        // end stops
+        [  58.60,  3.8,  0, "jst_xh", 2, false, grey(20) ],
+        [  66.70,  3.8,  0, "jst_xh", 2, false, grey(20) ],
+        [  74.90,  3.8,  0, "jst_xh", 2, false, grey(20) ],
+        // thermistors
+        [  83.00,  3.8,  0, "jst_xh", 2, false, grey(20) ],
+        [  91.10,  3.8,  0, "jst_xh", 2, false, grey(20) ],
+        // motor connections
+        [  10.15, -4.2,  0, "jst_xh", 4, false, grey(20) ],
+        [  30.35, -4.2,  0, "jst_xh", 4, false, grey(20) ],
+        [  43.90, -4.2,  0, "jst_xh", 4, false, grey(20) ],
+        [  57.25, -4.2,  0, "jst_xh", 4, false, grey(20) ],
+        [  70.75, -4.2,  0, "jst_xh", 4, false, grey(20) ],
+        // motor jumpers
+        [  20.6,  44.1,  0, "2p54header", 2, 1 ],
+        [  39.6,  44.2,  0, "2p54header", 2, 1 ],
+        [  60.1,  44.1,  0, "2p54header", 2, 1 ],
+        [  80.3,  44.1,  0, "2p54header", 2, 1 ],
+        // SWD
+        [  43.9,  39.2,  0, "2p54header", 1, 5 ],
+        // SPI
+        [  -3.1,  31.9,  0, "2p54header", 2, 3 ],
+        // PWR-1
+        [  -12.8, 30.3,  0, "2p54header", 3, 1 ],
+        // VOUT
+        [  -14.0, 34.4,  0, "2p54header", 2, 2 ],
+        // VIN
+        [  17.3,  19.6,  0, "2p54header", 2, 2 ],
+    ],
+    [] // accessories
+];
+
+TMC2130 = [
+    "TMC2130", "TMC2130",
+    20, 14, 1.6, // size
+    0, 0, 0, // corner radius, mounting hole diameter, pad around mounting hole
+    grey(95), // colour
+    false, // true if parts should be separate BOM items
+    [], // hole positions
+    [
+        [  10,  1,  0, "-2p54header", 8, 1 ],
+        [  10, 13,  0, "-2p54header", 8, 1 ],
+        [  12,  7,  0, "-chip", 6, 4, 1, grey(20) ],
+        // mock up a heat sink
+        [  10,  7,  0, "block", 9, 8.5, 2, "DeepSkyBlue" ],
+        for (y = [-4,-2,0,2,4]) [ 10, 7 + y,  0, "block", 9, 0.75, 11, "DeepSkyBlue" ],
+    ],
+    []
+];
+
+BTT_SKR_V1_4_TURBO = [
+    "BTT_SKR_V1_4_TURBO", "BigTreeTech SKR v1.4 Turbo",
+    110, 85, 1.6, // size
+    1, // corner radius
+    3, // mounting hole diameter
+    4, // pad around mounting hole
+    grey(30), // colour
+    false, // true if parts should be separate BOM items
+    [ // hole positions
+        [-4, 4], [-4, -4], [4, -4], [4, 4]
+    ],
+    [ // components
+        [  (29.15+31.5)/2,  8, -90, "usb_B" ],
+        [  (46.9+51.55)/2,  7, -90, "uSD", [14, 14, 2] ],
+        [ 105,   13,     0, "button_6mm" ],
+        [  58,   43,     0, "chip", 15, 15, 1, grey(20) ],
+        // ESP-01 socket
+        [  69.8,  4,     0, "2p54socket", 4, 2 ],
+        // terminals
+        [   5.3, 13.2, 180, "gterm", gt_5x17, 2, undef, grey(20)],
+        [   5.3, 25.8, 180, "gterm", gt_5x17, 2, undef, grey(20)],
+        [   5.3, 37.2, 180, "gterm", gt_5x11, 2, undef, grey(20)],
+        [   5.3, 47.2, 180, "gterm", gt_5x11, 2, undef, grey(20)],
+
+        [   2.8, 56.7, -90, "jst_xh", 2, false, grey(20) ],
+        [  10.9, 56.7,  90, "jst_xh", 2, false, grey(20) ],
+        [  82,    4,     0, "jst_xh", 2, false, grey(20) ],
+        [  90,    4,     0, "jst_xh", 2, false, grey(20) ],
+        [  98,    4,     0, "jst_xh", 2, false, grey(20) ],
+
+        [  87.7, 29.0, -90, "jst_xh", 3, false, grey(20) ],
+        [  87.7, 39.5, -90, "jst_xh", 3, false, grey(20) ],
+        [  87.7, 50.1, -90, "jst_xh", 3, false, grey(20) ],
+        [  95.3, 29.0, -90, "jst_xh", 3, false, grey(20) ],
+        [  95.3, 39.5, -90, "jst_xh", 3, false, grey(20) ],
+        [  95.3, 50.1, -90, "jst_xh", 3, false, grey(20) ],
+
+        [  85.7, 18.2, 180, "jst_xh", 3, false, grey(20) ],
+        [  94.9, 18.2, 180, "jst_xh", 2, false, grey(20) ],
+        [  77.2, 19.6, -90, "jst_xh", 3, false, grey(20) ],
+        [  69.8, 11.0,   0, "jst_xh", 5, false, grey(20) ],
+
+        [  69.0, 19.2,   0,  "2p54header", 4, 1 ],
+        [  57.8, 18.0,   0,  "2p54header", 3, 2 ],
+        [  28.0, 19.7,   0,  "2p54header", 2, 2 ],
+
+        [  37.6, 28.8,   0,  "2p54header", 1, 3, undef, "red" ],
+        [  77.8, 27.5,   0,  "2p54header", 2, 2 ],
+        [  81.8, 26.4,   0,  "2p54header", 1, 3, undef, "red" ],
+        [  43.8, 42.8,   0,  "2p54header", 1, 5 ],
+
+        // EXP1 & EXP2
+        [  -6.6, 29.4,  90, "2p54boxhdr", 5, 2 ],
+        [  -6.6, 50.4,  90, "2p54boxhdr", 5, 2 ],
+
+        // motor axes connections
+        [  11.2, -3.75, 180, "jst_xh", 2, false, grey(20) ],
+        [  21.8, -3.75, 180, "jst_xh", 4, false, grey(20) ],
+        [  35.0, -3.75, 180, "jst_xh", 4, false, grey(20) ],
+        [  48.2, -3.75, 180, "jst_xh", 4, false, grey(20) ],
+        [  61.4, -3.75, 180, "jst_xh", 4, false, grey(20) ],
+        [  74.7, -3.75, 180, "jst_xh", 4, false, grey(20) ],
+        [  87.9, -3.75, 180, "jst_xh", 4, false, grey(20) ],
+        [  98.5, -3.75, 180, "jst_xh", 2, false, grey(20) ],
+
+        // stepper drivers
+        [  11.5, 62.5,  0, "2p54socket", 8, 1, undef, undef, undef, "red" ],
+        [  11.5, 75.2,  0, "2p54socket", 8, 1 ],
+        [   2.6, 66.3, 90, "2p54socket", 2, 1, undef, undef, undef, "red" ],
+        [  11.5, 68.85, 0, "pcb", 11, TMC2130 ],
+
+        [  33.1, 62.5,  0, "2p54socket", 8, 1, undef, undef, undef, "red" ],
+        [  33.1, 75.2,  0, "2p54socket", 8, 1 ],
+        [  24.2, 66.3, 90, "2p54socket", 2, 1, undef, undef, undef, "red" ],
+        [  33.1, 68.85, 0, "pcb", 11, TMC2130 ],
+
+        [  54.8, 62.5,  0, "2p54socket", 8, 1, undef, undef, undef, "red" ],
+        [  54.8, 75.2,  0, "2p54socket", 8, 1 ],
+        [  45.9, 66.3, 90, "2p54socket", 2, 1, undef, undef, undef, "red" ],
+        [  54.8, 68.85, 0, "pcb", 11, TMC2130 ],
+
+        [  76.4, 62.5,  0, "2p54socket", 8, 1, undef, undef, undef, "red" ],
+        [  76.4, 75.2,  0, "2p54socket", 8, 1 ],
+        [  67.5, 66.3, 90, "2p54socket", 2, 1, undef, undef, undef, "red" ],
+        [  76.4, 68.85, 0, "pcb", 11, TMC2130 ],
+
+        [  98.1, 62.5,  0, "2p54socket", 8, 1, undef, undef, undef, "red" ],
+        [  98.1, 75.2,  0, "2p54socket", 8, 1 ],
+        [  89.2, 66.3, 90, "2p54socket", 2, 1, undef, undef, undef, "red" ],
+
+        // closed loop pins
+        [  24.4, 57.5,  0, "2p54header", 6, 1 ],
+        [  40.6, 57.5,  0, "2p54header", 6, 1 ],
+        [  56.7, 57.5,  0, "2p54header", 6, 1 ],
+        [  72.9, 57.5,  0, "2p54header", 6, 1 ],
+        [  89.1, 57.5,  0, "2p54header", 6, 1 ],
+    ],
+    [] // accessories
+];
 
 Melzi = ["Melzi", "Melzi electronics", 203.2, 49.53, 1.6, 3.81, 3.1,  6, "green", false, [[3.81,  3.81], [-3.81, 3.81], [-3.81, -3.81], [3.81, -3.81]],
                                                                     [],
@@ -414,8 +628,35 @@ RAMPSEndstop = ["RAMPSEndstop", "RAMPS Endstop Switch",
     ],
     []];
 
+ESP_01 = [
+    "ESP-01", "ESP-01",
+    24.8, 14.6, 1, // size
+    0, // corner radius
+    0, // mounting hole diameter
+    0, // pad around mounting hole
+    grey(25), // color
+    false, // true if parts should be separate BOM items
+    [], // hole positions
+    [ // components
+        [   2.8,   -7.25, 0, "-2p54header", 2, 4 ],
+        [ -14.55, -11.3,  0, "chip", 5.25, 5.25, 2.25, grey(15) ],
+        [ -14,     -5.2,  0, "chip", 4.5,  4.75, 1.1,  grey(15) ],
+        // antenna
+        for (y = [ 2.8  : 2.3 : 7.4  ]) [ -0.7, -y,  0, "block", 0.7, 1.75, 0.1,  gold ],
+        for (y = [ 4    : 2.3 : 10.6 ]) [ -4.3, -y,  0, "block", 0.7, 1.75, 0.1,  gold ],
+        for (y = [ 3.4  : 2.3 : 10.1 ]) [ -2.5, -y,  0, "block", 4.3, 0.7,  0.1,  gold ],
+        for (y = [ 4.55 : 2.3 : 11.2 ]) [ -2.5, -y,  0, "block", 4.3, 0.7,  0.1,  gold ],
 
-pcbs = [MP1584EN, TP4056, MT3608, RAMPSEndstop, ExtruderPCB, PI_IO, ZC_A0591, RPI0, EnviroPlus, ArduinoUno3, ArduinoLeonardo, Keyes5p1, PSU12V1A, WD2002SJ, RPI3, RPI4, DuetE, Duex2, Duex5];
+        [ -0.7, -10.85,  0, "block", 0.7,3.75,  0.1,  gold ],
+        [ -6.6,  -5.8,   0, "block", 0.7, 7.5,  0.1,  gold ],
+        [ -4.8,  -2.3,   0, "block", 8.8, 0.7,  0.1,  gold ],
+    ],
+    [] // accessories
+];
+
+pcbs = [MP1584EN, TP4056, ESP_01, RAMPSEndstop, MT3608, PI_IO, ExtruderPCB, ZC_A0591, RPI0, EnviroPlus, ArduinoUno3, ArduinoLeonardo, Keyes5p1, WD2002SJ, RPI3, RPI4, BTT_SKR_MINI_E3_V2_0, BTT_SKR_V1_4_TURBO, DuetE, Duex5];
+
+pcbs_not_shown = [Melzi, Duex2, PSU12V1A];
 
 perfboards = [PERF74x51, PERF70x50, PERF60x40, PERF70x30, PERF80x20];
 

vitamins/pulley.scad

@@ -53,7 +53,7 @@ function pulley_extent(type) = max(pulley_flange_dia(type), pulley_hub_dia(type)
 T_angle = 40;
 GT_r = 0.555;
 
-module pulley(type) { //! Draw a pulley
+module pulley(type, colour = silver) { //! Draw a pulley
     teeth = pulley_teeth(type);
     od = pulley_od(type);
 
@@ -64,6 +64,7 @@ module pulley(type) { //! Draw a pulley
     hl = pulley_hub_length(type);
     w = pulley_width(type);
     r1 = pulley_bore(type) / 2;
+    screw_z = pulley_screw_z(type);
 
     or =  od / 2;
     ir =  pulley_ir(type);
@@ -100,39 +101,48 @@ module pulley(type) { //! Draw a pulley
                 }
     }
 
-    module screw_holes() {
-        if(pulley_screws(type))
-            translate_z(pulley_screw_z(type))
-                for(i = [0 : pulley_screws(type) - 1])
-                    rotate([-90, 0, i * -90])
-                        cylinder(r = screw_radius(pulley_screw(type)), h = 100);
-    }
+    module hub()
+        rotate_extrude() translate([r1, 0]) {
+            if(hl)
+                square([pulley_hub_dia(type) / 2 - r1,  hl]);
 
-    color("silver") {
-        render() difference() {
-            rotate_extrude() translate([r1, 0]) {
-                if(hl)
-                    square([pulley_hub_dia(type) / 2 - r1,  hl]);
-
-                for(z = [pulley_hub_length(type), hl + ft + w])
-                    translate([0, z])
-                        square([pulley_flange_dia(type) / 2 - r1, ft]);
-            }
-            if(pulley_screw_z(type) < hl)
-                screw_holes();
+            for(z = [pulley_hub_length(type), hl + ft + w])
+                translate([0, z])
+                    square([pulley_flange_dia(type) / 2 - r1, ft]);
         }
-        render() difference() { // T5 pulleys have screw through the teeth
+
+    module screw_holes()
+        translate_z(screw_z)
+            for(i = [0 : pulley_screws(type) - 1])
+                rotate([-90, 0, i * -90])
+                    cylinder(r = screw_radius(pulley_screw(type)), h = 100);
+
+    color(colour) {
+        if(screw_z && screw_z < hl)
+            render()
+                difference() {
+                    hub();
+
+                    screw_holes();
+                }
+        else
+            hub();
+
+        if(screw_z && screw_z > hl) // T5 pulleys have screw through the teeth
+            render()
+                difference() {
+                    core();
+
+                    screw_holes();
+                }
+        else
             core();
-
-            if(pulley_screw_z(type) > hl)
-                screw_holes();
-        }
     }
 }
 
-module pulley_assembly(type) { //! Draw a pulley with its grub screws in place
+module pulley_assembly(type, colour = silver) { //! Draw a pulley with its grub screws in place
     translate_z(pulley_offset(type)) {
-        pulley(type);
+        pulley(type, colour);
 
         if(pulley_screws(type))
             translate_z(pulley_screw_z(type))

vitamins/rail.scad

@@ -31,10 +31,11 @@ function rail_bore(type)       = type[5];   //! Counter bore diameter for screw
 function rail_hole(type)       = type[6];   //! Screw hole diameter
 function rail_bore_depth(type) = type[7];   //! Counter bore depth
 function rail_screw(type)      = type[8];   //! Screw type
-function rail_carriage(type)   = type[9];   //! Carriage type
-function rail_end_screw(type)  = type[10];  //! Screw used for ends only (Countersink used for better location)
+function rail_end_screw(type)  = type[9];   //! Screw used for ends only (Countersink used for better location)
+function rail_groove_offset(type)=type[10]; //! Offset of centre of groove from top of rail
+function rail_groove_width(type)=type[11];  //! Groove width
+
 function rail_screw_height(type, screw) = rail_height(type) - rail_bore_depth(type) + screw_head_depth(screw, rail_hole(type)); //! Position screw taking into account countersink into counterbored hole
-function rail_travel(type, length) = length - carriage_length(rail_carriage(type)); //! How far the carriage can travel
 
 function carriage_length(type)       = type[0]; //! Overall length
 function carriage_block_length(type) = type[1]; //! Length of the metal part
@@ -45,7 +46,9 @@ function carriage_clearance(type)    = type[4]; //! Gap under the carriage
 function carriage_pitch_x(type)      = type[5]; //! Screw hole x pitch
 function carriage_pitch_y(type)      = type[6]; //! Screw hole y pitch
 function carriage_screw(type)        = type[7]; //! Carriage screw type
+function carriage_rail(type)         = type[8]; //! Rail type
 function carriage_screw_depth(type)  = 2 * screw_radius(carriage_screw(type)); //! Carriage thread depth
+function carriage_travel(type, rail_length) = rail_length - carriage_length(type); //! How far the carriage can travel on a given length rail
 
 function rail_holes(type, length) = //! Number of holes in a rail given its `length`
     floor((length - 2 * rail_end(type)) / rail_pitch(type)) + 1;
@@ -70,7 +73,7 @@ module carriage_hole_positions(type) { //! Position children over screw holes
                 children();
 }
 
-module carriage(type, rail, end_colour = grey(20), wiper_colour = grey(20)) { //! Draw the specified carriage
+module carriage(type, end_colour = grey(20), wiper_colour = grey(20)) { //! Draw the specified carriage
     total_l = carriage_length(type);
     block_l = carriage_block_length(type);
     block_w = carriage_width(type);
@@ -82,9 +85,9 @@ module carriage(type, rail, end_colour = grey(20), wiper_colour = grey(20)) { //
     screw_depth = carriage_screw_depth(type);
 
     module cutout() {
-        w = rail_width(rail) + 0.4;
+        w = rail_width(carriage_rail(type)) + 0.4;
         translate([-w / 2, 0])
-            square([w , rail_height(rail) + 0.2]);
+            square([w , rail_height(carriage_rail(type)) + 0.2]);
     }
 
     color(grey(90)) {
@@ -134,51 +137,53 @@ module carriage(type, rail, end_colour = grey(20), wiper_colour = grey(20)) { //
             carriage_end(type, end_w, end_h, end_l);
 }
 
-module rail(type, length) { //! Draw the specified rail
+module rail(type, length, colour = grey(90), use_polycircles = false) { //! Draw the specified rail
     width = rail_width(type);
     height = rail_height(type);
 
     vitamin(str("rail(", type[0], ", ", length, "): Linear rail ", type[0], " x ", length, "mm"));
 
-    color(grey(90)) {
+    color(colour) {
+        rbr = rail_bore(type) / 2;
+        w = corrected_radius(rbr) * 2 + 2 * eps; // width of core big enough for the holes
         linear_extrude(height - rail_bore_depth(type)) difference() {
-            square([length, width], center = true);
+            square([length, w], center = true);
+
             rail_hole_positions(type, length)
-                 circle(d = rail_hole(type));
+                if (use_polycircles)
+                    poly_circle(rail_hole(type) / 2);
+                else
+                    circle(d = rail_hole(type));
         }
+        translate_z(rail_height(type) - rail_bore_depth(type))
+            linear_extrude(rail_bore_depth(type)) difference() {
+                square([length, w], center = true);
 
-        translate_z(rail_height(type) - rail_bore_depth(type)) {
-            h1 = rail_bore_depth(type) > 2 ? rail_bore_depth(type) / 3 : rail_bore_depth(type) / 2;
-            h0 = rail_bore_depth(type) > 2 ? (rail_bore_depth(type) - h1) / 2 : 0;
-            h2 = rail_bore_depth(type) - h1 - h0;
-
-            linear_extrude(h0) difference() {
-                square([length, width], center = true);
                 rail_hole_positions(type, length)
-                     circle(d = rail_bore(type));
+                    if (use_polycircles)
+                        poly_circle(rbr);
+                    else
+                        circle(rbr);
             }
-            translate_z(h0)
-                linear_extrude(h1) difference() {
-                    w1 = max(width - 2, rail_bore(type));
-                    square([length, w1], center = true);
-                    rail_hole_positions(type, length)
-                        circle(d = rail_bore(type));
-                }
-            translate_z(h0 + h1)
-                linear_extrude(h2) difference() {
-                    square([length, width], center = true);
-                    rail_hole_positions(type, length)
-                        circle(d = rail_bore(type));
-                }
-        }
+
+        go = height - rail_groove_offset(type);
+        gw = rail_groove_width(type);
+        gd = gw / 2;
+        sw = (width - w) / 2;
+        for (m = [0, 1])
+            mirror([0, m, 0])
+                translate([0, -width / 2])
+                    rotate([0, -90, 0])
+                        linear_extrude(length, center = true)
+                            polygon([ [0, 0], [0, sw], [height, sw], [height, 0], [go + gw/2, 0], [go, gd], [go - gw/2, 0] ]);
     }
 }
 
-module rail_assembly(type, length, pos, carriage_end_colour = grey(20), carriage_wiper_colour = grey(20)) { //! Rail and carriage assembly
-    rail(type, length);
+module rail_assembly(carriage, length, pos, carriage_end_colour = grey(20), carriage_wiper_colour = grey(20)) { //! Rail and carriage assembly
+    rail(carriage_rail(carriage), length);
 
     translate([pos, 0])
-        carriage(rail_carriage(type), type,  carriage_end_colour, carriage_wiper_colour);
+        carriage(carriage, carriage_end_colour, carriage_wiper_colour);
 }
 
 module rail_screws(type, length, thickness, screws = 100, index_screws = undef) { //! Place screws in the rail

vitamins/rails.scad

@@ -17,30 +17,29 @@
 // If not, see <https://www.gnu.org/licenses/>.
 //
 
-//
-// Carriages
-//
-//                 L     L1    W   H   H1   C   B
-MGN5_carriage  = [ 16,   9.6,  12, 6,  1.5, 0,  8 , M2_cap_screw ];
-MGN7_carriage  = [ 23,   14.3, 17, 8,  1.5, 8,  12, M2_cap_screw ];
-MGN9_carriage  = [ 29.7, 20.8, 20, 10, 2,   10, 15, M3_cap_screw ];
-MGN12_carriage = [ 34.7, 21.7, 27, 13, 3,   15, 20, M3_cap_screw ];
-MGN12H_carriage= [ 45.4, 32.4, 27, 13, 3,   20, 20, M3_cap_screw ];
-MGN15_carriage = [ 43.3, 27.7, 32, 16, 4,   20, 25, M3_cap_screw ];
-SSR15_carriage = [ 40.3, 23.3, 34, 24, 4.5, 0,  26, M4_cap_screw ];
 //
 // Rails
 //
+//                Wr  Hr    E     P   D    d    h                                       go    gw
+MGN5 = [ "MGN5",   5,  3.6,  5,   15, 3.6, 2.4, 0.8, M2_cs_cap_screw, M2_cs_cap_screw,  1,    1 ]; // Screw holes too small for M2 heads
+MGN7 = [ "MGN7",   7,  5,    5,   15, 4.3, 2.4, 2.6, M2_cap_screw,    M2_cs_cap_screw,  1.5,  1.5 ];
+MGN9 = [ "MGN9",   9,  6,    7.5, 20, 6.0, 3.5, 3.5, M3_cap_screw,    M3_cs_cap_screw,  1.5,  1.5 ];
+MGN12 =[ "MGN12", 12,  8,   10,   25, 6.0, 3.5, 4.5, M3_cap_screw,    M3_cs_cap_screw,  2.25, 2.75];
+MGN15 =[ "MGN15", 15, 10,   10,   40, 6.0, 3.5, 5.0, M3_cap_screw,    M3_cs_cap_screw,  2.5,  2.75 ];
+SSR15= [ "SSR15", 15, 12.5, 10,   60, 7.5, 4.5, 5.3, M4_cap_screw,    M4_cs_cap_screw,  2.5,  2.75 ];
 //
-//                Wr  Hr   E    P   D    d    h
-MGN5 = [ "MGN5",  5,  3.6, 5,   15, 3.6, 2.4, 0.8, M2_cs_cap_screw, MGN5_carriage, M2_cs_cap_screw ]; // Screw holes too small for M2 heads
-MGN7 = [ "MGN7",  7,  5,   5,   15, 4.3, 2.4, 2.6, M2_cap_screw,    MGN7_carriage, M2_cs_cap_screw ];
-MGN9 = [ "MGN9",  9,  6,   7.5, 20, 6.0, 3.5, 3.5, M3_cap_screw,    MGN9_carriage, M3_cs_cap_screw ];
-MGN12= [ "MGN12", 12, 8,   10,  25, 6.0, 3.5, 4.5, M3_cap_screw,   MGN12_carriage, M3_cs_cap_screw ];
-MGN12H=[ "MGN12H",12, 8,   10,  25, 6.0, 3.5, 4.5, M3_cap_screw,   MGN12H_carriage,M3_cs_cap_screw ];
-MGN15= [ "MGN15", 15, 10,  10,  40, 6.0, 3.5, 5.0, M3_cap_screw,   MGN15_carriage, M3_cs_cap_screw ];
-SSR15= [ "SSR15", 15, 12.5,10,  60, 7.5, 4.5, 5.3, M4_cap_screw,   SSR15_carriage, M4_cs_cap_screw ];
+// Carriages
+//
+//                  L     L1    W   H   H1   C   B
+MGN5_carriage   = [ 16,    9.6, 12,  6, 1.5, 0,   8, M2_cap_screw, MGN5 ];
+MGN7C_carriage  = [ 23,   14.3, 17,  8, 1.5, 8,  12, M2_cap_screw, MGN7 ];
+MGN9C_carriage  = [ 29.7, 20.8, 20, 10, 2,  10,  15, M3_cap_screw, MGN9 ];
+MGN12C_carriage = [ 34.7, 21.7, 27, 13, 3,  15,  20, M3_cap_screw, MGN12 ];
+MGN12H_carriage = [ 45.4, 32.4, 27, 13, 3,  20,  20, M3_cap_screw, MGN12 ];
+MGN15C_carriage = [ 43.3, 27.7, 32, 16, 4,  20,  25, M3_cap_screw, MGN15 ];
+SSR15_carriage  = [ 40.3, 23.3, 34, 24, 4.5, 0,  26, M4_cap_screw, SSR15 ];
 
-rails = [MGN5, MGN7, MGN9, MGN12, MGN12H, MGN15, SSR15];
+
+carriages = [MGN5_carriage, MGN7C_carriage, MGN9C_carriage, MGN12C_carriage, MGN12H_carriage, MGN15C_carriage, SSR15_carriage];
 
 use <rail.scad>

vitamins/ring_terminal.scad

@@ -128,7 +128,7 @@ module ring_terminal_assembly(type, thickness, top = false) { //! Earthing assem
     screw = ringterm_screw(type);
     washer = screw_washer(screw);
     nut = screw_nut(screw);
-    screw_length = screw_longer_than(thickness + 2 * washer_thickness(washer) + nut_thickness(nut, true) + ringterm_thickness(type));
+    screw_length = screw_length(screw, thickness + ringterm_thickness(type), 2, nyloc = true);
 
     explode(10, true) star_washer(washer)
         if(top)

vitamins/screw.scad

@@ -48,7 +48,7 @@ function screw_head_depth(type, d = 0) =             //! How far a counter sink
         ? 0
         : let(r = screw_radius(type)) screw_head_radius(type) - max(r, d / 2) + r / 5;
 
-function screw_longer_than(x) = x <=  5 ?  5 : //! Returns shortest screw length longer or equal to x
+function screw_longer_than(x) = x <=  5 ?  5 : //! Returns the length of the shortest screw length longer or equal to x
                                 x <=  6 ?  6 :
                                 x <=  8 ?  8 :
                                 x <= 10 ? 10 :
@@ -56,7 +56,7 @@ function screw_longer_than(x) = x <=  5 ?  5 : //! Returns shortest screw length
                                 x <= 16 ? 16 :
                                 ceil(x / 5) * 5;
 
-function screw_shorter_than(x) = x >= 20 ? floor(x / 5) * 5 : //! Returns longest screw length shorter than or equal to x
+function screw_shorter_than(x) = x >= 20 ? floor(x / 5) * 5 : //! Returns the length of the longest screw shorter than or equal to x
                                  x >= 16 ? 16 :
                                  x >= 12 ? 12 :
                                  x >= 10 ? 10 :
@@ -64,6 +64,14 @@ function screw_shorter_than(x) = x >= 20 ? floor(x / 5) * 5 : //! Returns longes
                                  x >=  6 ?  6 :
                                  5;
 
+function screw_length(screw, thickness, washers, insert = false, nyloc = false, nut = false, longer = false) = //! Returns the length of the longest or shortest screw that will got through `thickness` and `washers` and possibly an `insert`, `nut` or `nyloc`
+    let(washer = washers ? washers * washer_thickness(screw_washer(screw)) : 0,
+        insert = insert ? insert_length(screw_insert(screw)) : 0,
+        nut = nut || nyloc ? nut_thickness(screw_nut(screw), nyloc)  : 0,
+        total = thickness + washer + insert + nut
+       )
+        longer || nut || nyloc ? screw_longer_than(total) : screw_shorter_than(total);
+
 function screw_smaller_than(d) = d >= 2.5 && d < 3 ? 2.5 : floor(d); // Largest diameter screw less than or equal to specified diameter
 
 function screw_insert(screw, i = 0) = let(d = screw_radius(screw) * 2)
@@ -262,7 +270,7 @@ module screw_countersink(type, drilled = true) { //! Countersink shape
             if(drilled)
                 cylinder(h = head_height + eps, r1 = 0, r2 = head_rad + head_t);
             else
-                intersection() {
+                render() intersection() {
                     cylinder(h = head_height + eps, r1 = 0, r2 = head_rad + head_t);
 
                     cylinder(h = head_height + eps, r = head_rad + eps);

vitamins/screws.scad

@@ -83,6 +83,7 @@ M5_cs_cap_screw  = ["M5_cs_cap","M5 cs cap",    hs_cs_cap,5,10.0, 0,    3.00,3.0
 M2_dome_screw    = ["M2_dome", "M2 dome",       hs_dome,  2, 3.5, 1.3,  0.6, 1.3, 16,  M2_washer, M2_nut,   M2_tap_radius,    M2_clearance_radius];
 M3_dome_screw    = ["M3_dome", "M3 dome",       hs_dome,  3, 5.7, 1.65, 1.04,2.0, 18,  M3_washer, M3_nut,   M3_tap_radius,    M3_clearance_radius];
 M4_dome_screw    = ["M4_dome", "M4 dome",       hs_dome,  4, 7.6, 2.2,  1.3, 2.5, 20,  M4_washer, M4_nut,   M4_tap_radius,    M4_clearance_radius];
+M5_dome_screw    = ["M5_dome", "M5 dome",       hs_dome,  5, 9.5, 2.75, 1.56,3.0, 22,  M5_washer, M5_nut,   M5_tap_radius,    M5_clearance_radius];
 
 M2p5_pan_screw   = ["M2p5_pan", "M2.5 pan",     hs_pan, 2.5, 4.7, 1.7,    0,   0, 0, M2p5_washer, M2p5_nut, M2p5_tap_radius,  M2p5_clearance_radius];
 M3_pan_screw     = ["M3_pan", "M3 pan",         hs_pan,   3, 5.4, 2.0,    0,   0, 0,   M3_washer, M3_nut,   M3_tap_radius,    M3_clearance_radius];
@@ -111,7 +112,7 @@ screw_lists = [
 [ M2_cap_screw,    M2p5_cap_screw, M3_cap_screw,    M4_cap_screw,    M5_cap_screw, M6_cap_screw, M8_cap_screw],
 [ 0,               0,              M3_low_cap_screw],
 [ M2_cs_cap_screw, 0,              M3_cs_cap_screw, M4_cs_cap_screw, M5_cs_cap_screw],
-[ M2_dome_screw,   0,              M3_dome_screw,   M4_dome_screw],
+[ M2_dome_screw,   0,              M3_dome_screw,   M4_dome_screw,   M5_dome_screw],
 [ 0,               0,              M3_hex_screw,    M4_hex_screw,    M5_hex_screw, M6_hex_screw, M8_hex_screw],
 [ 0,               M2p5_pan_screw, M3_pan_screw,    M4_pan_screw,    M5_pan_screw, M6_pan_screw, No632_pan_screw],
 [ No2_screw,       0,              No4_screw,       No6_screw,       No6_cs_screw],

vitamins/ssr.scad

@@ -71,15 +71,13 @@ use <nut.scad>
 use <washer.scad>
 
 module ssr_assembly(type, screw, thickness) { //! Assembly with fasteners in place
-    nut = screw_nut(screw);
-    washer = screw_washer(screw);
-    screw_length = screw_longer_than(2 * washer_thickness(washer) + thickness + ssr_base_t(type) + nut_thickness(nut, true));
+    screw_length = screw_length(screw, thickness + ssr_base_t(type), 2, nyloc = true);
 
     ssr(type);
 
     ssr_hole_positions(type) {
         translate_z(ssr_base_t(type))
-            nut_and_washer(nut, true);
+            nut_and_washer(screw_nut(screw), true);
 
         translate_z(-thickness)
             vflip()

vitamins/veroboard.scad

@@ -41,6 +41,8 @@ function vero_track_width(type)    = vero_pitch(type) * 0.8; //! The width of th
 function vero_length(type) = vero_holes(type) * vero_pitch(type); //! Length of the board
 function vero_width(type) = vero_strips(type) * vero_pitch(type); //! Width of the board
 
+function vero_size(type) = [vero_length(type), vero_width(type), vero_thickness(type)]; //! Board size
+
 module solder_meniscus(type) {
     h = 1;
     r = vero_track_width(type) / 2;
@@ -141,12 +143,11 @@ module vero_components(type, cutouts = false, angle = undef)
 
 module vero_cutouts(type, angle = undef) vero_components(type, true, angle); //! Make cutouts to clear components
 
-module veroboard_assembly(type, height, thickness, flip = false) //! Draw the assembly with components and fasteners in place
-assembly(vero_assembly(type)) {
+module veroboard_assembly(type, height, thickness, flip = false, ngb = false) //! Draw the assembly with components and fasteners in place
+assembly(vero_assembly(type), ngb = ngb) {
     screw = vero_screw(type);
-    washer = screw_washer(screw);
     nut = screw_nut(screw);
-    screw_length = screw_longer_than(height + thickness + vero_thickness(type) + 2 * washer_thickness(washer) + nut_thickness(nut, true));
+    screw_length = screw_length(screw, height + thickness + vero_thickness(type), 2, nyloc = true);
 
     translate_z(height) {
         veroboard(type);