Wire_hole_radius() now rounded up to half mm diameters to match metric drills.

mouse_grommet STL name is now based on the diameter instead of the radius.
Added mouse_grommet_length(r) and documented mouse_grommet_offset(r).

CHANGELOG.md

@@ -3,6 +3,81 @@
 This changelog is generated by `changelog.py` using manually added semantic version tags to classify commits as breaking changes, additions or fixes.
 
 
+#### [v18.3.1](https://github.com/nophead/NopSCADlib/releases/tag/v18.3.1 "show release") Fixes [...](https://github.com/nophead/NopSCADlib/compare/v18.3.0...v18.3.1 "diff with v18.3.0")
+*   2022-01-10 [`317b485`](https://github.com/nophead/NopSCADlib/commit/317b485ee1c17ef8f8004014a54f1c6706201932 "show commit") [C.P.](# "Chris Palmer") Updated the image.
+
+*   2022-01-11 [`ccf2b8e`](https://github.com/nophead/NopSCADlib/commit/ccf2b8e21b0b3a4d8ab72ea5cdecb0cdfb542e47 "show commit") [G.G.](# "Giampiero Gabbiani") Reverted PERF74x51
+
+*   2022-01-08 [`99f277d`](https://github.com/nophead/NopSCADlib/commit/99f277de8d71f289d1a7340995d25309369e145c "show commit") [G.G.](# "Giampiero Gabbiani") Fixed offset calculations
+
+*   2022-01-07 [`fe1ab5d`](https://github.com/nophead/NopSCADlib/commit/fe1ab5d59a5a4746a383111d1d2a558385f820f6 "show commit") [G.G.](# "Giampiero Gabbiani") Fixed grid origin offsets
+
+### [v18.3.0](https://github.com/nophead/NopSCADlib/releases/tag/v18.3.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v18.2.0...v18.3.0 "diff with v18.2.0")
+*   2022-01-10 [`49c2607`](https://github.com/nophead/NopSCADlib/commit/49c26079fea1be8eb4a69d7468fb12df4595ec4c "show commit") [C.P.](# "Chris Palmer") Added `M3x6_hex_pillar`.
+
+*   2022-01-10 [`b5ee63b`](https://github.com/nophead/NopSCADlib/commit/b5ee63bfc40b9ee698d44f435e58cfbc49ec259c "show commit") [C.P.](# "Chris Palmer") Added more documentation for microswitches.
+
+*   2022-01-10 [`a5bc80c`](https://github.com/nophead/NopSCADlib/commit/a5bc80c0e865335cde29db9203438fe4bc659f43 "show commit") [C.P.](# "Chris Palmer") Added `D_plug_d()` function.
+
+*   2022-01-10 [`bf8014f`](https://github.com/nophead/NopSCADlib/commit/bf8014fba0ed630898037712d2fdc432d7966d97 "show commit") [C.P.](# "Chris Palmer") Added `tubing_ir()` function.
+
+### [v18.2.0](https://github.com/nophead/NopSCADlib/releases/tag/v18.2.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v18.1.0...v18.2.0 "diff with v18.1.0")
+*   2021-12-14 [`608f0b2`](https://github.com/nophead/NopSCADlib/commit/608f0b2db052b0c79597be39de5e89b9989e9270 "show commit") [C.P.](# "Chris Palmer") Simplified teardrop top length calculation.
+
+*   2021-12-11 [`8682d0a`](https://github.com/nophead/NopSCADlib/commit/8682d0a4705ed2d85213d85702b5b9b039906f48 "show commit") [M.B.](# "Martin Budden") Allow configuration of teardrop angle.
+
+### [v18.1.0](https://github.com/nophead/NopSCADlib/releases/tag/v18.1.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v18.0.0...v18.1.0 "diff with v18.0.0")
+*   2021-12-14 [`abe1b1d`](https://github.com/nophead/NopSCADlib/commit/abe1b1db0157a86af14a68ec42bdaa3e079e73a3 "show commit") [C.P.](# "Chris Palmer") Updated readme.
+
+*   2021-12-14 [`71f935d`](https://github.com/nophead/NopSCADlib/commit/71f935de8e24673a10707cfe434a2faaf3de1c28 "show commit") [M.B.](# "Martin Budden") Corrected FOV handling.
+
+*   2021-08-09 [`4138ed4`](https://github.com/nophead/NopSCADlib/commit/4138ed438e1111bafbe3bee17021a922966c334b "show commit") [M.B.](# "Martin Budden") Added ability to display camera field of view.
+
+## [v18.0.0](https://github.com/nophead/NopSCADlib/releases/tag/v18.0.0 "show release") Breaking Changes [...](https://github.com/nophead/NopSCADlib/compare/v17.10.0...v18.0.0 "diff with v17.10.0")
+*   2021-12-12 [`970c538`](https://github.com/nophead/NopSCADlib/commit/970c5384960bb4c436cb789a1c5869c0a4adfaa5 "show commit") [C.P.](# "Chris Palmer") Updated images and readme.
+
+*   2021-12-12 [`cec790e`](https://github.com/nophead/NopSCADlib/commit/cec790ec09befd2631734cda88f3254043955638 "show commit") [M.B.](# "Martin Budden") Fixed y-carriage plain pulley and test.
+
+*   2021-11-27 [`e71db80`](https://github.com/nophead/NopSCADlib/commit/e71db80093e5131908dff4a6ecba02e5c213a7d8 "show commit") [M.B.](# "Martin Budden") Improvements to `core_xy`
+1. Better default parameters
+2. Changed `plain_idler_offset` to work in x and y, to facilitate larger idler pulleys
+
+### [v17.10.0](https://github.com/nophead/NopSCADlib/releases/tag/v17.10.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v17.9.0...v17.10.0 "diff with v17.9.0")
+*   2021-12-12 [`c31f58a`](https://github.com/nophead/NopSCADlib/commit/c31f58a4fdf5163dc56b98e89f1a98d08cdfded2 "show commit") [C.P.](# "Chris Palmer") Updated images and readme.
+
+*   2021-11-27 [`a280e1f`](https://github.com/nophead/NopSCADlib/commit/a280e1fcbd6fe068a186e5c9f609cff62b2974a4 "show commit") [M.B.](# "Martin Budden") Added GT2x9 belt.
+
+### [v17.9.0](https://github.com/nophead/NopSCADlib/releases/tag/v17.9.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v17.8.0...v17.9.0 "diff with v17.8.0")
+*   2021-12-11 [`a2dfaef`](https://github.com/nophead/NopSCADlib/commit/a2dfaef2b51ffec3f048f0af569b39e8a7dbbeaf "show commit") [C.P.](# "Chris Palmer") Updated readme.
+
+*   2021-11-16 [`9790bdd`](https://github.com/nophead/NopSCADlib/commit/9790bdda11573904bf87c655d1ab7b81736a45e0 "show commit") [M.B.](# "Martin Budden") Added function returning number of links in drag chain.
+
+### [v17.8.0](https://github.com/nophead/NopSCADlib/releases/tag/v17.8.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v17.7.2...v17.8.0 "diff with v17.7.2")
+*   2021-12-11 [`c4895f8`](https://github.com/nophead/NopSCADlib/commit/c4895f84c7cff48baa14040c2759da15d2a165be "show commit") [C.P.](# "Chris Palmer") Updated image and readme.
+
+*   2021-11-20 [`b1ad206`](https://github.com/nophead/NopSCADlib/commit/b1ad206ce4d29b61f3a9be15adde7f1a51c225b5 "show commit") [M.B.](# "Martin Budden") Rotated conical horihole.
+
+*   2021-11-20 [`da55f86`](https://github.com/nophead/NopSCADlib/commit/da55f86536746657a1e105858109f177d24c362e "show commit") [M.B.](# "Martin Budden") Added variant of drag chain without supports.
+Unsupported drag chain has conical pin and corresponding horihole and is printed with cutout facing upwards.
+
+ * Also made clearance a property of the drag chain so it can be altered for printing chain assemblies
+
+*   2021-12-11 [`43c78fd`](https://github.com/nophead/NopSCADlib/commit/43c78fd1a38de87a210a64c3587bc994731b41c6 "show commit") [C.P.](# "Chris Palmer") Annual image changes due to change of computer.
+
+#### [v17.7.2](https://github.com/nophead/NopSCADlib/releases/tag/v17.7.2 "show release") Fixes [...](https://github.com/nophead/NopSCADlib/compare/v17.7.1...v17.7.2 "diff with v17.7.1")
+*   2021-11-13 [`74e5698`](https://github.com/nophead/NopSCADlib/commit/74e569896bd9b4f98bcd7c84322cd358fee8941f "show commit") [C.P.](# "Chris Palmer") Updated images.
+
+*   2021-11-01 [`ed6f8cf`](https://github.com/nophead/NopSCADlib/commit/ed6f8cf5c0877f7e8ad9323cc4fd3a6983a11080 "show commit") [M.B.](# "Martin Budden") Added shading to base of screw sockets to increase visibility.
+
+#### [v17.7.1](https://github.com/nophead/NopSCADlib/releases/tag/v17.7.1 "show release") Fixes [...](https://github.com/nophead/NopSCADlib/compare/v17.7.0...v17.7.1 "diff with v17.7.0")
+*   2021-10-29 [`9464ad5`](https://github.com/nophead/NopSCADlib/commit/9464ad5dbf1c6befaa0059e7cc3f0988d5639173 "show commit") [C.P.](# "Chris Palmer") Fixed knob for pots with split shaft.
+Changed the order of `knob_for_pot()` parameters.
+
+### [v17.7.0](https://github.com/nophead/NopSCADlib/releases/tag/v17.7.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v17.6.0...v17.7.0 "diff with v17.6.0")
+*   2021-10-28 [`b424bea`](https://github.com/nophead/NopSCADlib/commit/b424bea622d5247fd1e2f1ddd51782aba55277e1 "show commit") [C.P.](# "Chris Palmer") Added printed knobs for pots.
+
+*   2021-10-28 [`c8d9bb7`](https://github.com/nophead/NopSCADlib/commit/c8d9bb7d094408f70cb91354895856cb915cfe00 "show commit") [C.P.](# "Chris Palmer") Potentiometers now create a BOM entry and have a value specified.
+
 ### [v17.6.0](https://github.com/nophead/NopSCADlib/releases/tag/v17.6.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v17.5.0...v17.6.0 "diff with v17.5.0")
 *   2021-10-26 [`f5528c5`](https://github.com/nophead/NopSCADlib/commit/f5528c5a9a51abdd12443a677236ac8610206c20 "show commit") [C.P.](# "Chris Palmer") Single `7_segment` objects can now have multiple digits.
 This is deduced from the digit size compared to the overall size.

global_defs.scad

@@ -35,6 +35,7 @@ cnc_bit_r       = is_undef($cnc_bit_r)       ? 1.2    : $cnc_bit_r;       // min
 show_rays       = is_undef($show_rays)       ? false  : $show_rays;       // show camera sight lines and light direction
 show_threads    = is_undef($show_threads)    ? false  : $show_threads;    // show screw threads
 show_plugs      = is_undef($show_plugs)      ? false  : $show_plugs;      // plugs on headers
+teardrop_angle  = is_undef($teardrop_angle)  ? 45     : $teardrop_angle;  // teardrop angle
 pp1_colour      = is_undef($pp1_colour)      ? rr_green     : $pp1_colour;// printed part colour 1, RepRap logo colour
 pp2_colour      = is_undef($pp2_colour)      ? crimson      : $pp2_colour;// printed part colour 2
 pp3_colour      = is_undef($pp3_colour)      ? "SteelBlue"  : $pp3_colour;// printed part colour 3

printed/box.scad

@@ -50,12 +50,13 @@ function box_sheets(type)      = type[3]; //! Sheet type used for the sides
 function box_top_sheet(type)   = type[4]; //! Sheet type for the top
 function box_base_sheet(type)  = type[5]; //! Sheet type for the bottom
 function box_feet(type)        = type[6]; //! True to enable feet on the bottom bezel
-function box_width(type)       = type[7]; //! Internal width
-function box_depth(type)       = type[8]; //! Internal depth
-function box_height(type)      = type[9]; //! Internal height
+function box_name(type)        = type[7]; //! Name for projects with more than one box
+function box_width(type)       = type[8]; //! Internal width
+function box_depth(type)       = type[9]; //! Internal depth
+function box_height(type)      = type[10];//! Internal height
 
-function box(screw, wall, sheets, top_sheet, base_sheet, size, feet = false, shelf_screw = undef) = //! Construct a property list for a box.
- concat([screw, is_undef(shelf_screw) ? screw : shelf_screw, wall, sheets, top_sheet, base_sheet, feet], size);
+function box(screw, wall, sheets, top_sheet, base_sheet, size, feet = false, shelf_screw = undef, name = "box") = //! Construct a property list for a box.
+ concat([screw, is_undef(shelf_screw) ? screw : shelf_screw, wall, sheets, top_sheet, base_sheet, feet, name], size);
 
 function box_bezel_clearance(type) = bezel_clearance;
 
@@ -66,7 +67,7 @@ function box_washer(type) = screw_washer(box_screw(type));
 function box_insert(type) = screw_insert(box_screw(type));
 function box_shelf_insert(type) = screw_insert(box_shelf_screw(type));
 
-function box_hole_inset(type) = washer_radius(box_washer(type)) + 1;
+function box_hole_inset(type) = washer_radius(box_washer(type)) + 1; //! Screw inset from the corner of the internal dimensions
 function box_insert_r(type) = insert_hole_radius(box_insert(type));
 function box_insert_l(type) = insert_length(box_insert(type));
 function box_boss_r(type) = ceil(corrected_radius(box_insert_r(type)) + box_wall(type));
@@ -91,6 +92,8 @@ function box_bezel_height(type, bottom) = //! Bezel height for top or bottom
     let(t1 = sheet_thickness(box_base_sheet(type)), t2 = sheet_thickness(box_top_sheet(type)))
         box_corner_rad(type) + box_profile_overlap(type) + (bottom ? max(t1, t2) : t2) - sheet_thickness(box_sheets(type));
 
+function box_bc_name(type, suffix) = let(name = box_name(type)) name == "box" ? suffix : str(name, "_", suffix); // Backwards compatibale name
+
 grill_hole = 5;
 grill_gap = 1.9;
 
@@ -143,7 +146,7 @@ module box_corner_profile_2D(type) { //! The 2D shape of the corner profile.
 module box_corner_profile(type) { //! Generates the corner profile STL for 3D printing.
     length = box_height(type) - 2 * box_margin(type);
 
-    stl("box_corner_profile")
+    stl(str(box_name(type), "_corner_profile"))
         difference() {
             linear_extrude(length, center = true, convexity = 5)
                 box_corner_profile_2D(type);
@@ -192,7 +195,7 @@ module box_corner_profile_section(type, section, sections) { //! Generates inter
 }
 
 module box_corner_profile_sections(type, section, sections) { //! Generate four copies of a corner profile section
-    stl("box_corner_profile");
+    stl(str(box_name(type), "_corner_profile"));
     offset = box_boss_r(type) + 1;
     for(i = [0 : 3])
         rotate(i * 90)
@@ -222,7 +225,7 @@ module box_bezel(type, bottom) { //! Generates top and bottom bezel STLs
     height = box_bezel_height(type, bottom);
     foot_extension = foot_height - height;
 
-    stl(bottom ? "bottom_bezel" : "top_bezel")
+    stl(box_bc_name(type, bottom ? "bottom_bezel" : "top_bezel"))
         difference() {
             w = box_width(type);
             d = box_depth(type);
@@ -355,7 +358,6 @@ module box_bezel_section(type, bottom, rows, cols, x, y) { //! Generates interlo
 
                 translate([0, bw2 / 2, dh2 / 2])
                     cube([eps, bw2 - 2 * dowel_wall + 2 * extrusion_width, dh2], center = true);
-
             }
         }
     }
@@ -440,7 +442,7 @@ module box_screw_hole_positions(type) {
 }
 
 module box_base_blank(type) { //! Generates a 2D template for the base sheet
-    dxf("box_base");
+    dxf(str(box_name(type), "_base"));
 
     difference() {
         sheet_2D(box_base_sheet(type), box_width(type), box_depth(type), box_sheet_r(type));
@@ -451,7 +453,7 @@ module box_base_blank(type) { //! Generates a 2D template for the base sheet
 }
 
 module box_top_blank(type) {  //! Generates a 2D template for the top sheet
-    dxf("box_top");
+    dxf(str(box_name(type), "_top"));
 
     difference() {
         sheet_2D(box_top_sheet(type), box_width(type), box_depth(type), box_sheet_r(type));
@@ -466,7 +468,7 @@ function subst_sheet(type, sheet) =
         sheet ? assert(sheet_thickness(sheet) == sheet_thickness(s)) sheet : s;
 
 module box_shelf_blank(type, sheet = false) { //! Generates a 2D template for a shelf sheet
-    dxf("box_shelf");
+    dxf(str(box_name(type), "_shelf"));
 
     difference() {
         sheet_2D(subst_sheet(type, sheet), box_width(type) - bezel_clearance, box_depth(type) - bezel_clearance, 1);
@@ -514,7 +516,7 @@ module box_shelf_bracket(type, screw_positions, wall = undef) { //! Generates a
                         square([lip, eps]);
                 }
 
-    stl("shelf_bracket")
+    stl(box_bc_name(type, "shelf_bracket"))
         difference() {
             union() {
                 linear_extrude(w)
@@ -567,25 +569,25 @@ module box_shelf_bracket_section(type, rows, cols, x, y) { //! Generates section
 }
 
 module box_left_blank(type, sheet = false) { //! Generates a 2D template for the left sheet, `sheet` can be set to override the type
-    dxf("box_left");
+    dxf(str(box_name(type), "_left"));
 
     sheet_2D(subst_sheet(type, sheet), box_depth(type) - sheet_reduction(type), box_height(type) - sheet_reduction(type), 1);
 }
 
 module box_right_blank(type, sheet = false) { //! Generates a 2D template for the right sheet, `sheet` can be set to override the type
-    dxf("box_right");
+    dxf(str(box_name(type), "_right"));
 
     sheet_2D(subst_sheet(type, sheet), box_depth(type) - sheet_reduction(type), box_height(type) - sheet_reduction(type), 1);
 }
 
 module box_front_blank(type, sheet = false) { //! Generates a 2D template for the front sheet, `sheet` can be set to override the type
-    dxf("box_front");
+    dxf(str(box_name(type), "_front"));
 
     sheet_2D(subst_sheet(type, sheet), box_width(type) - sheet_reduction(type), box_height(type) - sheet_reduction(type), 1);
 }
 
 module box_back_blank(type, sheet = false) { //! Generates a 2D template for the back sheet, `sheet` can be set to override the type
-    dxf("box_back");
+    dxf(str(box_name(type), "_back"));
 
     sheet_2D(subst_sheet(type, sheet), box_width(type) - sheet_reduction(type), box_height(type) - sheet_reduction(type), 1);
 }

printed/box_assembly.scad

@@ -23,7 +23,7 @@
 // parameters to make the assembly views. E.g. module box_assembly() _box_assembly(box);
 //
 module _box_assembly(type, top = true, base = true, left = true, right = true, back = true, front = true, bezels = true, corners = 4)
-assembly("box") {
+assembly(box_name(type)) {
     echo("Box:", box_width(type), box_depth(type), box_height(type));
 
     t = sheet_thickness(box_sheets(type));

printed/cable_grommets.scad

@@ -158,14 +158,14 @@ module mouse_grommet_hole(r, h = 50, z = undef, expand = wall + clearance) //! M
                 square([2 * R, eps]);
         }
 
-function mouse_grommet_offset(r) = r + wall;
+function mouse_grommet_offset(r) = r + wall; //! Offset of the wire from the ground
+function mouse_grommet_length(r) = 2 * r + 2 * wall + 2 * overlap; //! Length of grommet given r
 
 module mouse_grommet(r, thickness) { //! Make the STL for a mouse grommet
 
     width = 2 * (wall + clearance) + thickness;
-    length = 2 * r + 2 * wall + 2 * overlap;
 
-    stl(str("mouse_grommet_", r * 10, "_", thickness))
+    stl(str("mouse_grommet_", r * 20, "_", thickness))
         rotate([90, 0, 0])
             union() {
                 for(side = [-1, 1])
@@ -193,10 +193,10 @@ module mouse_grommet_assembly(r, thickness)
             mouse_grommet(r, thickness);
 
 module ribbon_grommet_20_3_stl() ribbon_grommet(20, 3);
-module mouse_grommet_15_3_stl() mouse_grommet(1.5, 3);
-module mouse_grommet_20_3_stl() mouse_grommet(2, 3);
-module mouse_grommet_25_3_stl() mouse_grommet(2.5, 3);
-module mouse_grommet_30_3_stl() mouse_grommet(3, 3);
+module mouse_grommet_30_3_stl() mouse_grommet(1.5, 3);
+module mouse_grommet_40_3_stl() mouse_grommet(2, 3);
+module mouse_grommet_50_3_stl() mouse_grommet(2.5, 3);
+module mouse_grommet_60_3_stl() mouse_grommet(3, 3);
 
 module round_grommet_bottom_30_stl() round_grommet_bottom(3);
 module round_grommet_bottom_40_stl() round_grommet_bottom(4);

printed/drag_chain.scad

@@ -35,18 +35,17 @@ include <../core.scad>
 use <../utils/horiholes.scad>
 use <../utils/maths.scad>
 
-clearance = 0.1;
-
 function drag_chain_name(type)        = type[0]; //! The name to allow more than one in a project
 function drag_chain_size(type)        = type[1]; //! The internal size and link length
 function drag_chain_travel(type)      = type[2]; //! X travel
 function drag_chain_wall(type)        = type[3]; //! Side wall thickness
 function drag_chain_bwall(type)       = type[4]; //! Bottom wall
 function drag_chain_twall(type)       = type[5]; //! Top wall
-function drag_chain_screw(type)       = type[6]; //! Mounting screw for the ends
-function drag_chain_screw_lists(type) = type[7]; //! Two lists of four bools to say which screws positions are used
+function drag_chain_clearance(type)   = type[6]; //! Clearance around joints
+function drag_chain_supports(type)    = type[7]; //! Whether to print version of chain with or without supports
+function drag_chain_screw(type)       = type[8]; //! Mounting screw for the ends
+function drag_chain_screw_lists(type) = type[9]; //! Two lists of four bools to say which screws positions are used
 
-function drag_chain_clearance() = clearance; //! Clearance around joints.
 
 function drag_chain_radius(type) = //! The bend radius at the pivot centres
     let(s = drag_chain_size(type))
@@ -56,12 +55,15 @@ function drag_chain_z(type) = //! Outside dimension of a 180 bend
     let(os = drag_chain_outer_size(type), s = drag_chain_size(type))
         2 * drag_chain_radius(type) + os.z;
 
-function drag_chain(name, size, travel, wall = 1.6, bwall = 1.5, twall = 1.5, screw = M2_cap_screw, screw_lists = [[1,0,0,1],[1,0,0,1]]) = //! Constructor
-    [name, size, travel, wall, bwall, twall, screw, screw_lists];
+function drag_chain(name, size, travel, wall = 1.6, bwall = 1.5, twall = 1.5, clearance = 0.1, supports = true, screw = M2_cap_screw, screw_lists = [[1,0,0,1],[1,0,0,1]]) = //! Constructor
+    [name, size, travel, wall, bwall, twall, clearance, supports, screw, screw_lists];
 
 function drag_chain_outer_size(type) = //! Link outer dimensions
     let(s = drag_chain_size(type), z = s.z + drag_chain_bwall(type) + drag_chain_twall(type))
-        [s.x + z, s.y + 4 * drag_chain_wall(type) + 2 * clearance, z];
+        [s.x + z, s.y + 4 * drag_chain_wall(type) + 2 * drag_chain_clearance(type), z];
+
+function drag_chain_links(type) = //! Number of links in chain
+    ceil(drag_chain_travel(type) / drag_chain_size(type).x) + 4;
 
 function screw_lug_radius(screw) = //! Radius of a screw lug
     corrected_radius(screw_clearance_radius(screw)) + 3.1 * extrusion_width;
@@ -85,6 +87,7 @@ module drag_chain_screw_positions(type, end) { //! Place children at the screw p
     r = screw_lug_radius(drag_chain_screw(type));
     s = drag_chain_size(type);
     os = drag_chain_outer_size(type);
+    clearance = drag_chain_clearance(type);
     R = os.z / 2;
     x0 = end ? R + norm([drag_chain_cam_x(type), R - drag_chain_twall(type)]) + clearance + r : r;
     x1 = end ? os.x - r : os.x - 2 * R - clearance - r;
@@ -99,7 +102,7 @@ function drag_chain_cam_x(type) = // how far the cam sticks out
     let(s = drag_chain_size(type),
         r =  drag_chain_outer_size(type).z / 2,
         wall =  drag_chain_wall(type),
-        cam_r = s.x - 2 * clearance - wall - r,  // inner_x_normal - clearance - r
+        cam_r = s.x - 2 * drag_chain_clearance(type) - wall - r,  // inner_x_normal - clearance - r
         twall = drag_chain_twall(type)
     )   min(sqrt(max(sqr(cam_r) - sqr(r - twall), 0)), r);
 
@@ -111,8 +114,15 @@ module drag_chain_link(type, start = false, end = false, check_kids = true) { //
     bwall = drag_chain_bwall(type);
     twall = drag_chain_twall(type);
     os = drag_chain_outer_size(type);
+    clearance = drag_chain_clearance(type);
+    supports = drag_chain_supports(type);
     r = os.z / 2;
-    pin_r = r / 2;
+    // initial estimates of pin_r and pin_h
+    pin_r0 = r / 2 - 0.2;
+    pin_h0 = min(wall + clearance, 2 * pin_r0 - 1);
+     // for conical pin: ensure minimum radius of top of pin and pin does not overlap cutout
+    pin_r = supports ? r / 2 : min(r / 2 - 0.2, (os.z - 2 * twall - 3 * pin_h0 / 4 - 0.2) / 2);
+    pin_h = min(wall + clearance, 2 * pin_r - 1);
 
     socket_x = r;
     pin_x = socket_x + s.x;
@@ -123,44 +133,51 @@ module drag_chain_link(type, start = false, end = false, check_kids = true) { //
     inner_x = start ? 0 : outer_normal_x - wall; // s.x - clearance - wall
 
     roof_x_normal = 2 * r - twall;
-    roof_x = start ? 0 : roof_x_normal;
-
-    floor_x = start ? 0 : 2 * r;
     cam_x = drag_chain_cam_x(type);
     assert(r + norm([drag_chain_cam_x(type), r - drag_chain_twall(type)]) + clearance <= inner_x || start, "Link must be longer");
 
+    vflip(!supports)
     difference() {
         union() {
             for(side = [-1, 1])
                 rotate([90, 0, 0]) {
                     // Outer cheeks
                     translate_z(side * (os.y / 2 - wall / 2))
-                        linear_extrude(wall, center = true)
-                            difference() {
+                        difference() {
+                            linear_extrude(wall, center = true)
                                 hull() {
                                     if(start)
                                         square([eps, os.z]);
                                     else
                                         translate([socket_x, r])
-                                            rotate(180)
+                                            rotate(supports ? 180 : 0)
                                                 teardrop(r = r, h = 0);
 
                                     translate([outer_end_x - eps, 0])
                                         square([eps, os.z]);
                                 }
                                 if(!start)
-                                    translate([socket_x, r])
-                                        horihole(pin_r, r);
+                                    if(supports)
+                                        translate([socket_x, r, 0])
+                                            horihole(pin_r, r, wall + 2*eps);
+                                    else
+                                        translate([socket_x, r, -side * (wall / 2 + clearance)])
+                                            rotate(180)
+                                                hull() {
+                                                    horihole(r = pin_r + pin_h / 2, z = r, h = eps);
+                                                    translate_z(side * pin_h)
+                                                        horihole(r = pin_r - pin_h / 2, z = r, h = eps);
+                                                }
                             }
                     // Inner cheeks
-                    translate_z(side * (s.y / 2 + wall / 2))
+                    translate_z(side * (s.y / 2 + wall / 2)) {
                         linear_extrude(wall, center = true)
                             difference() {
                                 union() {
                                     hull() {
                                         if(!end) {
                                             translate([pin_x, r])
-                                                rotate(180)
+                                                rotate(supports ? 180 : 0)
                                                     teardrop(r = r, h = 0);
 
                                             translate([pin_x, twall])
@@ -186,31 +203,39 @@ module drag_chain_link(type, start = false, end = false, check_kids = true) { //
                                                     square(os.z);
                                     }
                             }
-                    // Pin
-                    if(!end)
-                        translate([pin_x, r, side * (s.y / 2 + wall + clearance)])
-                            horicylinder(r = pin_r, z = r, h = 2 * wall);
+                        // Pin
+                        if(!end)
+                            if(supports)
+                                translate([pin_x, r, side * (wall / 2 + clearance)])
+                                    horicylinder(r = pin_r, z = r, h = 2 * wall + eps);
+                            else
+                                translate([pin_x, r, side * wall / 2])
+                                    vflip(side == -1)
+                                        cylinder(r1 = pin_r + pin_h / 2, r2 = pin_r - pin_h / 2, h = pin_h + eps);
+                    }
 
                     // Cheek joint
                     translate([inner_x, 0, side * (s.y / 2 + wall) - 0.5])
                         cube([outer_end_x - inner_x, os.z, 1]);
                 }
 
-            // Roof, actually the floor when printed
+            // Roof, actually the floor when printed with supports
+            roof_x = start ? 0 : roof_x_normal;
             roof_end = end ? s.x + 2 * r : s.x + r - twall - clearance;
-            translate([roof_x, -s.y / 2 - 0.5])
-                cube([roof_end - roof_x , s.y + 1, twall]);
+            translate([roof_x, -s.y / 2 - wall, 0]) {
+                cube([roof_end - roof_x, s.y + 2 * wall, twall]);
+                translate([0, -wall, 0])
+                    cube([s.x - roof_x - clearance, s.y + 4 * wall, twall]);
+            }
 
-            translate([roof_x, -os.y / 2 + 0.5])
-                cube([s.x - clearance - roof_x, os.y - 1, twall]);
-
-            // Floor, actually the roof when printed
+            // Floor, actually the roof when printed with supports
+            floor_x = start ? 0 : 2 * r;
             floor_end = end ? s.x + 2 * r : s.x + r;
-            translate([floor_x, -s.y / 2 - wall, os.z - bwall])
+            translate([floor_x, -s.y / 2 - wall, os.z - bwall]) {
                 cube([floor_end - floor_x, s.y + 2 * wall, bwall]);
-
-            translate([floor_x, -os.y / 2 + 0.5,  os.z - bwall])
-                cube([s.x - floor_x - clearance, os.y -1, bwall]);
+                translate([0, -wall, 0])
+                    cube([s.x - floor_x - clearance, s.y + 4 * wall, bwall]);
+            }
 
             if(start || end) {
                 drag_chain_screw_positions(type, end)
@@ -223,16 +248,16 @@ module drag_chain_link(type, start = false, end = false, check_kids = true) { //
                 }
                 children();
             }
-        }
+        } // end union
+
         if(start || end)
             translate_z(-eps)
                 drag_chain_screw_positions(type, end)
                     rotate($a)
                         poly_cylinder(r = screw_clearance_radius(drag_chain_screw(type)), h = os.z + 2 * eps, center = false);
+    } // end difference
 
-    }
-
-    if(show_supports() && !end) {
+    if(supports && show_supports() && !end) {
         for(side = [-1, 1]) {
             w = 2.1 * extrusion_width;
             translate([s.x + r + cam_x - w / 2, side * (s.y / 2 + wall / 2), twall / 2])
@@ -255,16 +280,15 @@ module _drag_chain_assembly(type, pos = 0, render = false) {
     s = drag_chain_size(type);
     x = (1 + exploded()) * s.x;
     r = drag_chain_radius(type) * x / s.x;
-    travel = drag_chain_travel(type);
-    links = ceil(travel / s.x);
-    actual_travel = links * s.x;
+    links = drag_chain_links(type);
+    actual_travel = (links - 4) * s.x;
     z = drag_chain_outer_size(type).z;
 
     zb = z / 2;                                     // z of bottom track
     c = [actual_travel / 2 + pos / 2, 0, r + zb];   // centre of bend
 
     points = [                                      // Calculate list of hinge points
-        for(i = 0, p = [0, 0, z / 2 + 2 * r]; i < links + 5;
+        for(i = 0, p = [0, 0, z / 2 + 2 * r]; i < links + 1;
             i = i + 1,
             dx = p.z > c.z ? x : -x,
             p = max(p.x + dx, p.x) <= c.x ? p + [dx, 0, 0]      // Straight sections
@@ -277,11 +301,12 @@ module _drag_chain_assembly(type, pos = 0, render = false) {
 
     module link(n)                                  // Position and colour link with origin at the hinge hole
         translate([-z / 2, 0, -z / 2]) {
-            stl_colour(n < 0 || n == npoints - 1 ? pp3_colour : n % 2 ? pp1_colour : pp2_colour)
-                render_if(render)
-                    drag_chain_link(type, start = n == -1, end = n == npoints - 1, check_kids = false)
-                        let($fasteners = 0)
-                            children();
+            vflip(!drag_chain_supports(type))
+                stl_colour(n < 0 || n == npoints - 1 ? pp3_colour : n % 2 ? pp1_colour : pp2_colour)
+                    render_if(render)
+                        drag_chain_link(type, start = n == -1, end = n == npoints - 1, check_kids = false)
+                            let($fasteners = 0)
+                                children();
 
             let($fasteners = 1) children();
         }

printed/knob.scad

@@ -52,7 +52,7 @@ function knob(name = "knob", top_d = 12, bot_d = 15, height = 18, shaft_length,
     name, top_d, bot_d, height, corner_r, shaft_d, shaft_length, flat_d, flat_h, screw, skirt, recess, pointer
 ];
 
-function knob_for_pot(pot, thickness, z = 1, shaft_length = undef, top_d = 12, bot_d = 15, skirt = [20, 2], pointer = false, corner_r = 2, height = 0, washer = true) =  //! Construct a knob to fit specified pot
+function knob_for_pot(pot, thickness, z = 1, washer = true, top_d = 12, bot_d = 15, height = 0, shaft_length = undef, skirt = [20, 2], pointer = false, corner_r = 2, screw = M3_grub_screw) =  //! Construct a knob to fit specified pot
     let(s = pot_shaft(pot),
         washer = washer && pot_washer(pot) ? pot_washer(pot) : [0, 0],
         nut = pot_nut(pot) ? pot_nut(pot) : [pot_thread_d(pot) * cos(30), pot_thread_h(pot) - thickness],
@@ -68,6 +68,7 @@ function knob_for_pot(pot, thickness, z = 1, shaft_length = undef, top_d = 12, b
          bot_d = bot_d,
          height = height,
          corner_r = corner_r,
+         screw = screw,
          skirt = skirt,
          pointer = pointer,
          shaft_d = s.x,
@@ -83,11 +84,11 @@ module knob(type, supports = true) { //! Generate the STL for a knob
     r_bot = knob_bot_d(type) / 2;
     h = knob_height(type);
     r = knob_corner_r(type);
-    sr = knob_shaft_d(type) / 2 + clearance;
+    screw = knob_screw(type);
+    sr = knob_shaft_d(type) / 2 + (screw ? clearance : 0);
     top_wall = h - knob_shaft_len(type);
     fr = knob_flat_d(type) - sr + 2 * clearance;
     fh = knob_flat_h(type);
-    screw = knob_screw(type);
     skirt = knob_skirt(type);
     recess = knob_recess(type);
     pointer = knob_pointer(type);
@@ -125,8 +126,9 @@ module knob(type, supports = true) { //! Generate the STL for a knob
                     difference() {
                         poly_circle(sr);
 
-                        translate([-sr, fr])
-                            square([2 * sr, sr]);
+                        if(fr > 0)
+                            translate([-sr, fr])
+                                square([2 * sr, sr]);
                     }
 
                 if(h > fh)
@@ -153,14 +155,17 @@ module knob(type, supports = true) { //! Generate the STL for a knob
 
 //! Knob with grub screw in place
 module knob_assembly(type) explode(40, explode_children = true) { //! Assembly with the grub screw in place
-    fr = knob_flat_d(type) - knob_shaft_d(type) / 2;
+    sr = knob_shaft_d(type) / 2;
+    fr = knob_flat_d(type) < sr ? knob_flat_d(type) - sr : sr;
     r_top = knob_top_d(type) / 2;
     r_bot = knob_bot_d(type) / 2;
     screw_length = screw_shorter_than(min(r_top, r_bot) - fr);
+    screw = knob_screw(type);
 
     stl_colour(pp1_colour) render() knob(type, supports = false);
 
-    translate([0, (fr + screw_length), knob_screw_z(type)])
-        rotate([90, 0, 180])
-            screw(knob_screw(type), screw_length);
+    if(screw)
+        translate([0, (fr + screw_length), knob_screw_z(type)])
+            rotate([90, 0, 180])
+                screw(screw, screw_length);
 }

readme.md

@@ -356,6 +356,7 @@ Individual teeth are not drawn, instead they are represented by a lighter colour
 |   1 | `belt(GT2x6, [ ... ])` |  Belt GT2 x 6mm x 128mm |
 |   1 | `belt(GT2x6, [ ... ])` |  Belt GT2 x 6mm x 552mm |
 |   2 | `belt(GT2x6, [ ... ])` |  Belt GT2 x 6mm x 556mm |
+|   1 | `belt(GT2x9, [ ... ])` |  Belt GT2 x 9mm x 128mm |
 |   1 | `belt(T2p5x6, [ ... ])` |  Belt T2.5 x 6mm x 130mm |
 |   1 | `belt(T5x10, [ ... ])` |  Belt T5 x 10mm x 130mm |
 |   1 | `belt(T5x6, [ ... ])` |  Belt T5 x 6mm x 130mm |
@@ -441,6 +442,7 @@ Individual teeth are not drawn, instead they are represented by a lighter colour
 <a name="Blowers"></a>
 ## Blowers
 Models of radial blowers.
+Note that blower_exit() and blower_exit_offset() are for the inside of the exit for square blowers but the outside for spiral blowers.
 
 [vitamins/blowers.scad](vitamins/blowers.scad) Object definitions.
 
@@ -677,6 +679,7 @@ PCB cameras.
 |:--- |:--- |
 | `camera_connector_pos(type)` | The flex connector block for the camera itself's position |
 | `camera_connector_size(type)` | The flex connector block for the camera itself's size |
+| `camera_fov(type)` | The field of view of the camera lens |
 | `camera_lens(type)` | Stack of lens parts, can be round, rectangular or rounded rectangular, with optional tapered aperture |
 | `camera_lens_offset(type)` | Offset of the lens center from the PCB centre |
 | `camera_pcb(type)` | The PCB part of the camera |
@@ -684,7 +687,7 @@ PCB cameras.
 ### Modules
 | Module | Description |
 |:--- |:--- |
-| `camera(type, show_lens = true)` | Draw specified PCB camera |
+| `camera(type, show_lens = true, fov_distance = 0, fov = undef)` | Draw specified PCB camera |
 | `camera_lens(type, offset = 0, show_lens = true)` | Draw the lens stack, with optional offset for making a clearance hole |
 
 ![cameras](tests/png/cameras.png)
@@ -874,6 +877,7 @@ D-connectors. Can be any number of ways, male or female, solder buckets, PCB mou
 | `d_connector_holes(type)` | Place children at the screw hole positions |
 | `d_pillar()` | Draw a pillar for a D-connector |
 | `d_plug(type, socket = false, pcb = false, idc = false)` | Draw specified D plug, which can be IDC, PCB or plain solder bucket |
+| `d_plug_D(length, width, rad)` | D plug D shape |
 | `d_socket(connector, pcb = false, idc = false)` | Draw specified D socket, which can be IDC, PCB or plain solder bucket |
 
 ![d_connectors](tests/png/d_connectors.png)
@@ -1959,7 +1963,9 @@ UK 13A sockets at the moment.
 ## Microswitches
 Used for limit switches. Currently only the button type is supported as the lever and roller types are less accurate.
 
-The switch is drawn with the button at the nominal operation point. This can be plus or minus `microswitch_op_tol(type)`.
+The origin of the switch is in the center of the body. `microswitch_button_pos()` is the offset to tip of the button at its operating point.
+
+The switch is drawn with the button at the nominal operation point. This actual trigger point can be plus or minus `microswitch_op_tol(type)`.
 
 When the button is released it comes out by a maximum of `microswitch_fp_max(type)` from the nominal operating point.
 
@@ -2668,6 +2674,7 @@ Threaded pillars. Each end can be male or female.
 | ---:|:--- |:---|
 |   1 | `pillar(M3x13_hex_pillar)` |  Pillar hex M/F M3x13 |
 |   1 | `pillar(M3x20_hex_pillar)` |  Pillar hex M/F M3x20 |
+|   1 | `pillar(M3x6_hex_pillar)` |  Pillar hex M/F M3x6 |
 |   1 | `pillar(M3x10_nylon_hex_pillar)` |  Pillar hex nylon M/F M3x10 |
 |   1 | `pillar(M3x20_nylon_hex_pillar)` |  Pillar hex nylon M/F M3x20 |
 |   1 | `pillar(M2x16_brass_pillar)` |  Pillar nurled F/M M2x16 |
@@ -4067,6 +4074,7 @@ Tubing and sleeving. The internal diameter can be forced to stretch it over some
 ### Functions
 | Function | Description |
 |:--- |:--- |
+| `tubing_ir(type)` | Inside radius |
 | `tubing_or(type)` | Outside radius |
 
 ### Modules
@@ -4329,8 +4337,8 @@ Just a BOM entry at the moment and cable bundle size functions for holes, plus c
 | `cable_radius(cable)` | Radius of a bundle of wires, see <http://mathworld.wolfram.com/CirclePacking.html>. |
 | `cable_width(cable)` | Width in flat clip |
 | `cable_wire_size(cable)` | Size of each wire in a bundle |
-| `cable_wires(cable)` | Number of wires in a bindle |
-| `wire_hole_radius(cable)` | Radius of a hole to accept a bundle of wires |
+| `cable_wires(cable)` | Number of wires in a bundle |
+| `wire_hole_radius(cable)` | Radius of a hole to accept a bundle of wires, rounded up to standard metric drill size |
 
 ### Modules
 | Module | Description |
@@ -4422,6 +4430,7 @@ Normally the side sheets are the same type but they can be overridden individual
 | `box_depth(type)` | Internal depth |
 | `box_feet(type)` | True to enable feet on the bottom bezel |
 | `box_height(type)` | Internal height |
+| `box_name(type)` | Name for projects with more than one box |
 | `box_screw(type)` | Screw type to be used at the corners |
 | `box_sheets(type)` | Sheet type used for the sides |
 | `box_shelf_screw(type)` | Screw type to hold a shelf |
@@ -4432,9 +4441,10 @@ Normally the side sheets are the same type but they can be overridden individual
 ### Functions
 | Function | Description |
 |:--- |:--- |
-| `box(screw, wall, sheets, top_sheet, base_sheet, size, feet = false, shelf_screw = undef)` | Construct a property list for a box. |
+| `box(screw, wall, sheets, top_sheet, base_sheet, size, feet = false, shelf_screw = undef, name = "box")` | Construct a property list for a box. |
 | `box_bezel_height(type, bottom)` | Bezel height for top or bottom |
 | `box_corner_gap(type)` | Gap between box_sheets at the corners to connect inside and outside profiles |
+| `box_hole_inset(type)` | Screw inset from the corner of the internal dimensions |
 | `box_inset(type)` | How much the bezel intrudes on the specified width and length, away from the corners |
 | `box_intrusion(type)` | Corner profile intrusion |
 | `box_margin(type)` | How much the bezel intrudes on the specified height |
@@ -4622,6 +4632,12 @@ of conductive panels, an extra layer of insulation.
 
 [tests/cable_grommets.scad](tests/cable_grommets.scad) Code for this example.
 
+### Functions
+| Function | Description |
+|:--- |:--- |
+| `mouse_grommet_length(r)` | Length of grommet given r |
+| `mouse_grommet_offset(r)` | Offset of the wire from the ground |
+
 ### Modules
 | Module | Description |
 |:--- |:--- |
@@ -4638,7 +4654,7 @@ of conductive panels, an extra layer of insulation.
 ### Printed
 | Qty | Filename |
 | ---:|:--- |
-|   1 | mouse_grommet_50_3.stl |
+|   1 | mouse_grommet_100_3.stl |
 |   1 | ribbon_grommet_20_3.stl |
 |   1 | round_grommet_bottom_60.stl |
 |   1 | round_grommet_top_60_3.stl |
@@ -4940,10 +4956,12 @@ to the assembly, for example to add inserts.
 | Function | Description |
 |:--- |:--- |
 | `drag_chain_bwall(type)` | Bottom wall |
+| `drag_chain_clearance(type)` | Clearance around joints |
 | `drag_chain_name(type)` | The name to allow more than one in a project |
 | `drag_chain_screw(type)` | Mounting screw for the ends |
 | `drag_chain_screw_lists(type)` | Two lists of four bools to say which screws positions are used |
 | `drag_chain_size(type)` | The internal size and link length |
+| `drag_chain_supports(type)` | Whether to print version of chain with or without supports |
 | `drag_chain_travel(type)` | X travel |
 | `drag_chain_twall(type)` | Top wall |
 | `drag_chain_wall(type)` | Side wall thickness |
@@ -4951,8 +4969,8 @@ to the assembly, for example to add inserts.
 ### Functions
 | Function | Description |
 |:--- |:--- |
-| `drag_chain(name, size, travel, wall = 1.6, bwall = 1.5, twall = 1.5, screw = M2_cap_screw, screw_lists = [[1,0,0,1],[1,0,0,1]])` | Constructor |
-| `drag_chain_clearance()` | Clearance around joints. |
+| `drag_chain(name, size, travel, wall = 1.6, bwall = 1.5, twall = 1.5, clearance = 0.1, supports = true, screw = M2_cap_screw, screw_lists = [[1,0,0,1],[1,0,0,1]])` | Constructor |
+| `drag_chain_links(type)` | Number of links in chain |
 | `drag_chain_outer_size(type)` | Link outer dimensions |
 | `drag_chain_radius(type)` | The bend radius at the pivot centres |
 | `drag_chain_z(type)` | Outside dimension of a 180 bend |
@@ -5326,7 +5344,7 @@ The STL includes a support membrane that needs to be cut out and a thread needs
 | Function | Description |
 |:--- |:--- |
 | `knob(name = "knob", top_d = 12, bot_d = 15, height = 18, shaft_length, skirt = [20, 2], pointer = false, corner_r = 2, screw = M3_grub_screw, shaft_d, flat_d, flat_h, recess)` | Constructor |
-| `knob_for_pot(pot, thickness, z = 1, shaft_length = undef, top_d = 12, bot_d = 15, skirt = [20, 2], pointer = false, corner_r = 2, height = 0, washer = true)` | Construct a knob to fit specified pot |
+| `knob_for_pot(pot, thickness, z = 1, washer = true, top_d = 12, bot_d = 15, height = 0, shaft_length = undef, skirt = [20, 2], pointer = false, corner_r = 2, screw = M3_grub_screw)` | Construct a knob to fit specified pot |
 
 ### Modules
 | Module | Description |
@@ -5344,9 +5362,9 @@ The STL includes a support membrane that needs to be cut out and a thread needs
 |   1 | `potentiometer(imperial_pot)` |  Potentiometer imperial_pot |
 |   1 | `potentiometer(imperial_pot_x2)` |  Potentiometer imperial_pot_x2 |
 |   1 | `potentiometer(metric_pot)` |  Potentiometer metric_pot |
-|   1 | `screw(M3_grub_screw, 4)` |  Screw M3 grub x  4mm |
-|   2 | `screw(M3_grub_screw, 5)` |  Screw M3 grub x  5mm |
-|   2 | `screw(M3_grub_screw, 6)` |  Screw M3 grub x  6mm |
+|   1 | `screw(M3_grub_screw, 3)` |  Screw M3 grub x  3mm |
+|   2 | `screw(M3_grub_screw, 4)` |  Screw M3 grub x  4mm |
+|   1 | `screw(M3_grub_screw, 6)` |  Screw M3 grub x  6mm |
 
 ### Printed
 | Qty | Filename |
@@ -6065,9 +6083,9 @@ allows flexible positioning of the motors.
 ### Modules
 | Module | Description |
 |:--- |:--- |
-| `coreXY(type, size, pos, separation, x_gap, plain_idler_offset = 0, upper_drive_pulley_offset, lower_drive_pulley_offset, show_pulleys = false, left_lower = false)` | Wrapper module to draw both belts of a coreXY setup |
-| `coreXY_belts(type, carriagePosition, coreXYPosBL, coreXYPosTR, separation, x_gap = 20, upper_drive_pulley_offset = [0, 0], lower_drive_pulley_offset = [0, 0], show_pulleys = false, left_lower = false)` | Draw the coreXY belts |
-| `coreXY_half(type, size, pos, separation_y = 0, x_gap = 0, plain_idler_offset = 0, drive_pulley_offset = [0, 0], show_pulleys = false, lower_belt = false, hflip = false)` | Draw one belt of a coreXY setup |
+| `coreXY(type, size, pos, separation, x_gap = 0, plain_idler_offset = [0, 0], upper_drive_pulley_offset = [0, 0], lower_drive_pulley_offset = [0, 0], show_pulleys = false, left_lower = false)` | Wrapper module to draw both belts of a coreXY setup |
+| `coreXY_belts(type, carriagePosition, coreXYPosBL, coreXYPosTR, separation, x_gap = 0, plain_idler_offset = [0, 0], upper_drive_pulley_offset = [0, 0], lower_drive_pulley_offset = [0, 0], show_pulleys = false, left_lower = false)` | Draw the coreXY belts |
+| `coreXY_half(type, size, pos, separation_y = 0, x_gap = 0, plain_idler_offset = [0, 0], drive_pulley_offset = [0, 0], show_pulleys = false, lower_belt = false, hflip = false)` | Draw one belt of a coreXY setup |
 
 ![core_xy](tests/png/core_xy.png)
 
@@ -6075,7 +6093,7 @@ allows flexible positioning of the motors.
 | Qty | Module call | BOM entry |
 | ---:|:--- |:---|
 |   1 | `belt(GT2x6, [ ... ])` |  Belt GT2 x 6mm x 728mm |
-|   1 | `belt(GT2x6, [ ... ])` |  Belt GT2 x 6mm x 824mm |
+|   1 | `belt(GT2x6, [ ... ])` |  Belt GT2 x 6mm x 790mm |
 |   7 | `pulley(GT2x16_toothed_idler)` |  Pulley GT2 idler 16 teeth |
 |   3 | `pulley(GT2x16_plain_idler)` |  Pulley GT2 idler smooth 9.63mm |
 |   2 | `pulley(GT2x20ob_pulley)` |  Pulley GT2OB 20 teeth |

scripts/changelog.py

@@ -82,6 +82,7 @@ def codify(word, url):
 
 
 def fixup_comment(comment, url):
+    comment = comment.replace('cnc_bit+_r', 'cnc_bit_r')
     """ markup code words and fix new paragraphs """
     result = ''
     word = ''
@@ -161,6 +162,6 @@ if __name__ == '__main__':
 
             # Print commits excluding merges
 
-            if not c.comment.startswith('Merge branch') and not c.comment.startswith('Merge pull') and not re.match(r'U..ated changelog.*', c.comment):
+            if not c.comment.startswith('Merge branch') and not c.comment.startswith('Merge pull') and not re.match(r'U..ated chang.*log.*', c.comment):
                 print('* %s [`%s`](%s "show commit") %s %s\n' % (c.date, c.hash[:7], url + '/commit/' + c.hash, initials(c.author), fixup_comment(c.comment, url)), file = file)
     do_cmd(('codespell -w -L od ' + filename).split())

tests/core_xy.scad

@@ -30,22 +30,25 @@ module coreXY_belts_test() {
     plain_idler = coreXY_plain_idler(coreXY_type);
     toothed_idler = coreXY_toothed_idler(coreXY_type);
 
+    pos = [100, 50];
     coreXYPosBL = [0, 0, 0];
     coreXYPosTR = [200, 150, 0];
     separation = [0, coreXY_coincident_separation(coreXY_type).y, pulley_height(plain_idler) + washer_thickness(M3_washer)];
-    pos = [100, 50];
+    x_gap = 10;
 
-    upper_drive_pulley_offset = [40, 10];
+    plain_idler_offset = [10, 5];
+    upper_drive_pulley_offset = [40, 0];
     lower_drive_pulley_offset = [0, 0];
 
     coreXY_belts(coreXY_type,
-        carriagePosition = pos,
-        coreXYPosBL = coreXYPosBL,
-        coreXYPosTR = coreXYPosTR,
-        separation = separation,
-        x_gap = 10,
-        upper_drive_pulley_offset = upper_drive_pulley_offset,
-        lower_drive_pulley_offset = lower_drive_pulley_offset,
+        pos,
+        coreXYPosBL,
+        coreXYPosTR,
+        separation,
+        x_gap,
+        plain_idler_offset,
+        upper_drive_pulley_offset,
+        lower_drive_pulley_offset,
         show_pulleys = true);
 
 
@@ -56,18 +59,18 @@ module coreXY_belts_test() {
 
         // add the screws for the upper drive offset idler pulleys if required
         if (upper_drive_pulley_offset.x > 0) {
-            translate(coreXY_drive_plain_idler_offset(coreXY_type))
-                translate_z(-pulley_offset(plain_idler))
+            translate(coreXY_drive_plain_idler_offset(coreXY_type) + plain_idler_offset)
+                translate([0, -upper_drive_pulley_offset.y, -pulley_offset(plain_idler)])
                     screw(M3_cap_screw, 20);
             translate(coreXY_drive_toothed_idler_offset(coreXY_type))
-                translate_z(-pulley_offset(toothed_idler))
+                translate([0, -upper_drive_pulley_offset.y, -pulley_offset(toothed_idler)])
                     screw(M3_cap_screw, 20);
          } else if (upper_drive_pulley_offset.x < 0) {
-            translate([-pulley_od(plain_idler), coreXY_drive_plain_idler_offset(coreXY_type).y])
-                translate_z(-pulley_offset(plain_idler))
+            translate([-pulley_od(plain_idler), coreXY_drive_plain_idler_offset(coreXY_type).y + plain_idler_offset.y])
+                translate([0, -upper_drive_pulley_offset.y, -pulley_offset(plain_idler)])
                     screw(M3_cap_screw, 20);
-            translate([2*coreXY_drive_pulley_x_alignment(coreXY_type), coreXY_drive_toothed_idler_offset(coreXY_type).y])
-                translate_z(-pulley_offset(toothed_idler))
+            translate([2*coreXY_drive_pulley_x_alignment(coreXY_type) + plain_idler_offset.x, coreXY_drive_toothed_idler_offset(coreXY_type).y])
+                translate([0, -upper_drive_pulley_offset.y, -pulley_offset(toothed_idler)])
                     screw(M3_cap_screw, 20);
         }
     }
@@ -79,18 +82,18 @@ module coreXY_belts_test() {
 
         // add the screws for the lower drive offset idler pulleys if required
         if (lower_drive_pulley_offset.x < 0) {
-            translate([-coreXY_drive_plain_idler_offset(coreXY_type).x, coreXY_drive_plain_idler_offset(coreXY_type).y])
-                translate_z(-pulley_offset(plain_idler))
+            translate([-coreXY_drive_plain_idler_offset(coreXY_type).x - plain_idler_offset.x, coreXY_drive_plain_idler_offset(coreXY_type).y + plain_idler_offset.y])
+                translate([0, -lower_drive_pulley_offset.y, -pulley_offset(plain_idler)])
                     screw(M3_cap_screw, 20);
             translate(coreXY_drive_toothed_idler_offset(coreXY_type))
-                translate_z(-pulley_offset(toothed_idler))
+                translate([0, -lower_drive_pulley_offset.y, -pulley_offset(toothed_idler)])
                     screw(M3_cap_screw, 20);
         } else if (lower_drive_pulley_offset.x > 0) {
-            translate([pulley_od(plain_idler), coreXY_drive_plain_idler_offset(coreXY_type).y])
-                translate_z(-pulley_offset(plain_idler))
+            translate([pulley_od(plain_idler), coreXY_drive_plain_idler_offset(coreXY_type).y + plain_idler_offset.y])
+                translate([0, -lower_drive_pulley_offset.y, -pulley_offset(plain_idler)])
                     screw(M3_cap_screw, 20);
-            translate([-2*coreXY_drive_pulley_x_alignment(coreXY_type), coreXY_drive_toothed_idler_offset(coreXY_type).y])
-                translate_z(-pulley_offset(toothed_idler))
+            translate([-2*coreXY_drive_pulley_x_alignment(coreXY_type) - plain_idler_offset.x, coreXY_drive_toothed_idler_offset(coreXY_type).y])
+                translate([0, -lower_drive_pulley_offset.y, -pulley_offset(toothed_idler)])
                     screw(M3_cap_screw, 20);
         }
     }
@@ -118,13 +121,13 @@ module coreXY_belts_test() {
         translate([coreXYPosBL.x, coreXY_toothed_idler_offset(coreXY_type).y, 0])
             screw(M3_cap_screw, 20);
         // add the screw for the left Y carriage plain idler
-        translate([coreXYPosBL.x + separation.x + coreXY_plain_idler_offset(coreXY_type).x, separation.y + coreXY_plain_idler_offset(coreXY_type).y, separation.z])
+        translate([coreXYPosBL.x + separation.x + coreXY_plain_idler_offset(coreXY_type).x + (upper_drive_pulley_offset.x == 0 ? 0 : plain_idler_offset.x), separation.y + coreXY_plain_idler_offset(coreXY_type).y, separation.z])
             screw(M3_cap_screw, 20);
         // add the screw for the right Y carriage toothed idler
         translate([coreXYPosTR.x + separation.x, coreXY_toothed_idler_offset(coreXY_type).y, separation.z])
             screw(M3_cap_screw, 20);
         // add the screw for the right Y carriage plain idler
-        translate([coreXYPosTR.x - coreXY_plain_idler_offset(coreXY_type).x, separation.y + coreXY_plain_idler_offset(coreXY_type).y, 0])
+        translate([coreXYPosTR.x - coreXY_plain_idler_offset(coreXY_type).x - (lower_drive_pulley_offset.x == 0 ? 0 : plain_idler_offset.x), separation.y + coreXY_plain_idler_offset(coreXY_type).y, 0])
             screw(M3_cap_screw, 20);
     }
 }

tests/knob.scad

@@ -20,7 +20,7 @@ z = 1; // [0: 5]
 thickness = 3; // [0: 5]
 shaft_length = 10;
 
-include <../utils/core/core.scad>
+include <../core.scad>
 use <../printed/knob.scad>
 use <../utils/layout.scad>
 
@@ -31,7 +31,8 @@ knobs = [for(i = [0 : len(potentiometers) - 1]) let(p = potentiometers[i])
                   top_d   = [10,    12,      20,    16,        16       ][i],
                   bot_d   = [10,    15,      20,    20,        20       ][i],
                   skirt   = [false, [20, 2], false,      [27, 1.5], [27, 1.5]][i],
-                  pointer = [false, false,   [14, [1, 5], 2], [13.5, [1, 1], 3], [13.5, [1, 3], 3]][i]
+                  pointer = [false, false,   [14, [1, 5], 2], [13.5, [1, 1], 3], [13.5, [1, 3], 3]][i],
+                  screw = let(s = pot_shaft(p)) s.y > s.x / 2 ? M3_grub_screw : false
                  )];
 
 

utils/core/teardrops.scad

@@ -34,15 +34,18 @@ module teardrop(h, r, center = true, truncate = true, chamfer = 0, chamfer_both_
                 mirror([side, 0, 0])
                     intersection() {
                         hull()
-                        translate([offset, 0]) {
-                            circle4n(R);
+                            translate([offset, 0]) {
+                                circle4n(R);
 
-                            if(truncate)
-                                translate([0, R / 2])
-                                    square([2 * R * (sqrt(2) - 1), R], center = true);
-                            else
-                                polygon([[0, 0], [eps, 0], [0, R * sqrt(2)]]);
-                        }
+                                if (teardrop_angle > 0) {
+                                    x = R * tan(teardrop_angle / 2);
+                                    if(truncate)
+                                        translate([0, R / 2])
+                                            square([2 * x, R], center = true);
+                                    else
+                                        polygon([[0, 0], [eps, 0], [0, R + x * tan(min(teardrop_angle, 90 - eps))]]);
+                                }
+                            }
                         translate([0, -2 * R])
                             square([R, 4 * R]);
                     }

utils/core_xy.scad

@@ -30,7 +30,6 @@
 //! allows flexible positioning of the motors.
 //
 include <../utils/core/core.scad>
-include <../vitamins/belts.scad>
 include <../vitamins/pulleys.scad>
 
 
@@ -69,7 +68,7 @@ function coreXY_drive_plain_idler_offset(type) = //! Offset of plain drive idler
     [ coreXY_plain_idler_offset(type).x, -(pulley_od(coreXY_plain_idler(type)) + pulley_od(coreXY_drive_pulley(type))) / 2, 0 ];
 
 
-module coreXY_half(type, size, pos, separation_y = 0, x_gap = 0, plain_idler_offset = 0, drive_pulley_offset = [0, 0], show_pulleys = false, lower_belt = false, hflip = false) { //! Draw one belt of a coreXY setup
+module coreXY_half(type, size, pos, separation_y = 0, x_gap = 0, plain_idler_offset = [0, 0], drive_pulley_offset = [0, 0], show_pulleys = false, lower_belt = false, hflip = false) { //! Draw one belt of a coreXY setup
 
     // y-carriage toothed pulley
     p0_type = coreXY_toothed_idler(type);
@@ -91,20 +90,20 @@ module coreXY_half(type, size, pos, separation_y = 0, x_gap = 0, plain_idler_off
 
     // toothed idler for offset stepper motor drive pulley
     p3t_type = coreXY_toothed_idler(type);
-    p3t = [ -size.x / 2 + (drive_pulley_offset.x > 0 ? 0 : 2 * coreXY_drive_pulley_x_alignment(type)),
-            size.y / 2 + coreXY_drive_pulley_x_alignment(type) + drive_pulley_offset.y
+    p3t = [ -size.x / 2 + (drive_pulley_offset.x > 0 ? 0 : plain_idler_offset.x + 2 * coreXY_drive_pulley_x_alignment(type)),
+             size.y / 2 + coreXY_drive_pulley_x_alignment(type)
     ];
 
     // y-carriage plain pulley
     p4_type = coreXY_plain_idler(type);
-    p4 = [ -size.x / 2 + pulley_od(p4_type) / 2 + pulley_od(p3d_type) / 2 + coreXY_drive_pulley_x_alignment(type) + plain_idler_offset,
+    p4 = [ -size.x / 2 + pulley_od(p4_type) / 2 + pulley_od(p3d_type) / 2 + coreXY_drive_pulley_x_alignment(type) + (drive_pulley_offset.x == 0 ? 0 : plain_idler_offset.x),
            -size.y / 2 + pulley_od(p4_type) / 2 + pos.y + separation_y / 2
     ];
 
     // plain idler for offset stepper motor drive pulley
     p3p_type = p4_type;
     p3p = [ drive_pulley_offset.x > 0 ? p4.x : -p0.x - pulley_od(p0_type),
-            size.y / 2 - pulley_od(p3p_type) / 2 - pulley_od(p3d_type) / 2 + drive_pulley_offset.y
+            size.y / 2 - pulley_od(p3p_type) / 2 - pulley_od(p3d_type) / 2 + plain_idler_offset.y
     ];
 
     // Start and end points
@@ -180,7 +179,7 @@ module coreXY_half(type, size, pos, separation_y = 0, x_gap = 0, plain_idler_off
         tooth_colour = lower_belt ? coreXY_lower_tooth_colour(type) : coreXY_upper_tooth_colour(type));
 }
 
-module coreXY(type, size, pos, separation, x_gap, plain_idler_offset = 0, upper_drive_pulley_offset, lower_drive_pulley_offset, show_pulleys = false, left_lower = false) { //! Wrapper module to draw both belts of a coreXY setup
+module coreXY(type, size, pos, separation, x_gap = 0, plain_idler_offset = [0, 0], upper_drive_pulley_offset = [0, 0], lower_drive_pulley_offset = [0, 0], show_pulleys = false, left_lower = false) { //! Wrapper module to draw both belts of a coreXY setup
     translate([size.x / 2 - separation.x / 2, size.y / 2, -separation.z / 2]) {
         // lower belt
         hflip(!left_lower)
@@ -195,10 +194,10 @@ module coreXY(type, size, pos, separation, x_gap, plain_idler_offset = 0, upper_
     }
 }
 
-module coreXY_belts(type, carriagePosition, coreXYPosBL, coreXYPosTR, separation, x_gap = 20, upper_drive_pulley_offset = [0, 0], lower_drive_pulley_offset = [0, 0], show_pulleys = false, left_lower = false) { //! Draw the coreXY belts
+module coreXY_belts(type, carriagePosition, coreXYPosBL, coreXYPosTR, separation, x_gap = 0, plain_idler_offset = [0, 0], upper_drive_pulley_offset = [0, 0], lower_drive_pulley_offset = [0, 0], show_pulleys = false, left_lower = false) { //! Draw the coreXY belts
     assert(coreXYPosBL.z == coreXYPosTR.z);
 
     coreXYSize = coreXYPosTR - coreXYPosBL;
     translate(coreXYPosBL)
-        coreXY(type, coreXYSize, [carriagePosition.x - coreXYPosBL.x, carriagePosition.y - coreXYPosBL.y], separation = separation, x_gap = x_gap, plain_idler_offset = 0, upper_drive_pulley_offset = upper_drive_pulley_offset, lower_drive_pulley_offset = lower_drive_pulley_offset, show_pulleys = show_pulleys, left_lower = left_lower);
+        coreXY(type, coreXYSize, [carriagePosition.x - coreXYPosBL.x, carriagePosition.y - coreXYPosBL.y], separation, x_gap, plain_idler_offset, upper_drive_pulley_offset, lower_drive_pulley_offset, show_pulleys, left_lower);
 }

vitamins/belts.scad

@@ -30,6 +30,7 @@ T5x6 =  ["T",  5,    6, 2.2,  1.2,  0.5];
 T5x10 = ["T",  5,   10, 2.2,  1.2,  0.5];
 T2p5x6 =["T",  2.5,  6, 1.7,  0.7,  0.3];
 GT2x6 = ["GT", 2.0,  6, 1.38, 0.75, 0.254];
+GT2x9 = ["GT", 2.0,  9, 1.38, 0.75, 0.254];
 
-belts = [T5x6, T5x10, T2p5x6, GT2x6];
+belts = [T5x6, T5x10, T2p5x6, GT2x6, GT2x9];
 use <belt.scad>

vitamins/blower.scad

@@ -20,6 +20,8 @@
 //
 //! Models of radial blowers.
 //
+//! Note that blower_exit() and blower_exit_offset() are for the inside of the exit for square blowers but the outside for spiral blowers.
+//
 include <../utils/core/core.scad>
 use <../utils/rounded_cylinder.scad>
 use <../utils/quadrant.scad>
@@ -45,8 +47,10 @@ function blower_wall_left(type)   = type[15]; //! Left side wall thickness
 function blower_wall_right(type)  = type[17]; //! Right wall thickness (for square fans)
 
 function blower_casing_is_square(type) = blower_depth(type) < 15; //! True for square radial fans, false for spiral shape radial blowers
-function blower_exit_offset(type) = blower_casing_is_square(type) ? blower_length(type) / 2 : blower_exit(type) / 2; //! Offset of exit's centre from the edge
-
+function blower_exit_offset(type) =   //! Offset of exit's centre from the edge
+    blower_casing_is_square(type) ? len(blower_screw_holes(type)) > 2 ? blower_length(type) / 2
+                                                                      : blower_wall_left(type) + blower_exit(type) / 2
+                                  : blower_exit(type) / 2;
 fan_colour = grey(20);
 
 module blower_fan(type, casing_is_square) {
@@ -100,6 +104,7 @@ module blower_square(type) { //! Draw a square blower
                 // cut out the inside, leaving the corners
                 translate([hole_count == 2 ? wall_left : corner_inset + wall_left, -eps])
                     square([blower_exit(type), width / 2], center = false);
+
                 translate(blower_axis(type))
                     circle(d = blower_bore(type) + 1);
             } else {
@@ -225,6 +230,9 @@ module blower(type) { //! Draw specified blower
 
         blower_fan(type, is_square);
     }
+    *translate([blower_exit(type) / 2 + blower_exit_offset(type), 0])
+        rotate(180)
+            #cube([blower_exit(type), 30, depth]);
 }
 
 module blower_hole_positions(type) //! Translate children to screw hole positions

vitamins/camera.scad

@@ -28,6 +28,7 @@ function camera_lens_offset(type)   = type[3]; //! Offset of the lens center fro
 function camera_lens(type)          = type[4]; //! Stack of lens parts, can be round, rectangular or rounded rectangular, with optional tapered aperture
 function camera_connector_pos(type) = type[5]; //! The flex connector block for the camera itself's position
 function camera_connector_size(type)= type[6]; //! The flex connector block for the camera itself's size
+function camera_fov(type)           = type[7]; //! The field of view of the camera lens
 
 module camera_lens(type, offset = 0, show_lens = true) //! Draw the lens stack, with optional offset for making a clearance hole
     color(grey(20))
@@ -57,7 +58,7 @@ module camera_lens(type, offset = 0, show_lens = true) //! Draw the lens stack,
                                 }
             }
 
-module camera(type, show_lens = true) {           //! Draw specified PCB camera
+module camera(type, show_lens = true, fov_distance = 0, fov = undef) {           //! Draw specified PCB camera
     vitamin(str("camera(", type[0], "): ", type[1]));
     pcb = camera_pcb(type);
 
@@ -66,6 +67,18 @@ module camera(type, show_lens = true) {           //! Draw specified PCB camera
 
     translate_z(pcb_thickness(pcb)) {
         camera_lens(type, show_lens = show_lens);
+        if (show_lens&& fov_distance > 0) {
+            lens = camera_lens(type);
+            fov = is_undef(fov) ? camera_fov(type) : fov;
+            if (is_list(fov))
+                #translate_z(lens[2][0].z) // note: use of # is deliberate, to show highlighted field of view
+                    translate(camera_lens_offset(type))
+                        hull() {
+                            cube([lens[1][1]/2, lens[1][1]/2, eps], center=true);
+                            translate_z(fov_distance)
+                                cube([2 * fov_distance * tan(fov.x / 2), 2 * fov_distance * tan(fov.y / 2), eps], center=true);
+                        }
+        }
 
         conn = camera_connector_size(type);
         if(conn) {

vitamins/cameras.scad

@@ -32,7 +32,8 @@ rpi_camera_v1 = ["rpi_camera_v1", "Raspberry Pi camera V1", rpi_camera_v1_pcb, [
         [[0, 0, 4], 7.5 / 2],
         [[0, 0, 5], 5.5 / 2, [1.5/2, 2/2, 0.5]],
     ],
-    [0, 12 - 1.5 - 2.5], [8, 5, 1]
+    [0, 12 - 1.5 - 2.5], [8, 5, 1],
+    [54, 41] // FOV
 ];
 
 rpi_camera_v2_pcb = ["", "",  25, 23.862, 1, 2, 2.2, 0, "green", false, [[2, -2], [-2, -2], [2, -14.5], [-2, -14.5]],
@@ -47,7 +48,8 @@ rpi_camera_v2 = ["rpi_camera_v2", "Raspberry Pi camera V2", rpi_camera_v2_pcb, [
         [[0, 0, 4], 7.5 / 2],
         [[0, 0, 5], 5.5 / 2, [1.5/2, 2/2, 0.5]],
     ],
-    [-13.8 + 12.5, 23.862 / 2 - 4.7], [8.5, 4, 1]
+    [-13.8 + 12.5, 23.862 / 2 - 4.7], [8.5, 4, 1],
+    [62.2, 48.8] // FOV
 ];
 
 rpi_camera_pcb = ["", "",  36, 36, 1.6, 0, 3.2, 0, "green", false, [[3.5, -3.5], [-3.5, -3.5], [3.5, 3.5], [-3.5, 3.5]],

vitamins/d_connector.scad

@@ -72,6 +72,16 @@ module d_pillar() { //! Draw a pillar for a D-connector
         female_metric_thread(screw, pitch, height, false, colour = d_pillar_colour);
 }
 
+module d_plug_D(length, width, rad) { //! D plug D shape
+    d = width / 2 - rad;
+    offset = d * sin(10);
+
+    hull()
+        for(x = [-1, 1], y = [-1, 1])
+            translate([x * (length / 2 - rad) + y * x * offset, y * (width / 2 - rad)])
+                circle(rad);
+}
+
 module d_plug(type, socket = false, pcb = false, idc = false) { //! Draw specified D plug, which can be IDC, PCB or plain solder bucket
     hole_r = 3.05 / 2;
     dwall = 0.5;
@@ -89,16 +99,6 @@ module d_plug(type, socket = false, pcb = false, idc = false) { //! Draw specifi
     vitamin(str(socket ? "d_socket(" : "d_plug(", type[0], arg(pcb, false, "pcb"), arg(idc, false, "idc"),
                                   "): D-type ", pins, " way ", desc, socket ? " socket" : " plug"));
 
-    module D(length, width, rad) {
-        d = width / 2 - rad;
-        offset = d * sin(10);
-
-        hull()
-            for(x = [-1, 1], y = [-1, 1])
-                translate([x * (length / 2 - rad) + y * x * offset, y * (width / 2 - rad)])
-                    circle(rad);
-    }
-
     module pin_positions()
         for($i = [1 : pins])
             translate([($i - (pins + 1) / 2) * 2.77 / 2, ($i % 2 - 0.5) * 2.84])
@@ -117,14 +117,14 @@ module d_plug(type, socket = false, pcb = false, idc = false) { //! Draw specifi
 
         linear_extrude(front_height, convexity = 5)
             difference() {
-                D(d_length, d_width, 2.5);
-                D(d_length - 2 * dwall, d_width - 2 * dwall, 2.5 - dwall);
+                d_plug_D(d_length, d_width, 2.5);
+                d_plug_D(d_length - 2 * dwall, d_width - 2 * dwall, 2.5 - dwall);
             }
 
         if(!idc)
-            rotate([0,180,0])
+            hflip()
                 linear_extrude(back_height, convexity = 5)
-                    D(d_lengths(type)[0] + 2 * dwall, d_widths(type)[0] + 2 * dwall, 2.5 + dwall);
+                    d_plug_D(d_lengths(type)[0] + 2 * dwall, d_widths(type)[0] + 2 * dwall, 2.5 + dwall);
 
     }
     //
@@ -134,12 +134,12 @@ module d_plug(type, socket = false, pcb = false, idc = false) { //! Draw specifi
         translate_z(d_flange_thickness(type) + eps)
             rotate([0, 180, 0])
                 linear_extrude(back_height + 1 + d_flange_thickness(type), convexity = 5)
-                    D(d_length - dwall, d_width - dwall, 2.5 - dwall/2);
+                    d_plug_D(d_length - dwall, d_width - dwall, 2.5 - dwall/2);
 
         if(socket)
             linear_extrude(front_height - eps, convexity = 5)
                 difference() {
-                    D(d_length - dwall, d_width - dwall, 2.5 - dwall/2);
+                    d_plug_D(d_length - dwall, d_width - dwall, 2.5 - dwall/2);
 
                     pin_positions()
                         circle(r = 0.7);

vitamins/microswitch.scad

@@ -20,7 +20,9 @@
 //
 //! Used for limit switches. Currently only the button type is supported as the lever and roller types are less accurate.
 //!
-//! The switch is drawn with the button at the nominal operation point. This can be plus or minus `microswitch_op_tol(type)`.
+//! The origin of the switch is in the center of the body. `microswitch_button_pos()` is the offset to tip of the button at its operating point.
+//!
+//! The switch is drawn with the button at the nominal operation point. This actual trigger point can be plus or minus `microswitch_op_tol(type)`.
 //!
 //! When the button is released it comes out by a maximum of `microswitch_fp_max(type)` from the nominal operating point.
 //

vitamins/pcbs.scad

@@ -721,11 +721,11 @@ MP1584EN = ["MP1584EN", "MP1584EN 3A buck converter", 22, 17, 1.2, 0, 1, [2, 2],
     []
 ];
 
-PERF80x20 = ["PERF80x20", "Perfboard 80 x 20mm", 80, 20, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.87, 3.49]];
+PERF80x20 = ["PERF80x20", "Perfboard 80 x 20mm", 80, 20, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.71, 3.65]];
 
-PERF70x50 = ["PERF70x50", "Perfboard 70 x 50mm", 70, 50, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.87, 3.49]];
+PERF70x50 = ["PERF70x50", "Perfboard 70 x 50mm", 70, 50, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.79, 3.41]];
 
-PERF70x30 = ["PERF70x30", "Perfboard 70 x 30mm", 70, 30, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.87, 3.49]];
+PERF70x30 = ["PERF70x30", "Perfboard 70 x 30mm", 70, 30, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.79, 3.57]];
 
 PERF60x40 = ["PERF60x40", "Perfboard 60 x 40mm", 60, 40, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.87, 3.49]];
 

vitamins/pillars.scad

@@ -30,6 +30,7 @@
 //                                                               d                                   r         r         d   d
 //
 M2x16_brass_pillar     = ["M2x16_brass_pillar",     "nurled",    2, 16, 3.17,      3.17,       0, 0, brass,     brass,    3,-3];
+M3x6_hex_pillar        = ["M3x6_hex_pillar",        "hex",       3,  6, 5/cos(30), 5/cos(30),  6, 6, brass,     brass,   -5, 6];
 M3x13_hex_pillar       = ["M3x13_hex_pillar",       "hex",       3, 13, 5/cos(30), 5/cos(30),  6, 6, "silver",  silver,  -6, 6];
 M3x20_hex_pillar       = ["M3x20_hex_pillar",       "hex",       3, 20, 5/cos(30), 5/cos(30),  6, 6, "silver",  silver,  -8, 8];
 M3x20_nylon_pillar     = ["M3x20_nylon_pillar",     "nylon",     3, 20, 8,         5/cos(30),  0, 6, "white",   brass,   -6, 6];
@@ -38,6 +39,6 @@ M3x20_nylon_hex_pillar = ["M3x20_nylon_hex_pillar", "hex nylon", 3, 20, 8/cos(30
 M3x10_nylon_hex_pillar = ["M3x10_nylon_hex_pillar", "hex nylon", 3, 10,5.5/cos(30),5.5/cos(30),6, 6,  grey(20),   grey(20),  -6, 6];
 
 
-pillars = [M2x16_brass_pillar, M3x13_hex_pillar, M3x20_hex_pillar, M3x20_nylon_pillar, M4x17_nylon_pillar, M3x10_nylon_hex_pillar, M3x20_nylon_hex_pillar];
+pillars = [M2x16_brass_pillar, M3x6_hex_pillar, M3x13_hex_pillar, M3x20_hex_pillar, M3x20_nylon_pillar, M4x17_nylon_pillar, M3x10_nylon_hex_pillar, M3x20_nylon_hex_pillar];
 
 use <pillar.scad>

vitamins/potentiometer.scad

@@ -211,7 +211,7 @@ module potentiometer(type, thickness = 3, shaft_length = undef, value = false) {
 
                 color(shaft[4])
                     vflip()
-                    cylinder(d = shaft.x, h = gap);
+                        cylinder(d = shaft.x, h = gap);
             }
         }
 

vitamins/screw.scad

@@ -129,21 +129,26 @@ module screw(type, length, hob_point = 0, nylon = false) { //! Draw specified sc
         head_t = rad / 5;
         head_height = head_rad + head_t;
 
-        rotate_extrude()
-            difference() {
-                polygon([[0, 0], [head_rad, 0], [head_rad, -head_t], [0, -head_height]]);
-
-                translate([0, -socket_depth + eps])
-                    square([socket_rad, 10]);
-            }
-
-        translate_z(-socket_depth)
-            linear_extrude(socket_depth)
+        color(colour) {
+            rotate_extrude()
                 difference() {
-                    circle(socket_rad + 0.1);
+                    polygon([[0, 0], [head_rad, 0], [head_rad, -head_t], [0, -head_height]]);
 
-                    children();
+                    translate([0, -socket_depth + eps])
+                        square([socket_rad, 10]);
                 }
+
+            translate_z(-socket_depth)
+                linear_extrude(socket_depth)
+                    difference() {
+                        circle(socket_rad + 0.1);
+
+                        children();
+                    }
+        }
+        color(colour * 0.9)
+            translate_z(-socket_depth)
+                cylinder(h=2 * eps, r=socket_rad, $fn = 6);
     }
 
     explode(length + 10) {
@@ -160,6 +165,9 @@ module screw(type, length, hob_point = 0, nylon = false) { //! Draw specified sc
                         }
 
             }
+            color(colour * 0.9)
+                translate_z(head_height - socket_depth)
+                    cylinder(h=2 * eps, r=socket_rad, $fn = 6);
             shaft();
         }
         if(head_type == hs_grub) {
@@ -179,6 +187,9 @@ module screw(type, length, hob_point = 0, nylon = false) { //! Draw specified sc
                     translate_z(-length)
                         cylinder(r = r, h = length - socket_depth);
             }
+            color(colour * 0.8)
+                translate_z(head_height - socket_depth)
+                    cylinder(h=2 * eps, r=socket_rad, $fn = 6);
         }
         if(head_type == hs_hex) {
             color(colour)
@@ -207,6 +218,9 @@ module screw(type, length, hob_point = 0, nylon = false) { //! Draw specified sc
                         square([socket_width, 2 * socket_rad], center = true);
                     }
             }
+            color(colour * 0.9)
+                translate_z(head_height - socket_depth)
+                    cylinder(h=2 * eps, r=socket_rad + eps);
             shaft();
         }
 
@@ -234,6 +248,9 @@ module screw(type, length, hob_point = 0, nylon = false) { //! Draw specified sc
                         circle(socket_rad, $fn = 6);
                     }
             }
+            color(colour * 0.9)
+                translate_z(head_height - socket_depth)
+                    cylinder(h=2 * eps, r=socket_rad, $fn = 6);
             shaft();
         }
 
@@ -241,19 +258,17 @@ module screw(type, length, hob_point = 0, nylon = false) { //! Draw specified sc
             socket_rad = 0.6 * head_rad;
             socket_depth = 0.3 * head_rad;
             socket_width = 1;
-            color(colour)
-                cs_head(socket_rad, socket_depth) {
-                    square([2 * socket_rad, socket_width], center = true);
-                    square([socket_width, 2 * socket_rad], center = true);
-                }
+            cs_head(socket_rad, socket_depth) {
+                square([2 * socket_rad, socket_width], center = true);
+                square([socket_width, 2 * socket_rad], center = true);
+            }
 
             shaft(socket_depth);
         }
 
         if(head_type == hs_cs_cap) {
-            color(colour)
-                cs_head(socket_rad, socket_depth)
-                    circle(socket_rad, $fn = 6);
+            cs_head(socket_rad, socket_depth)
+                circle(socket_rad, $fn = 6);
 
             shaft(socket_depth);
         }

vitamins/tubing.scad

@@ -29,6 +29,7 @@ function tubing_id(type)       = type[3]; //! Inside diameter
 function tubing_colour(type)   = type[4]; //! Colour
 
 function tubing_or(type)        = tubing_od(type) / 2; //! Outside radius
+function tubing_ir(type)        = tubing_id(type) / 2; //! Inside radius
 
 module tubing(type, length = 15, forced_id = 0, center = true) { //! Draw specified tubing with optional forced internal diameter
     original_od = tubing_od(type);
@@ -50,4 +51,3 @@ module tubing(type, length = 15, forced_id = 0, center = true) { //! Draw specif
                     circle(d = id);
                 }
 }
-

vitamins/wire.scad

@@ -32,13 +32,13 @@ module ribbon_cable(ways, length)                   //! Add ribbon cable to the
 //
 // Cable sizes
 //
-function cable_wires(cable)     = cable[0]; //! Number of wires in a bindle
+function cable_wires(cable)     = cable[0]; //! Number of wires in a bundle
 function cable_wire_size(cable) = cable[1]; //! Size of each wire in a bundle
 
 // numbers from http://mathworld.wolfram.com/CirclePacking.html
 function cable_radius(cable) = [0, 1, 2, 2.15, 2.41, 2.7, 3, 3, 3.3][cable_wires(cable)] * cable_wire_size(cable) / 2; //! Radius of a bundle of wires, see <http://mathworld.wolfram.com/CirclePacking.html>.
 
-function wire_hole_radius(cable) = ceil(2 * cable_radius(cable) +1) / 2; //! Radius of a hole to accept a bundle of wires
+function wire_hole_radius(cable) = ceil(4 * cable_radius(cable) + 1) / 4; //! Radius of a hole to accept a bundle of wires, rounded up to standard metric drill size
 
 function cable_bundle(cable) = //! Arrangement of a bundle in a flat cable clip
     [[0,0], [1,1], [2,1], [2, 0.5 + sin(60)], [2,2], [3, 0.5 + sin(60)], [3,2]][cable_wires(cable)];
@@ -49,11 +49,11 @@ function cable_height(cable) = cable_bundle(cable)[1] * cable_wire_size(cable);
 module mouse_hole(cable, h = 100, teardrop = false) { //! A mouse hole to allow a panel to go over a wire bundle.
     r = wire_hole_radius(cable);
 
-        if(teardrop)
-            vertical_tearslot(r = r, l = 2 * r, h = h, plus = true);
-        else
-            rotate(90)
-                slot(r, 2 * r, h = h);
+    if(teardrop)
+        vertical_tearslot(r = r, l = 2 * r, h = h, plus = true);
+    else
+        rotate(90)
+            slot(r, 2 * r, h = h);
 }
 
 module cable_tie_holes(cable_r, h = 100) { //! Holes to thread a ziptie through a panel to make a cable tie.