Merge branch 'martinbudden-rails_rename'

its parts into it parent's global BOM column.

docs/usage.md

@@ -172,7 +172,7 @@ This is achieved by having a pair of modules: -
     //! Place inserts in the bottom of the posts and push them home with a soldering iron with a conical bit heated to 200°C.
     //
     module handle_assembly() pose([225, 0, 150], [0, 0, 14]) //! Printed part with inserts in place
-    assembly("handle") {
+    assembly("handle", ngb = true) {
         translate_z(handle_height())
             stl_colour(pp1_colour) vflip() handle_stl();
 
@@ -182,7 +182,7 @@ This is achieved by having a pair of modules: -
     }
 
     module handle_fastened_assembly(thickness) { //! Assembly with fasteners in place
-        screw_length = screw_longer_than(thickness + insert_length(insert) + 2 * washer_thickness(screw_washer(screw)));
+        screw_length = screw_length(screw, thickness, 2, true, longer = true);
 
         handle_assembly();
 
@@ -201,6 +201,9 @@ When the parent assembly is shown exploded the handle's screws will be exploded
 Note also the `pose([225, 0, 150], [0, 0, 14])` call before the `assembly()` call. This allows the sub-assembly to be posed differently in its build step but doesn't
 affect its orientation in the parent assembly. The pose parameters are the rotation and the translation taken from the GUI.
 
+Setting `ngb = true` in the `assembly()` prevents the handle assembly appearing as a columun in the top level BOM in the build instructions.
+Instead its parts are merged into the parent BOM so the correct quantites are listed.
+
 ### Exploded diagrams
 
 A lot of vitamins explode themselves when `$explode=1`. This is done with module `explode()` that can be passed a Z offset, or a 3D vector that gives the displacement

examples/MainsBreakOutBox/bom/bom.json

@@ -2,6 +2,7 @@
     {
         "name": "base_assembly",
         "big": null,
+        "ngb": false,
         "count": 1,
         "assemblies": {},
         "vitamins": {
@@ -20,6 +21,7 @@
     {
         "name": "feet_assembly",
         "big": null,
+        "ngb": false,
         "count": 1,
         "assemblies": {
             "base_assembly": 1
@@ -46,6 +48,7 @@
     {
         "name": "mains_in_assembly",
         "big": null,
+        "ngb": false,
         "count": 1,
         "assemblies": {
             "feet_assembly": 1
@@ -82,6 +85,7 @@
     {
         "name": "main_assembly",
         "big": null,
+        "ngb": false,
         "count": 1,
         "assemblies": {
             "mains_in_assembly": 1

examples/MainsBreakOutBox/readme.md

@@ -15,6 +15,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![Main Assembly](assemblies/main_assembled.png)
 
+<span></span>
 
 ---
 ## Table of Contents
@@ -24,6 +25,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 1. [Mains In Assembly](#mains_in_assembly)
 1. [Main Assembly](#main_assembly)
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -54,6 +56,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;socket_box.stl |
 | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;5&nbsp; | &nbsp;&nbsp;Total 3D printed parts count |
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -81,6 +84,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![base_assembled](assemblies/base_assembled.png)
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -117,6 +121,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![feet_assembled](assemblies/feet_assembled.png)
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -156,6 +161,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![mains_in_assembled](assemblies/mains_in_assembled.png)
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -199,4 +205,5 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![main_assembled](assemblies/main_assembled.png)
 
+<span></span>
 [Top](#TOP)

lib.scad

@@ -35,7 +35,6 @@ include <vitamins/displays.scad>
 include <vitamins/extrusions.scad>
 include <vitamins/extrusion_brackets.scad>
 include <vitamins/geared_steppers.scad>
-include <vitamins/green_terminals.scad>
 include <vitamins/hot_ends.scad>
 include <vitamins/inserts.scad>
 include <vitamins/kp_pillow_blocks.scad>

libtest.scad

@@ -118,6 +118,7 @@ use <tests/foot.scad>
 use <tests/handle.scad>
 use <tests/PCB_mount.scad>
 use <tests/printed_box.scad>
+use <tests/printed_pulleys.scad>
 use <tests/ribbon_clamp.scad>
 use <tests/screw_knob.scad>
 use <tests/socket_box.scad>
@@ -170,6 +171,9 @@ translate([x5, cable_grommets_y + 370])
 translate([x5 + 60, cable_grommets_y + 200])
     strap_handles();
 
+translate([640, cable_grommets_y + 200])
+    printed_pulley_test();
+
 translate([x5, cable_grommets_y + 250])
     handle();
 

printed/box.scad

@@ -75,9 +75,9 @@ function box_corner_overlap(type) = box_wall(type);
 function box_corner_rad(type) = box_sheet_slot(type) - sheet_slot_clearance / 2 + box_corner_gap(type) + box_corner_overlap(type);
 function box_sheet_r(type) = box_corner_rad(type) - box_sheet_slot(type) - box_corner_overlap(type);
 
-function box_screw_length(type, top) = screw_longer_than(2 * washer_thickness(box_washer(type))
-                                                    + sheet_thickness(top ? box_top_sheet(type) : box_base_sheet(type))
-                                                    + box_corner_gap(type) + box_profile_overlap(type) + box_insert_l(type) - 1);
+function box_screw_length(type, top) =
+    let(s = top ? box_top_sheet(type) : box_base_sheet(type))
+        screw_length(box_screw(type), sheet_thickness(s) + box_corner_gap(type) + box_profile_overlap(type) - 1, washers = 2, insert = true, longer = true);
 
 function box_wall_clearance(type) = box_sheet_slot(type) / 2 - sheet_thickness(box_sheets(type)) / 2;
 function box_margin(type) = box_profile_overlap(type) + box_corner_gap(type); //! How much the bezel intrudes on the specified height

printed/camera_housing.scad

@@ -68,7 +68,7 @@ function cam_screw_length(cam) = let(
     front = cam_front_size(cam),
     screw = pcb_screw(camera_pcb(cam)),
     nut = screw_nut(screw)
-    ) screw_longer_than(front.z + washer_thickness(screw_washer(screw)) - nut_trap_depth(nut) + nut_thickness(nut, true));
+    ) screw_length(screw, front.z - nut_trap_depth(nut), 1, nyloc = true);
 
 function hinge_z(cam) = cam_screw_length(cam) - hinge_r;
 
@@ -284,7 +284,7 @@ module camera_bracket(cam) { //! Make the STL for the camera bracket
 }
 
 module camera_assembly(cam, angle = 0) //! Camera case assembly
-assembly(str("camera_", cam[0])) {
+assembly(str("camera_", cam[0]), ngb = true) {
     front = cam_front_size(cam);
     screw = pcb_screw(camera_pcb(cam));
     nut = screw_nut(screw);
@@ -344,9 +344,8 @@ module camera_fastened_assembly(cam, thickness, angle = 0) {
     camera_bracket_position(cam)
         camera_bracket_screw_positions(cam) {
             nut = screw_nut(bracket_screw);
-            washer = screw_washer(bracket_screw);
             t = bracket_thickness(cam);
-            screw_length = screw_longer_than(thickness + t + nut_thickness(nut, true) + 2 * washer_thickness(washer));
+            screw_length = screw_length(bracket_screw, thickness + t, 2, nyloc = true);
             vflip()
                 translate_z(thickness)
                     screw_and_washer(bracket_screw, screw_length);

printed/corner_block.scad

@@ -117,7 +117,7 @@ module corner_block(screw = def_screw, name = false) { //! Generate the STL for
 }
 
 module corner_block_assembly(screw = def_screw, name = false) //! The printed block with inserts
-assembly(str("corner_block_M", 20 * screw_radius(screw))) {
+assembly(str("corner_block_M", 20 * screw_radius(screw)), ngb = true) {
     insert = screw_insert(screw);
 
     stl_colour(name ? pp2_colour : pp1_colour)
@@ -133,12 +133,10 @@ assembly(str("corner_block_M", 20 * screw_radius(screw))) {
 module fastened_corner_block_assembly(thickness, screw = def_screw, thickness_below = undef, thickness_side2 = undef, name = false, show_block = true, star_washers = true) { //! Printed block with all fasteners
     thickness2 = !is_undef(thickness_below) ? thickness_below : thickness;
     thickness3 = !is_undef(thickness_side2) ? thickness_side2 : thickness;
-    washer = screw_washer(screw);
-    insert = screw_insert(screw);
-    function screw_length(t) = screw_shorter_than((star_washers ? 2 : 1) * washer_thickness(washer) + t + insert_length(insert) + overshoot);
-    screw_length = screw_length(thickness);
-    screw_length2 = screw_length(thickness2);
-    screw_length3 = screw_length(thickness3);
+    function screw_len(t) = screw_length(screw, t + overshoot, star_washers ? 2 : 1, true);
+    screw_length = screw_len(thickness);
+    screw_length2 = screw_len(thickness2);
+    screw_length3 = screw_len(thickness3);
 
     if(show_block)
         corner_block_assembly(screw, name) children();

printed/door_hinge.scad

@@ -136,8 +136,7 @@ module door_hinge_assembly(top, door_thickness = 6) { //! The moving assembly th
     dir = top ? -1 : 1;
     pin_x = door_hinge_pin_x();
     pin_y = door_hinge_pin_y();
-    washer = screw_washer(screw);
-    screw_length = screw_shorter_than(thickness + door_thickness +  washer_thickness(washer));
+    screw_length = screw_length(screw, thickness + door_thickness, 1);
 
     translate([0, pin_y - (thickness + door_thickness / 2), dir * width / 2]) {
         rotate([90, 0, 180])
@@ -148,20 +147,20 @@ module door_hinge_assembly(top, door_thickness = 6) { //! The moving assembly th
                 screw_and_washer(screw, screw_length);
     }
 
-    translate([pin_x, pin_y, top ? 0 : -washer_thickness(screw_washer(pin_screw))])
-        washer(screw_washer(pin_screw));
+    washer = screw_washer(pin_screw);
+    wt = washer_thickness(washer);
+    translate([pin_x, pin_y, top ? 0 : -wt])
+        washer(washer);
 
-    translate([pin_x, pin_y, top ? washer_thickness(screw_washer(pin_screw)) + stat_width : width])
-        screw_and_washer(pin_screw, screw_longer_than(2 * washer_thickness(screw_washer(pin_screw)) + width + stat_width));
+    translate([pin_x, pin_y, top ? wt + stat_width : width])
+        screw_and_washer(pin_screw, screw_length(pin_screw, width + stat_width, 2, longer = true));
 }
 
 module door_hinge_static_assembly(top, sheet_thickness = 3) { //! The stationary assembly
     dir = top ? -1 : 1;
     pin_x = door_hinge_pin_x();
 
-    stat_washer = screw_washer(stat_screw);
-    stat_nut = screw_nut(stat_screw);
-    stat_screw_length = screw_longer_than(thickness + sheet_thickness + 2 * washer_thickness(stat_washer) + nut_thickness(stat_nut, true));
+    stat_screw_length = screw_length(stat_screw, thickness + sheet_thickness, 2, nyloc = true);
 
     translate([pin_x, 0, -dir * (stat_width / 2 + washer_thickness(screw_washer(pin_screw)))])
         rotate([90, 0, 0]) {
@@ -169,9 +168,10 @@ module door_hinge_static_assembly(top, sheet_thickness = 3) { //! The stationary
 
             door_hinge_stat_hole_positions() {
                 screw_and_washer(stat_screw, stat_screw_length);
+
                 translate_z(-thickness - sheet_thickness)
                     vflip()
-                        nut_and_washer(stat_nut, true);
+                        nut_and_washer(screw_nut(stat_screw), true);
             }
         }
 }

printed/door_latch.scad

@@ -61,7 +61,7 @@ module door_latch_assembly(sheet_thickness = 3) { //! The assembly for a specifi
     washer = screw_washer(screw);
     nut = screw_nut(screw);
 
-    screw_length = screw_longer_than(height - nut_trap_depth + sheet_thickness + 2 * washer_thickness(washer) + nut_thickness(nut, true));
+    screw_length = screw_length(screw, height - nut_trap_depth + sheet_thickness, 2, nyloc = true);
 
     translate([0, -height - washer_thickness(washer)])
         rotate([-90, 0, 0]) {

printed/drag_chain.scad

@@ -311,7 +311,7 @@ module _drag_chain_assembly(type, pos = 0, render = false) {
 //! 1. Remove the support material from the links with side cutters.
 //! 1. Clip the links together with the special ones at the ends.
 module drag_chain_assembly(type, pos = 0, render = false)  //! Drag chain assembly
-    assembly(str(drag_chain_name(type), "_drag_chain"), big = true)
+    assembly(str(drag_chain_name(type), "_drag_chain"), big = true, ngb = true)
         if($children == 2)
             _drag_chain_assembly(type, pos, render) {
                 children(0);

printed/fixing_block.scad

@@ -106,7 +106,7 @@ module fixing_block(screw = def_screw) { //! Generate the STL
 }
 
 module fixing_block_assembly(screw = def_screw) pose([55, 180, 25], [0, 4.8, 4.8]) //! Printed part with the inserts inserted
-assembly(str("fixing_block_M", 20 * screw_radius(screw))) {
+assembly(str("fixing_block_M", 20 * screw_radius(screw)), ngb = true) {
     translate_z(fixing_block_height(screw))
         rotate([0, 180, 0])
             stl_colour(pp1_colour) render() fixing_block(screw);
@@ -122,9 +122,7 @@ assembly(str("fixing_block_M", 20 * screw_radius(screw))) {
 
 module fastened_fixing_block_assembly(thickness, screw = def_screw, screw2 = undef, thickness2 = undef, show_block = true, star_washers = true) { //! Assembly with fasteners in place
     module fb_screw(screw, thickness) {
-        washer = screw_washer(screw);
-        insert = screw_insert(screw);
-        screw_length = screw_longer_than((star_washers ? 2 : 1) * washer_thickness(washer) + thickness + insert_length(insert));
+        screw_length = screw_length(screw, thickness, star_washers ? 2 : 1, true, longer = true);
 
         if(thickness)
             translate_z(thickness)

printed/flat_hinge.scad

@@ -129,7 +129,7 @@ module hinge_both(type) { //! Both parts together for printing
 }
 
 module hinge_assembly(type, angle = 0)
-assembly(str("hinge_", type[0])) { //! Assembled hinge
+assembly(str("hinge_", type[0]), ngb = true) { //! Assembled hinge
     kr = hinge_knuckle_dia(type) / 2;
     hr = hinge_pin_dia(type) / 2;
     w = hinge_width(type);
@@ -155,9 +155,7 @@ module hinge_fastened_assembly(type, thickness1, thickness2, angle, show_hinge =
         hinge_assembly(type, angle);
 
     screw = hinge_screw(type);
-    washer_t = 2 * washer_thickness(screw_washer(screw));
     nut = screw_nut(screw);
-    nut_t = nut_thickness(nut, true);
     t = hinge_thickness(type);
     kr = hinge_knuckle_dia(type) / 2;
 
@@ -165,7 +163,7 @@ module hinge_fastened_assembly(type, thickness1, thickness2, angle, show_hinge =
         if(thickness)
             hinge_screw_positions(type) {
                 translate_z(t)
-                    screw_and_washer(screw, screw_longer_than(t + thickness + washer_t + nut_t));
+                    screw_and_washer(screw, screw_length(screw, t + thickness, 2, nyloc = true));
 
                 translate_z(-thickness)
                     vflip()

printed/foot.scad

@@ -69,10 +69,9 @@ module foot(type = foot) { //! Generate STL
 
 module foot_assembly(t = 0, type = foot, flip = false) { //! Assembly with fasteners in place for specified sheet thickness
     screw = foot_screw(type);
-    washer = screw_washer(screw);
     nut = screw_nut(screw);
     squeeze = 0.5;
-    screw_length = screw_longer_than(foot_thickness(type) + t + 2 * washer_thickness(washer) + nut_thickness(nut, true) - squeeze);
+    screw_length = screw_length(screw, foot_thickness(type) + t - squeeze, 2, nyloc = true);
 
     vflip() explode(15, true) {
         stl_colour(pp4_colour) foot(type);
@@ -133,7 +132,7 @@ module insert_foot(type = insert_foot) { //! Generate STL for foot with insert
 //! Place the insert in the bottom of the foot and push home with a soldering iron with a conical bit heated to 200°C.
 //
 module insert_foot_assembly(type = insert_foot) //! Printed part with insert in place
-assembly("insert_foot") {
+assembly("insert_foot", ngb = true) {
     screw = foot_screw(type);
     insert = screw_insert(screw);
 
@@ -146,9 +145,7 @@ assembly("insert_foot") {
 
 module fastened_insert_foot_assembly(t = 3, type = insert_foot) { //! Assembly with fasteners in place for specified sheet thickness
     screw = foot_screw(type);
-    washer = screw_washer(screw);
-    insert = screw_insert(screw);
-    screw_length = screw_shorter_than(insert_length(insert) + t + 2 * washer_thickness(washer));
+    screw_length = screw_length(screw, t, 2, insert = true);
 
     explode(-10) insert_foot_assembly(type);
 

printed/handle.scad

@@ -81,7 +81,7 @@ module handle_stl() { //! generate the STL
 //! Place inserts in the bottom of the posts and push them home with a soldering iron with a conical bit heated to 200°C.
 //
 module handle_assembly() pose([225, 0, 150], [0, 0, 14]) //! Printed part with inserts in place
-assembly("handle") {
+assembly("handle", ngb = true) {
     translate_z(handle_height())
         stl_colour(pp1_colour) vflip() handle_stl();
 
@@ -91,7 +91,7 @@ assembly("handle") {
 }
 
 module handle_fastened_assembly(thickness) { //! Assembly with fasteners in place
-    screw_length = screw_longer_than(thickness + insert_length(insert) + 2 * washer_thickness(screw_washer(screw)));
+    screw_length = screw_length(screw, thickness, 2, true, longer = true);
 
     handle_assembly();
 

printed/pcb_mount.scad

@@ -103,10 +103,9 @@ module pcb_mount_assembly(pcb, thickness, height = 5) { //! A PCB mount assembly
 
     stl_colour(pp1_colour) pcb_mount(pcb, washers = false);
 
-    washer = screw_washer(screw);
     nut = screw_nut(screw);
     t = pcb_thickness(pcb);
-    screw_length = screw_longer_than(height + t + washer_thickness + thickness + washer_thickness(washer) + nut_thickness(nut, true));
+    screw_length = screw_length(screw, height + t + washer_thickness + thickness, 1, nyloc = true);
 
     pcb_mount_screw_positions(pcb) {
         translate_z(height + t) {

printed/printed_box.scad

@@ -65,10 +65,8 @@ function pbox_insert(type) = screw_insert(pbox_screw(type)); //! The insert for
 function pbox_washer(type) = screw_washer(pbox_screw(type)); //! The washer for the base screws
 
 function pbox_screw_length(type, panel_thickness = 0) =  //! Length of the base screw
-    let(foot = pbox_foot(type))
-        screw_shorter_than(pbox_base(type) + washer_thickness(pbox_washer(type))
-                            + insert_length(pbox_insert(type))
-                            + (foot ? foot_thickness(foot) : panel_thickness));
+    let(foot = pbox_foot(type), screw = pbox_screw(type))
+        screw_length(screw, pbox_base(type) + (foot ? foot_thickness(foot) : panel_thickness), 1, true);
 
 function pbox_mid_offset(type) = pbox_ridges(type).y + pbox_wall(type) / 2; // Offset to wall midpoint
 

printed/printed_pulleys.scad

@@ -0,0 +1,200 @@
+//
+// NopSCADlib Copyright Chris Palmer 2020
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+//! Printed pulleys are a remix of droftarts's (see <https://www.thingiverse.com/droftarts/designs>) Parametric Pulleys
+//! on Thingiverse (see <https://www.thingiverse.com/thing:16627>) and are licensed under the
+//! Creative Commons - Attribution - Share Alike license (see <https://creativecommons.org/licenses/by-sa/3.0/>)
+//
+
+include <../core.scad>
+include <../vitamins/pulleys.scad>
+
+printed_pulley_GT2_profile = [[0.747183,-0.5],[0.747183,0],[0.647876,0.037218],[0.598311,0.130528],[0.578556,0.238423],[0.547158,0.343077],[0.504649,0.443762],[0.451556,0.53975],[0.358229,0.636924],[0.2484,0.707276],[0.127259,0.750044],[0,0.76447],[-0.127259,0.750044],[-0.2484,0.707276],[-0.358229,0.636924],[-0.451556,0.53975],[-0.504797,0.443762],[-0.547291,0.343077],[-0.578605,0.238423],[-0.598311,0.130528],[-0.648009,0.037218],[-0.747183,0],[-0.747183,-0.5]];
+
+function printed_pulley_inverted(type) = pulley_hub_dia(type) < pulley_flange_dia(type); //! Need to print upside down to prevent overhang
+
+function printed_pulley_od(tooth_count, tooth_pitch, pitch_line_offset)
+    = tooth_count * tooth_pitch / PI - 2 * pitch_line_offset;
+
+module printed_pulley_teeth_from_profile(tooth_count, tooth_depth, tooth_width, tooth_profile) {
+    pulley_od = printed_pulley_od(tooth_count, 2, 0.254);
+
+    difference() {
+        rotate (90 / tooth_count)
+            circle(r = pulley_od / 2, $fn = tooth_count * 4);
+        tooth_distance_from_centre = sqrt(pulley_od * pulley_od - (tooth_width + 0.2) * (tooth_width + 0.2)) / 2;
+        for(i = [1 : tooth_count])
+            rotate(i * 360 / tooth_count)
+                translate([0, -tooth_distance_from_centre])
+                    scale([(tooth_width + 0.2) / tooth_width, 1])
+                        polygon(tooth_profile);
+    }
+}
+
+module printed_pulley_GT2_teeth(type) {
+    tooth_count = pulley_teeth(type);
+    if (tooth_count == 0)
+        circle(r = pulley_od(type) / 2);
+    else
+        printed_pulley_teeth_from_profile(tooth_count, 0.764, 1.494, printed_pulley_GT2_profile);
+}
+
+
+module printed_pulley_teeth(type) { //! Draw the pulley's teeth
+    tooth_count = pulley_teeth(type);
+    tw = pulley_od(type) * PI / (tooth_count * 2);
+    ir = pulley_ir(type);
+    or = pulley_od(type) / 2;
+
+    T_angle = 40;
+    GT_r = 0.555;
+    for (i = [0 : 1 : tooth_count - 1])
+        rotate(i * 360 / tooth_count)
+            if (pulley_type(type)[0] == "G")
+                translate([0, ir + GT_r])
+                    hull() {
+                        circle(GT_r);
+                        translate([0, GT_r])
+                            square(2 * GT_r, center = true);
+                    }
+            else
+                translate([0, (ir + or) / 2])
+                    hull() {
+                        for(side = [-1, 1])
+                            translate([side * tw / 2, 0])
+                                rotate(-side * T_angle / 2)
+                                    square([eps, (or - ir)], center = true);
+
+                        translate([0, 1])
+                            square([tw, eps], center = true);
+                    }
+}
+
+module printed_pulley(type) { //! Draw a printable pulley
+    ft = pulley_flange_thickness(type);
+    hl = pulley_hub_length(type);
+    w = pulley_width(type);
+    r1 = pulley_bore(type) / 2;
+    or = pulley_od(type) / 2;
+    screw_z = pulley_screw_z(type);
+
+    stl(str("printed_pulley_", type[0]));
+
+    module core() {
+        translate_z(pulley_hub_length(type) + ft)
+            linear_extrude(w + 1) let($fa  = 1, $fs = 0.1)
+                if ("GT2" == str(pulley_type(type)[0], pulley_type(type)[1], pulley_type(type)[2]))
+                    difference() {
+                        printed_pulley_GT2_teeth(type);
+                        circle(d = pulley_bore(type));
+                    }
+                else
+                    difference() {
+                        circle(or);
+                        printed_pulley_teeth(type);
+                        circle(d = pulley_bore(type));
+                    }
+    }
+
+    module screw_holes() {
+        if(pulley_screws(type))
+            translate_z(screw_z)
+                for(i = [0 : pulley_screws(type) - 1])
+                    rotate([-90, 180, i * -90])
+                        if(show_supports())
+                            teardrop(r = screw_pilot_hole(pulley_screw(type)), h = pulley_flange_dia(type) / 2 + 1, center = false);
+                        else
+                            cylinder(r = screw_radius(pulley_screw(type)), h = pulley_flange_dia(type) / 2 + 1);
+    }
+
+    module hub()
+        linear_extrude(hl)
+            difference() {
+                circle(d= pulley_hub_dia(type));
+                circle(d = pulley_bore(type));
+            }
+
+    translate_z(printed_pulley_inverted(type) ? - hl : 0) {
+        // hub
+        if(hl)
+            translate_z(printed_pulley_inverted(type) ? hl + w + 2 * ft : 0)
+                if(screw_z && screw_z < hl)
+                    render()
+                        difference() {
+                            hub();
+
+                            screw_holes();
+                        }
+                else
+                    hub();
+
+        // bottom flange
+        translate_z(hl)
+            linear_extrude(ft)
+                difference() {
+                    circle(d = pulley_flange_dia(type));
+                    circle(d = pulley_bore(type));
+                }
+
+        // top flange
+        translate_z(hl + ft + w) {
+            // inner part, supported by core
+            linear_extrude(ft)
+                difference() {
+                    circle(r = or);
+                    circle(d = pulley_bore(type));
+                }
+            // outer part at 45 degrees for printing
+            rotate_extrude()
+                translate([or - eps, ft])
+                    vflip()
+                        right_triangle(ft, ft);
+        }
+
+        if(screw_z && screw_z > hl)
+            render()
+                difference() { // T5 pulleys have screws through the teeth
+                    core();
+
+                    translate_z(printed_pulley_inverted(type) ? pulley_height(type) + hl - 2 * screw_z : 0)
+                        screw_holes();
+                }
+            else
+                core();
+    }
+}
+
+module printed_pulley_assembly(type, colour = pp1_colour) //! Draw a printed pulley with its grub screws in place
+assembly(str("printed_pulley_", type[0]), ngb = true) {
+    translate_z(pulley_offset(type)) {
+        stl_colour(colour)
+            if(printed_pulley_inverted(type))
+                translate_z(pulley_height(type))
+                    hflip()
+                        printed_pulley(type);
+            else
+                printed_pulley(type);
+
+        if(pulley_screws(type))
+            translate_z(pulley_screw_z(type))
+                for(i = [0 : pulley_screws(type) - 1])
+                    rotate([-90, 0, i * -90])
+                        translate_z(pulley_bore(type) / 2 + pulley_screw_length(type))
+                            screw(pulley_screw(type), pulley_screw_length(type));
+    }
+}

printed/psu_shroud.scad

@@ -143,7 +143,7 @@ module psu_shroud(type, cable_d, name, cables = 1) { //! Generate the STL file f
  }
 
 module psu_shroud_assembly(type, cable_d, name, cables = 1) //! The printed parts with inserts fitted
-assembly(str("PSU_shroud_", name)) {
+assembly(str("PSU_shroud_", name), ngb = true) {
 
     translate_z(psu_shroud_height(type))
         vflip()
@@ -156,8 +156,7 @@ assembly(str("PSU_shroud_", name)) {
 
 module psu_shroud_fastened_assembly(type, cable_d, thickness, name, cables = 1) //! Assembly with screws in place
 {
-    washer = screw_washer(screw);
-    screw_length = screw_shorter_than(2 * washer_thickness(washer) + thickness + insert_length(insert) + counter_bore);
+    screw_length = screw_length(screw,thickness + counter_bore, 2, true);
 
     psu_shroud_assembly(type, cable_d, name, cables);
 

printed/ribbon_clamp.scad

@@ -82,7 +82,7 @@ module ribbon_clamp(ways, screw = screw) { //! Generate STL for given number of
 }
 
 module ribbon_clamp_assembly(ways, screw = screw) pose([55, 180, 25])  //! Printed part with inserts in place
-    assembly(let(screw_d = screw_radius(screw) * 2)str("ribbon_clamp_", ways, screw_d != 3 ? str("_", screw_d) : "")) {
+    assembly(let(screw_d = screw_radius(screw) * 2)str("ribbon_clamp_", ways, screw_d != 3 ? str("_", screw_d) : ""), ngb = true) {
     h = ribbon_clamp_height(screw);
     insert = screw_insert(screw);
 
@@ -101,8 +101,7 @@ module ribbon_clamp_fastened_assembly(ways, thickness, screw = screw) { //! Clam
 
     vitamin(str(": Tape self amalgamating silicone ",tape_l," x 25mm"));
 
-    washer = screw_washer(screw);
-    screw_length = screw_shorter_than(2 * washer_thickness(washer) + thickness + ribbon_clamp_screw_depth(screw));
+    screw_length = screw_length(screw, thickness + ribbon_clamp_screw_depth(screw), 2);
 
     ribbon_clamp_assembly(ways, screw);
 

printed/screw_knob.scad

@@ -59,7 +59,7 @@ module screw_knob(screw) { //! Generate the STL for a knob to fit the specified
 
 //! Place the screw through the printed part
 module screw_knob_assembly(screw, length) //! Assembly with the screw in place
-assembly(str("screw_knob_M", 20 * screw_radius(screw), "_", length)) {
+assembly(str("screw_knob_M", 20 * screw_radius(screw), "_", length), ngb = true) {
     translate_z(knob_height)
         vflip()
             stl_colour(pp1_colour) screw_knob(screw);

printed/socket_box.scad

@@ -105,8 +105,7 @@ module socket_box_MKLOGIC_assembly() socket_box_assembly(MKLOGIC);
 
 module socket_box_fastened_assembly(type, thickness) { //! The socket and backbox on each side of the specified panel thickness
     screw = mains_socket_screw(type);
-    insert = screw_insert(screw);
-    screw_length = screw_longer_than(mains_socket_height(type) + thickness + insert_length(insert));
+    screw_length = screw_length(screw, mains_socket_height(type) + thickness, 0, true, longer = true);
 
     explode(-50)
         translate_z(-height - thickness)

printed/ssr_shroud.scad

@@ -107,7 +107,7 @@ module ssr_shroud(type, cable_d, name) {    //! Generate the STL file for a spec
 }
 
 module ssr_shroud_assembly(type, cable_d, name) //! The printed parts with inserts fitted
-assembly(str("SSR_shroud_", name)) {
+assembly(str("SSR_shroud_", name), ngb = true) {
 
     translate_z(ssr_shroud_height(type))
         vflip()
@@ -119,8 +119,7 @@ assembly(str("SSR_shroud_", name)) {
 
 module ssr_shroud_fastened_assembly(type, cable_d, thickness, name) //! Assembly with screws in place
 {
-    washer = screw_washer(screw);
-    screw_length = screw_shorter_than(2 * washer_thickness(washer) + thickness + insert_length(insert) + counter_bore);
+    screw_length = screw_length(screw, thickness + counter_bore, 2, true);
 
     ssr_shroud_assembly(type, cable_d, name);
 

printed/strap_handle.scad

@@ -162,7 +162,7 @@ module strap_end(type = strap) { //! Generate the STL for end piece
 //! * Place the insert into the hole and push home with a soldering iron with a tapered bit heated to 200°C.
 //
 module strap_end_assembly(type = strap)
-assembly("strap_end") {
+assembly("strap_end", ngb = true) {
     stl_colour(pp1_colour)
         strap_end(type);
 
@@ -172,11 +172,9 @@ assembly("strap_end") {
 
 module strap_assembly(length, type = strap) { //! Assembly with screws in place
     screw = strap_screw(type);
-    washer = screw_washer(screw);
-    penny = penny_washer(washer);
-    insert = strap_insert(type);
+    penny = penny_washer(screw_washer(screw));
 
-    screw_length = screw_shorter_than(washer_thickness(washer) + washer_thickness(penny) + insert_length(insert) + panel_clearance + counterbore);
+    screw_length = screw_length(screw, washer_thickness(penny) + panel_clearance + counterbore, 1, true);
 
     stl_colour(pp4_colour) strap(length, type);
 

readme.md

@@ -37,12 +37,12 @@ See [usage](docs/usage.md) for requirements, installation instructions and a usa
 <tr><td> <a href = "#Extrusions">Extrusions</a> </td><td> <a href = "#Opengrab">Opengrab</a> </td><td> <a href = "#Stepper_motors">Stepper_motors</a> </td><td> <a href = "#PSU_shroud">PSU_shroud</a> </td><td> <a href = "#Rounded_right_triangle">Rounded_right_triangle</a> </td><td></td></tr>
 <tr><td> <a href = "#Fans">Fans</a> </td><td> <a href = "#PCB">PCB</a> </td><td> <a href = "#Swiss_clips">Swiss_clips</a> </td><td> <a href = "#Press_fit">Press_fit</a> </td><td> <a href = "#Sector">Sector</a> </td><td></td></tr>
 <tr><td> <a href = "#Fuseholder">Fuseholder</a> </td><td> <a href = "#PCBs">PCBs</a> </td><td> <a href = "#Toggles">Toggles</a> </td><td> <a href = "#Printed_box">Printed_box</a> </td><td> <a href = "#Sweep">Sweep</a> </td><td></td></tr>
-<tr><td> <a href = "#Geared_steppers">Geared_steppers</a> </td><td> <a href = "#PSUs">PSUs</a> </td><td> <a href = "#Transformers">Transformers</a> </td><td> <a href = "#Ribbon_clamp">Ribbon_clamp</a> </td><td> <a href = "#Thread">Thread</a> </td><td></td></tr>
-<tr><td> <a href = "#Green_terminals">Green_terminals</a> </td><td> <a href = "#Panel_meters">Panel_meters</a> </td><td> <a href = "#Tubings">Tubings</a> </td><td> <a href = "#SSR_shroud">SSR_shroud</a> </td><td> <a href = "#Tube">Tube</a> </td><td></td></tr>
-<tr><td> <a href = "#Hot_ends">Hot_ends</a> </td><td> <a href = "#Pillars">Pillars</a> </td><td> <a href = "#Variacs">Variacs</a> </td><td> <a href = "#Screw_knob">Screw_knob</a> </td><td></td><td></td></tr>
-<tr><td> <a href = "#Hygrometer">Hygrometer</a> </td><td> <a href = "#Pin_headers">Pin_headers</a> </td><td> <a href = "#Veroboard">Veroboard</a> </td><td> <a href = "#Socket_box">Socket_box</a> </td><td></td><td></td></tr>
-<tr><td> <a href = "#IECs">IECs</a> </td><td> <a href = "#Pulleys">Pulleys</a> </td><td> <a href = "#Washers">Washers</a> </td><td> <a href = "#Strap_handle">Strap_handle</a> </td><td></td><td></td></tr>
-<tr><td> <a href = "#Inserts">Inserts</a> </td><td></td><td> <a href = "#Wire">Wire</a> </td><td></td><td></td><td></td></tr>
+<tr><td> <a href = "#Geared_steppers">Geared_steppers</a> </td><td> <a href = "#PSUs">PSUs</a> </td><td> <a href = "#Transformers">Transformers</a> </td><td> <a href = "#Printed_pulleys">Printed_pulleys</a> </td><td> <a href = "#Thread">Thread</a> </td><td></td></tr>
+<tr><td> <a href = "#Green_terminals">Green_terminals</a> </td><td> <a href = "#Panel_meters">Panel_meters</a> </td><td> <a href = "#Tubings">Tubings</a> </td><td> <a href = "#Ribbon_clamp">Ribbon_clamp</a> </td><td> <a href = "#Tube">Tube</a> </td><td></td></tr>
+<tr><td> <a href = "#Hot_ends">Hot_ends</a> </td><td> <a href = "#Pillars">Pillars</a> </td><td> <a href = "#Variacs">Variacs</a> </td><td> <a href = "#SSR_shroud">SSR_shroud</a> </td><td></td><td></td></tr>
+<tr><td> <a href = "#Hygrometer">Hygrometer</a> </td><td> <a href = "#Pin_headers">Pin_headers</a> </td><td> <a href = "#Veroboard">Veroboard</a> </td><td> <a href = "#Screw_knob">Screw_knob</a> </td><td></td><td></td></tr>
+<tr><td> <a href = "#IECs">IECs</a> </td><td> <a href = "#Pulleys">Pulleys</a> </td><td> <a href = "#Washers">Washers</a> </td><td> <a href = "#Socket_box">Socket_box</a> </td><td></td><td></td></tr>
+<tr><td> <a href = "#Inserts">Inserts</a> </td><td></td><td> <a href = "#Wire">Wire</a> </td><td> <a href = "#Strap_handle">Strap_handle</a> </td><td></td><td></td></tr>
 <tr><td></td><td></td><td> <a href = "#Zipties">Zipties</a> </td><td></td><td></td><td></td></tr>
 </table>
 
@@ -1048,10 +1048,12 @@ Parametric green terminal blocks
 ### Vitamins
 | Qty | Module call | BOM entry |
 | ---:|:--- |:---|
-|   1 | `green_terminal(gt_6p35, 2)` |  Terminal block 2 way 0.25" |
-|   1 | `green_terminal(gt_5p08, 3)` |  Terminal block 3 way 0.2" |
-|   1 | `green_terminal(gt_3p5, 4)` |  Terminal block 4 way 3.5mm |
-|   1 | `green_terminal(gt_2p54, 5)` |  Terminal block 5 way 0.1" |
+|   1 | `green_terminal(gt_5x17, 2)` |  Terminal block 2 way 5mm |
+|   1 | `green_terminal(gt_5x11, 3)` |  Terminal block 3 way 5mm |
+|   1 | `green_terminal(gt_6p35, 4)` |  Terminal block 4 way 0.25" |
+|   1 | `green_terminal(gt_5p08, 5)` |  Terminal block 5 way 0.2" |
+|   1 | `green_terminal(gt_3p5, 6)` |  Terminal block 6 way 3.5mm |
+|   1 | `green_terminal(gt_2p54, 7)` |  Terminal block 7 way 0.1" |
 
 
 <a href="#top">Top</a>
@@ -1748,7 +1750,11 @@ UK 13A sockets at the moment.
 ---
 <a name="Microswitches"></a>
 ## Microswitches
-Used for limit switches.
+Used for limit switches. Currently only the button type is supported as the lever and roller types are less accurate.
+
+The switch is drawn with the button at the nominal operation point. This can be plus or minus `microswitch_op_tol(type)`.
+
+When the button is released it comes out by a maximum of `microswitch_fp_max(type)` from the nominal operating point.
 
 [vitamins/microswitches.scad](vitamins/microswitches.scad) Object definitions.
 
@@ -1761,14 +1767,16 @@ Used for limit switches.
 |:--- |:--- |
 | `microswitch_body_clr(type)` | Body colour |
 | `microswitch_button_clr(type)` | Button colour |
-| `microswitch_button_pos(type)` | Button position |
+| `microswitch_button_pos(type)` | Button position at operating point |
 | `microswitch_button_t(type)` | Button thickness |
 | `microswitch_button_w(type)` | Button width |
+| `microswitch_fp_max(type)` | Free position maximum |
 | `microswitch_hole_d(type)` | Screw hole diameter |
 | `microswitch_holes(type)` | Hole positions |
 | `microswitch_leg(type)` | Leg types |
 | `microswitch_legs(type)` | Leg positions |
 | `microswitch_length(type)` | Body length |
+| `microswitch_op_tol(type)` | Operating position +/- tolerance |
 | `microswitch_radius(type)` | Body corner radius |
 | `microswitch_thickness(type)` | Body thickness |
 | `microswitch_width(type)` | Body width |
@@ -2303,25 +2311,30 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
 | ---:|:--- |:---|
 |   1 | `pcb(ArduinoLeonardo)` |  Arduino Leonardo |
 |   1 | `pcb(ArduinoUno3)` |  Arduino Uno R3 |
+|   1 | `pcb(BTT_SKR_MINI_E3_V2_0)` |  BigTreeTech SKR Mini E3 v2.0 |
+|   1 | `pcb(BTT_SKR_V1_4_TURBO)` |  BigTreeTech SKR v1.4 Turbo |
 |   1 |  |  Cat 5 patch cable 300mm |
 |   1 | `d_plug(DCONN15, pcb = true)` |  D-type 15 way PCB mount plug |
 |   1 | `pcb(DuetE)` |  Duet 2 Ethernet electronics |
-|   1 | `pcb(Duex2)` |  Duex2 expansion board |
+|   1 | `pcb(Duex2)` |  Duex2 expansion board - not shown |
 |   1 | `pcb(Duex5)` |  Duex5 expansion board |
+|   1 | `pcb(ESP-01)` |  ESP-01 |
 |   1 | `pcb(EnviroPlus)` |  Enviro+ |
 |   1 | `pcb(ExtruderPCB)` |  Extruder connection PCB |
 |   1 | `pcb(Keyes5p1)` |  Keyes5.1 Arduino Uno expansion board |
 |   1 | `pcb(MP1584EN)` |  MP1584EN 3A buck converter |
 |   1 | `pcb(MT3608)` |  MT3608 boost converter module |
+|   1 | `pcb(Melzi)` |  Melzi electronics - not shown |
 |   4 |  |  Micro SD card |
+|   1 |  |  Micro SD card - not shown |
 |   1 | `molex_254(2)` |  Molex KK header 2 way |
 |   1 | `molex_254(3)` |  Molex KK header 3 way |
 |  16 | `nut(M2_nut, nyloc = true)` |  Nut M2 x 1.6mm nyloc |
 |  34 | `nut(M2p5_nut, nyloc = true)` |  Nut M2.5 x 2.2mm nyloc |
-|  12 | `nut(M3_nut, nyloc = true)` |  Nut M3 x 2.4mm nyloc |
-|  12 | `nut(M4_nut, nyloc = true)` |  Nut M4 x 3.2mm nyloc |
+|  17 | `nut(M3_nut, nyloc = true)` |  Nut M3 x 2.4mm nyloc |
+|   8 | `nut(M4_nut, nyloc = true)` |  Nut M4 x 3.2mm nyloc |
 |   1 | `pcb(PI_IO)` |  PI_IO V2 |
-|   1 | `pcb(PSU12V1A)` |  PSU 12V 1A |
+|   1 | `pcb(PSU12V1A)` |  PSU 12V 1A - not shown |
 |   1 | `pcb(PERF60x40)` |  Perfboard 60 x 40mm |
 |   1 | `pcb(PERF70x30)` |  Perfboard 70 x 30mm |
 |   1 | `pcb(PERF70x50)` |  Perfboard 70 x 50mm |
@@ -2337,19 +2350,21 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
 |   2 | `screw(M2p5_cap_screw, 20)` |  Screw M2.5 cap x 20mm |
 |   8 | `screw(M2p5_cap_screw, 25)` |  Screw M2.5 cap x 25mm |
 |   8 | `screw(M2p5_cap_screw, 30)` |  Screw M2.5 cap x 30mm |
-|   4 | `screw(M2p5_pan_screw, 20)` |  Screw M2.5 pan x 20mm |
 |  12 | `screw(M2p5_pan_screw, 25)` |  Screw M2.5 pan x 25mm |
+|   4 | `screw(M2p5_pan_screw, 30)` |  Screw M2.5 pan x 30mm |
 |   4 | `screw(M3_cap_screw, 16)` |  Screw M3 cap x 16mm |
-|   8 | `screw(M3_cap_screw, 30)` |  Screw M3 cap x 30mm |
-|  12 | `screw(M4_cap_screw, 35)` |  Screw M4 cap x 35mm |
+|   4 | `screw(M3_cap_screw, 30)` |  Screw M3 cap x 30mm |
+|   9 | `screw(M3_cap_screw, 35)` |  Screw M3 cap x 35mm |
+|   8 | `screw(M4_cap_screw, 35)` |  Screw M4 cap x 35mm |
 |   1 | `pcb(TP4056)` |  TP4056 Li-lon Battery charger module |
 |   3 | `terminal_35(2)` |  Terminal block 2 way 3.5mm |
 |   2 | `green_terminal(gt_2p54, 4)` |  Terminal block 4 way 0.1" |
+|   1 |  |  USB A to Mini B lead - not shown |
 |   1 | `pcb(WD2002SJ)` |  WD2002SJ Buck Boost DC-DC converter |
 |  16 | `washer(M2_washer)` |  Washer  M2 x 5mm x 0.3mm |
 |  34 | `washer(M2p5_washer)` |  Washer  M2.5 x 5.9mm x 0.5mm |
-|  12 | `washer(M3_washer)` |  Washer  M3 x 7mm x 0.5mm |
-|  12 | `washer(M4_washer)` |  Washer  M4 x 9mm x 0.8mm |
+|  17 | `washer(M3_washer)` |  Washer  M3 x 7mm x 0.5mm |
+|   8 | `washer(M4_washer)` |  Washer  M4 x 9mm x 0.8mm |
 |   1 | `pcb(ZC_A0591)` |  ZC-A0591 ULN2003 driver PCB |
 
 ### Printed
@@ -2359,21 +2374,21 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
 |   4 | pcb_spacer2070.stl |
 |   4 | pcb_spacer2080.stl |
 |   4 | pcb_spacer2090.stl |
-|   4 | pcb_spacer25110.stl |
 |   4 | pcb_spacer25120.stl |
 |   4 | pcb_spacer25130.stl |
-|   4 | pcb_spacer25140_2.stl |
+|   4 | pcb_spacer25140.stl |
 |   4 | pcb_spacer25150_2.stl |
 |   4 | pcb_spacer25160_2.stl |
+|   4 | pcb_spacer25170_2.stl |
 |   4 | pcb_spacer25190.stl |
 |   4 | pcb_spacer25200.stl |
 |   2 | pcb_spacer2580.stl |
-|   4 | pcb_spacer30170.stl |
 |   4 | pcb_spacer30180.stl |
+|   5 | pcb_spacer30210.stl |
+|   4 | pcb_spacer30220.stl |
 |   4 | pcb_spacer3050.stl |
-|   4 | pcb_spacer40210.stl |
-|   4 | pcb_spacer40220.stl |
 |   4 | pcb_spacer40230.stl |
+|   4 | pcb_spacer40240.stl |
 
 
 <a href="#top">Top</a>
@@ -2603,8 +2618,8 @@ Timing belt pulleys, both toothed and plain with internal bearings for idlers.
 ### Modules
 | Module | Description |
 |:--- |:--- |
-| `pulley(type)` | Draw a pulley |
-| `pulley_assembly(type)` | Draw a pulley with its grub screws in place |
+| `pulley(type, colour = silver)` | Draw a pulley |
+| `pulley_assembly(type, colour = silver)` | Draw a pulley with its grub screws in place |
 
 ![pulleys](tests/png/pulleys.png)
 
@@ -2651,13 +2666,15 @@ Linear rails with carriages.
 | `carriage_length(type)` | Overall length |
 | `carriage_pitch_x(type)` | Screw hole x pitch |
 | `carriage_pitch_y(type)` | Screw hole y pitch |
+| `carriage_rail(type)` | Rail type |
 | `carriage_screw(type)` | Carriage screw type |
 | `carriage_width(type)` | Width of carriage |
 | `rail_bore(type)` | Counter bore diameter for screw head |
 | `rail_bore_depth(type)` | Counter bore depth |
-| `rail_carriage(type)` | Carriage type |
 | `rail_end(type)` | Minimum distance screw can be from the end |
 | `rail_end_screw(type)` | Screw used for ends only (Countersink used for better location) |
+| `rail_groove_offset(type)` | Offset of centre of groove from top of rail |
+| `rail_groove_width(type)` | Groove width |
 | `rail_height(type)` | Height of rail section |
 | `rail_hole(type)` | Screw hole diameter |
 | `rail_pitch(type)` | Distance between screws |
@@ -2669,17 +2686,17 @@ Linear rails with carriages.
 |:--- |:--- |
 | `carriage_screw_depth(type)` | Carriage thread depth |
 | `carriage_size(type)` | Size of carriage |
+| `carriage_travel(type, rail_length)` | How far the carriage can travel on a given length rail |
 | `rail_holes(type, length)` | Number of holes in a rail given its `length` |
 | `rail_screw_height(type, screw)` | Position screw taking into account countersink into counterbored hole |
-| `rail_travel(type, length)` | How far the carriage can travel |
 
 ### Modules
 | Module | Description |
 |:--- |:--- |
-| `carriage(type, rail, end_colour = grey(20)` | Draw the specified carriage |
+| `carriage(type, end_colour = grey(20)` | Draw the specified carriage |
 | `carriage_hole_positions(type)` | Position children over screw holes |
-| `rail(type, length)` | Draw the specified rail |
-| `rail_assembly(type, length, pos, carriage_end_colour = grey(20)` | Rail and carriage assembly |
+| `rail(type, length, colour = grey(90)` | Draw the specified rail |
+| `rail_assembly(carriage, length, pos, carriage_end_colour = grey(20)` | Rail and carriage assembly |
 | `rail_hole_positions(type, length, first = 0, screws = 100, both_ends = true)` | Position children over screw holes |
 | `rail_screws(type, length, thickness, screws = 100, index_screws = undef)` | Place screws in the rail |
 
@@ -2688,8 +2705,7 @@ Linear rails with carriages.
 ### Vitamins
 | Qty | Module call | BOM entry |
 | ---:|:--- |:---|
-|   1 | `rail(MGN12, 200)` |  Linear rail MGN12 x 200mm |
-|   1 | `rail(MGN12H, 200)` |  Linear rail MGN12H x 200mm |
+|   2 | `rail(MGN12, 200)` |  Linear rail MGN12 x 200mm |
 |   1 | `rail(MGN15, 200)` |  Linear rail MGN15 x 200mm |
 |   1 | `rail(MGN5, 200)` |  Linear rail MGN5 x 200mm |
 |   1 | `rail(MGN7, 200)` |  Linear rail MGN7 x 200mm |
@@ -2897,10 +2913,11 @@ For an explanation of `screw_polysink()` see <https://hydraraptor.blogspot.com/2
 |:--- |:--- |
 | `screw_boss_diameter(type)` | Boss big enough for nut trap and washer |
 | `screw_head_depth(type, d = 0)` | How far a counter sink head will go into a straight hole diameter d |
-| `screw_longer_than(x)` | Returns shortest screw length longer or equal to x |
+| `screw_length(screw, thickness, washers, insert = false, nyloc = false, nut = false, longer = false)` | Returns the length of the longest or shortest screw that will got through `thickness` and `washers` and possibly an `insert`, `nut` or `nyloc` |
+| `screw_longer_than(x)` | Returns the length of the shortest screw length longer or equal to x |
 | `screw_nut_radius(type)` | Radius of matching nut |
 | `screw_polysink_r(type, z)` | Countersink hole profile corrected for rounded staircase extrusions. |
-| `screw_shorter_than(x)` | Returns longest screw length shorter than or equal to x |
+| `screw_shorter_than(x)` | Returns the length of the longest screw shorter than or equal to x |
 
 ### Modules
 | Module | Description |
@@ -2936,6 +2953,7 @@ For an explanation of `screw_polysink()` see <https://hydraraptor.blogspot.com/2
 |   1 | `screw(M4_pan_screw, 30)` |  Screw M4 pan x 30mm |
 |   1 | `screw(M5_cap_screw, 30)` |  Screw M5 cap x 30mm |
 |   1 | `screw(M5_cs_cap_screw, 30)` |  Screw M5 cs cap x 30mm |
+|   1 | `screw(M5_dome_screw, 30)` |  Screw M5 dome x 30mm |
 |   1 | `screw(M5_hex_screw, 30)` |  Screw M5 hex x 30mm |
 |   1 | `screw(M5_pan_screw, 30)` |  Screw M5 pan x 30mm |
 |   1 | `screw(M6_cap_screw, 30)` |  Screw M6 cap x 30mm |
@@ -3790,7 +3808,7 @@ Veroboard with mounting holes, track breaks, removed tracks, solder points and c
 | `vero_mounting_hole_positions(type)` | Positions children at the mounting holes |
 | `vero_mounting_holes(type, h = 100)` | Drill mounting holes in a panel |
 | `veroboard(type)` | Draw specified veroboard with missing tracks and track breaks |
-| `veroboard_assembly(type, height, thickness, flip = false)` | Draw the assembly with components and fasteners in place |
+| `veroboard_assembly(type, height, thickness, flip = false, ngb = false)` | Draw the assembly with components and fasteners in place |
 
 ![veroboard](tests/png/veroboard.png)
 
@@ -5039,6 +5057,73 @@ It can also have printed feet on the base with the screws doubling up to hold th
 |   1 | box2_assembly |
 
 
+<a href="#top">Top</a>
+
+---
+<a name="Printed_pulleys"></a>
+## Printed_pulleys
+Printed pulleys are a remix of droftarts's (see <https://www.thingiverse.com/droftarts/designs>) Parametric Pulleys
+on Thingiverse (see <https://www.thingiverse.com/thing:16627>) and are licensed under the
+Creative Commons - Attribution - Share Alike license (see <https://creativecommons.org/licenses/by-sa/3.0/>)
+
+[printed/printed_pulleys.scad](printed/printed_pulleys.scad) Implementation.
+
+[tests/printed_pulleys.scad](tests/printed_pulleys.scad) Code for this example.
+
+### Functions
+| Function | Description |
+|:--- |:--- |
+| `printed_pulley_inverted(type)` | Need to print upside down to prevent overhang |
+
+### Modules
+| Module | Description |
+|:--- |:--- |
+| `printed_pulley(type)` | Draw a printable pulley |
+| `printed_pulley_assembly(type, colour = pp1_colour)` | Draw a printed pulley with its grub screws in place |
+| `printed_pulley_teeth(type)` | Draw the pulley's teeth |
+
+![printed_pulleys](tests/png/printed_pulleys.png)
+
+### Vitamins
+| Qty | Module call | BOM entry |
+| ---:|:--- |:---|
+|   1 | `screw(M3_grub_screw, 3)` |  Screw M3 grub x  3mm |
+|   2 | `screw(M3_grub_screw, 4.5)` |  Screw M3 grub x  4.5mm |
+|   2 | `screw(M3_grub_screw, 4)` |  Screw M3 grub x  4mm |
+|   4 | `screw(M3_grub_screw, 6)` |  Screw M3 grub x  6mm |
+|   1 | `screw(M4_grub_screw, 6)` |  Screw M4 grub x  6mm |
+
+### Printed
+| Qty | Filename |
+| ---:|:--- |
+|   1 | printed_pulley_GT2x12_pulley.stl |
+|   1 | printed_pulley_GT2x16_plain_idler.stl |
+|   1 | printed_pulley_GT2x16_pulley.stl |
+|   1 | printed_pulley_GT2x16_toothed_idler.stl |
+|   1 | printed_pulley_GT2x16x7_plain_idler.stl |
+|   1 | printed_pulley_GT2x20_plain_idler.stl |
+|   1 | printed_pulley_GT2x20_toothed_idler.stl |
+|   1 | printed_pulley_GT2x20ob_pulley.stl |
+|   1 | printed_pulley_GT2x20um_pulley.stl |
+|   1 | printed_pulley_T2p5x16_pulley.stl |
+|   1 | printed_pulley_T5x10_pulley.stl |
+
+### Assemblies
+| Qty | Name |
+| ---:|:--- |
+|   1 | printed_pulley_GT2x12_pulley_assembly |
+|   1 | printed_pulley_GT2x16_plain_idler_assembly |
+|   1 | printed_pulley_GT2x16_pulley_assembly |
+|   1 | printed_pulley_GT2x16_toothed_idler_assembly |
+|   1 | printed_pulley_GT2x16x7_plain_idler_assembly |
+|   1 | printed_pulley_GT2x20_plain_idler_assembly |
+|   1 | printed_pulley_GT2x20_toothed_idler_assembly |
+|   1 | printed_pulley_GT2x20ob_pulley_assembly |
+|   1 | printed_pulley_GT2x20um_pulley_assembly |
+|   1 | printed_pulley_T2p5x16_pulley_assembly |
+|   1 | printed_pulley_T5x10_pulley_assembly |
+
+
 <a href="#top">Top</a>
 
 ---
@@ -5897,6 +5982,7 @@ Simple tube or ring
 ### Modules
 | Module | Description |
 |:--- |:--- |
+| `rectangular_tube(size, center = true, thickness = 1, fillet = 0.5)` | Create a retangular tube with filleted corners |
 | `ring(or, ir)` | Create a ring with specified external and internal radii |
 | `tube(or, ir, h, center = true)` | Create a tube with specified external and internal radii and height `h` |
 | `woven_tube(or, ir, h, center= true, colour = grey(30)` | Create a woven tube with specified external and internal radii, height `h`, colours, warp and weft |
@@ -5916,6 +6002,9 @@ Assembly views shown in the instructions can be large or small and this is deduc
 parts are used.
 This heuristic isn't always correct, so the default can be overridden by setting the `big` parameter of `assembly` to `true` or `false`.
 
+Setting the `ngb` parameter of `assembly` to `true` removes its column from the global BOM and merges it parts into its parent assembly column of the global BOM.
+This is to prevent the global BOM page becoming too wide in large projects by having it include just the major assemblies.
+
 The example below shows how to define a vitamin and incorporate it into an assembly with sub-assemblies and make an exploded view.
 The resulting flat BOM is shown but heirachical BOMs are also generated for real projects.
 
@@ -5935,7 +6024,7 @@ The resulting flat BOM is shown but heirachical BOMs are also generated for real
 ### Modules
 | Module | Description |
 |:--- |:--- |
-| `assembly(name, big = undef)` | Name an assembly that will appear on the BOM, there needs to a module named `<name>_assembly` to make it. `big` can force big or small assembly diagrams. |
+| `assembly(name, big = undef, ngb = false)` | Name an assembly that will appear on the BOM, there needs to a module named `<name>_assembly` to make it. `big` can force big or small assembly diagrams. |
 | `dxf(name)` | Name a dxf that will appear on the BOM, there needs to a module named `<name>_dxf` to make it |
 | `explode(d, explode_children = false, offset = [0,0,0])` | Explode children by specified Z distance or vector `d`, option to explode grand children |
 | `hidden()` | Make item invisible, except on the BOM |

scripts/bom.py

@@ -60,6 +60,7 @@ class BOM:
     def __init__(self, name):
         self.name = name
         self.big = None
+        self.ngb = False
         self.count = 1
         self.vitamins = {}
         self.printed = {}
@@ -73,6 +74,7 @@ class BOM:
         return {
              "name"       : self.name,
              "big"        : self.big,
+             "ngb"        : self.ngb,
              "count"      : self.count,
              "assemblies" : assemblies,
              "vitamins"   : {v : self.vitamins[v].data() for v in self.vitamins},
@@ -249,7 +251,7 @@ def boms(target = None, assembly = None):
         #
         # Run openscad
         #
-        openscad.run("-D", "$bom=2", "-D", "$preview=true", "--hardwarnings", "-o", "openscad.echo", "-d", bom_dir + "/bom.deps", bom_maker_name)
+        openscad.run("-D", "$bom=2", "-D", "$preview=true", "-o", "openscad.echo", "-d", bom_dir + "/bom.deps", bom_maker_name)
         os.remove(bom_maker_name)
         print("Generating bom ...", end=" ")
 

scripts/openscad.py

@@ -25,7 +25,7 @@ from __future__ import print_function
 import subprocess, sys
 
 def run_list(args, silent = False, verbose = False):
-    cmd = ["openscad"] + args
+    cmd = ["openscad", "--hardwarnings"] + args
     if not silent:
         for arg in cmd:
             print(arg, end=" ")

scripts/tests.py

@@ -50,13 +50,16 @@ def do_cmd(cmd, output = sys.stdout):
     return subprocess.call(cmd, stdout = output, stderr = output)
 
 def compare_images(a, b, c):
+    if not os.path.isfile(b):
+        print(Fore.MAGENTA + "Failed to generate %s while making %s" % (b, a), Fore.WHITE)
+        sys.exit(1)
     if not os.path.isfile(a):
         return -1
     log_name = 'magick.log'
     with open(log_name, 'w') as output:
         do_cmd(("magick compare -metric AE -fuzz %d%% %s %s %s" % (fuzz, a, b, c)).split(), output = output)
     with open(log_name, 'r') as f:
-        pixels = int(f.read().strip())
+        pixels = int(float(f.read().strip()))
     os.remove(log_name)
     return pixels
 
@@ -126,14 +129,13 @@ def tests(tests):
     #
     # List of individual part files
     #
-
     scads = [i for i in sorted(os.listdir(scad_dir), key = lambda s: s.lower()) if i[-5:] == ".scad"]
     types = []
     for scad in scads:
         base_name = scad[:-5]
         if not tests or base_name in tests:
             done.append(base_name)
-            print('\n'+base_name)
+            print(base_name)
             cap_name = base_name[0].capitalize() + base_name[1:]
             base_name = base_name.lower()
             scad_name = scad_dir + '/' + scad
@@ -240,6 +242,7 @@ def tests(tests):
                 BOM = bom.parse_bom()
                 with open(bom_name, 'wt') as outfile:
                     json.dump(BOM.flat_data(), outfile, indent = 4)
+                print()
 
             with open(bom_name, "rt") as bom_file:
                 BOM = json.load(bom_file)

scripts/views.py

@@ -36,6 +36,7 @@ import blurb
 import bom
 import shutil
 import re
+import copy
 from colorama import Fore
 
 def is_assembly(s):
@@ -74,19 +75,17 @@ def bom_to_assemblies(bom_dir, bounds_map):
     # Remove the main assembly if it is a shell
     #
     if flat_bom:
-        ass =  flat_bom[-1]
+        ass = flat_bom[-1]
         if len(ass["assemblies"]) < 2 and not ass["vitamins"] and not ass["printed"] and not ass["routed"]:
             flat_bom = flat_bom[:-1]
     return [assembly["name"] for  assembly in flat_bom]
 
-def eop(print_mode, doc_file, last = False, first = False):
-    if print_mode:
-         print('\n<div style="page-break-after: always;"></div>', file = doc_file)
-    else:
-        if not first:
-            print('[Top](#TOP)',   file = doc_file)
-        if not last:
-            print("\n---", file = doc_file)
+def eop(doc_file, last = False, first = False):
+    print('<span></span>', file = doc_file)     # An invisable marker for page breaks because markdown takes much longer if the document contains a div
+    if not first:
+        print('[Top](#TOP)', file = doc_file)
+    if not last:
+        print("\n---", file = doc_file)
 
 def pad(s, before, after = 0):
     return '&nbsp;' * before + str(s) + '&nbsp;' * after
@@ -103,6 +102,27 @@ def usage():
     print("\nusage:\n\t views [target_config] [<name1>_assembly] ... [<nameN>_assembly] - Create assembly images and readme.")
     sys.exit(1)
 
+types = ["vitamins", "printed", "routed"]
+
+def merged(bom):
+    bom = copy.deepcopy(bom)
+    for aname in bom["assemblies"]:
+        count = bom["assemblies"][aname]
+        for ass in flat_bom:
+            if ass['name'] == aname and ass['ngb']:
+                merged_assembly = merged(ass)
+                total = ass['count']
+                for t in types:
+                    for thing in merged_assembly[t]:
+                        items = merged_assembly[t][thing]['count'] * count // total
+                        if thing in bom[t]:
+                            bom[t][thing]['count'] += items
+                        else:
+                            bom[t][thing] = merged_assembly[t][thing]
+                            bom[t][thing]['count'] = items
+                break
+    return bom
+
 def views(target, do_assemblies = None):
     done_assemblies = []
     #
@@ -202,193 +222,217 @@ def views(target, do_assemblies = None):
                                     if module == 'main_assembly':
                                         main_blurb = blurb.scrape_module_blurb(lines[:line_no])
                         line_no += 1
-    times.print_times()
     #
     # Build the document
     #
-    for print_mode in [True, False]:
-        doc_name = top_dir + "readme.md"
-        with open(doc_name, "wt") as doc_file:
-            #
-            # Title, description and picture
-            #
-            project = ' '.join(word[0].upper() + word[1:] for word in os.path.basename(os.getcwd()).split('_'))
-            print('<a name="TOP"></a>\n# %s' % project, file = doc_file)
-            main_file = bom.find_scad_file('main_assembly')
-            if not main_file:
-                raise Exception("can't find source for main_assembly")
-            text = blurb.scrape_blurb(source_dir + '/' + main_file)
-            blurbs = blurb.split_blurb(text)
-            if len(text):
-                print(blurbs[0], file = doc_file)
-            else:
-                if print_mode:
-                    print(Fore.MAGENTA + "Missing project description" + Fore.WHITE)
-            #
-            # Only add the image if the first blurb section doesn't contain one.
-            #
-            if not re.search(r'\!\[.*\]\(.*\)', blurbs[0], re.MULTILINE):
-                print('![Main Assembly](assemblies/%s.png)\n' % flat_bom[-1]["name"].replace('_assembly', '_assembled'), file = doc_file)
-            eop(print_mode, doc_file, first = True)
-            #
-            # Build TOC
-            #
-            print('## Table of Contents', file = doc_file)
-            print('1. [Parts list](#Parts_list)', file = doc_file)
-            for ass in flat_bom:
-                name =  ass["name"]
-                cap_name = titalise(name)
-                print('1. [%s](#%s)' % (cap_name, name), file = doc_file)
-            print(file = doc_file)
-            if len(blurbs) > 1:
-                print(blurbs[1], file = doc_file)
-            eop(print_mode, doc_file)
-            #
-            # Global BOM
-            #
-            print('<a name="Parts_list"></a>\n## Parts list', file = doc_file)
-            types = ["vitamins", "printed", "routed"]
-            headings = {"vitamins" : "vitamins", "printed" : "3D printed parts", "routed" : "CNC routed parts"}
-            things = {}
+    doc_name = top_dir + "readme.md"
+    with open(doc_name, "wt") as doc_file:
+        #
+        # Title, description and picture
+        #
+        project = ' '.join(word[0].upper() + word[1:] for word in os.path.basename(os.getcwd()).split('_'))
+        print('<a name="TOP"></a>', file = doc_file)
+        print('# %s' % project, file = doc_file)
+        main_file = bom.find_scad_file('main_assembly')
+        if not main_file:
+            raise Exception("can't find source for main_assembly")
+        text = blurb.scrape_blurb(source_dir + '/' + main_file)
+        blurbs = blurb.split_blurb(text)
+        if len(text):
+            print(blurbs[0], file = doc_file)
+        else:
+            print(Fore.MAGENTA + "Missing project description" + Fore.WHITE)
+        #
+        # Only add the image if the first blurb section doesn't contain one.
+        #
+        if not re.search(r'\!\[.*\]\(.*\)', blurbs[0], re.MULTILINE):
+            print('![Main Assembly](assemblies/%s.png)\n' % flat_bom[-1]["name"].replace('_assembly', '_assembled'), file = doc_file)
+        eop(doc_file, first = True)
+        #
+        # Build TOC
+        #
+        print('## Table of Contents', file = doc_file)
+        print('1. [Parts list](#Parts_list)', file = doc_file)
+        for ass in flat_bom:
+            name =  ass["name"]
+            cap_name = titalise(name)
+            print('1. [%s](#%s)' % (cap_name, name), file = doc_file)
+        print(file = doc_file)
+        if len(blurbs) > 1:
+            print(blurbs[1], file = doc_file)
+        eop(doc_file)
+        #
+        # Global BOM
+        #
+        global_bom = [merged(ass) for ass in flat_bom if not ass['ngb']]
+        print('<a name="Parts_list"></a>\n## Parts list', file = doc_file)
+        headings = {"vitamins" : "vitamins", "printed" : "3D printed parts", "routed" : "CNC routed parts"}
+        things = {}
+        for t in types:
+            things[t] = {}
+        for ass in flat_bom:
             for t in types:
-                things[t] = {}
-            for ass in flat_bom:
-                for t in types:
-                    for thing in ass[t]:
-                        if thing in things[t]:
-                            things[t][thing] += ass[t][thing]["count"]
-                        else:
-                            things[t][thing] = ass[t][thing]["count"]
-            for ass in flat_bom:
-                name = titalise(ass["name"][:-9]).replace(' ','&nbsp;')
-                print('| <span style="writing-mode: vertical-rl; text-orientation: mixed;">%s</span> ' % name, file = doc_file, end = '')
-            print('| <span style="writing-mode: vertical-rl; text-orientation: mixed;">TOTALS</span> |  |', file = doc_file)
+                for thing in ass[t]:
+                    if thing in things[t]:
+                        things[t][thing] += ass[t][thing]["count"]
+                    else:
+                        things[t][thing] = ass[t][thing]["count"]
+        for ass in global_bom:
+            name = titalise(ass["name"][:-9]).replace(' ','&nbsp;')
+            if ass["count"] > 1:
+                name = "%d x %s" % (ass["count"], name)
+            print('| <span style="writing-mode: vertical-rl; text-orientation: mixed;">%s</span> ' % name, file = doc_file, end = '')
+        print('| <span style="writing-mode: vertical-rl; text-orientation: mixed;">TOTALS</span> |  |', file = doc_file)
+        print(('|---:' * len(global_bom) + '|---:|:---|'), file = doc_file)
 
-            print(('|---:' * len(flat_bom) + '|---:|:---|'), file = doc_file)
-
-            for t in types:
-                if things[t]:
-                    totals = {}
-                    heading = headings[t][0:1].upper() + headings[t][1:]
-                    print(('|  ' * len(flat_bom) + '| | **%s** |') % heading, file = doc_file)
-                    for thing in sorted(things[t], key = lambda s: s.split(":")[-1]):
-                        for ass in flat_bom:
-                            count = ass[t][thing]["count"] if thing in ass[t] else 0
-                            print('| %s ' % pad(count if count else '.', 2, 1), file = doc_file, end = '')
-                            name = ass["name"]
-                            if name in totals:
-                                totals[name] += count
-                            else:
-                                totals[name] = count
-                        print('|  %s | %s |' % (pad(things[t][thing], 2, 1), pad(thing.split(":")[-1], 2)), file = doc_file)
-
-                    grand_total = 0
-                    for ass in flat_bom:
+        for t in types:
+            if things[t]:
+                totals = {}
+                grand_total2 = 0
+                heading = headings[t][0].upper() + headings[t][1:]
+                print(('|  ' * len(global_bom) + '| | **%s** |') % heading, file = doc_file)
+                for thing in sorted(things[t], key = lambda s: s.split(":")[-1]):
+                    for ass in global_bom:
+                        count = ass[t][thing]["count"] if thing in ass[t] else 0
+                        print('| %s ' % pad(count if count else '.', 2, 1), file = doc_file, end = '')
                         name = ass["name"]
-                        total = totals[name] if name in totals else 0
-                        print('| %s ' % pad(total if total else '.', 2, 1), file = doc_file, end = '')
-                        grand_total += total
-                    print("| %s | %s |" % (pad(grand_total, 2, 1), pad('Total %s count' % headings[t], 2)), file = doc_file)
+                        if name in totals:
+                            totals[name] += count
+                        else:
+                            totals[name] = count
+                        grand_total2 += count
+                    print('|  %s | %s |' % (pad(things[t][thing], 2, 1), pad(thing.split(":")[-1], 2)), file = doc_file)
 
-            print(file = doc_file)
-            if len(blurbs) > 2:
-                print(blurbs[2], file = doc_file)
-            eop(print_mode, doc_file)
-            #
-            # Assembly instructions
-            #
-            for ass in flat_bom:
-                name = ass["name"]
-                cap_name = titalise(name)
-
-                if ass["count"] > 1:
-                    print('<a name="%s"></a>\n## %d x %s' % (name, ass["count"], cap_name), file = doc_file)
-                else:
-                    print('<a name="%s"></a>\n## %s' % (name, cap_name), file = doc_file)
-                vitamins = ass["vitamins"]
-                if vitamins:
-                    print("### Vitamins",         file = doc_file)
-                    print("|Qty|Description|",    file = doc_file)
-                    print("|---:|:----------|",    file = doc_file)
-                    for v in sorted(vitamins, key = lambda s: s.split(":")[-1]):
-                        print("|%d|%s|" % (vitamins[v]["count"], v.split(":")[1]),     file = doc_file)
-                    print("\n", file = doc_file)
-
-                printed = ass["printed"]
-                if printed:
-                    print('### 3D Printed parts', file = doc_file)
-                    keys = sorted(list(printed.keys()))
-                    for i, p in enumerate(keys):
-                        print('%s %d x %s |' % ('\n|' if not (i % 3) else '', printed[p]["count"], p), file = doc_file, end = '')
-                        if (i % 3) == 2 or i == len(printed) - 1:
-                            n = (i % 3) + 1
-                            print('\n|%s' % ('---|' * n), file =  doc_file)
-                            for j in range(n):
-                                part = keys[i - n + j + 1]
-                                print('| ![%s](stls/%s) %s' % (part, part.replace('.stl','.png'), '|\n' if j == j - 1 else ''), end = '', file = doc_file)
-                            print('\n', file = doc_file)
-                    print('\n', file  = doc_file)
-
-                routed = ass["routed"]
-                if routed:
-                    print("### CNC Routed parts", file = doc_file)
-                    keys = sorted(list(routed.keys()))
-                    for i, r in enumerate(keys):
-                        print('%s %d x %s |' % ('\n|' if not (i % 3) else '', routed[r]["count"], r), file = doc_file, end = '')
-                        if (i % 3) == 2 or i == len(routed) - 1:
-                            n = (i % 3) + 1
-                            print('\n|%s' % ('---|' * n), file =  doc_file)
-                            for j in range(n):
-                                part = keys[i - n + j + 1]
-                                print('| ![%s](dxfs/%s) %s' % (part, part.replace('.dxf','.png'), '|\n' if j == j - 1 else ''), end = '', file = doc_file)
-                            print('\n', file = doc_file)
-                    print('\n', file  = doc_file)
-
-                sub_assemblies = ass["assemblies"]
-                if sub_assemblies:
-                    print("### Sub-assemblies", file = doc_file)
-                    keys = sorted(list(sub_assemblies.keys()))
-                    for i, a in enumerate(keys):
-                        print('%s %d x %s |' % ('\n|' if not (i % 3) else '', sub_assemblies[a], a), file = doc_file, end = '')
-                        if (i % 3) == 2 or i == len(keys) - 1:
-                            n = (i % 3) + 1
-                            print('\n|%s' % ('---|' * n), file =  doc_file)
-                            for j in range(n):
-                                a = keys[i - n + j + 1].replace('_assembly', '_assembled')
-                                print('| ![%s](assemblies/%s) %s' % (a, a + '_tn.png', '|\n' if j == j - 1 else ''), end = '', file = doc_file)
-                            print('\n', file = doc_file)
-                    print('\n', file  = doc_file)
-
-                small = not ass["big"]
-                suffix = '_tn.png' if small else '.png'
-                print('### Assembly instructions', file = doc_file)
-                print('![%s](assemblies/%s)\n' % (name, name + suffix), file = doc_file)
-
-                if "blurb" in ass and ass["blurb"]:
-                    print(ass["blurb"], file = doc_file)
-                else:
-                    if print_mode:
-                        print(Fore.MAGENTA + "Missing instructions for %s" % name, Fore.WHITE)
-
-                name = name.replace('_assembly', '_assembled')
-                print('![%s](assemblies/%s)\n' % (name, name + suffix), file = doc_file)
-                eop(print_mode, doc_file, last = ass == flat_bom[-1] and not main_blurb)
-            #
-            # If main module is suppressed print any blurb here
-            #
-            if main_blurb:
-                print(main_blurb, file = doc_file)
-                eop(print_mode, doc_file, last = True)
+                grand_total = 0
+                for ass in global_bom:
+                    name = ass["name"]
+                    total = totals[name] if name in totals else 0
+                    print('| %s ' % pad(total if total else '.', 2, 1), file = doc_file, end = '')
+                    grand_total += total
+                print("| %s | %s |" % (pad(grand_total, 2, 1), pad('Total %s count' % headings[t], 2)), file = doc_file)
+                assert grand_total == grand_total2
+        print(file = doc_file)
+        if len(blurbs) > 2:
+            print(blurbs[2], file = doc_file)
+        eop(doc_file)
         #
-        # Convert to HTML
+        # Assembly instructions
         #
-        html_name = "printme.html" if print_mode else "readme.html"
-        with open(top_dir + html_name, "wt") as html_file:
-            do_cmd(("python -m markdown -x tables -x sane_lists " + doc_name).split(), html_file)
+        for ass in flat_bom:
+            name = ass["name"]
+            cap_name = titalise(name)
+
+            print('<a name="%s"></a>' % name, file = doc_file)
+            if ass["count"] > 1:
+                print('## %d x %s' % (ass["count"], cap_name), file = doc_file)
+            else:
+                print('## %s' % cap_name, file = doc_file)
+            vitamins = ass["vitamins"]
+            if vitamins:
+                print("### Vitamins",         file = doc_file)
+                print("|Qty|Description|",    file = doc_file)
+                print("|---:|:----------|",    file = doc_file)
+                for v in sorted(vitamins, key = lambda s: s.split(":")[-1]):
+                    print("|%d|%s|" % (vitamins[v]["count"], v.split(":")[1]),     file = doc_file)
+                print("\n", file = doc_file)
+
+            printed = ass["printed"]
+            if printed:
+                print('### 3D Printed parts', file = doc_file)
+                keys = sorted(list(printed.keys()))
+                for i, p in enumerate(keys):
+                    print('%s %d x %s |' % ('\n|' if not (i % 3) else '', printed[p]["count"], p), file = doc_file, end = '')
+                    if (i % 3) == 2 or i == len(printed) - 1:
+                        n = (i % 3) + 1
+                        print('\n|%s' % ('---|' * n), file =  doc_file)
+                        for j in range(n):
+                            part = keys[i - n + j + 1]
+                            print('| ![%s](stls/%s) %s' % (part, part.replace('.stl','.png'), '|\n' if j == j - 1 else ''), end = '', file = doc_file)
+                        print('\n', file = doc_file)
+                print('\n', file  = doc_file)
+
+            routed = ass["routed"]
+            if routed:
+                print("### CNC Routed parts", file = doc_file)
+                keys = sorted(list(routed.keys()))
+                for i, r in enumerate(keys):
+                    print('%s %d x %s |' % ('\n|' if not (i % 3) else '', routed[r]["count"], r), file = doc_file, end = '')
+                    if (i % 3) == 2 or i == len(routed) - 1:
+                        n = (i % 3) + 1
+                        print('\n|%s' % ('---|' * n), file =  doc_file)
+                        for j in range(n):
+                            part = keys[i - n + j + 1]
+                            print('| ![%s](dxfs/%s) %s' % (part, part.replace('.dxf','.png'), '|\n' if j == j - 1 else ''), end = '', file = doc_file)
+                        print('\n', file = doc_file)
+                print('\n', file  = doc_file)
+
+            sub_assemblies = ass["assemblies"]
+            if sub_assemblies:
+                print("### Sub-assemblies", file = doc_file)
+                keys = sorted(list(sub_assemblies.keys()))
+                for i, a in enumerate(keys):
+                    print('%s %d x %s |' % ('\n|' if not (i % 3) else '', sub_assemblies[a], a), file = doc_file, end = '')
+                    if (i % 3) == 2 or i == len(keys) - 1:
+                        n = (i % 3) + 1
+                        print('\n|%s' % ('---|' * n), file =  doc_file)
+                        for j in range(n):
+                            a = keys[i - n + j + 1].replace('_assembly', '_assembled')
+                            print('| ![%s](assemblies/%s) %s' % (a, a + '_tn.png', '|\n' if j == j - 1 else ''), end = '', file = doc_file)
+                        print('\n', file = doc_file)
+                print('\n', file  = doc_file)
+
+            small = not ass["big"]
+            suffix = '_tn.png' if small else '.png'
+            print('### Assembly instructions', file = doc_file)
+            print('![%s](assemblies/%s)\n' % (name, name + suffix), file = doc_file)
+
+            if "blurb" in ass and ass["blurb"]:
+                print(ass["blurb"], file = doc_file)
+            else:
+                print(Fore.MAGENTA + "Missing instructions for %s" % name, Fore.WHITE)
+
+            name = name.replace('_assembly', '_assembled')
+            print('![%s](assemblies/%s)\n' % (name, name + suffix), file = doc_file)
+            eop(doc_file, last = ass == flat_bom[-1] and not main_blurb)
+        #
+        # If main module is suppressed print any blurb here
+        #
+        if main_blurb:
+            print(main_blurb, file = doc_file)
+            eop(doc_file, last = True)
+    #
+    # Convert to HTML
+    #
+    html_name = 'readme.html'
+    t = time.time()
+    with open(top_dir + html_name, "wt") as html_file:
+        do_cmd(("python -m markdown -x tables -x sane_lists " + doc_name).split(), html_file)
+    times.add_time(top_dir + html_name, t)
+    times.print_times()
+    #
+    # Make the printme.html by replacing empty spans that invisbly mark the page breaks by page break divs.
+    #
+    with open(top_dir + 'readme.html', 'rt') as src:
+        lines = src.readlines()
+
+    i = 0
+    with open(top_dir + 'printme.html', 'wt') as dst:
+        while i < len(lines):
+            line = lines[i]
+            if line.startswith('<p><span></span>'):                # Empty span used to mark page breaks
+                i += 1
+                if lines[i].startswith('<a href="#TOP">Top</a>'):  # The first page break won't have one
+                    i += 1
+                if i < len(lines) and lines[i] == '<hr />\n':      # The last page break doesn't have one
+                    dst.write('<div style="page-break-after: always;"></div>\n')
+                    i += 1
+            else:
+                dst.write(line)
+                i += 1
     #
     # Spell check
     #
-    do_cmd('codespell -L od readme.md'.split())
+    do_cmd(('codespell -L od ' + top_dir + 'readme.md').split())
     #
     # List the ones we didn't find
     #

tests/BOM.scad

@@ -30,7 +30,6 @@ sheet = PMMA3;
 height = 10;
 
 insert = screw_insert(screw);
-washer = screw_washer(screw);
 
 module widget(thickness) {
     vitamin(str("widget(", thickness, "): Rivit like thing for ", thickness, "mm sheets"));
@@ -92,7 +91,7 @@ assembly("wigdit") {
 
     translate_z(height) {
         translate_z(sheet_thickness(sheet))
-            screw_and_washer(screw, screw_longer_than(sheet_thickness(sheet) + 2 * washer_thickness(washer) + 3), true);
+            screw_and_washer(screw, screw_length(screw, sheet_thickness(sheet) + 3, 2, longer = true), true);
 
         explode(5)
             translate_z(sheet_thickness(sheet) / 2 + eps)

tests/PCBs.scad

@@ -21,8 +21,10 @@ include <../vitamins/pcbs.scad>
 
 use <../utils/layout.scad>
 
+function spacing(p) = let(w = pcb_width(p)) w < 22 ? w + 3 : w + 10;
+
 module pcbs() {
-    layout([for(p = pcbs) pcb_width(p)], 10)
+    layout([for(p = pcbs) spacing(p)], 0)
         translate([0, pcb_length(pcbs[$i]) / 2])
             rotate(90)
                 pcb_assembly(pcbs[$i], 5 + $i, 3);
@@ -31,6 +33,10 @@ module pcbs() {
         layout([for(p = perfboards) pcb_length(p)], 10)
             translate([0, -pcb_width(perfboards[$i]) / 2])
                 pcb_assembly(perfboards[$i], 5 + $i, 3);
+
+    for(p = pcbs_not_shown)
+        hidden()
+            pcb(p);
 }
 if($preview)
     pcbs();

tests/blowers.scad

@@ -24,16 +24,13 @@ include <../vitamins/blowers.scad>
 module blowers()
     layout([for(b = blowers) blower_width(b)], 10, true) let(b = blowers[$i]){
         screw = blower_screw(b);
-        washer = screw_washer(screw);
         h = blower_lug(b);
 
         blower(b);
 
         blower_hole_positions(b)
             translate_z(h)
-                screw_and_washer(screw, screw_longer_than(h + washer_thickness(washer) + 5));
-
-
+                screw_and_washer(screw, screw_length(screw, h + 5, 1, longer = true));
     }
 
 if($preview)

tests/printed_pulleys.scad

@@ -0,0 +1,45 @@
+//
+// NopSCADlib Copyright Chris Palmer 2020
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+
+include <../core.scad>
+include <../vitamins/pulleys.scad>
+include <../printed/printed_pulleys.scad>
+use <../utils/layout.scad>
+
+
+module printed_pulley_test(show_metal = false) {
+    layout([for (p = pulleys) pulley_flange_dia(p)]) let(p = pulleys[$i]) {
+        rotate(-145)
+            if($preview)
+                printed_pulley_assembly(p);
+            else
+                printed_pulley(p);
+
+        if(show_metal)
+            not_on_bom()
+                translate([0, 20])
+                    rotate(-145)
+                        pulley_assembly(p);
+    }
+}
+
+if($preview)
+    printed_pulley_test(true);
+else
+    printed_pulley_test();

tests/pulleys.scad

@@ -23,7 +23,7 @@ include <../vitamins/pulleys.scad>
 
 module pulleys()
     layout([for(p = pulleys) pulley_flange_dia(p)])
-        rotate(-45)
+        rotate(-145)
             pulley_assembly(pulleys[$i]);
 
 if($preview)

tests/rails.scad

@@ -26,15 +26,16 @@ sheet = 3;
 pos = 1; //[-1 : 0.1 : 1]
 
 module rails()
-    layout([for(l = rails) carriage_width(rail_carriage(l))], 20)
+    layout([for(l = carriages) carriage_width(l)], 20)
         rotate(-90) {
-            rail = rails[$i];
+            carriage = carriages[$i];
+            rail = carriage_rail(carriage);
             length = 200;
             screw = rail_screw(rail);
             nut = screw_nut(screw);
             washer = screw_washer(screw);
 
-            rail_assembly(rail, length, pos * rail_travel(rail, length) / 2, $i<2 ? grey(20) : "green", $i<2 ? grey(20) : "red");
+            rail_assembly(carriage, length, pos * carriage_travel(carriage, length) / 2, $i<2 ? grey(20) : "green", $i<2 ? grey(20) : "red");
 
             rail_screws(rail, length, sheet + nut_thickness(nut, true) + washer_thickness(washer));
 

tests/tube.scad

@@ -27,6 +27,9 @@ module tubes() {
 
     translate([50, 10])
         tube(10, 8, 30);
+
+    translate([100, 10])
+        rectangular_tube([10, 20, 30]);
 }
 
 tubes();

utils/core/bom.scad

@@ -25,6 +25,9 @@
 //! parts are used.
 //! This heuristic isn't always correct, so the default can be overridden by setting the `big` parameter of `assembly` to `true` or `false`.
 //!
+//! Setting the `ngb` parameter of `assembly` to `true` removes its column from the global BOM and merges it parts into its parent assembly column of the global BOM.
+//! This is to prevent the global BOM page becoming too wide in large projects by having it include just the major assemblies.
+//!
 //! The example below shows how to define a vitamin and incorporate it into an assembly with sub-assemblies and make an exploded view.
 //! The resulting flat BOM is shown but heirachical BOMs are also generated for real projects.
 //
@@ -84,9 +87,9 @@ module pose_vflip(exploded = undef)       //! Pose an STL or assembly for render
                 children();
 
 
-module assembly(name, big = undef) {    //! Name an assembly that will appear on the BOM, there needs to a module named `<name>_assembly` to make it. `big` can force big or small assembly diagrams.
+module assembly(name, big = undef, ngb = false) {    //! Name an assembly that will appear on the BOM, there needs to a module named `<name>_assembly` to make it. `big` can force big or small assembly diagrams.
     if(bom_mode()) {
-        args = is_undef(big) ? "" : str("(big=", big, ")");
+        args = is_undef(big) && !ngb ? "" : str("(big=", big, ", ngb=", ngb, ")");
         echo(str("~", name, "_assembly", args, "{"));
     }
     no_pose()

utils/rounded_right_triangle.scad

@@ -21,7 +21,7 @@
 //! Draw a 3D right triangle with rounded edges. Intended to be embedded in other parts. Can be optionally offset by the filleted amount.
 //
 include <../utils/core/core.scad>
-include <NopSCADlib/utils/core/rounded_rectangle.scad>
+include <..//utils/core/rounded_rectangle.scad>
 
 module rounded_right_triangle(x, y, z, fillet, center = true, offset = false) { //! Draw a 3D right triangle with rounded edges.
     fillet = max(fillet, eps);
@@ -43,4 +43,3 @@ module rounded_right_triangle(x, y, z, fillet, center = true, offset = false) {
                     rounded_rectangle([size.z, 2 * fillet, eps], fillet - eps, center = false, xy_center = false);
         }
 }
-

utils/tube.scad

@@ -68,3 +68,11 @@ module woven_tube(or, ir, h, center= true, colour = grey(30), colour2, warp = 2,
         }
     }
 }
+
+module rectangular_tube(size, center = true, thickness = 1, fillet = 0.5) { //! Create a retangular tube with filleted corners
+    extrude_if(size.z, center = center)
+        difference() {
+            rounded_square([size.x, size.y], fillet);
+            rounded_square([size.x - 2 * thickness, size.y - 2 * thickness], fillet);
+        }
+}

vitamins/displays.scad

@@ -73,39 +73,54 @@ SSD1963_4p3 = ["SSD1963_4p3", "LCD display SSD1963 4.3\"", 105.5, 67.2, 3.4, SSD
         [[0, -34.5], [12, -31.5]],
         ];
 
+
+/* Dimensions taken from:
+https://github.com/bigtreetech/BIGTREETECH-TFT35-V3.0/blob/master/Hardware/TFT35%20V3.0-SIZE-TOP.pdf
+and
+https://github.com/bigtreetech/BIGTREETECH-TFT35-V3.0/blob/master/Hardware/TFT35%20V3.0-SIZE-BOT.pdf
+*/
+
 BigTreeTech_TFT35v3_0_PCB = ["", "",
-    110, 55.77, 1.6, 0, 3, 0, "green",  false,
-    [ [-3.12, 3.17], [-3.12, -3.17], [3.12, -3.17], [3.12, 3.17] ],
-    [
-        [  10, 7.5,    0, "-button_6mm" ],
-        [   9,  43,    0, "-buzzer", 5, 9 ],
-        [   9,  27,    0, "-potentiometer" ],
-        [ 102,28.82,   0, "uSD", [26.5, 16, 3] ],
-        [16.5, 5.9,    0, "2p54boxhdr", 5, 2 ],
-        [36.5, 5.9,    0, "2p54boxhdr", 5, 2 ],
-        [56.5, 5.9,    0, "2p54boxhdr", 5, 2 ],
-        [82.5,   4,    0, "jst_xh", 5 ],
-        [26.5, 52.8, 180, "jst_xh", 2 ],
-        [39.5, 52.8, 180, "jst_xh", 3 ],
-        [52.5, 52.8, 180, "jst_xh", 3 ],
-        [65.5, 52.8, 180, "jst_xh", 3 ],
-        [78.5, 52.8, 180, "jst_xh", 3 ],
-        [94.5, 52.8, 180, "jst_xh", 5 ],
-        [   8,  43,  180, "usb_A" ],
-        [  97,   4,    0, "chip", 9, 3.5, 1, grey(20) ],
-        // ESP-8266
-        [  23,  28,   90, "2p54socket", 4, 2 ],
+    110, 55.77, 1.6, // size
+     0, // corner radius
+     3, // mounting hole diameter
+     0, // pad around mounting hole
+    "green", // color
+    false, // true if parts should be separate BOM items
+    [ // hole positions
+         [-3.12, 3.17], [-3.12, -3.17], [3.12, -3.17], [3.12, 3.17]
     ],
-    []
+    [ // components
+        [                 9, -( 8.46 + 17.45)/2,    0, "-buzzer", 5, 9 ],
+        [                 9, -(23.76 + 34.94)/2,    0, "-potentiometer" ],
+        [  (6.84 + 12.85)/2, -(45.73 + 51.73)/2,    0, "-button_6mm" ],
+        [               102,  (15.57 + 42.07)/2,    0, "uSD", [26.5, 16, 3] ],
+        [                 8, -( 6.76 + 18.76)/2,  180, "usb_A" ],
+        [                23,  (23.32 + 33.64)/2,   90, "2p54socket", 4, 2 ], // ESP-8266
+
+        [ 16.5, 5.9,    0, "2p54boxhdr", 5, 2 ],
+        [ 36.5, 5.9,    0, "2p54boxhdr", 5, 2 ],
+        [ 56.5, 5.9,    0, "2p54boxhdr", 5, 2 ],
+        [ 82.5,   4,    0, "jst_xh", 5 ],
+        [ 26.5, 52.8, 180, "jst_xh", 2 ],
+        [ 39.5, 52.8, 180, "jst_xh", 3 ],
+        [ 52.5, 52.8, 180, "jst_xh", 3 ],
+        [ 65.5, 52.8, 180, "jst_xh", 3 ],
+        [ 78.5, 52.8, 180, "jst_xh", 3 ],
+        [ 94.5, 52.8, 180, "jst_xh", 5 ],
+        [ 97,    4,     0, "chip", 9, 3.5, 1, grey(20) ],
+    ],
+    [] // accessories
 ];
 
 BigTreeTech_TFT35v3_0 = ["BigTreeTech_TFT35v3_0", "BigTreeTech TFT35 v3.0",
-    84.5, 54.5, 4, BigTreeTech_TFT35v3_0_PCB,
-    [-6, 0, 0],                         // pcb offset
+    84.5, 54.5, 4,                      // size
+    BigTreeTech_TFT35v3_0_PCB,          // pcb
+    [7 - (110 - 84.5)/2, 0, 0],         // pcb offset from center
     [[-40, -26.5], [41.5, 26.5, 0.5]],  // aperture
-    [],                                 // touch screen
-    0,                                  // thread length
-    [],                                 // clearance need for the ts ribbon
+    [],                                 // touch screen position and size
+    0,                                  // length that studs protrude from the PCB holes
+    [],                                 // keep out region for ribbon cable
 ];
 
 

vitamins/fan.scad

@@ -151,10 +151,8 @@ function fan_screw_depth(type, full_depth = false) = fan_boss_d(type) || full_de
 
 function fan_screw_length(type, thickness, full_depth = false) =
     let(depth = fan_screw_depth(type, full_depth),
-        washers = depth == fan_depth(type) ? 2 : 1,
-        washer = screw_washer(fan_screw(type)),
-        nut = screw_nut(fan_screw(type)))
-            screw_longer_than(thickness + depth + washer_thickness(washer) * washers + nut_thickness(nut, true)); //! Screw length required
+        washers = depth == fan_depth(type) ? 2 : 1)
+            screw_length(fan_screw(type), thickness + depth, washers, nyloc = true); //! Screw length required
 
 module fan_assembly(type, thickness, include_fan = true, screw = false, full_depth = false) { //! Fan with its fasteners
     translate_z(-fan_depth(type) / 2) {

vitamins/green_terminals.scad

@@ -31,7 +31,9 @@ gt_2p54 = ["gt_2p54", 2.54,  6.6,   10, 3,    6, 0.4,  6.4, 1,    1,    0.2, 2,
 gt_3p5  = ["gt_3p5",  3.5,   7.3,  8.5, 4,    5, 0.4,  4,   0,    1.35, 0.4, 1.8, 2,   2,   0,   0,    0];
 gt_5p08 = ["gt_5p08", 5.08,  7.9,   10, 5.0,  7, 0.0,  6.8, 1.45, 1.95, 0.5, 4.0, 5.4, 0.5, 0,   0,    0];
 gt_6p35 = ["gt_6p35", 6.35, 12.6, 17.4, 6.8, 12, 0.4, 11,   2,    2.7,  0.8, 3.4, 4.2, 2,   1.8, 1.1, 21.4];
+gt_5x11 = ["gt_5x11",    5,    8,   11, 5,    7, 0.4,  7,   1.5,  1.5,  1,   2.5, 6,   0,   0,   0,    0];
+gt_5x17 = ["gt_5x17",    5,   10,   17, 5,   11, 0.4,  9,   2,    1.5,  1,   3,   6,   0,   0,   0,    0];
 
-green_terminals = [gt_2p54, gt_3p5, gt_5p08, gt_6p35];
+green_terminals = [gt_2p54, gt_3p5, gt_5p08, gt_6p35, gt_5x11, gt_5x17];
 
 use <green_terminal.scad>

vitamins/iec.scad

@@ -247,10 +247,7 @@ module iec_inserts(type) {              //! Place the inserts
 
 module iec_assembly(type, thickness) {  //! Assembly with fasteners given panel thickness
     screw = iec_screw(type);
-    washer = screw_washer(screw);
-    nut = screw_nut(screw);
-    insert = screw_insert(screw);
-    screw_length = thickness ? screw_longer_than(iec_flange_t(type) + thickness + washer_thickness(washer) + nut_thickness(nut, true))
+    screw_length = thickness ? screw_length(screw, iec_flange_t(type) + thickness, 1, nyloc = true)
                              : insert_screw_length;
 
     iec(type);
@@ -262,6 +259,6 @@ module iec_assembly(type, thickness) {  //! Assembly with fasteners given panel
         if(thickness)
             translate_z(-thickness)
                 vflip()
-                    nut_and_washer(nut, true);
+                    nut_and_washer(screw_nut(screw), true);
     }
 }

vitamins/microswitch.scad

@@ -18,7 +18,11 @@
 //
 
 //
-//! Used for limit switches.
+//! Used for limit switches. Currently only the button type is supported as the lever and roller types are less accurate.
+//!
+//! The switch is drawn with the button at the nominal operation point. This can be plus or minus `microswitch_op_tol(type)`.
+//!
+//! When the button is released it comes out by a maximum of `microswitch_fp_max(type)` from the nominal operating point.
 //
 include <../utils/core/core.scad>
 
@@ -32,11 +36,13 @@ function microswitch_hole_d(type)    = type[6];     //! Screw hole diameter
 function microswitch_holes(type)     = type[7];     //! Hole positions
 function microswitch_button_w(type)  = type[8];     //! Button width
 function microswitch_button_t(type)  = type[9];     //! Button thickness
-function microswitch_button_pos(type)= type[10];    //! Button position
-function microswitch_legs(type)      = type[11];    //! Leg positions
-function microswitch_leg(type)       = type[12];    //! Leg types
-function microswitch_body_clr(type)  = type[13];    //! Body colour
-function microswitch_button_clr(type)= type[14];    //! Button colour
+function microswitch_button_pos(type)= type[10];    //! Button position at operating point
+function microswitch_op_tol(type)    = type[11];    //! Operating position +/- tolerance
+function microswitch_fp_max(type)    = type[12];    //! Free position maximum
+function microswitch_legs(type)      = type[13];    //! Leg positions
+function microswitch_leg(type)       = type[14];    //! Leg types
+function microswitch_body_clr(type)  = type[15];    //! Body colour
+function microswitch_button_clr(type)= type[16];    //! Button colour
 
 function microswitch_lower_extent(type) = let(leg = microswitch_leg(type)) min([for(pos = microswitch_legs(type)) pos.y - leg.y / 2]); //! How far legs extend downwards
 function microswitch_right_extent(type) = let(leg = microswitch_leg(type)) max([microswitch_length(type) / 2, for(pos = microswitch_legs(type)) pos.x + leg.x / 2]); //! How far legs extend right

vitamins/microswitches.scad

@@ -23,10 +23,19 @@
 small_leg  = [0.9,  3.3, 0.4, 0];
 medium_leg = [0.5,  3.9, 3.2, 1.6, [0, -0.5]];
 large_leg  = [11.4, 0.8, 6.3, 1.8, [1.7, 0]];
-
-small_microswitch  = ["small_microswitch", "DM1-00P-110-3",      5.8, 6.5,  12.8, 0, 2,    [[-3.25, -1.65], [3.25, -1.65]], 2.9, 1.2, [-1.95, 3.75], [[-5.08, -4.95], [0,    -4.9],  [5.08, -4.9]  ], small_leg,  grey(20), "white"  ];
-medium_microswitch = ["medium_microswitch","SS-01 or SS-5GL",    6.4, 10.2, 19.8, 1, 2.35, [[-4.8,  -2.6 ], [4.7,  -2.6 ]], 3.2, 2,   [-2.8,  5.8 ], [[-8.05, -7.05], [0.75, -7.05], [8.05, -7.05] ], medium_leg, grey(20), "burlywood" ];
-large_microswitch  = ["large_microswitch", "Saia G3 low force", 10.4, 15.9, 28.0, 2, 3.1,  [[-11.1, -5.15], [11.2,  5.15]], 4,   2.75,[-9.1,  9.55], [[19.7,   2.19], [19.7, -3.45],  [8.3, -10.45] ], large_leg,  "ivory", "white" ];
+//                                                               t    w     l     r  h     h                               b     b    b             o     f     l                                                l           b         b
+//                                                               h    i     e     a  o     o                               u     u    u             p     p     e                                                e           o         u
+//                                                               i    d     n     d  l     l                               t     t    t                         g                                                g           d         t
+//                                                               c    t     g     i  e     e                               t     t    t             t     m                                                                  y         t
+//                                                               k    h     t     u                                        o     o    o             o     a     p                                                t                     o
+//                                                               n          h     s  d     p                               n     n    n             l     x     o                                                y           c         n
+//                                                               e                   i     o                                                                    s                                                p           l
+//                                                               s                   a     s                               w     t    p                         n                                                e           r         c
+//                                                               n                         n                                          o                         s                                                                      l
+//                                                                                         s                                          s                                                                                                r
+small_microswitch  = ["small_microswitch", "DM1-00P-110-3",      5.8, 6.5,  12.8, 0, 2,    [[-3.25, -1.65], [3.25, -1.65]], 2.9, 1.2, [-1.95, 3.75], 0.2, 0.55, [[-5.08, -4.95], [0,    -4.9],  [5.08, -4.9]  ], small_leg,  grey(20), "white"  ];
+medium_microswitch = ["medium_microswitch","SS-01 or SS-5GL",    6.4, 10.2, 19.8, 1, 2.35, [[-4.8,  -2.6 ], [4.7,  -2.6 ]], 3.2, 2,   [-2.8,  5.8 ], 0.5, 1.00, [[-8.05, -7.05], [0.75, -7.05], [8.05, -7.05] ], medium_leg, grey(20), "burlywood" ];
+large_microswitch  = ["large_microswitch", "Saia G3 low force", 10.4, 15.9, 28.0, 2, 3.1,  [[-11.1, -5.15], [11.2,  5.15]], 4,   2.75,[-9.1,  9.55], 0.3, 1.2,  [[19.7,   2.19], [19.7, -3.45], [8.3, -10.45] ], large_leg,  "ivory",  "white" ]; //G3M1T1PUL
 
 microswitches = [small_microswitch, medium_microswitch, large_microswitch];
 

vitamins/module.scad

@@ -129,15 +129,13 @@ module mod_screw_positions(type) //! Position children at the screw positions
 
 module module_assembly(type, thickness) { //! Module with its fasteners in place
     screw = mod_screw(type);
-    washer = screw_washer(screw);
-    nut = screw_nut(screw);
-    screw_length = screw_longer_than(thickness + mod_screw_z(type) + 2 * washer_thickness(washer) + nut_thickness(nut, true));
+    screw_length = screw_length(screw, thickness + mod_screw_z(type), 2, nyloc = true);
 
     mod(type);
 
     mod_screw_positions(type) {
         translate_z(mod_screw_z(type))
-            nut_and_washer(nut, true);
+            nut_and_washer(screw_nut(screw), true);
 
         translate_z(-thickness)
             vflip()

vitamins/pcb.scad

@@ -1121,9 +1121,7 @@ module pcb_assembly(type, height, thickness) { //! Draw PCB assembly with spaces
 
     screw = pcb_screw(type);
     if(!is_undef(screw)) {
-        washer = screw_washer(screw);
-        nut = screw_nut(screw);
-        screw_length = screw_longer_than(height + thickness + pcb_thickness(type) + washer_thickness(washer) + nut_thickness(nut, true));
+        screw_length = screw_length(screw, height + thickness + pcb_thickness(type), 1, nyloc = true);
 
         taper = screw_smaller_than(pcb_hole_d(type)) > 2 * screw_radius(screw); // Arduino?
         pcb_screw_positions(type) {
@@ -1138,7 +1136,7 @@ module pcb_assembly(type, height, thickness) { //! Draw PCB assembly with spaces
 
             translate_z(-thickness)
                 vflip()
-                    nut_and_washer(nut, true);
+                    nut_and_washer(screw_nut(screw), true);
         }
     }
 }

vitamins/pcbs.scad

@@ -21,6 +21,7 @@ include <d_connectors.scad>
 include <leds.scad>
 include <axials.scad>
 include <smds.scad>
+include <green_terminals.scad>
 
 //
 //                                   l      w      t    r     h     l  c        b     h
@@ -195,6 +196,219 @@ Duex5 = ["Duex5", "Duex5 expansion board",
                                                                     ]),
                                                                     []];
 
+BTT_SKR_MINI_E3_V2_0 = [
+    "BTT_SKR_MINI_E3_V2_0", "BigTreeTech SKR Mini E3 v2.0",
+    100.75, 70.25, 1.6, // size
+    1, // corner radius
+    3, // mounting hole diameter
+    5, // pad around mounting hole
+    grey(30), // color
+    false, // true if parts should be separate BOM items
+    [ // hole positions
+        for (i = [ [0, 0], [62.15, 0] ])
+            (i + [20.3, -2.89]),
+        for (i = [ [0, -34.98], [31.80, -37.63], [95.68, -64.47] ])
+            (i + [2.535, -2.89])
+    ],
+    [ // components
+        // cpu
+        [ 55,   33,     0, "chip", 10, 10,   1,   grey(15) ],
+        // driver chips
+        for (x = [10.5, 30.5, 50.5, 70.5])
+            [ x, -17.5,  0, "chip",  5,  5, 1, grey(15) ],
+        // mock up heat sinks over the chips
+        for (x = [10.5, 30.5, 50.5, 70.5])
+            [ x, -17.5,  0, "block",  9, 8.5,  2, "DeepSkyBlue" ],
+        for(x = [10.5, 30.5, 50.5, 70.5], y = [-4,-2,0,2,4])
+            [ x, -17.5 + y,  0, "block",  9, 0.75, 11, "DeepSkyBlue" ],
+        // heat dissipation for drivers under board
+        [ 43,  -17.5,   0, "-block", 85, 8, 0.1, gold ],
+
+        // heated bed
+        [ 26,   16,     0, "chip",    9.5, 8.5, 4,   grey(15) ],
+        [ 27,   19,     0, "-block", 13,  14,   0.1, gold ],
+        // hotend
+        [ 37,   14,     0, "chip",    6,   6,   2.5, grey(15) ],
+        [ 40,   16,     0, "-block", 10,   8,   0.1, gold ],
+
+        // voltage regulator heat dissipation
+        [ 12,   28.5,   0, "-block", 11,   7,   0.1, gold ],
+
+        // terminals
+        [  5.25, 5.3, 180, "gterm", gt_5x17, 2, undef, grey(20) ],
+        [ 18.1,  5.1, -90, "gterm", gt_5x17, 2, undef, grey(20) ],
+        [ 29.3,  5.1, -90, "gterm", gt_5x17, 2, undef, grey(20) ],
+        [ 40.5,  5.1, -90, "gterm", gt_5x11, 2, undef, grey(20) ],
+        // SD and USB
+        [  -3, -(22.27 + 29.92)/2, 0, "usb_uA" ],
+        [  -8, -( 2.13 + 17.17)/2, 0, "uSD", [17.17 - 2.13, 16, 2] ],
+        // EXP
+        [  -4.5, 17,   -90, "2p54boxhdr", 5, 2 ],
+        // TFT
+        [  66.1,  21.7,  0, "2p54header", 5, 1 ],
+        // FAN0
+        [  50.25,  3.8,  0, "jst_xh", 2, false, grey(20) ],
+        // FAN1
+        [  49.9,  16.1,  0, "jst_xh", 2, false, grey(20) ],
+        // PS-ON
+        [  58.1,  16.1,  0, "jst_xh", 2, false, grey(20) ],
+        // PWR-DET
+        [  67.5,  16.0,  0, "jst_xh", 3, false, grey(20) ],
+        // E0-STOP
+        [  78.2,  16.0,  0, "jst_xh", 3, false, grey(20) ],
+        // Z-PROBE
+        [  87.2,  20.5, -90,"jst_xh", 5, false, grey(20) ],
+        // NEO Pixel
+        [  78.2,  27.1,  0, "jst_xh", 3, false, grey(20) ],
+        // end stops
+        [  58.60,  3.8,  0, "jst_xh", 2, false, grey(20) ],
+        [  66.70,  3.8,  0, "jst_xh", 2, false, grey(20) ],
+        [  74.90,  3.8,  0, "jst_xh", 2, false, grey(20) ],
+        // thermistors
+        [  83.00,  3.8,  0, "jst_xh", 2, false, grey(20) ],
+        [  91.10,  3.8,  0, "jst_xh", 2, false, grey(20) ],
+        // motor connections
+        [  10.15, -4.2,  0, "jst_xh", 4, false, grey(20) ],
+        [  30.35, -4.2,  0, "jst_xh", 4, false, grey(20) ],
+        [  43.90, -4.2,  0, "jst_xh", 4, false, grey(20) ],
+        [  57.25, -4.2,  0, "jst_xh", 4, false, grey(20) ],
+        [  70.75, -4.2,  0, "jst_xh", 4, false, grey(20) ],
+        // motor jumpers
+        [  20.6,  44.1,  0, "2p54header", 2, 1 ],
+        [  39.6,  44.2,  0, "2p54header", 2, 1 ],
+        [  60.1,  44.1,  0, "2p54header", 2, 1 ],
+        [  80.3,  44.1,  0, "2p54header", 2, 1 ],
+        // SWD
+        [  43.9,  39.2,  0, "2p54header", 1, 5 ],
+        // SPI
+        [  -3.1,  31.9,  0, "2p54header", 2, 3 ],
+        // PWR-1
+        [  -12.8, 30.3,  0, "2p54header", 3, 1 ],
+        // VOUT
+        [  -14.0, 34.4,  0, "2p54header", 2, 2 ],
+        // VIN
+        [  17.3,  19.6,  0, "2p54header", 2, 2 ],
+    ],
+    [] // accessories
+];
+
+TMC2130 = [
+    "TMC2130", "TMC2130",
+    20, 14, 1.6, // size
+    0, 0, 0, // corner radius, mounting hole diameter, pad around mounting hole
+    grey(95), // colour
+    false, // true if parts should be separate BOM items
+    [], // hole positions
+    [
+        [  10,  1,  0, "-2p54header", 8, 1 ],
+        [  10, 13,  0, "-2p54header", 8, 1 ],
+        [  12,  7,  0, "-chip", 6, 4, 1, grey(20) ],
+        // mock up a heat sink
+        [  10,  7,  0, "block", 9, 8.5, 2, "DeepSkyBlue" ],
+        for (y = [-4,-2,0,2,4]) [ 10, 7 + y,  0, "block", 9, 0.75, 11, "DeepSkyBlue" ],
+    ],
+    []
+];
+
+BTT_SKR_V1_4_TURBO = [
+    "BTT_SKR_V1_4_TURBO", "BigTreeTech SKR v1.4 Turbo",
+    110, 85, 1.6, // size
+    1, // corner radius
+    3, // mounting hole diameter
+    4, // pad around mounting hole
+    grey(30), // colour
+    false, // true if parts should be separate BOM items
+    [ // hole positions
+        [-4, 4], [-4, -4], [4, -4], [4, 4]
+    ],
+    [ // components
+        [  (29.15+31.5)/2,  8, -90, "usb_B" ],
+        [  (46.9+51.55)/2,  7, -90, "uSD", [14, 14, 2] ],
+        [ 105,   13,     0, "button_6mm" ],
+        [  58,   43,     0, "chip", 15, 15, 1, grey(20) ],
+        // ESP-01 socket
+        [  69.8,  4,     0, "2p54socket", 4, 2 ],
+        // terminals
+        [   5.3, 13.2, 180, "gterm", gt_5x17, 2, undef, grey(20)],
+        [   5.3, 25.8, 180, "gterm", gt_5x17, 2, undef, grey(20)],
+        [   5.3, 37.2, 180, "gterm", gt_5x11, 2, undef, grey(20)],
+        [   5.3, 47.2, 180, "gterm", gt_5x11, 2, undef, grey(20)],
+
+        [   2.8, 56.7, -90, "jst_xh", 2, false, grey(20) ],
+        [  10.9, 56.7,  90, "jst_xh", 2, false, grey(20) ],
+        [  82,    4,     0, "jst_xh", 2, false, grey(20) ],
+        [  90,    4,     0, "jst_xh", 2, false, grey(20) ],
+        [  98,    4,     0, "jst_xh", 2, false, grey(20) ],
+
+        [  87.7, 29.0, -90, "jst_xh", 3, false, grey(20) ],
+        [  87.7, 39.5, -90, "jst_xh", 3, false, grey(20) ],
+        [  87.7, 50.1, -90, "jst_xh", 3, false, grey(20) ],
+        [  95.3, 29.0, -90, "jst_xh", 3, false, grey(20) ],
+        [  95.3, 39.5, -90, "jst_xh", 3, false, grey(20) ],
+        [  95.3, 50.1, -90, "jst_xh", 3, false, grey(20) ],
+
+        [  85.7, 18.2, 180, "jst_xh", 3, false, grey(20) ],
+        [  94.9, 18.2, 180, "jst_xh", 2, false, grey(20) ],
+        [  77.2, 19.6, -90, "jst_xh", 3, false, grey(20) ],
+        [  69.8, 11.0,   0, "jst_xh", 5, false, grey(20) ],
+
+        [  69.0, 19.2,   0,  "2p54header", 4, 1 ],
+        [  57.8, 18.0,   0,  "2p54header", 3, 2 ],
+        [  28.0, 19.7,   0,  "2p54header", 2, 2 ],
+
+        [  37.6, 28.8,   0,  "2p54header", 1, 3, undef, "red" ],
+        [  77.8, 27.5,   0,  "2p54header", 2, 2 ],
+        [  81.8, 26.4,   0,  "2p54header", 1, 3, undef, "red" ],
+        [  43.8, 42.8,   0,  "2p54header", 1, 5 ],
+
+        // EXP1 & EXP2
+        [  -6.6, 29.4,  90, "2p54boxhdr", 5, 2 ],
+        [  -6.6, 50.4,  90, "2p54boxhdr", 5, 2 ],
+
+        // motor axes connections
+        [  11.2, -3.75, 180, "jst_xh", 2, false, grey(20) ],
+        [  21.8, -3.75, 180, "jst_xh", 4, false, grey(20) ],
+        [  35.0, -3.75, 180, "jst_xh", 4, false, grey(20) ],
+        [  48.2, -3.75, 180, "jst_xh", 4, false, grey(20) ],
+        [  61.4, -3.75, 180, "jst_xh", 4, false, grey(20) ],
+        [  74.7, -3.75, 180, "jst_xh", 4, false, grey(20) ],
+        [  87.9, -3.75, 180, "jst_xh", 4, false, grey(20) ],
+        [  98.5, -3.75, 180, "jst_xh", 2, false, grey(20) ],
+
+        // stepper drivers
+        [  11.5, 62.5,  0, "2p54socket", 8, 1, undef, undef, undef, "red" ],
+        [  11.5, 75.2,  0, "2p54socket", 8, 1 ],
+        [   2.6, 66.3, 90, "2p54socket", 2, 1, undef, undef, undef, "red" ],
+        [  11.5, 68.85, 0, "pcb", 11, TMC2130 ],
+
+        [  33.1, 62.5,  0, "2p54socket", 8, 1, undef, undef, undef, "red" ],
+        [  33.1, 75.2,  0, "2p54socket", 8, 1 ],
+        [  24.2, 66.3, 90, "2p54socket", 2, 1, undef, undef, undef, "red" ],
+        [  33.1, 68.85, 0, "pcb", 11, TMC2130 ],
+
+        [  54.8, 62.5,  0, "2p54socket", 8, 1, undef, undef, undef, "red" ],
+        [  54.8, 75.2,  0, "2p54socket", 8, 1 ],
+        [  45.9, 66.3, 90, "2p54socket", 2, 1, undef, undef, undef, "red" ],
+        [  54.8, 68.85, 0, "pcb", 11, TMC2130 ],
+
+        [  76.4, 62.5,  0, "2p54socket", 8, 1, undef, undef, undef, "red" ],
+        [  76.4, 75.2,  0, "2p54socket", 8, 1 ],
+        [  67.5, 66.3, 90, "2p54socket", 2, 1, undef, undef, undef, "red" ],
+        [  76.4, 68.85, 0, "pcb", 11, TMC2130 ],
+
+        [  98.1, 62.5,  0, "2p54socket", 8, 1, undef, undef, undef, "red" ],
+        [  98.1, 75.2,  0, "2p54socket", 8, 1 ],
+        [  89.2, 66.3, 90, "2p54socket", 2, 1, undef, undef, undef, "red" ],
+
+        // closed loop pins
+        [  24.4, 57.5,  0, "2p54header", 6, 1 ],
+        [  40.6, 57.5,  0, "2p54header", 6, 1 ],
+        [  56.7, 57.5,  0, "2p54header", 6, 1 ],
+        [  72.9, 57.5,  0, "2p54header", 6, 1 ],
+        [  89.1, 57.5,  0, "2p54header", 6, 1 ],
+    ],
+    [] // accessories
+];
 
 Melzi = ["Melzi", "Melzi electronics", 203.2, 49.53, 1.6, 3.81, 3.1,  6, "green", false, [[3.81,  3.81], [-3.81, 3.81], [-3.81, -3.81], [3.81, -3.81]],
                                                                     [],
@@ -414,8 +628,35 @@ RAMPSEndstop = ["RAMPSEndstop", "RAMPS Endstop Switch",
     ],
     []];
 
+ESP_01 = [
+    "ESP-01", "ESP-01",
+    24.8, 14.6, 1, // size
+    0, // corner radius
+    0, // mounting hole diameter
+    0, // pad around mounting hole
+    grey(25), // color
+    false, // true if parts should be separate BOM items
+    [], // hole positions
+    [ // components
+        [   2.8,   -7.25, 0, "-2p54header", 2, 4 ],
+        [ -14.55, -11.3,  0, "chip", 5.25, 5.25, 2.25, grey(15) ],
+        [ -14,     -5.2,  0, "chip", 4.5,  4.75, 1.1,  grey(15) ],
+        // antenna
+        for (y = [ 2.8  : 2.3 : 7.4  ]) [ -0.7, -y,  0, "block", 0.7, 1.75, 0.1,  gold ],
+        for (y = [ 4    : 2.3 : 10.6 ]) [ -4.3, -y,  0, "block", 0.7, 1.75, 0.1,  gold ],
+        for (y = [ 3.4  : 2.3 : 10.1 ]) [ -2.5, -y,  0, "block", 4.3, 0.7,  0.1,  gold ],
+        for (y = [ 4.55 : 2.3 : 11.2 ]) [ -2.5, -y,  0, "block", 4.3, 0.7,  0.1,  gold ],
 
-pcbs = [MP1584EN, TP4056, MT3608, RAMPSEndstop, ExtruderPCB, PI_IO, ZC_A0591, RPI0, EnviroPlus, ArduinoUno3, ArduinoLeonardo, Keyes5p1, PSU12V1A, WD2002SJ, RPI3, RPI4, DuetE, Duex2, Duex5];
+        [ -0.7, -10.85,  0, "block", 0.7,3.75,  0.1,  gold ],
+        [ -6.6,  -5.8,   0, "block", 0.7, 7.5,  0.1,  gold ],
+        [ -4.8,  -2.3,   0, "block", 8.8, 0.7,  0.1,  gold ],
+    ],
+    [] // accessories
+];
+
+pcbs = [MP1584EN, TP4056, ESP_01, RAMPSEndstop, MT3608, PI_IO, ExtruderPCB, ZC_A0591, RPI0, EnviroPlus, ArduinoUno3, ArduinoLeonardo, Keyes5p1, WD2002SJ, RPI3, RPI4, BTT_SKR_MINI_E3_V2_0, BTT_SKR_V1_4_TURBO, DuetE, Duex5];
+
+pcbs_not_shown = [Melzi, Duex2, PSU12V1A];
 
 perfboards = [PERF74x51, PERF70x50, PERF60x40, PERF70x30, PERF80x20];
 

vitamins/pulley.scad

@@ -53,7 +53,7 @@ function pulley_extent(type) = max(pulley_flange_dia(type), pulley_hub_dia(type)
 T_angle = 40;
 GT_r = 0.555;
 
-module pulley(type) { //! Draw a pulley
+module pulley(type, colour = silver) { //! Draw a pulley
     teeth = pulley_teeth(type);
     od = pulley_od(type);
 
@@ -117,7 +117,7 @@ module pulley(type) { //! Draw a pulley
                 rotate([-90, 0, i * -90])
                     cylinder(r = screw_radius(pulley_screw(type)), h = 100);
 
-    color(silver) {
+    color(colour) {
         if(screw_z && screw_z < hl)
             render()
                 difference() {
@@ -140,9 +140,9 @@ module pulley(type) { //! Draw a pulley
     }
 }
 
-module pulley_assembly(type) { //! Draw a pulley with its grub screws in place
+module pulley_assembly(type, colour = silver) { //! Draw a pulley with its grub screws in place
     translate_z(pulley_offset(type)) {
-        pulley(type);
+        pulley(type, colour);
 
         if(pulley_screws(type))
             translate_z(pulley_screw_z(type))

vitamins/rail.scad

@@ -31,10 +31,11 @@ function rail_bore(type)       = type[5];   //! Counter bore diameter for screw
 function rail_hole(type)       = type[6];   //! Screw hole diameter
 function rail_bore_depth(type) = type[7];   //! Counter bore depth
 function rail_screw(type)      = type[8];   //! Screw type
-function rail_carriage(type)   = type[9];   //! Carriage type
-function rail_end_screw(type)  = type[10];  //! Screw used for ends only (Countersink used for better location)
+function rail_end_screw(type)  = type[9];   //! Screw used for ends only (Countersink used for better location)
+function rail_groove_offset(type)=type[10]; //! Offset of centre of groove from top of rail
+function rail_groove_width(type)=type[11];  //! Groove width
+
 function rail_screw_height(type, screw) = rail_height(type) - rail_bore_depth(type) + screw_head_depth(screw, rail_hole(type)); //! Position screw taking into account countersink into counterbored hole
-function rail_travel(type, length) = length - carriage_length(rail_carriage(type)); //! How far the carriage can travel
 
 function carriage_length(type)       = type[0]; //! Overall length
 function carriage_block_length(type) = type[1]; //! Length of the metal part
@@ -45,7 +46,9 @@ function carriage_clearance(type)    = type[4]; //! Gap under the carriage
 function carriage_pitch_x(type)      = type[5]; //! Screw hole x pitch
 function carriage_pitch_y(type)      = type[6]; //! Screw hole y pitch
 function carriage_screw(type)        = type[7]; //! Carriage screw type
+function carriage_rail(type)         = type[8]; //! Rail type
 function carriage_screw_depth(type)  = 2 * screw_radius(carriage_screw(type)); //! Carriage thread depth
+function carriage_travel(type, rail_length) = rail_length - carriage_length(type); //! How far the carriage can travel on a given length rail
 
 function rail_holes(type, length) = //! Number of holes in a rail given its `length`
     floor((length - 2 * rail_end(type)) / rail_pitch(type)) + 1;
@@ -70,7 +73,7 @@ module carriage_hole_positions(type) { //! Position children over screw holes
                 children();
 }
 
-module carriage(type, rail, end_colour = grey(20), wiper_colour = grey(20)) { //! Draw the specified carriage
+module carriage(type, end_colour = grey(20), wiper_colour = grey(20)) { //! Draw the specified carriage
     total_l = carriage_length(type);
     block_l = carriage_block_length(type);
     block_w = carriage_width(type);
@@ -82,9 +85,9 @@ module carriage(type, rail, end_colour = grey(20), wiper_colour = grey(20)) { //
     screw_depth = carriage_screw_depth(type);
 
     module cutout() {
-        w = rail_width(rail) + 0.4;
+        w = rail_width(carriage_rail(type)) + 0.4;
         translate([-w / 2, 0])
-            square([w , rail_height(rail) + 0.2]);
+            square([w , rail_height(carriage_rail(type)) + 0.2]);
     }
 
     color(grey(90)) {
@@ -134,51 +137,53 @@ module carriage(type, rail, end_colour = grey(20), wiper_colour = grey(20)) { //
             carriage_end(type, end_w, end_h, end_l);
 }
 
-module rail(type, length) { //! Draw the specified rail
+module rail(type, length, colour = grey(90), use_polycircles = false) { //! Draw the specified rail
     width = rail_width(type);
     height = rail_height(type);
 
     vitamin(str("rail(", type[0], ", ", length, "): Linear rail ", type[0], " x ", length, "mm"));
 
-    color(grey(90)) {
+    color(colour) {
+        rbr = rail_bore(type) / 2;
+        w = corrected_radius(rbr) * 2 + 2 * eps; // width of core big enough for the holes
         linear_extrude(height - rail_bore_depth(type)) difference() {
-            square([length, width], center = true);
+            square([length, w], center = true);
+
             rail_hole_positions(type, length)
-                 circle(d = rail_hole(type));
+                if (use_polycircles)
+                    poly_circle(rail_hole(type) / 2);
+                else
+                    circle(d = rail_hole(type));
         }
+        translate_z(rail_height(type) - rail_bore_depth(type))
+            linear_extrude(rail_bore_depth(type)) difference() {
+                square([length, w], center = true);
 
-        translate_z(rail_height(type) - rail_bore_depth(type)) {
-            h1 = rail_bore_depth(type) > 2 ? rail_bore_depth(type) / 3 : rail_bore_depth(type) / 2;
-            h0 = rail_bore_depth(type) > 2 ? (rail_bore_depth(type) - h1) / 2 : 0;
-            h2 = rail_bore_depth(type) - h1 - h0;
-
-            linear_extrude(h0) difference() {
-                square([length, width], center = true);
                 rail_hole_positions(type, length)
-                     circle(d = rail_bore(type));
+                    if (use_polycircles)
+                        poly_circle(rbr);
+                    else
+                        circle(rbr);
             }
-            translate_z(h0)
-                linear_extrude(h1) difference() {
-                    w1 = max(width - 2, rail_bore(type));
-                    square([length, w1], center = true);
-                    rail_hole_positions(type, length)
-                        circle(d = rail_bore(type));
-                }
-            translate_z(h0 + h1)
-                linear_extrude(h2) difference() {
-                    square([length, width], center = true);
-                    rail_hole_positions(type, length)
-                        circle(d = rail_bore(type));
-                }
-        }
+
+        go = height - rail_groove_offset(type);
+        gw = rail_groove_width(type);
+        gd = gw / 2;
+        sw = (width - w) / 2;
+        for (m = [0, 1])
+            mirror([0, m, 0])
+                translate([0, -width / 2])
+                    rotate([0, -90, 0])
+                        linear_extrude(length, center = true)
+                            polygon([ [0, 0], [0, sw], [height, sw], [height, 0], [go + gw/2, 0], [go, gd], [go - gw/2, 0] ]);
     }
 }
 
-module rail_assembly(type, length, pos, carriage_end_colour = grey(20), carriage_wiper_colour = grey(20)) { //! Rail and carriage assembly
-    rail(type, length);
+module rail_assembly(carriage, length, pos, carriage_end_colour = grey(20), carriage_wiper_colour = grey(20)) { //! Rail and carriage assembly
+    rail(carriage_rail(carriage), length);
 
     translate([pos, 0])
-        carriage(rail_carriage(type), type,  carriage_end_colour, carriage_wiper_colour);
+        carriage(carriage, carriage_end_colour, carriage_wiper_colour);
 }
 
 module rail_screws(type, length, thickness, screws = 100, index_screws = undef) { //! Place screws in the rail

vitamins/rails.scad

@@ -17,30 +17,29 @@
 // If not, see <https://www.gnu.org/licenses/>.
 //
 
-//
-// Carriages
-//
-//                 L     L1    W   H   H1   C   B
-MGN5_carriage  = [ 16,   9.6,  12, 6,  1.5, 0,  8 , M2_cap_screw ];
-MGN7_carriage  = [ 23,   14.3, 17, 8,  1.5, 8,  12, M2_cap_screw ];
-MGN9_carriage  = [ 29.7, 20.8, 20, 10, 2,   10, 15, M3_cap_screw ];
-MGN12_carriage = [ 34.7, 21.7, 27, 13, 3,   15, 20, M3_cap_screw ];
-MGN12H_carriage= [ 45.4, 32.4, 27, 13, 3,   20, 20, M3_cap_screw ];
-MGN15_carriage = [ 43.3, 27.7, 32, 16, 4,   20, 25, M3_cap_screw ];
-SSR15_carriage = [ 40.3, 23.3, 34, 24, 4.5, 0,  26, M4_cap_screw ];
 //
 // Rails
 //
+//                Wr  Hr    E     P   D    d    h                                       go    gw
+MGN5 = [ "MGN5",   5,  3.6,  5,   15, 3.6, 2.4, 0.8, M2_cs_cap_screw, M2_cs_cap_screw,  1,    1 ]; // Screw holes too small for M2 heads
+MGN7 = [ "MGN7",   7,  5,    5,   15, 4.3, 2.4, 2.6, M2_cap_screw,    M2_cs_cap_screw,  1.5,  1.5 ];
+MGN9 = [ "MGN9",   9,  6,    7.5, 20, 6.0, 3.5, 3.5, M3_cap_screw,    M3_cs_cap_screw,  1.5,  1.5 ];
+MGN12 =[ "MGN12", 12,  8,   10,   25, 6.0, 3.5, 4.5, M3_cap_screw,    M3_cs_cap_screw,  2.25, 2.75];
+MGN15 =[ "MGN15", 15, 10,   10,   40, 6.0, 3.5, 5.0, M3_cap_screw,    M3_cs_cap_screw,  2.5,  2.75 ];
+SSR15= [ "SSR15", 15, 12.5, 10,   60, 7.5, 4.5, 5.3, M4_cap_screw,    M4_cs_cap_screw,  2.5,  2.75 ];
 //
-//                Wr  Hr   E    P   D    d    h
-MGN5 = [ "MGN5",  5,  3.6, 5,   15, 3.6, 2.4, 0.8, M2_cs_cap_screw, MGN5_carriage, M2_cs_cap_screw ]; // Screw holes too small for M2 heads
-MGN7 = [ "MGN7",  7,  5,   5,   15, 4.3, 2.4, 2.6, M2_cap_screw,    MGN7_carriage, M2_cs_cap_screw ];
-MGN9 = [ "MGN9",  9,  6,   7.5, 20, 6.0, 3.5, 3.5, M3_cap_screw,    MGN9_carriage, M3_cs_cap_screw ];
-MGN12= [ "MGN12", 12, 8,   10,  25, 6.0, 3.5, 4.5, M3_cap_screw,   MGN12_carriage, M3_cs_cap_screw ];
-MGN12H=[ "MGN12H",12, 8,   10,  25, 6.0, 3.5, 4.5, M3_cap_screw,   MGN12H_carriage,M3_cs_cap_screw ];
-MGN15= [ "MGN15", 15, 10,  10,  40, 6.0, 3.5, 5.0, M3_cap_screw,   MGN15_carriage, M3_cs_cap_screw ];
-SSR15= [ "SSR15", 15, 12.5,10,  60, 7.5, 4.5, 5.3, M4_cap_screw,   SSR15_carriage, M4_cs_cap_screw ];
+// Carriages
+//
+//                  L     L1    W   H   H1   C   B
+MGN5_carriage   = [ 16,    9.6, 12,  6, 1.5, 0,   8, M2_cap_screw, MGN5 ];
+MGN7C_carriage  = [ 23,   14.3, 17,  8, 1.5, 8,  12, M2_cap_screw, MGN7 ];
+MGN9C_carriage  = [ 29.7, 20.8, 20, 10, 2,  10,  15, M3_cap_screw, MGN9 ];
+MGN12C_carriage = [ 34.7, 21.7, 27, 13, 3,  15,  20, M3_cap_screw, MGN12 ];
+MGN12H_carriage = [ 45.4, 32.4, 27, 13, 3,  20,  20, M3_cap_screw, MGN12 ];
+MGN15C_carriage = [ 43.3, 27.7, 32, 16, 4,  20,  25, M3_cap_screw, MGN15 ];
+SSR15_carriage  = [ 40.3, 23.3, 34, 24, 4.5, 0,  26, M4_cap_screw, SSR15 ];
 
-rails = [MGN5, MGN7, MGN9, MGN12, MGN12H, MGN15, SSR15];
+
+carriages = [MGN5_carriage, MGN7C_carriage, MGN9C_carriage, MGN12C_carriage, MGN12H_carriage, MGN15C_carriage, SSR15_carriage];
 
 use <rail.scad>

vitamins/ring_terminal.scad

@@ -128,7 +128,7 @@ module ring_terminal_assembly(type, thickness, top = false) { //! Earthing assem
     screw = ringterm_screw(type);
     washer = screw_washer(screw);
     nut = screw_nut(screw);
-    screw_length = screw_longer_than(thickness + 2 * washer_thickness(washer) + nut_thickness(nut, true) + ringterm_thickness(type));
+    screw_length = screw_length(screw, thickness + ringterm_thickness(type), 2, nyloc = true);
 
     explode(10, true) star_washer(washer)
         if(top)

vitamins/screw.scad

@@ -48,7 +48,7 @@ function screw_head_depth(type, d = 0) =             //! How far a counter sink
         ? 0
         : let(r = screw_radius(type)) screw_head_radius(type) - max(r, d / 2) + r / 5;
 
-function screw_longer_than(x) = x <=  5 ?  5 : //! Returns shortest screw length longer or equal to x
+function screw_longer_than(x) = x <=  5 ?  5 : //! Returns the length of the shortest screw length longer or equal to x
                                 x <=  6 ?  6 :
                                 x <=  8 ?  8 :
                                 x <= 10 ? 10 :
@@ -56,7 +56,7 @@ function screw_longer_than(x) = x <=  5 ?  5 : //! Returns shortest screw length
                                 x <= 16 ? 16 :
                                 ceil(x / 5) * 5;
 
-function screw_shorter_than(x) = x >= 20 ? floor(x / 5) * 5 : //! Returns longest screw length shorter than or equal to x
+function screw_shorter_than(x) = x >= 20 ? floor(x / 5) * 5 : //! Returns the length of the longest screw shorter than or equal to x
                                  x >= 16 ? 16 :
                                  x >= 12 ? 12 :
                                  x >= 10 ? 10 :
@@ -64,6 +64,14 @@ function screw_shorter_than(x) = x >= 20 ? floor(x / 5) * 5 : //! Returns longes
                                  x >=  6 ?  6 :
                                  5;
 
+function screw_length(screw, thickness, washers, insert = false, nyloc = false, nut = false, longer = false) = //! Returns the length of the longest or shortest screw that will got through `thickness` and `washers` and possibly an `insert`, `nut` or `nyloc`
+    let(washer = washers ? washers * washer_thickness(screw_washer(screw)) : 0,
+        insert = insert ? insert_length(screw_insert(screw)) : 0,
+        nut = nut || nyloc ? nut_thickness(screw_nut(screw), nyloc)  : 0,
+        total = thickness + washer + insert + nut
+       )
+        longer || nut || nyloc ? screw_longer_than(total) : screw_shorter_than(total);
+
 function screw_smaller_than(d) = d >= 2.5 && d < 3 ? 2.5 : floor(d); // Largest diameter screw less than or equal to specified diameter
 
 function screw_insert(screw, i = 0) = let(d = screw_radius(screw) * 2)

vitamins/screws.scad

@@ -83,6 +83,7 @@ M5_cs_cap_screw  = ["M5_cs_cap","M5 cs cap",    hs_cs_cap,5,10.0, 0,    3.00,3.0
 M2_dome_screw    = ["M2_dome", "M2 dome",       hs_dome,  2, 3.5, 1.3,  0.6, 1.3, 16,  M2_washer, M2_nut,   M2_tap_radius,    M2_clearance_radius];
 M3_dome_screw    = ["M3_dome", "M3 dome",       hs_dome,  3, 5.7, 1.65, 1.04,2.0, 18,  M3_washer, M3_nut,   M3_tap_radius,    M3_clearance_radius];
 M4_dome_screw    = ["M4_dome", "M4 dome",       hs_dome,  4, 7.6, 2.2,  1.3, 2.5, 20,  M4_washer, M4_nut,   M4_tap_radius,    M4_clearance_radius];
+M5_dome_screw    = ["M5_dome", "M5 dome",       hs_dome,  5, 9.5, 2.75, 1.56,3.0, 22,  M5_washer, M5_nut,   M5_tap_radius,    M5_clearance_radius];
 
 M2p5_pan_screw   = ["M2p5_pan", "M2.5 pan",     hs_pan, 2.5, 4.7, 1.7,    0,   0, 0, M2p5_washer, M2p5_nut, M2p5_tap_radius,  M2p5_clearance_radius];
 M3_pan_screw     = ["M3_pan", "M3 pan",         hs_pan,   3, 5.4, 2.0,    0,   0, 0,   M3_washer, M3_nut,   M3_tap_radius,    M3_clearance_radius];
@@ -111,7 +112,7 @@ screw_lists = [
 [ M2_cap_screw,    M2p5_cap_screw, M3_cap_screw,    M4_cap_screw,    M5_cap_screw, M6_cap_screw, M8_cap_screw],
 [ 0,               0,              M3_low_cap_screw],
 [ M2_cs_cap_screw, 0,              M3_cs_cap_screw, M4_cs_cap_screw, M5_cs_cap_screw],
-[ M2_dome_screw,   0,              M3_dome_screw,   M4_dome_screw],
+[ M2_dome_screw,   0,              M3_dome_screw,   M4_dome_screw,   M5_dome_screw],
 [ 0,               0,              M3_hex_screw,    M4_hex_screw,    M5_hex_screw, M6_hex_screw, M8_hex_screw],
 [ 0,               M2p5_pan_screw, M3_pan_screw,    M4_pan_screw,    M5_pan_screw, M6_pan_screw, No632_pan_screw],
 [ No2_screw,       0,              No4_screw,       No6_screw,       No6_cs_screw],

vitamins/ssr.scad

@@ -71,15 +71,13 @@ use <nut.scad>
 use <washer.scad>
 
 module ssr_assembly(type, screw, thickness) { //! Assembly with fasteners in place
-    nut = screw_nut(screw);
-    washer = screw_washer(screw);
-    screw_length = screw_longer_than(2 * washer_thickness(washer) + thickness + ssr_base_t(type) + nut_thickness(nut, true));
+    screw_length = screw_length(screw, thickness + ssr_base_t(type), 2, nyloc = true);
 
     ssr(type);
 
     ssr_hole_positions(type) {
         translate_z(ssr_base_t(type))
-            nut_and_washer(nut, true);
+            nut_and_washer(screw_nut(screw), true);
 
         translate_z(-thickness)
             vflip()

vitamins/veroboard.scad

@@ -143,12 +143,11 @@ module vero_components(type, cutouts = false, angle = undef)
 
 module vero_cutouts(type, angle = undef) vero_components(type, true, angle); //! Make cutouts to clear components
 
-module veroboard_assembly(type, height, thickness, flip = false) //! Draw the assembly with components and fasteners in place
-assembly(vero_assembly(type)) {
+module veroboard_assembly(type, height, thickness, flip = false, ngb = false) //! Draw the assembly with components and fasteners in place
+assembly(vero_assembly(type), ngb = ngb) {
     screw = vero_screw(type);
-    washer = screw_washer(screw);
     nut = screw_nut(screw);
-    screw_length = screw_longer_than(height + thickness + vero_thickness(type) + 2 * washer_thickness(washer) + nut_thickness(nut, true));
+    screw_length = screw_length(screw, height + thickness + vero_thickness(type), 2, nyloc = true);
 
     translate_z(height) {
         veroboard(type);