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7 Commits

Author SHA1 Message Date
Chris Palmer
d70ddf5359 Type in drag chain blurb, fixes #100 2020-11-19 19:41:59 +00:00
Chris Palmer
70b60522ce Added drag_chain to the cover picture. 2020-11-18 16:25:45 +00:00
Chris Palmer
ecba7eaea4 Merge branch 'martinbudden-square_blower' 2020-11-18 11:31:57 +00:00
Chris Palmer
f751dd9a73 Tweaks to make interface consistent with blowers.
Added blower_exit_offset().
Fixed corner shape and exit dimensions.
Updated images and readme.
2020-11-18 11:31:40 +00:00
Chris Palmer
3f359f6839 Merge branch 'square_blower' of https://github.com/martinbudden/NopSCADlib into martinbudden-square_blower 2020-11-17 16:41:34 +00:00
Chris Palmer
3e5947c161 Added another size of ribbon clamp 2020-11-17 16:23:12 +00:00
Martin Budden
17ebf36e27 Initial commit of square blower. 2020-11-15 08:16:22 +00:00
8 changed files with 160 additions and 46 deletions

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@@ -52,6 +52,7 @@ use <tests/circlips.scad>
use <tests/components.scad>
use <tests/d_connectors.scad>
use <tests/displays.scad>
use <tests/drag_chain.scad>
use <tests/extrusions.scad>
use <tests/extrusion_brackets.scad>
use <tests/fans.scad>
@@ -417,8 +418,12 @@ translate([x4 + 200, belts_y + 58]) {
translate([0, 60])
opengrab_test();
}
translate([x4 + 175, belts_y, -20])
drag_chains();
translate([x4, rails_y + 130])
rails();

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@@ -22,7 +22,7 @@
//!
//! Each link has a maximum bend angle of 45&deg;, so the mininium radius is proportional to the link length.
//!
//! The travel prpoery is how far it can move in each direction, i.e. half the maximum travel if the chain is mounted in the middle of the travel.
//! The travel property is how far it can move in each direction, i.e. half the maximum travel if the chain is mounted in the middle of the travel.
//
include <../core.scad>

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@@ -117,9 +117,13 @@ module ribbon_clamp_fastened_assembly(ways, thickness, screw = screw) { //! Clam
module ribbon_clamp_20_stl() ribbon_clamp(20);
module ribbon_clamp_8_2_stl() ribbon_clamp(8, M2_dome_screw);
module ribbon_clamp_7_2_stl() ribbon_clamp(8, M2_dome_screw);
//! * Place inserts into the holes and press home with a soldering iron with a conical bit heated to 200&deg;C.
module ribbon_clamp_20_assembly() ribbon_clamp_assembly(20);
//! * Place inserts into the holes and press home with a soldering iron with a conical bit heated to 200&deg;C.
module ribbon_clamp_8_2_assembly() ribbon_clamp_assembly(8, M2_dome_screw);
//! * Place inserts into the holes and press home with a soldering iron with a conical bit heated to 200&deg;C.
module ribbon_clamp_7_2_assembly() ribbon_clamp_assembly(8, M2_dome_screw);

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@@ -296,11 +296,18 @@ Models of radial blowers.
| ```blower_wall(type)``` | Side wall thickness |
| ```blower_width(type)``` | Width of enclosing rectangle |
### Functions
| Function | Description |
|:--- |:--- |
| ```blower_casing_is_square(type)``` | True for square radial fans, false for spiral shape radial blowers |
| ```blower_exit_offset(type)``` | Offset of exit's centre from the edge |
### Modules
| Module | Description |
|:--- |:--- |
| ```blower(type)``` | Draw specified blower |
| ```blower_hole_positions(type)``` | Translate children to screw hole positions |
| ```blower_square(type)``` | Draw a square blower |
![blowers](tests/png/blowers.png)
@@ -309,8 +316,11 @@ Models of radial blowers.
| ---:|:--- |:---|
| 1 | ```blower(PE4020)``` | Blower Pengda Technology 4020 |
| 1 | ```blower(RB5015)``` | Blower Runda RB5015 |
| 4 | ```screw(M2_cap_screw, 8)``` | Screw M2 cap x 8mm |
| 3 | ```screw(M3_cap_screw, 20)``` | Screw M3 cap x 20mm |
| 2 | ```screw(M4_cap_screw, 25)``` | Screw M4 cap x 25mm |
| 1 | ```blower(BL40x10)``` | Square radial 4010 |
| 4 | ```washer(M2_washer)``` | Washer M2 x 5mm x 0.3mm |
| 3 | ```washer(M3_washer)``` | Washer M3 x 7mm x 0.5mm |
| 2 | ```washer(M4_washer)``` | Washer M4 x 9mm x 0.8mm |
@@ -4548,7 +4558,7 @@ Parametric cable drag chain to limit the bend radius of a cable run.
Each link has a maximum bend angle of 45&deg;, so the mininium radius is proportional to the link length.
The travel prpoery is how far it can move in each direction, i.e. half the maximum travel if the chain is mounted in the middle of the travel.
The travel property is how far it can move in each direction, i.e. half the maximum travel if the chain is mounted in the middle of the travel.
[printed/drag_chain.scad](printed/drag_chain.scad) Implementation.

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@@ -22,6 +22,8 @@
//
include <../utils/core/core.scad>
use <../utils/rounded_cylinder.scad>
use <../utils/quadrant.scad>
use <screw.scad>
function blower_length(type) = type[2]; //! Length of enclosing rectangle
function blower_width(type) = type[3]; //! Width of enclosing rectangle
@@ -39,8 +41,87 @@ function blower_top(type) = type[14]; //! Thickness of the top
function blower_wall(type) = type[15]; //! Side wall thickness
function blower_lug(type) = type[16]; //! Height of the lugs
function blower_casing_is_square(type) = len(blower_screw_holes(type)) > 3; //! True for square radial fans, false for spiral shape radial blowers
function blower_exit_offset(type) = blower_casing_is_square(type) ? blower_length(type) / 2 : blower_exit(type) / 2; //! Offset of exit's centre from the edge
fan_colour = grey(20);
module blower_fan(type, casing_is_square) {
module squarish(s, n) {
polygon([
for(i = [0 : n]) [i * s.x / n, s.y + (i % 2) * eps],
for(i = [0 : n]) [s.x - i * s.x / n, (i % 2) * eps],
]);
}
depth = blower_depth(type);
blade_ir = blower_hub(type) / 2 + 0.5; // slight gap between main part of blades and hub
blade_len = casing_is_square
? (blower_bore(type) - 1) / 2 - blade_ir // fan constrained by bore hole
: blower_width(type) - blower_axis(type).x- blower_wall(type) - blade_ir; // fan extends to casing
blade_thickness = 0.75;
blade_count = 25;
base_offset = 1;
translate([blower_axis(type).x, blower_axis(type).y, blower_base(type) + base_offset])
linear_extrude(blower_hub_height(type) - 0.5 - blower_base(type) - base_offset, center = false, convexity = 4, twist = -30, slices = round(depth / 2))
for(i = [0 : blade_count - 1])
rotate((360 * i) / blade_count)
translate([blade_ir, -blade_thickness / 2])
squarish([blade_len, blade_thickness], round(blade_len / 2));
}
module blower_square(type) { //! Draw a square blower
width = blower_width(type);
depth = blower_depth(type);
wall = blower_wall(type);
hole_pitch = (blower_screw_holes(type)[1].x - blower_screw_holes(type)[0].x) / 2;
corner_radius = width / 2 - hole_pitch;
corner_inset = (width - blower_exit(type)) / 2;
module square_inset_corners(remove_center = false)
difference() {
//overall outside
square([width, width], center = false);
if (remove_center) {
// cut out the inside, leaving the corners
translate([corner_inset + wall, -eps])
square([width - 2 * (wall + corner_inset), width - wall + eps], center = false);
translate([wall, corner_inset + wall])
square([width - 2 * wall, width - 2 * (wall + corner_inset)], center = false);
} else {
// cut out the bore for the fan
translate(blower_axis(type))
circle(d = blower_bore(type));
}
// corner inset
translate([width / 2, width / 2])
for(i = [0 : 3])
rotate(i * 90)
translate([-width / 2 - eps, -width/ 2 - eps])
quadrant(corner_inset, corner_inset - corner_radius);
}
base_height = blower_base(type);
linear_extrude(base_height)
difference () {
rounded_square([width, width], corner_radius, center = false);
blower_hole_positions(type)
circle(d = blower_screw_hole(type));
}
translate_z(base_height)
linear_extrude(depth - base_height)
square_inset_corners(remove_center = true);
translate_z(depth - base_height)
linear_extrude(blower_top(type))
square_inset_corners();
}
module blower(type) { //! Draw specified blower
length = blower_length(type);
width = blower_width(type);
@@ -70,55 +151,63 @@ module blower(type) { //! Draw specified blower
vitamin(str("blower(", type[0], "): ", type[1]));
is_square = blower_casing_is_square(type); // Description starts with square!
color(fan_colour) {
// screw lugs
linear_extrude(blower_lug(type), center = false)
for(hole = blower_screw_holes(type))
difference() {
hull() {
if (is_square) {
blower_square(type);
} else {
// screw lugs
linear_extrude(blower_lug(type), center = false)
for(hole = blower_screw_holes(type))
difference() {
hull() {
translate(hole)
circle(d = blower_screw_hole(type) + 2 * blower_wall(type));
translate(blower_axis(type))
circle(d = blower_screw_hole(type) + 2 * blower_wall(type) + 7);
}
translate(hole)
circle(d = blower_screw_hole(type) + 2 * blower_wall(type));
circle(d = blower_screw_hole(type));
translate(blower_axis(type))
circle(d = blower_screw_hole(type) + 2 * blower_wall(type) + 7);
}
translate(hole)
circle(d = blower_screw_hole(type));
shape(true);
}
shape(true);
}
// rotor
translate(concat(blower_axis(type), [blower_base(type) + 1]))
rounded_cylinder(r = blower_hub(type) / 2, h = blower_hub_height(type) - blower_base(type) - 1, r2 = 1);
*%square([length, width]);
*%square([length, width]);
// base
linear_extrude(blower_base(type))
difference() {
shape();
translate(concat(blower_axis(type), [blower_base(type)]))
circle(d = 2);
}
// sides
linear_extrude(depth)
difference() {
shape();
offset(-blower_wall(type))
shape(true);
}
// top
translate_z(depth -blower_top(type))
linear_extrude(blower_top(type))
// base
linear_extrude(blower_base(type))
difference() {
shape();
translate(concat(blower_axis(type), [blower_base(type)]))
circle(d = blower_bore(type));
}
circle(d = 2);
}
// sides
linear_extrude(depth)
difference() {
shape();
offset(-blower_wall(type))
shape(true);
}
// top
translate_z(depth -blower_top(type))
linear_extrude(blower_top(type))
difference() {
shape();
translate(concat(blower_axis(type), [blower_base(type)]))
circle(d = blower_bore(type));
}
}
// rotor
translate(concat(blower_axis(type), [blower_base(type) + 1]))
rounded_cylinder(r = blower_hub(type) / 2, h = blower_hub_height(type) - blower_base(type) - 1, r2 = 1);
blower_fan(type, is_square);
}
}

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@@ -16,10 +16,16 @@
// You should have received a copy of the GNU General Public License along with NopSCADlib.
// If not, see <https://www.gnu.org/licenses/>.
//
// l w d b s h a s s e h b t w l
// e i e o c u x c c x u a o a u
// n d p r r b i r r i b s p l g
// g t t e e s e e t e l
// t h h w d w w t
// h h s t t
RB5015 = ["RB5015", "Blower Runda RB5015", 51.3, 51, 15, 31.5, M4_cap_screw, 26, [27.3, 25.4], 4.5, [[4.3, 45.4], [47.3,7.4]], 20, 14, 1.5, 1.3, 1.2, 15];
PE4020 = ["PE4020", "Blower Pengda Technology 4020", 40, 40, 20, 27.5, M3_cap_screw, 22, [21.5, 20 ], 3.2, [[37,3],[3,37],[37,37]], 29.3, 17, 1.7, 1.2, 1.3, 13];
BL40x10 =["BL40x10","Square radial 4010", 40, 40,9.5, 27, M2_cap_screw, 16, [24, 20 ], 2.4, [[2,2],[38,2],[2,38],[38,38]], 30 , 9.5, 1.5, 1.5, 1.1, 1.5];
RB5015 = ["RB5015", "Blower Runda RB5015", 51.3, 51, 15, 31.5, M4_cap_screw, 26, [27.3, 25.4], 4.5, [[4.3, 45.4], [47.3,7.4]], 20, 14, 1.5, 1.3, 1.2, 15];
PE4020 = ["PE4020", "Blower Pengda Technology 4020", 40, 40, 20, 27.5, M3_cap_screw, 22, [21.5, 20 ], 3.2, [[37,3],[3,37],[37,37]], 29.3, 17, 1.7, 1.2, 1.3, 13];
blowers = [PE4020, RB5015];
blowers = [BL40x10, PE4020, RB5015];
use <blower.scad>