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6 Commits
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libtest.png
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@@ -78,6 +78,7 @@ use <tests/opengrab.scad>
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use <tests/panel_meters.scad>
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use <tests/PCBs.scad>
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use <tests/pillars.scad>
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use <tests/press_fit.scad>
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use <tests/PSUs.scad>
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use <tests/pulleys.scad>
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use <tests/rails.scad>
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@@ -137,9 +138,12 @@ cable_grommets_y = 0;
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translate([x5, cable_grommets_y])
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cable_grommets();
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translate([x5 + 80, cable_grommets_y])
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translate([x5 + 50, cable_grommets_y])
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ribbon_clamps();
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translate([x5 + 95, cable_grommets_y])
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press_fits();
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translate([x5, cable_grommets_y + 60])
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fixing_blocks();
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@@ -427,7 +431,7 @@ translate([x4 + 175, belts_y, -20])
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translate([x4, rails_y + 130])
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rails();
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translate([800, fans_y + 50])
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translate([770, fans_y + 50])
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cable_strips();
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translate([x4, kp_pillow_blocks_y])
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@@ -23,12 +23,20 @@
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//! Each link has a maximum bend angle of 45°, so the mininium radius is proportional to the link length.
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//!
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//! The travel property is how far it can move in each direction, i.e. half the maximum travel if the chain is mounted in the middle of the travel.
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//!
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//! The ends can have screw lugs with four screw positions to choose from, specified by a list of two arrays of four bools.
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//! If none are enabled then a child object is expected to customise the end and this gets unioned with the blank end.
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//! If both ends are customised then two children are expected.
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//! Each child is called twice, once with ```$fasteners``` set to 0 to augment the STL and again with ```$fasteners``` set to 1 to add
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//! to the assembly, for example to add inserts.
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//
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include <../core.scad>
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use <../utils/horiholes.scad>
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use <../utils/maths.scad>
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clearance = 0.1;
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function drag_chain_name(type) = type[0]; //! The name to allow more than one in a project
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function drag_chain_size(type) = type[1]; //! The internal size and link length
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function drag_chain_travel(type) = type[2]; //! X travel
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@@ -38,6 +46,8 @@ function drag_chain_twall(type) = type[5]; //! Top wall
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function drag_chain_screw(type) = type[6]; //! Mounting screw for the ends
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function drag_chain_screw_lists(type) = type[7]; //! Two lists of four bools to say which screws positions are used
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function drag_chain_clearance() = clearance; //! Clearance around joints.
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function drag_chain_radius(type) = //! The bend radius at the pivot centres
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let(s = drag_chain_size(type))
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s.x / 2 / sin(360 / 16);
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@@ -49,8 +59,6 @@ function drag_chain_z(type) = //! Outside dimension of a 180 bend
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function drag_chain(name, size, travel, wall = 1.6, bwall = 1.5, twall = 1.5, screw = M2_cap_screw, screw_lists = [[1,0,0,1],[1,0,0,1]]) = //! Constructor
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[name, size, travel, wall, bwall, twall, screw, screw_lists];
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clearance = 0.1;
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function drag_chain_outer_size(type) = //! Link outer dimensions
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let(s = drag_chain_size(type), z = s.z + drag_chain_bwall(type) + drag_chain_twall(type))
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[s.x + z, s.y + 4 * drag_chain_wall(type) + 2 * clearance, z];
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@@ -210,9 +218,12 @@ module drag_chain_link(type, start = false, end = false) { //! One link of the c
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translate([floor_x, -os.y / 2 + 0.5, os.z - bwall])
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cube([s.x - floor_x - clearance, os.y -1, bwall]);
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if(start || end)
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if(start || end) {
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drag_chain_screw_positions(type, end)
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screw_lug(drag_chain_screw(type), os.z);
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children();
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}
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}
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if(start || end)
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translate_z(-eps)
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@@ -243,7 +254,8 @@ module drag_chain_link(type, start = false, end = false) { //! One link of the c
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//! 1. Clip the links together with the special ones at the ends.
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module drag_chain_assembly(type, pos = 0) { //! Drag chain assembly
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s = drag_chain_size(type);
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r = drag_chain_radius(type);
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x = (1 + exploded()) * s.x;
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r = drag_chain_radius(type) * x / s.x;
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travel = drag_chain_travel(type);
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links = ceil(travel / s.x);
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actual_travel = links * s.x;
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@@ -255,31 +267,42 @@ module drag_chain_assembly(type, pos = 0) { //! Drag chain assembly
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points = [ // Calculate list of hinge points
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for(i = 0, p = [0, 0, z / 2 + 2 * r]; i < links + 5;
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i = i + 1,
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dx = p.z > c.z ? s.x : -s.x,
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dx = p.z > c.z ? x : -x,
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p = max(p.x + dx, p.x) <= c.x ? p + [dx, 0, 0] // Straight sections
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: let(q = circle_intersect(p, s.x, c, r))
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q.x <= c.x ? [p.x - sqrt(sqr(s.x) - sqr(p.z - zb)), 0, zb] // Transition back to straight
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: let(q = circle_intersect(p, x, c, r))
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q.x <= c.x ? [p.x - sqrt(sqr(x) - sqr(p.z - zb)), 0, zb] // Transition back to straight
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: q) // Circular section
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p
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];
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npoints = len(points);
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module link(n) // Position and colour link with origin at the hinge hole
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translate([-z / 2, 0, -z / 2])
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stl_colour(n % 2 ? pp1_colour : pp2_colour)
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drag_chain_link(type, start = n == -1, end = n == npoints - 1);
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translate([-z / 2, 0, -z / 2]) {
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stl_colour(n < 0 || n == npoints - 1 ? pp3_colour : n % 2 ? pp1_colour : pp2_colour)
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drag_chain_link(type, start = n == -1, end = n == npoints - 1)
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let($fasteners = 0) children();
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let($fasteners = 1) children();
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}
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screws = drag_chain_screw_lists(type);
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custom_start = screws[0] == [0, 0, 0, 0];
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custom_end = screws[1] == [0, 0, 0, 0];
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assert($children == bool2int(custom_start) + bool2int(custom_end), "wrong number of children for end customisation");
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assembly(str(drag_chain_name(type), "_drag_chain")) {
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for(i = [0 : npoints - 2]) let(v = points[i+1] - points[i])
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translate(points[i])
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rotate([0, -atan2(v.z, v.x), 0])
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link(i);
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translate(points[0] - [s.x, 0, 0])
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link(-1);
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translate(points[0] - [x, 0, 0])
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link(-1)
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if(custom_start)
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children(0);
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translate(points[npoints - 1])
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hflip()
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link(npoints - 1);
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link(npoints - 1)
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if(custom_end)
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children(custom_start ? 1 : 0);
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}
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}
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50
printed/press_fit.scad
Normal file
50
printed/press_fit.scad
Normal file
@@ -0,0 +1,50 @@
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//
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// NopSCADlib Copyright Chris Palmer 2020
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// nop.head@gmail.com
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// hydraraptor.blogspot.com
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//
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// This file is part of NopSCADlib.
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//
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// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
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// GNU General Public License as published by the Free Software Foundation, either version 3 of
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// the License, or (at your option) any later version.
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//
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// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
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// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
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// See the GNU General Public License for more details.
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//
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// You should have received a copy of the GNU General Public License along with NopSCADlib.
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// If not, see <https://www.gnu.org/licenses/>.
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//
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//
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//! Utility for making printed press fit connectors to join printed parts.
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//!
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//! Add solvent or glue to make a permanent fixture.
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//
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include <../core.scad>
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interference = 0.0;
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bridge_droop = layer_height; //sqrt(4 * layer_height * filament_width / PI) - layer_height;
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module press_fit_socket(w = 5, h = 50, horizontal = false) { //! Make a square hole to accept a peg
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h = horizontal ? h : h + bridge_droop;
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cube([w, w, 2 * h], center = true);
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}
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module press_fit_peg(h, w = 5, horizontal = false) { //! Make a rounded chamfered peg for easy insertion
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module chamfered_square(w, horizontal) {
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h = horizontal ? w - bridge_droop : w;
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rounded_square([w, h], 1);
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}
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translate_z(-eps)
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linear_extrude(height = h + eps - layer_height)
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chamfered_square(w + interference, horizontal);
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translate_z(h - layer_height - eps)
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linear_extrude(height = layer_height + eps)
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chamfered_square(w - layer_height, horizontal);
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}
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@@ -81,7 +81,7 @@ module ribbon_clamp(ways, screw = screw) { //! Generate STL for given number of
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}
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}
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module ribbon_clamp_assembly(ways, screw) pose([55, 180, 25]) //! Printed part with inserts in place
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module ribbon_clamp_assembly(ways, screw = screw) pose([55, 180, 25]) //! Printed part with inserts in place
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assembly(let(screw_d = screw_radius(screw) * 2)str("ribbon_clamp_", ways, screw_d != 3 ? str("_", screw_d) : "")) {
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h = ribbon_clamp_height(screw);
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insert = screw_insert(screw);
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47
readme.md
47
readme.md
@@ -36,13 +36,13 @@ See [usage](docs/usage.md) for requirements, installation instructions and a usa
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<tr><td> <a href = "#Displays">Displays</a> </td><td> <a href = "#Nuts">Nuts</a> </td><td> <a href = "#Spools">Spools</a> </td><td> <a href = "#Handle">Handle</a> </td><td> <a href = "#Rounded_cylinder">Rounded_cylinder</a> </td><td></td></tr>
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<tr><td> <a href = "#Extrusion_brackets">Extrusion_brackets</a> </td><td> <a href = "#O_ring">O_ring</a> </td><td> <a href = "#Springs">Springs</a> </td><td> <a href = "#PCB_mount">PCB_mount</a> </td><td> <a href = "#Rounded_polygon">Rounded_polygon</a> </td><td></td></tr>
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<tr><td> <a href = "#Extrusions">Extrusions</a> </td><td> <a href = "#Opengrab">Opengrab</a> </td><td> <a href = "#Stepper_motors">Stepper_motors</a> </td><td> <a href = "#PSU_shroud">PSU_shroud</a> </td><td> <a href = "#Sector">Sector</a> </td><td></td></tr>
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<tr><td> <a href = "#Fans">Fans</a> </td><td> <a href = "#PCB">PCB</a> </td><td> <a href = "#Swiss_clips">Swiss_clips</a> </td><td> <a href = "#Printed_box">Printed_box</a> </td><td> <a href = "#Sweep">Sweep</a> </td><td></td></tr>
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<tr><td> <a href = "#Fuseholder">Fuseholder</a> </td><td> <a href = "#PCBs">PCBs</a> </td><td> <a href = "#Toggles">Toggles</a> </td><td> <a href = "#Ribbon_clamp">Ribbon_clamp</a> </td><td> <a href = "#Thread">Thread</a> </td><td></td></tr>
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<tr><td> <a href = "#Geared_steppers">Geared_steppers</a> </td><td> <a href = "#PSUs">PSUs</a> </td><td> <a href = "#Transformers">Transformers</a> </td><td> <a href = "#SSR_shroud">SSR_shroud</a> </td><td> <a href = "#Tube">Tube</a> </td><td></td></tr>
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<tr><td> <a href = "#Green_terminals">Green_terminals</a> </td><td> <a href = "#Panel_meters">Panel_meters</a> </td><td> <a href = "#Tubings">Tubings</a> </td><td> <a href = "#Screw_knob">Screw_knob</a> </td><td></td><td></td></tr>
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<tr><td> <a href = "#Hot_ends">Hot_ends</a> </td><td> <a href = "#Pillars">Pillars</a> </td><td> <a href = "#Variacs">Variacs</a> </td><td> <a href = "#Socket_box">Socket_box</a> </td><td></td><td></td></tr>
|
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<tr><td> <a href = "#Hygrometer">Hygrometer</a> </td><td> <a href = "#Pin_headers">Pin_headers</a> </td><td> <a href = "#Veroboard">Veroboard</a> </td><td> <a href = "#Strap_handle">Strap_handle</a> </td><td></td><td></td></tr>
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<tr><td> <a href = "#IECs">IECs</a> </td><td> <a href = "#Pulleys">Pulleys</a> </td><td> <a href = "#Washers">Washers</a> </td><td></td><td></td><td></td></tr>
|
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<tr><td> <a href = "#Fans">Fans</a> </td><td> <a href = "#PCB">PCB</a> </td><td> <a href = "#Swiss_clips">Swiss_clips</a> </td><td> <a href = "#Press_fit">Press_fit</a> </td><td> <a href = "#Sweep">Sweep</a> </td><td></td></tr>
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<tr><td> <a href = "#Fuseholder">Fuseholder</a> </td><td> <a href = "#PCBs">PCBs</a> </td><td> <a href = "#Toggles">Toggles</a> </td><td> <a href = "#Printed_box">Printed_box</a> </td><td> <a href = "#Thread">Thread</a> </td><td></td></tr>
|
||||
<tr><td> <a href = "#Geared_steppers">Geared_steppers</a> </td><td> <a href = "#PSUs">PSUs</a> </td><td> <a href = "#Transformers">Transformers</a> </td><td> <a href = "#Ribbon_clamp">Ribbon_clamp</a> </td><td> <a href = "#Tube">Tube</a> </td><td></td></tr>
|
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<tr><td> <a href = "#Green_terminals">Green_terminals</a> </td><td> <a href = "#Panel_meters">Panel_meters</a> </td><td> <a href = "#Tubings">Tubings</a> </td><td> <a href = "#SSR_shroud">SSR_shroud</a> </td><td></td><td></td></tr>
|
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<tr><td> <a href = "#Hot_ends">Hot_ends</a> </td><td> <a href = "#Pillars">Pillars</a> </td><td> <a href = "#Variacs">Variacs</a> </td><td> <a href = "#Screw_knob">Screw_knob</a> </td><td></td><td></td></tr>
|
||||
<tr><td> <a href = "#Hygrometer">Hygrometer</a> </td><td> <a href = "#Pin_headers">Pin_headers</a> </td><td> <a href = "#Veroboard">Veroboard</a> </td><td> <a href = "#Socket_box">Socket_box</a> </td><td></td><td></td></tr>
|
||||
<tr><td> <a href = "#IECs">IECs</a> </td><td> <a href = "#Pulleys">Pulleys</a> </td><td> <a href = "#Washers">Washers</a> </td><td> <a href = "#Strap_handle">Strap_handle</a> </td><td></td><td></td></tr>
|
||||
<tr><td> <a href = "#Inserts">Inserts</a> </td><td></td><td> <a href = "#Wire">Wire</a> </td><td></td><td></td><td></td></tr>
|
||||
<tr><td></td><td></td><td> <a href = "#Zipties">Zipties</a> </td><td></td><td></td><td></td></tr>
|
||||
</table>
|
||||
@@ -2707,6 +2707,7 @@ Linear rails with carriages.
|
||||
| Function | Description |
|
||||
|:--- |:--- |
|
||||
| ```carriage_screw_depth(type)``` | Carriage thread depth |
|
||||
| ```rail_holes(type, length)``` | Number of holes in a rail given its ```length``` |
|
||||
| ```rail_screw_height(type, screw)``` | Position screw taking into account countersink into counterbored hole |
|
||||
| ```rail_travel(type, length)``` | How far the carriage can travel |
|
||||
|
||||
@@ -4560,6 +4561,12 @@ Each link has a maximum bend angle of 45°, so the mininium radius is proport
|
||||
|
||||
The travel property is how far it can move in each direction, i.e. half the maximum travel if the chain is mounted in the middle of the travel.
|
||||
|
||||
The ends can have screw lugs with four screw positions to choose from, specified by a list of two arrays of four bools.
|
||||
If none are enabled then a child object is expected to customise the end and this gets unioned with the blank end.
|
||||
If both ends are customised then two children are expected.
|
||||
Each child is called twice, once with ```$fasteners``` set to 0 to augment the STL and again with ```$fasteners``` set to 1 to add
|
||||
to the assembly, for example to add inserts.
|
||||
|
||||
|
||||
[printed/drag_chain.scad](printed/drag_chain.scad) Implementation.
|
||||
|
||||
@@ -4581,6 +4588,7 @@ The travel property is how far it can move in each direction, i.e. half the maxi
|
||||
| Function | Description |
|
||||
|:--- |:--- |
|
||||
| ```drag_chain(name, size, travel, wall = 1.6, bwall = 1.5, twall = 1.5, screw = M2_cap_screw, screw_lists = [[1,0,0,1],[1,0,0,1]])``` | Constructor |
|
||||
| ```drag_chain_clearance()``` | Clearance around joints. |
|
||||
| ```drag_chain_outer_size(type)``` | Link outer dimensions |
|
||||
| ```drag_chain_radius(type)``` | The bend radius at the pivot centres |
|
||||
| ```drag_chain_z(type)``` | Outside dimension of a 180 bend |
|
||||
@@ -4970,6 +4978,29 @@ The stl must be given a parameterless wrapper in the project that uses it.
|
||||
| 1 | pcb_mount_PI_IO_5.stl |
|
||||
|
||||
|
||||
<a href="#top">Top</a>
|
||||
|
||||
---
|
||||
<a name="Press_fit"></a>
|
||||
## Press_fit
|
||||
Utility for making printed press fit connectors to join printed parts.
|
||||
|
||||
Add solvent or glue to make a permanent fixture.
|
||||
|
||||
|
||||
[printed/press_fit.scad](printed/press_fit.scad) Implementation.
|
||||
|
||||
[tests/press_fit.scad](tests/press_fit.scad) Code for this example.
|
||||
|
||||
### Modules
|
||||
| Module | Description |
|
||||
|:--- |:--- |
|
||||
| ```press_fit_peg(h, w = 5, horizontal = false)``` | Make a rounded chamfered peg for easy insertion |
|
||||
| ```press_fit_socket(w = 5, h = 50, horizontal = false)``` | Make a square hole to accept a peg |
|
||||
|
||||

|
||||
|
||||
|
||||
<a href="#top">Top</a>
|
||||
|
||||
---
|
||||
@@ -5137,7 +5168,7 @@ Clamp for ribbon cable and polypropylene strip.
|
||||
| Module | Description |
|
||||
|:--- |:--- |
|
||||
| ```ribbon_clamp(ways, screw = screw)``` | Generate STL for given number of ways |
|
||||
| ```ribbon_clamp_assembly(ways, screw)``` | Printed part with inserts in place |
|
||||
| ```ribbon_clamp_assembly(ways, screw = screw)``` | Printed part with inserts in place |
|
||||
| ```ribbon_clamp_fastened_assembly(ways, thickness, screw = screw)``` | Clamp with fasteners in place |
|
||||
| ```ribbon_clamp_hole_positions(ways, screw = screw, side = undef)``` | Place children at hole positions |
|
||||
| ```ribbon_clamp_holes(ways, h = 20, screw = screw)``` | Drill screw holes |
|
||||
|
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tests/press_fit.scad
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tests/press_fit.scad
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//
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// NopSCADlib Copyright Chris Palmer 2020
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// nop.head@gmail.com
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// hydraraptor.blogspot.com
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//
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// This file is part of NopSCADlib.
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//
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// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
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// GNU General Public License as published by the Free Software Foundation, either version 3 of
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// the License, or (at your option) any later version.
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//
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// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
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// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
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// See the GNU General Public License for more details.
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//
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// You should have received a copy of the GNU General Public License along with NopSCADlib.
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// If not, see <https://www.gnu.org/licenses/>.
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//
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include <../printed/press_fit.scad>
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module press_fits()
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{
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thickness = 2;
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width = 20;
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vthickness = 4;
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translate([0, width + 2])
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difference() {
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cube([width, width, thickness]);
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for(x = [0.25, 0.75])
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for(y = [0.25, 0.75])
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translate([x * width, y * width])
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press_fit_socket();
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}
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union() {
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cube([width, width, thickness]);
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for(x = [0.25, 0.75])
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for(y = [0.25, 0.75])
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translate([x * width, y * width, thickness])
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press_fit_peg(h = thickness);
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}
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translate([width + 2, width + 2])
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difference() {
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cube([width, vthickness, width]);
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for(x = [0.25, 0.75])
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for(y = [0.25, 0.75])
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translate([x, 0, y] * width)
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rotate([90, 0, 0])
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press_fit_socket();
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}
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translate([width + 2, 0])
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union() {
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cube([width, width, thickness]);
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for(x = [0.25, 0.75])
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for(y = [0.25, 0.75])
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translate([x * width, y * width, thickness])
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press_fit_peg(h = vthickness, horizontal = true);
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}
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}
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press_fits();
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@@ -23,6 +23,7 @@ use <../utils/layout.scad>
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use <../vitamins/nut.scad>
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sheet = 3;
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pos = 1; //[-1 : 0.1 : 1]
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module rails()
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layout([for(l = rails) carriage_width(rail_carriage(l))], 20)
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@@ -33,7 +34,7 @@ module rails()
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nut = screw_nut(screw);
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washer = screw_washer(screw);
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rail_assembly(rail, length, rail_travel(rail, length) / 2, $i<2 ? grey(20) : "green", $i<2 ? grey(20) : "red");
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rail_assembly(rail, length, pos * rail_travel(rail, length) / 2, $i<2 ? grey(20) : "green", $i<2 ? grey(20) : "red");
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rail_screws(rail, length, sheet + nut_thickness(nut, true) + washer_thickness(washer));
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@@ -46,12 +46,16 @@ function carriage_pitch_y(type) = type[6]; //! Screw hole y pitch
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function carriage_screw(type) = type[7]; //! Carriage screw type
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function carriage_screw_depth(type) = 2 * screw_radius(carriage_screw(type)); //! Carriage thread depth
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function rail_holes(type, length) = //! Number of holes in a rail given its ```length```
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floor((length - 2 * rail_end(type)) / rail_pitch(type)) + 1;
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module rail_hole_positions(type, length, first = 0, screws = 100, both_ends = true) { //! Position children over screw holes
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pitch = rail_pitch(type);
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holes = floor((length - 2 * rail_end(type)) / pitch) + 1;
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for(i = [first : holes - 1 - first])
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if(i < screws || (holes - i <= screws && both_ends))
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translate([i * pitch - length / 2 + (length - (holes -1) * pitch) / 2, 0, 0])
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holes = rail_holes(type, length);
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last = first + screws;
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for(i = [first : holes - 1], j = holes - 1 - i)
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if(i < last || both_ends && (j >= first && j < last))
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translate([i * pitch - length / 2 + (length - (holes - 1) * pitch) / 2, 0])
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children();
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}
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@@ -104,24 +108,27 @@ module carriage(type, rail, end_colour = grey(20), wiper_colour = grey(20)) { //
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module carriage_end(type, end_w, end_h, end_l) {
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wiper_length = 0.5;
|
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color(wiper_colour) translate_z(-end_l/2) linear_extrude(wiper_length)
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color(wiper_colour) translate_z(-end_l / 2) linear_extrude(wiper_length)
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difference() {
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translate([-end_w/2, carriage_clearance(type)])
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translate([-end_w / 2, carriage_clearance(type)])
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square([end_w, end_h]);
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cutout();
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}
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color(end_colour) translate_z(wiper_length-end_l/2) linear_extrude(end_l-wiper_length)
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color(end_colour) translate_z(wiper_length-end_l / 2) linear_extrude(end_l - wiper_length)
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difference() {
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translate([-end_w/2, carriage_clearance(type)])
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translate([-end_w / 2, carriage_clearance(type)])
|
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square([end_w, end_h]);
|
||||
|
||||
cutout();
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||||
}
|
||||
}
|
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translate([-(block_l+end_l)/2,0,0])
|
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translate([-(block_l + end_l) / 2, 0])
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rotate([90, 0, 90])
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carriage_end(type, end_w, end_h, end_l);
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translate([(block_l+end_l)/2,0,0])
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translate([(block_l + end_l) / 2, 0])
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rotate([90, 0, -90])
|
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carriage_end(type, end_w, end_h, end_l);
|
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}
|
||||
@@ -171,7 +178,6 @@ module rail_assembly(type, length, pos, carriage_end_colour = grey(20), carriage
|
||||
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translate([pos, 0])
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carriage(rail_carriage(type), type, carriage_end_colour, carriage_wiper_colour);
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|
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}
|
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|
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module rail_screws(type, length, thickness, screws = 100) { //! Place screws in the rail
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@@ -187,6 +193,6 @@ module rail_screws(type, length, thickness, screws = 100) { //! Place screws in
|
||||
screw(end_screw, end_screw_len);
|
||||
|
||||
translate_z(rail_screw_height(type, screw))
|
||||
rail_hole_positions(type, length, index_screws, screws)
|
||||
rail_hole_positions(type, length, index_screws, min(screws, rail_holes(type, length)) - 2 * index_screws)
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screw(screw, screw_len);
|
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}
|
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Reference in New Issue
Block a user