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11 Commits

Author SHA1 Message Date
Chris Palmer
4fc8a7f47d Fixed z-fighting between transparent LEDs and PCB. 2021-06-07 10:56:32 +01:00
Chris Palmer
a9ed9944c3 Added PERF70x51. 2021-06-06 17:18:37 +01:00
Chris Palmer
9cd2dbc316 Added copper colour constant.
Copper PCB pads and veroboard tracks now use copper colour.
2021-06-06 17:17:33 +01:00
Chris Palmer
f3bfbbfcf2 Fixed Python error when top level assembly is empty. 2021-06-06 16:53:06 +01:00
Chris Palmer
baaa85ffed Updated readme. 2021-06-06 16:51:32 +01:00
Chris Palmer
f1a49d4e28 Better description of pcb_grid(). 2021-06-06 16:49:33 +01:00
Chris Palmer
0eed0673b0 Updated changelog. 2021-06-04 18:48:38 +01:00
Chris Palmer
9a4cc7ec42 Ziptie BOM entries no longer segregated by radius wrapped around. 2021-06-04 18:46:31 +01:00
Chris Palmer
2fb1185edf Updated changelog. 2021-06-04 17:49:17 +01:00
Chris Palmer
a782d43e67 bom.py now generates bom.csv to allow costed BOMs to be made using a spreadsheet. 2021-06-04 17:47:29 +01:00
Chris Palmer
ae934d47c7 Updated changelog. 2021-06-03 11:59:54 +01:00
15 changed files with 102 additions and 27 deletions

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@@ -3,6 +3,15 @@
This changelog is generated by `changelog.py` using manually added semantic version tags to classify commits as breaking changes, additions or fixes.
#### [v15.16.1](https://github.com/nophead/NopSCADlib/releases/tag/v15.16.1 "show release") Fixes [...](https://github.com/nophead/NopSCADlib/compare/v15.16.0...v15.16.1 "diff with v15.16.0")
* 2021-06-04 [`9a4cc7e`](https://github.com/nophead/NopSCADlib/commit/9a4cc7ec42bf440e24ad3dacd88d7055736ae793 "show commit") [C.P.](# "Chris Palmer") Ziptie BOM entries no longer segregated by radius wrapped around.
### [v15.16.0](https://github.com/nophead/NopSCADlib/releases/tag/v15.16.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v15.15.0...v15.16.0 "diff with v15.15.0")
* 2021-06-04 [`a782d43`](https://github.com/nophead/NopSCADlib/commit/a782d43e67f4091f44bd9018817e7263e2944477 "show commit") [C.P.](# "Chris Palmer") `bom.py` now generates `bom.csv` to allow costed BOMs to be made using a spreadsheet.
### [v15.15.0](https://github.com/nophead/NopSCADlib/releases/tag/v15.15.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v15.14.2...v15.15.0 "diff with v15.14.2")
* 2021-06-03 [`823f3b9`](https://github.com/nophead/NopSCADlib/commit/823f3b936e6c33897445d3f3272b69237f013537 "show commit") [C.P.](# "Chris Palmer") Add the ability to have a target specific top level module in place of `main_assembly()`.
#### [v15.14.2](https://github.com/nophead/NopSCADlib/releases/tag/v15.14.2 "show release") Fixes [...](https://github.com/nophead/NopSCADlib/compare/v15.14.1...v15.14.2 "diff with v15.14.1")
* 2021-06-02 [`749a1f0`](https://github.com/nophead/NopSCADlib/commit/749a1f0648196bd0ae47dbe93ac1b5e3a06d78cd "show commit") [C.P.](# "Chris Palmer") Fixed male thread z-fighting bug.

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@@ -277,6 +277,15 @@ The top level assembly instructions and assembly contents could also be differen
If the top level module is just a shell wrapper that simply includes one other assembly, with no additional parts, then it is removed from the build instructions and
the assembly it calls becomes the top level. This allows a different project description for each target but only one set of top level instructions without repeating them.
### Costed BOMs
A costed bill of materials can be made by opening the generated file `bom/bom.csv` in a spreadsheet program using a single quote as the string delimiter and comma as the field separator.
That gets a list of part descriptions and quantities to which prices can be added to get the total cost and perhaps a URL of where to buy each part.
If a Python file called `parts.py` is found then `bom.py` will attempt to call functions for each part to get a price and URL.
Any functions not found are printed, so you can see the format expected.
The function are passed the quantity to allow them to calculate volume discounts, etc.
### Other libraries
The build scripts need to be able to locate the source files where the modules to generate the STL files and assemblies reside. They will search all the scad files

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@@ -0,0 +1,16 @@
'Ferrule for 1.5mm^2 wire - not shown', 3
'Wire blue 30/0.25mm strands, length 150mm - not shown', 2
'Wire brown 30/0.25mm strands, length 150mm - not shown', 2
'Wire green & yellow 30/0.25mm strands, length 150mm - not shown', 2
'IEC inlet for ATX', 1
'Heatfit insert M3', 2
'4mm shielded jack socket blue', 2
'4mm shielded jack socket brown', 1
'4mm shielded jack socket green', 2
'Mains socket 13A', 1
'Nut M3 x 2.4mm nyloc', 6
'Screw M3 cs cap x 12mm', 2
'Screw M3 cs cap x 20mm', 2
'Screw M3 dome x 10mm', 4
'Heatshrink sleeving ID 3.2mm x 15mm - not shown', 8
'Washer M3 x 7mm x 0.5mm', 10
1 'Ferrule for 1.5mm^2 wire - not shown', 3
2 'Wire blue 30/0.25mm strands, length 150mm - not shown', 2
3 'Wire brown 30/0.25mm strands, length 150mm - not shown', 2
4 'Wire green & yellow 30/0.25mm strands, length 150mm - not shown', 2
5 'IEC inlet for ATX', 1
6 'Heatfit insert M3', 2
7 '4mm shielded jack socket blue', 2
8 '4mm shielded jack socket brown', 1
9 '4mm shielded jack socket green', 2
10 'Mains socket 13A', 1
11 'Nut M3 x 2.4mm nyloc', 6
12 'Screw M3 cs cap x 12mm', 2
13 'Screw M3 cs cap x 20mm', 2
14 'Screw M3 dome x 10mm', 4
15 'Heatshrink sleeving ID 3.2mm x 15mm - not shown', 8
16 'Washer M3 x 7mm x 0.5mm', 10

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@@ -54,9 +54,10 @@ $fs = extrusion_width / 2;
function round_to_layer(z) = ceil(z / layer_height) * layer_height;
// Some additional named colours
function grey(n) = [0.01, 0.01, 0.01] * n; //! Generate a shade of grey to pass to color().
gold = [255/255, 215/255, 0/255];
brass = [255/255, 220/255, 100/255];
silver = [0.75, 0.75, 0.75];
gold = [255, 215, 0] / 255;
brass = [255, 220, 100] / 255;
copper = [230, 140, 51] / 255;
/*
* Enums

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@@ -1303,7 +1303,7 @@ Needs updating as mostly obsolete versions.
| 1 | | Tape self amalgamating silicone 110mm x 25mm |
| 1 | `resistor(Epcos)` | Thermistor Epcos B57560G104F 100K 1% - not shown |
| 2 | | Wire Red PTFE 16/0.2mm strands, length 170mm |
| 4 | `ziptie(small_ziptie, 8)` | Ziptie 2.5mm x 100mm min length |
| 4 | `ziptie(small_ziptie)` | Ziptie 2.5mm x 100mm min length |
<a href="#top">Top</a>
@@ -2249,7 +2249,7 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
| `pcb_accessories(type)` | List of accessories to go on the BOM, SD cards, USB cables, etc. |
| `pcb_colour(type)` | Colour of the subtrate |
| `pcb_components(type)` | List of components |
| `pcb_grid(type)` | Grid if a perfboard |
| `pcb_grid(type)` | Grid origin if a perfboard |
| `pcb_hole_d(type)` | Mounting hole diameter |
| `pcb_holes(type)` | List of hole positions |
| `pcb_land_d(type)` | Pad around mounting hole |
@@ -2386,7 +2386,7 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
| `pcb_accessories(type)` | List of accessories to go on the BOM, SD cards, USB cables, etc. |
| `pcb_colour(type)` | Colour of the subtrate |
| `pcb_components(type)` | List of components |
| `pcb_grid(type)` | Grid if a perfboard |
| `pcb_grid(type)` | Grid origin if a perfboard |
| `pcb_hole_d(type)` | Mounting hole diameter |
| `pcb_holes(type)` | List of hole positions |
| `pcb_land_d(type)` | Pad around mounting hole |
@@ -2470,13 +2470,14 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
| 1 | `molex_254(3)` | Molex KK header 3 way |
| 16 | `nut(M2_nut, nyloc = true)` | Nut M2 x 1.6mm nyloc |
| 30 | `nut(M2p5_nut, nyloc = true)` | Nut M2.5 x 2.2mm nyloc |
| 22 | `nut(M3_nut, nyloc = true)` | Nut M3 x 2.4mm nyloc |
| 26 | `nut(M3_nut, nyloc = true)` | Nut M3 x 2.4mm nyloc |
| 8 | `nut(M4_nut, nyloc = true)` | Nut M4 x 3.2mm nyloc |
| 1 | `pcb(PI_IO)` | PI_IO V2 |
| 1 | `pcb(PSU12V1A)` | PSU 12V 1A - not shown |
| 1 | `pcb(PERF60x40)` | Perfboard 60 x 40mm |
| 1 | `pcb(PERF70x30)` | Perfboard 70 x 30mm |
| 1 | `pcb(PERF70x50)` | Perfboard 70 x 50mm |
| 1 | `pcb(PERF70x51)` | Perfboard 70 x 51mm |
| 1 | `pcb(PERF74x51)` | Perfboard 74 x 51mm |
| 1 | `pcb(PERF80x20)` | Perfboard 80 x 20mm |
| 1 | `pin_socket(2p54header, 13, 2, right_angle = true)` | Pin socket 13 x 2 right_angle |
@@ -2484,13 +2485,13 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
| 1 | `pcb(RPI3)` | Raspberry Pi 3 |
| 1 | `pcb(RPI4)` | Raspberry Pi 4 |
| 1 | `pcb(RPI0)` | Raspberry Pi Zero |
| 12 | `screw(M2_cap_screw, 16)` | Screw M2 cap x 16mm |
| 4 | `screw(M2_cap_screw, 20)` | Screw M2 cap x 20mm |
| 8 | `screw(M2_cap_screw, 16)` | Screw M2 cap x 16mm |
| 8 | `screw(M2_cap_screw, 20)` | Screw M2 cap x 20mm |
| 2 | `screw(M2p5_cap_screw, 20)` | Screw M2.5 cap x 20mm |
| 8 | `screw(M2p5_cap_screw, 25)` | Screw M2.5 cap x 25mm |
| 8 | `screw(M2p5_cap_screw, 30)` | Screw M2.5 cap x 30mm |
| 12 | `screw(M2p5_pan_screw, 25)` | Screw M2.5 pan x 25mm |
| 4 | `screw(M3_cap_screw, 16)` | Screw M3 cap x 16mm |
| 8 | `screw(M3_cap_screw, 16)` | Screw M3 cap x 16mm |
| 9 | `screw(M3_cap_screw, 30)` | Screw M3 cap x 30mm |
| 9 | `screw(M3_cap_screw, 35)` | Screw M3 cap x 35mm |
| 8 | `screw(M4_cap_screw, 35)` | Screw M4 cap x 35mm |
@@ -2501,14 +2502,14 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
| 1 | `pcb(WD2002SJ)` | WD2002SJ Buck Boost DC-DC converter |
| 16 | `washer(M2_washer)` | Washer M2 x 5mm x 0.3mm |
| 30 | `washer(M2p5_washer)` | Washer M2.5 x 5.9mm x 0.5mm |
| 22 | `washer(M3_washer)` | Washer M3 x 7mm x 0.5mm |
| 26 | `washer(M3_washer)` | Washer M3 x 7mm x 0.5mm |
| 8 | `washer(M4_washer)` | Washer M4 x 9mm x 0.8mm |
| 1 | `pcb(ZC_A0591)` | ZC-A0591 ULN2003 driver PCB |
### Printed
| Qty | Filename |
| ---:|:--- |
| 4 | pcb_spacer2060.stl |
| 4 | pcb_spacer20100.stl |
| 4 | pcb_spacer2070.stl |
| 4 | pcb_spacer2080.stl |
| 4 | pcb_spacer2090.stl |
@@ -2525,6 +2526,7 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
| 5 | pcb_spacer30210.stl |
| 4 | pcb_spacer30220.stl |
| 4 | pcb_spacer3050.stl |
| 4 | pcb_spacer3060.stl |
| 4 | pcb_spacer40230.stl |
| 4 | pcb_spacer40240.stl |
@@ -4111,7 +4113,7 @@ Just a BOM entry at the moment and cable bundle size functions for holes, plus c
| 1 | | Wire orange 7/0.2mm strands, length 90mm |
| 1 | | Wire red 7/0.2mm strands, length 90mm |
| 1 | | Wire yellow 7/0.2mm strands, length 90mm |
| 1 | `ziptie(small_ziptie, 2.1)` | Ziptie 2.5mm x 100mm min length |
| 1 | `ziptie(small_ziptie)` | Ziptie 2.5mm x 100mm min length |
<a href="#top">Top</a>
@@ -4139,16 +4141,16 @@ Cable zipties.
### Modules
| Module | Description |
|:--- |:--- |
| `ziptie(type, r, t = 0)` | Draw specified ziptie wrapped around radius `r` and optionally through panel thickness `t` |
| `ziptie(type, r = 5, t = 0)` | Draw specified ziptie wrapped around radius `r` and optionally through panel thickness `t` |
![zipties](tests/png/zipties.png)
### Vitamins
| Qty | Module call | BOM entry |
| ---:|:--- |:---|
| 1 | `ziptie(small_ziptie, 5)` | Ziptie 2.5mm x 100mm min length |
| 1 | `ziptie(ziptie_3p6mm, 5)` | Ziptie 3.6mm x 100mm min length |
| 1 | `ziptie(ziptie_3mm, 5)` | Ziptie 3mm x 100mm min length |
| 1 | `ziptie(small_ziptie)` | Ziptie 2.5mm x 100mm min length |
| 1 | `ziptie(ziptie_3p6mm)` | Ziptie 3.6mm x 100mm min length |
| 1 | `ziptie(ziptie_3mm)` | Ziptie 3mm x 100mm min length |
<a href="#top">Top</a>
@@ -5358,7 +5360,7 @@ The stl and assembly must be given a name and parameterless wrappers for the stl
| 6 | `screw(M3_cap_screw, 10)` | Screw M3 cap x 10mm |
| 6 | `washer(M3_washer)` | Washer M3 x 7mm x 0.5mm |
| 6 | `star_washer(M3_washer)` | Washer star M3 x 0.5mm |
| 3 | `ziptie(small_ziptie, 3)` | Ziptie 2.5mm x 100mm min length |
| 3 | `ziptie(small_ziptie)` | Ziptie 2.5mm x 100mm min length |
### Printed
| Qty | Filename |
@@ -5560,7 +5562,7 @@ The STL and assembly must be given a name and parameterless wrappers for the stl
| 4 | `screw(M3_cap_screw, 10)` | Screw M3 cap x 10mm |
| 4 | `washer(M3_washer)` | Washer M3 x 7mm x 0.5mm |
| 4 | `star_washer(M3_washer)` | Washer star M3 x 0.5mm |
| 4 | `ziptie(small_ziptie, 3)` | Ziptie 2.5mm x 100mm min length |
| 4 | `ziptie(small_ziptie)` | Ziptie 2.5mm x 100mm min length |
### Printed
| Qty | Filename |

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@@ -31,6 +31,12 @@ from set_config import *
import json
import re
try:
import parts
got_parts_py = True
except:
got_parts_py = False
def find_scad_file(mname):
for filename in os.listdir(source_dir):
if filename[-5:] == ".scad":
@@ -129,6 +135,33 @@ class BOM:
return ass
return ass.replace("assembly", "assemblies")
def print_CSV(self, file = None):
i = 0
for part in sorted(self.vitamins):
i += 1
if ': ' in part:
part_no, description = part.split(': ')
else:
part_no, description = "", part
qty = self.vitamins[part].count
if got_parts_py:
match = re.match(r'^.*\((.*?)[,\)].*$', part_no)
if match and not match.group(1).startswith('"'):
part_no = part_no.replace('(' + match.group(1), '_' + match.group(1) + '(').replace('(, ', '(')
func = 'parts.' + part_no.replace('(', '(%d, ' % qty).replace(', )', ')')
func = func.replace('true', 'True').replace('false', 'False').replace('undef', 'None')
try:
price, url = eval(func)
print("'%s',%3d,%.2f,'=B%d*C%d',%s" % (description, qty, price, i, i, url), file=file)
except:
if part_no:
print("%s not found in parts.py" % func)
print("'%s',%3d" % (description, qty), file=file)
else:
print("'%s',%3d" % (description, qty), file=file)
if got_parts_py:
print(",'=SUM(B1:B%d)',,'=SUM(D1:D%d)'" %(i, i), file=file)
def print_bom(self, breakdown, file = None):
if self.vitamins:
print("Vitamins:", file=file)
@@ -265,6 +298,8 @@ def boms(target = None):
main.print_bom(True, open(bom_dir + "/bom.txt","wt"))
main.print_CSV(open(bom_dir + "/bom.csv","wt"))
for ass in main.assemblies:
with open(bom_dir + "/" + ass + ".txt", "wt") as f:
bom = main.assemblies[ass]

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@@ -77,7 +77,7 @@ def bom_to_assemblies(bom_dir, bounds_map):
#
if flat_bom:
ass = flat_bom[-1]
if len(ass["assemblies"]) < 2 and not ass["vitamins"] and not ass["printed"] and not ass["routed"]:
if len(ass["assemblies"]) == 1 and not ass["vitamins"] and not ass["printed"] and not ass["routed"]:
flat_bom = flat_bom[:-1]
return [assembly["name"] for assembly in flat_bom]

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@@ -29,7 +29,7 @@ module pcbs() {
rotate(90)
pcb_assembly(pcbs[$i], 5 + $i, 3);
translate([0, 110])
translate([0, 120])
layout([for(p = perfboards) pcb_length(p)], 10)
translate([0, -pcb_width(perfboards[$i]) / 2])
pcb_assembly(perfboards[$i], 5 + $i, 3);

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@@ -50,7 +50,7 @@ function pcb_parts_on_bom(type) = type[9]; //! True if the parts should be sepa
function pcb_holes(type) = type[10]; //! List of hole positions
function pcb_components(type) = type[11]; //! List of components
function pcb_accessories(type) = type[12]; //! List of accessories to go on the BOM, SD cards, USB cables, etc.
function pcb_grid(type) = type[13]; //! Grid if a perfboard
function pcb_grid(type) = type[13]; //! Grid origin if a perfboard
function pcb_polygon(type) = type[14]; //! Optional outline polygon for odd shaped boards
function pcb_screw(type, cap = hs_cap) = Len(type[15]) ? type[15] : find_screw(cap, screw_smaller_than(pcb_hole_d(type))); //! Mounting screw type
function pcb_size(type) = [pcb_length(type), pcb_width(type), pcb_thickness(type)]; //! Length, width and thickness in a vector
@@ -954,7 +954,7 @@ module pcb_component(comp, cutouts = false, angle = undef) { //! Draw pcb compon
if(show(comp, "gterm635")) green_terminal(gt_6p35, comp[4], comp[5], param(6,"lime"));
if(show(comp, "term35")) terminal_35(comp[4], param(5,"blue"));
if(show(comp, "transition")) idc_transition(2p54header, comp[4], comp[5]);
if(show(comp, "led")) led(comp[4], comp[5], 2.6);
if(show(comp, "led")) translate_z(eps) led(comp[4], comp[5], 2.6);
if(show(comp, "pdip")) pdip(comp[4], comp[5], param(6, false), param(7, inch(0.3)));
if(show(comp, "ax_res")) ax_res(comp[4], comp[5], param(6, 5), param(7, 0));
if(show(comp, "link")) wire_link(l = comp[4], h = param(5, 1), d = param(6, 0.8), tail = param(7, 3));
@@ -1055,7 +1055,8 @@ module pcb(type) { //! Draw specified PCB
fr4 = pcb_colour(type) != "sienna";
plating = 0.15;
color(pcb_colour(type) == "green" ? "silver" : "gold")
pcb_colour = pcb_colour(type);
color(pcb_colour == "green" ? silver : pcb_colour == "sienna" ? copper : gold)
translate_z(-plating)
linear_extrude(fr4 ? t + 2 * plating : plating)
if(Len(grid)) {

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@@ -705,6 +705,8 @@ PERF70x30 = ["PERF70x30", "Perfboard 70 x 30mm", 70, 30, 1.6, 0, 2.3, 0, "green"
PERF60x40 = ["PERF60x40", "Perfboard 60 x 40mm", 60, 40, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.87, 3.49]];
PERF70x51 = ["PERF70x51", "Perfboard 70 x 51mm", 70, 51, 1.0, 0, 3.0, 0, "sienna", true, [[3.0, 5.25], [-3.0, 5.25], [3.0, -5.25], [-3.0, -5.25]], [], [], [5.79, 3.91]];
PERF74x51 = ["PERF74x51", "Perfboard 74 x 51mm", 74, 51, 1.0, 0, 3.0, 0, "sienna", true, [[3.0, 3.5], [-3.0, 3.5], [3.0, -3.5], [-3.0, -3.5]], [], [], [9.5, 4.5]];
PSU12V1A = ["PSU12V1A", "PSU 12V 1A", 67, 31, 1.7, 0, 3.9, 0, "green", true, [[3.5, 3.5], [-3.5, 3.5], [-3.5, -3.5], [3.5, -3.5]], [], []];
@@ -751,6 +753,6 @@ pcbs = [MP1584EN, TP4056, ESP_01, RAMPSEndstop, MT3608, PI_IO, ExtruderPCB, ZC_A
pcbs_not_shown = [Melzi, Duex2, PSU12V1A, Keyes5p1];
perfboards = [PERF74x51, PERF70x50, PERF60x40, PERF70x30, PERF80x20];
perfboards = [PERF74x51, PERF70x51, PERF70x50, PERF60x40, PERF70x30, PERF80x20];
use <pcb.scad>

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@@ -83,7 +83,7 @@ module veroboard(type) { //! Draw specified veroboard with missing tracks and tr
hole_d = 1;
tw = vero_track_width(type);
colour = vero_fr4(type) ? "green" : "goldenrod";
tc = vero_fr4(type) ? "silver" : "darkorange";
tc = vero_fr4(type) ? "silver" : copper;
no_track = vero_no_track(type);
vitamin(str("veroboard(", type[0], "): Veroboard ", holes, " holes x ", strips, "strips"));

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@@ -30,7 +30,7 @@ function ziptie_latch(type) = type[3]; //! Latch dimensions
function ziptie_colour(type) = type[4]; //! Colour
function ziptie_tail(type) = type[5]; //! The length without teeth
module ziptie(type, r, t = 0) //! Draw specified ziptie wrapped around radius `r` and optionally through panel thickness `t`
module ziptie(type, r = 5, t = 0) //! Draw specified ziptie wrapped around radius `r` and optionally through panel thickness `t`
{
latch = ziptie_latch(type);
lx = latch.x / 2;
@@ -50,7 +50,7 @@ module ziptie(type, r, t = 0) //! Draw specified ziptie wrapped around radius `r
len = length <= 100 ? 100 : length;
width = ziptie_width(type);
vitamin(str("ziptie(", type[0], ", ", r, "): Ziptie ", width, "mm x ", len, "mm min length"));
vitamin(str("ziptie(", type[0], "): Ziptie ", width, "mm x ", len, "mm min length"));
color(ziptie_colour(type)){
linear_extrude(width, center = true)