Merge branch 'martinbudden-flanged_bearings'

Also added some new cartridge bearings.

CHANGELOG.md

@@ -3,6 +3,73 @@
 This changelog is generated by `changelog.py` using manually added semantic version tags to classify commits as breaking changes, additions or fixes.
 
 
+### [v19.3.0](https://github.com/nophead/NopSCADlib/releases/tag/v19.3.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v19.2.0...v19.3.0 "diff with v19.2.0")
+*   2022-01-29 [`1ee80f4`](https://github.com/nophead/NopSCADlib/commit/1ee80f4a908ff9939d06186f3b22f54f726fc4d2 "show commit") [C.P.](# "Chris Palmer") Ribbon clamps can now be made to hold multiple ribbons.
+
+*   2022-01-29 [`4340884`](https://github.com/nophead/NopSCADlib/commit/43408843af2c9b0924d4f5c29ff96644b5f48295 "show commit") [C.P.](# "Chris Palmer") `Butt_box` now has a `thin_blocks` property to make it use `2screw_blocks` instead of fixing blocks along the edges.
+
+*   2022-01-29 [`c4ccc30`](https://github.com/nophead/NopSCADlib/commit/c4ccc30b35f9b96c8b891efbe424a31bab7e1904 "show commit") [C.P.](# "Chris Palmer") Added `2screw_blocks,` a two screw version of corner blocks.
+
+*   2022-01-29 [`20db11f`](https://github.com/nophead/NopSCADlib/commit/20db11f81eb713b255c41e3be7e5b9c0373646de "show commit") [C.P.](# "Chris Palmer") Box top bezels can now be modified by adding a child that gets subtracted.
+
+*   2022-01-29 [`d82db46`](https://github.com/nophead/NopSCADlib/commit/d82db46ea11d99c92cd845a05cc6f9fc069f9497 "show commit") [C.P.](# "Chris Palmer") Added missing description for terminals.
+
+*   2022-01-26 [`ac58524`](https://github.com/nophead/NopSCADlib/commit/ac58524b8553d09356ca78e830c5ef47d1c1f05b "show commit") [C.P.](# "Chris Palmer") `Butt_box` `star_washers()` property renamed `bbox_star_washers()`.
+
+*   2022-01-26 [`ef06aa4`](https://github.com/nophead/NopSCADlib/commit/ef06aa43875aad40b016fb2939f256e074699bcf "show commit") [C.P.](# "Chris Palmer") `Butt_box` size and volume echo changed to show `Butt_box`.
+
+### [v19.2.0](https://github.com/nophead/NopSCADlib/releases/tag/v19.2.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v19.1.0...v19.2.0 "diff with v19.1.0")
+*   2022-01-25 [`d775a16`](https://github.com/nophead/NopSCADlib/commit/d775a16baa818e04d707e6759fe480bb88bf8b5f "show commit") [C.P.](# "Chris Palmer") Updated images and readme.
+
+*   2022-01-25 [`682b8ca`](https://github.com/nophead/NopSCADlib/commit/682b8caf4172d51de1ec191051da6eb432e1b35e "show commit") [C.P.](# "Chris Palmer") Removed CB- prefix from PSU descriptions.
+
+*   2022-01-25 [`c915dd8`](https://github.com/nophead/NopSCADlib/commit/c915dd8c5cc3dbc365ccc18a7a2fc00374fdafbe "show commit") [C.P.](# "Chris Palmer") Made `butt_box` example smaller to make room for more PSUs.
+
+*   2022-01-23 [`6805638`](https://github.com/nophead/NopSCADlib/commit/680563808aeb129e63de660df09c0c2d53775a65 "show commit") [M.B.](# "Martin Budden") Added ability to add PCB to PSU.
+Also added two slimline LED PSUs with PCBs and terminals at both ends.
+
+### [v19.1.0](https://github.com/nophead/NopSCADlib/releases/tag/v19.1.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v19.0.0...v19.1.0 "diff with v19.0.0")
+*   2022-01-25 [`127aab2`](https://github.com/nophead/NopSCADlib/commit/127aab2e7ab87ed801b9463d6437983646dacdb5 "show commit") [C.P.](# "Chris Palmer") Added test for terminals to get documentation.
+Updated images and readme.
+Note BigTreeTech Relay Module `v1.2` PCB added.
+
+*   2022-01-23 [`df3da13`](https://github.com/nophead/NopSCADlib/commit/df3da13d6b7c75f41aaf3e499815b51e39e06fea "show commit") [M.B.](# "Martin Budden") Added support for terminals on PCBs.
+
+## [v19.0.0](https://github.com/nophead/NopSCADlib/releases/tag/v19.0.0 "show release") Breaking Changes [...](https://github.com/nophead/NopSCADlib/compare/v18.4.0...v19.0.0 "diff with v18.4.0")
+*   2022-01-23 [`d4e8dd8`](https://github.com/nophead/NopSCADlib/commit/d4e8dd831187ea87ab8618f52541f3e53c0c17f8 "show commit") [C.P.](# "Chris Palmer") `Wire_hole_radius()` now rounded up to half mm diameters to match metric drills.
+`mouse_grommet` STL name is now based on the diameter instead of the radius.
+Added `mouse_grommet_length(r)` and documented `mouse_grommet_offset(r)`.
+
+### [v18.4.0](https://github.com/nophead/NopSCADlib/releases/tag/v18.4.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v18.3.2...v18.4.0 "diff with v18.3.2")
+*   2022-01-23 [`1928ec6`](https://github.com/nophead/NopSCADlib/commit/1928ec6fb162d44ffa2a8b37cdc5a064040e043c "show commit") [C.P.](# "Chris Palmer") Box can now be named to allow more than one in a project.
+`box_hole_inset(type)` documented.
+
+#### [v18.3.2](https://github.com/nophead/NopSCADlib/releases/tag/v18.3.2 "show release") Fixes [...](https://github.com/nophead/NopSCADlib/compare/v18.3.1...v18.3.2 "diff with v18.3.1")
+*   2022-01-23 [`f4b9ab9`](https://github.com/nophead/NopSCADlib/commit/f4b9ab961cea8364eaf6b75cd308b91978234ae8 "show commit") [C.P.](# "Chris Palmer") Fixed `blower_exit_offset()` for square blowers with 2 screws.
+
+#### [v18.3.1](https://github.com/nophead/NopSCADlib/releases/tag/v18.3.1 "show release") Fixes [...](https://github.com/nophead/NopSCADlib/compare/v18.3.0...v18.3.1 "diff with v18.3.0")
+*   2022-01-10 [`317b485`](https://github.com/nophead/NopSCADlib/commit/317b485ee1c17ef8f8004014a54f1c6706201932 "show commit") [C.P.](# "Chris Palmer") Updated the image.
+
+*   2022-01-11 [`ccf2b8e`](https://github.com/nophead/NopSCADlib/commit/ccf2b8e21b0b3a4d8ab72ea5cdecb0cdfb542e47 "show commit") [G.G.](# "Giampiero Gabbiani") Reverted PERF74x51
+
+*   2022-01-08 [`99f277d`](https://github.com/nophead/NopSCADlib/commit/99f277de8d71f289d1a7340995d25309369e145c "show commit") [G.G.](# "Giampiero Gabbiani") Fixed offset calculations
+
+*   2022-01-07 [`fe1ab5d`](https://github.com/nophead/NopSCADlib/commit/fe1ab5d59a5a4746a383111d1d2a558385f820f6 "show commit") [G.G.](# "Giampiero Gabbiani") Fixed grid origin offsets
+
+### [v18.3.0](https://github.com/nophead/NopSCADlib/releases/tag/v18.3.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v18.2.0...v18.3.0 "diff with v18.2.0")
+*   2022-01-10 [`49c2607`](https://github.com/nophead/NopSCADlib/commit/49c26079fea1be8eb4a69d7468fb12df4595ec4c "show commit") [C.P.](# "Chris Palmer") Added `M3x6_hex_pillar`.
+
+*   2022-01-10 [`b5ee63b`](https://github.com/nophead/NopSCADlib/commit/b5ee63bfc40b9ee698d44f435e58cfbc49ec259c "show commit") [C.P.](# "Chris Palmer") Added more documentation for microswitches.
+
+*   2022-01-10 [`a5bc80c`](https://github.com/nophead/NopSCADlib/commit/a5bc80c0e865335cde29db9203438fe4bc659f43 "show commit") [C.P.](# "Chris Palmer") Added `D_plug_d()` function.
+
+*   2022-01-10 [`bf8014f`](https://github.com/nophead/NopSCADlib/commit/bf8014fba0ed630898037712d2fdc432d7966d97 "show commit") [C.P.](# "Chris Palmer") Added `tubing_ir()` function.
+
+### [v18.2.0](https://github.com/nophead/NopSCADlib/releases/tag/v18.2.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v18.1.0...v18.2.0 "diff with v18.1.0")
+*   2021-12-14 [`608f0b2`](https://github.com/nophead/NopSCADlib/commit/608f0b2db052b0c79597be39de5e89b9989e9270 "show commit") [C.P.](# "Chris Palmer") Simplified teardrop top length calculation.
+
+*   2021-12-11 [`8682d0a`](https://github.com/nophead/NopSCADlib/commit/8682d0a4705ed2d85213d85702b5b9b039906f48 "show commit") [M.B.](# "Martin Budden") Allow configuration of teardrop angle.
+
 ### [v18.1.0](https://github.com/nophead/NopSCADlib/releases/tag/v18.1.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v18.0.0...v18.1.0 "diff with v18.0.0")
 *   2021-12-14 [`abe1b1d`](https://github.com/nophead/NopSCADlib/commit/abe1b1db0157a86af14a68ec42bdaa3e079e73a3 "show commit") [C.P.](# "Chris Palmer") Updated readme.
 

libtest.scad

@@ -160,10 +160,10 @@ translate([x5, cable_grommets_y + 60])
 translate([x5, cable_grommets_y + 90])
     corner_blocks();
 
-translate([x5, cable_grommets_y + 150])
+translate([x5, cable_grommets_y + 160])
     feet();
 
-translate([x5 + 70, cable_grommets_y + 150])
+translate([x5 + 70, cable_grommets_y + 160])
     screw_knobs();
 
 translate([x5, cable_grommets_y + 470]) {
@@ -198,8 +198,9 @@ translate([900, 750])
 translate([900, 850])
     printed_boxes();
 
-translate([850, 1330 + 85])
-    bbox_test();
+translate([950, 1400])
+    rotate(-90)
+        bbox_test();
 
 inserts_y = 0;
 nuts_y = inserts_y + 20;

printed/box.scad

@@ -30,6 +30,10 @@
 //! ![](docs/box.png)
 //!
 //! Normally the side sheets are the same type but they can be overridden individually as long as the substitute has the same thickness.
+//!
+//! A box can have an optional name to allow more than one in the same project.
+//!
+//! The top bezel can have an optional child, which is subtracted to allow modification.
 //
 include <../utils/core/core.scad>
 use <../vitamins/sheet.scad>
@@ -50,12 +54,13 @@ function box_sheets(type)      = type[3]; //! Sheet type used for the sides
 function box_top_sheet(type)   = type[4]; //! Sheet type for the top
 function box_base_sheet(type)  = type[5]; //! Sheet type for the bottom
 function box_feet(type)        = type[6]; //! True to enable feet on the bottom bezel
-function box_width(type)       = type[7]; //! Internal width
-function box_depth(type)       = type[8]; //! Internal depth
-function box_height(type)      = type[9]; //! Internal height
+function box_name(type)        = type[7]; //! Name for projects with more than one box
+function box_width(type)       = type[8]; //! Internal width
+function box_depth(type)       = type[9]; //! Internal depth
+function box_height(type)      = type[10];//! Internal height
 
-function box(screw, wall, sheets, top_sheet, base_sheet, size, feet = false, shelf_screw = undef) = //! Construct a property list for a box.
- concat([screw, is_undef(shelf_screw) ? screw : shelf_screw, wall, sheets, top_sheet, base_sheet, feet], size);
+function box(screw, wall, sheets, top_sheet, base_sheet, size, feet = false, shelf_screw = undef, name = "box") = //! Construct a property list for a box.
+ concat([screw, is_undef(shelf_screw) ? screw : shelf_screw, wall, sheets, top_sheet, base_sheet, feet, name], size);
 
 function box_bezel_clearance(type) = bezel_clearance;
 
@@ -66,7 +71,7 @@ function box_washer(type) = screw_washer(box_screw(type));
 function box_insert(type) = screw_insert(box_screw(type));
 function box_shelf_insert(type) = screw_insert(box_shelf_screw(type));
 
-function box_hole_inset(type) = washer_radius(box_washer(type)) + 1;
+function box_hole_inset(type) = washer_radius(box_washer(type)) + 1; //! Screw inset from the corner of the internal dimensions
 function box_insert_r(type) = insert_hole_radius(box_insert(type));
 function box_insert_l(type) = insert_length(box_insert(type));
 function box_boss_r(type) = ceil(corrected_radius(box_insert_r(type)) + box_wall(type));
@@ -91,6 +96,8 @@ function box_bezel_height(type, bottom) = //! Bezel height for top or bottom
     let(t1 = sheet_thickness(box_base_sheet(type)), t2 = sheet_thickness(box_top_sheet(type)))
         box_corner_rad(type) + box_profile_overlap(type) + (bottom ? max(t1, t2) : t2) - sheet_thickness(box_sheets(type));
 
+function box_bc_name(type, suffix) = let(name = box_name(type)) name == "box" ? suffix : str(name, "_", suffix); // Backwards compatible name
+
 grill_hole = 5;
 grill_gap = 1.9;
 
@@ -143,7 +150,7 @@ module box_corner_profile_2D(type) { //! The 2D shape of the corner profile.
 module box_corner_profile(type) { //! Generates the corner profile STL for 3D printing.
     length = box_height(type) - 2 * box_margin(type);
 
-    stl("box_corner_profile")
+    stl(str(box_name(type), "_corner_profile"))
         difference() {
             linear_extrude(length, center = true, convexity = 5)
                 box_corner_profile_2D(type);
@@ -192,7 +199,7 @@ module box_corner_profile_section(type, section, sections) { //! Generates inter
 }
 
 module box_corner_profile_sections(type, section, sections) { //! Generate four copies of a corner profile section
-    stl("box_corner_profile");
+    stl(str(box_name(type), "_corner_profile"));
     offset = box_boss_r(type) + 1;
     for(i = [0 : 3])
         rotate(i * 90)
@@ -222,7 +229,7 @@ module box_bezel(type, bottom) { //! Generates top and bottom bezel STLs
     height = box_bezel_height(type, bottom);
     foot_extension = foot_height - height;
 
-    stl(bottom ? "bottom_bezel" : "top_bezel")
+    stl(box_bc_name(type, bottom ? "bottom_bezel" : "top_bezel"))
         difference() {
             w = box_width(type);
             d = box_depth(type);
@@ -282,6 +289,12 @@ module box_bezel(type, bottom) { //! Generates top and bottom bezel STLs
                         box_screw_hole_positions(type)
                             poly_circle(screw_clearance_radius(box_screw(type)));
                     }
+            //
+            // Optional child to subtract
+            //
+            if($children && !bottom)
+                translate_z(-box_profile_overlap(type))
+                    children();
          }
 }
 
@@ -355,7 +368,6 @@ module box_bezel_section(type, bottom, rows, cols, x, y) { //! Generates interlo
 
                 translate([0, bw2 / 2, dh2 / 2])
                     cube([eps, bw2 - 2 * dowel_wall + 2 * extrusion_width, dh2], center = true);
-
             }
         }
     }
@@ -371,7 +383,9 @@ module box_bezel_section(type, bottom, rows, cols, x, y) { //! Generates interlo
             union() {
                 clip(xmin = 0, xmax = w, ymin = 0, ymax = h)
                     translate([tw / 2 - x * w, th / 2 - y * h, profile_overlap])
-                        box_bezel(type, bottom);
+                        box_bezel(type, bottom)
+                            if($children && !bottom)
+                                children();
 
                 if(x < cols - 1 && y == 0)
                     translate([w, 0])
@@ -440,7 +454,7 @@ module box_screw_hole_positions(type) {
 }
 
 module box_base_blank(type) { //! Generates a 2D template for the base sheet
-    dxf("box_base");
+    dxf(str(box_name(type), "_base"));
 
     difference() {
         sheet_2D(box_base_sheet(type), box_width(type), box_depth(type), box_sheet_r(type));
@@ -451,7 +465,7 @@ module box_base_blank(type) { //! Generates a 2D template for the base sheet
 }
 
 module box_top_blank(type) {  //! Generates a 2D template for the top sheet
-    dxf("box_top");
+    dxf(str(box_name(type), "_top"));
 
     difference() {
         sheet_2D(box_top_sheet(type), box_width(type), box_depth(type), box_sheet_r(type));
@@ -466,7 +480,7 @@ function subst_sheet(type, sheet) =
         sheet ? assert(sheet_thickness(sheet) == sheet_thickness(s)) sheet : s;
 
 module box_shelf_blank(type, sheet = false) { //! Generates a 2D template for a shelf sheet
-    dxf("box_shelf");
+    dxf(str(box_name(type), "_shelf"));
 
     difference() {
         sheet_2D(subst_sheet(type, sheet), box_width(type) - bezel_clearance, box_depth(type) - bezel_clearance, 1);
@@ -514,7 +528,7 @@ module box_shelf_bracket(type, screw_positions, wall = undef) { //! Generates a
                         square([lip, eps]);
                 }
 
-    stl("shelf_bracket")
+    stl(box_bc_name(type, "shelf_bracket"))
         difference() {
             union() {
                 linear_extrude(w)
@@ -567,25 +581,25 @@ module box_shelf_bracket_section(type, rows, cols, x, y) { //! Generates section
 }
 
 module box_left_blank(type, sheet = false) { //! Generates a 2D template for the left sheet, `sheet` can be set to override the type
-    dxf("box_left");
+    dxf(str(box_name(type), "_left"));
 
     sheet_2D(subst_sheet(type, sheet), box_depth(type) - sheet_reduction(type), box_height(type) - sheet_reduction(type), 1);
 }
 
 module box_right_blank(type, sheet = false) { //! Generates a 2D template for the right sheet, `sheet` can be set to override the type
-    dxf("box_right");
+    dxf(str(box_name(type), "_right"));
 
     sheet_2D(subst_sheet(type, sheet), box_depth(type) - sheet_reduction(type), box_height(type) - sheet_reduction(type), 1);
 }
 
 module box_front_blank(type, sheet = false) { //! Generates a 2D template for the front sheet, `sheet` can be set to override the type
-    dxf("box_front");
+    dxf(str(box_name(type), "_front"));
 
     sheet_2D(subst_sheet(type, sheet), box_width(type) - sheet_reduction(type), box_height(type) - sheet_reduction(type), 1);
 }
 
 module box_back_blank(type, sheet = false) { //! Generates a 2D template for the back sheet, `sheet` can be set to override the type
-    dxf("box_back");
+    dxf(str(box_name(type), "_back"));
 
     sheet_2D(subst_sheet(type, sheet), box_width(type) - sheet_reduction(type), box_height(type) - sheet_reduction(type), 1);
 }

printed/box_assembly.scad

@@ -23,7 +23,7 @@
 // parameters to make the assembly views. E.g. module box_assembly() _box_assembly(box);
 //
 module _box_assembly(type, top = true, base = true, left = true, right = true, back = true, front = true, bezels = true, corners = 4)
-assembly("box") {
+assembly(box_name(type)) {
     echo("Box:", box_width(type), box_depth(type), box_height(type));
 
     t = sheet_thickness(box_sheets(type));
@@ -50,7 +50,9 @@ assembly("box") {
         translate_z(z * (box_height(type) / 2 - box_corner_gap(type) + 50 * exploded()))
             rotate([z * 90 - 90, 0, 0])
                 if(bezels && (z > 0 ? top : base))
-                    stl_colour(pp1_colour) render() box_bezel(type, z < 0);
+                    stl_colour(pp1_colour) render() box_bezel(type, z < 0)
+                        if(z > 0 && $children)
+                            children();
 
         translate_z(z * (box_height(type) / 2 + sheet_thickness + 50 * exploded()))
             box_screw_hole_positions(type)

printed/butt_box.scad

@@ -31,7 +31,8 @@
 //!  * An optional list of fixing blocks to be omitted can be given.
 //!  * Star washers can be omitted by setting the 11th parameter to false.
 //!
-//! Uses [fixing blocks](#fixing_block) and [corner blocks](#corner_block).
+//! Uses [fixing blocks](#fixing_block) and [corner blocks](#corner_block) by default. Setting `thin_blocks` uses 2screw_blocks instead of
+//! fixing_blocks along the sides.
 //
 
 use <fixing_block.scad>
@@ -46,12 +47,13 @@ function bbox_span(type)       = type[4]; //! Maximum span between fixing blocks
 function bbox_width(type)      = type[5]; //! Internal width
 function bbox_depth(type)      = type[6]; //! Internal depth
 function bbox_height(type)     = type[7]; //! Internal height
-function bbox_name(type)       = type[8] ? type[8] : "bbox"; //! Optional name if there is more than one box in a project
-function bbox_skip_blocks(type)= type[9] ? type[9] : [];  //! List of fixing blocks to skip, used to allow a hinged panel for example
-function star_washers(type)    = type[10] ? type[10] : is_undef(type[10]); //! Set to false to remove star washers.
+function bbox_name(type)       = type[8]; //! Optional name if there is more than one box in a project
+function bbox_skip_blocks(type)= type[9]; //! List of fixing blocks to skip, used to allow a hinged panel for example
+function bbox_star_washers(type)= type[10];//! Set to false to remove star washers.
+function bbox_thin_blocks(type) = type[11];//! Set for 2 screw blocks instead of three hole fixing blocks.
 
-function bbox(screw, sheets, base_sheet, top_sheet, span, size, name = "bbox", skip_blocks = [], star_washers = true) = //! Construct the property list for a butt_box
- [ screw, sheets, base_sheet, top_sheet, span, size.x, size.y, size.z, name, skip_blocks, star_washers ];
+function bbox(screw, sheets, base_sheet, top_sheet, span, size, name = "bbox", skip_blocks = [], star_washers = true, thin_blocks = false) = //! Construct the property list for a butt_box
+ [ screw, sheets, base_sheet, top_sheet, span, size.x, size.y, size.z, name, skip_blocks, star_washers, thin_blocks ];
 
 function bbox_volume(type) = bbox_width(type) * bbox_depth(type) * bbox_height(type) / 1000000; //! Internal volume in litres
 function bbox_area(type) = let(w =  bbox_width(type), d = bbox_depth(type), h = bbox_height(type)) //! Internal surface area in m^2
@@ -108,7 +110,10 @@ function fixing_block_positions(type) = let(
                 rotate([y > 0 ? 180 : 0, x * y * 90, 0]),
     ];
 
-function side_holes(type) = [for(p = fixing_block_positions(type), q = fixing_block_holes(bbox_screw(type))) p * q];
+function side_holes(type) = let(
+    screw = bbox_screw(type),
+    holes = bbox_thin_blocks(type) ? 2screw_block_holes(screw) : fixing_block_holes(screw))
+        [for(p = fixing_block_positions(type), q = holes) p * q];
 
 module bbox_drill_holes(type, t)
     position_children(concat(corner_holes(type), side_holes(type)), t)
@@ -226,11 +231,13 @@ module _bbox_assembly(type, top = true, base = true, left = true, right = true,
     width = bbox_width(type);
     depth = bbox_depth(type);
     height = bbox_height(type);
-    echo("Box:", width, depth, height, volume = bbox_volume(type), area = bbox_area(type));
+    echo("Butt_box:", width, depth, height, volume = bbox_volume(type), area = bbox_area(type));
 
     t = sheet_thickness(bbox_sheets(type));
     bt = sheet_thickness(bbox_base_sheet(type));
     tt = sheet_thickness(bbox_top_sheet(type));
+    star_washers = bbox_star_washers(type);
+    thin_blocks = bbox_thin_blocks(type);
 
     function is_missing_screw(p) = p.y > depth / 2 - 1 ? !back : false;
 
@@ -240,13 +247,16 @@ module _bbox_assembly(type, top = true, base = true, left = true, right = true,
             let(q = transform([0, 0, 0], p), thickness = q.z > 0 ? tt : bt)
                 multmatrix(p)
                     fastened_corner_block_assembly(is_missing_screw(q) && ((q.z > 0) != (q.x > 0)) ? 0 : t, bbox_screw(type), thickness,
-                                                   is_missing_screw(q) && ((q.z > 0) == (q.x > 0)) ? 0 : t, star_washers = star_washers(type));
+                                                   is_missing_screw(q) && ((q.z > 0) == (q.x > 0)) ? 0 : t, star_washers = star_washers);
 
         h = height / 2 - 1;
         for(p = fixing_block_positions(type))
             let(q = transform([0, 0, 0], p), thickness = q.z > h ? tt : q.z < -h ? bt : t)
                 multmatrix(p)
-                    fastened_fixing_block_assembly(is_missing_screw(q) ? 0 : t, bbox_screw(type), thickness2 = thickness, star_washers = star_washers(type));
+                    if(thin_blocks)
+                        fastened_2screw_block_assembly(is_missing_screw(q) ? 0 : t, bbox_screw(type), thickness_below = thickness, star_washers = star_washers);
+                    else
+                        fastened_fixing_block_assembly(is_missing_screw(q) ? 0 : t, bbox_screw(type), thickness2 = thickness, star_washers = star_washers);
 
         for(x = [-1, 1])
             translate([x * (width / 2 + t / 2 + eps + 25 * exploded()), 0])

printed/cable_grommets.scad

@@ -158,14 +158,14 @@ module mouse_grommet_hole(r, h = 50, z = undef, expand = wall + clearance) //! M
                 square([2 * R, eps]);
         }
 
-function mouse_grommet_offset(r) = r + wall;
+function mouse_grommet_offset(r) = r + wall; //! Offset of the wire from the ground
+function mouse_grommet_length(r) = 2 * r + 2 * wall + 2 * overlap; //! Length of grommet given r
 
 module mouse_grommet(r, thickness) { //! Make the STL for a mouse grommet
 
     width = 2 * (wall + clearance) + thickness;
-    length = 2 * r + 2 * wall + 2 * overlap;
 
-    stl(str("mouse_grommet_", r * 10, "_", thickness))
+    stl(str("mouse_grommet_", r * 20, "_", thickness))
         rotate([90, 0, 0])
             union() {
                 for(side = [-1, 1])
@@ -193,10 +193,10 @@ module mouse_grommet_assembly(r, thickness)
             mouse_grommet(r, thickness);
 
 module ribbon_grommet_20_3_stl() ribbon_grommet(20, 3);
-module mouse_grommet_15_3_stl() mouse_grommet(1.5, 3);
-module mouse_grommet_20_3_stl() mouse_grommet(2, 3);
-module mouse_grommet_25_3_stl() mouse_grommet(2.5, 3);
-module mouse_grommet_30_3_stl() mouse_grommet(3, 3);
+module mouse_grommet_30_3_stl() mouse_grommet(1.5, 3);
+module mouse_grommet_40_3_stl() mouse_grommet(2, 3);
+module mouse_grommet_50_3_stl() mouse_grommet(2.5, 3);
+module mouse_grommet_60_3_stl() mouse_grommet(3, 3);
 
 module round_grommet_bottom_30_stl() round_grommet_bottom(3);
 module round_grommet_bottom_40_stl() round_grommet_bottom(4);

printed/corner_block.scad

@@ -29,6 +29,9 @@
 //! This allows the block and one set of fasteners to be on one assembly and the other fasteners on the mating assemblies.
 //!
 //! Star washers can be omitted by setting `star_washers` to false.
+//!
+//! A 2screw_block is a thinner version with two screws and two mating surfaces. It can be used as an alternative to fixing blocks when
+//! high lateral rigity is not required.
 //
 include <../core.scad>
 use <../vitamins/insert.scad>
@@ -45,6 +48,7 @@ function corner_block_hole_offset(screw = def_screw) = //! Hole offset from the
     let(insert = screw_insert(screw))
         insert_length(insert) + max(overshoot + screw_clearance_radius(screw), insert_hole_radius(insert)) + 1;
 
+
 function corner_block_width(screw = def_screw) = //! Block width, depth and height
     corner_block_hole_offset(screw) + insert_outer_d(screw_insert(screw)) / 2 + wall;
 
@@ -192,3 +196,127 @@ module corner_block_M30_assembly() corner_block_assembly(M3_cap_screw);
 //! 1. Lay the blocks on each of their other two flat sides and repeat.
 //
 module corner_block_M40_assembly() corner_block_assembly(M4_cap_screw);
+
+function 2screw_block_width(screw = def_screw) = //! 2 screw block width is narrower, height and depth are as corner_block
+    insert_outer_d(screw_insert(screw)) + 2 * wall;
+
+function 2screw_block_v_hole(screw = def_screw) = translate([0, corner_block_hole_offset(screw)]) * rotate([180, 0, 0]); //! Transform to bottom hole
+function 2screw_block_h_hole(screw = def_screw) = translate([0, 0, corner_block_hole_offset(screw)]) * rotate([90, 0, 0]); //! Transform to front hole
+function 2screw_block_holes(screw) = concat([2screw_block_v_hole(screw)], [2screw_block_h_hole(screw)]); //! List of transforms to both holes
+
+module 2screw_block_v_hole(screw = def_screw) //! Place children at the bottom screw hole
+    multmatrix(2screw_block_v_hole(screw))
+        children();
+
+module 2screw_block_h_hole(screw = def_screw) //! Place children at the front screw hole
+    multmatrix(2screw_block_h_hole(screw))
+        children();
+
+module 2screw_block_holes(screw = def_screw) //! Place children at both screw holes
+    for(p = 2screw_block_holes(screw))
+        multmatrix(p)
+            children();
+
+module 2screw_block(screw = def_screw, name = false) { //! Generate the STL for a printed 2screw block
+    r = 1;
+    cb_width = 2screw_block_width(screw);
+    cb_height = corner_block_width(screw);
+    cb_depth = cb_height;
+    insert = screw_insert(screw);
+    corner_rad = insert_outer_d(insert) / 2 + wall;
+    offset = corner_block_hole_offset(screw);
+
+    stl(name ? name : str("2screw_block", "_M", screw_radius(screw) * 20))
+        difference() {
+            hull()  {
+                translate([-cb_width / 2 + r, r])
+                    cylinder(r = r, h = 1);
+
+                translate([cb_width / 2 - r, r])
+                    cylinder(r = r, h = 1);
+
+                translate([0, offset, offset])
+                    sphere(corner_rad);
+
+                translate([0, offset])
+                    cylinder(r = corner_rad, h = 1);
+
+                translate([0, r, offset])
+                    rotate([-90, 0, 180])
+                        rounded_cylinder(r = corner_rad, h = r, r2 = r);
+            }
+            2screw_block_v_hole(screw)
+                insert_hole(insert, overshoot);
+
+            2screw_block_h_hole(screw)
+                insert_hole(insert, overshoot, true);
+
+            children();
+        }
+}
+
+module 2screw_block_assembly(screw = def_screw, name = false) //! The printed block with inserts
+assembly(str("2screw_block_M", 20 * screw_radius(screw)), ngb = true) {
+    insert = screw_insert(screw);
+
+    stl_colour(name ? pp2_colour : pp1_colour)
+        render() 2screw_block(screw, name) children();
+
+    2screw_block_holes(screw)
+        insert(insert);
+}
+
+module fastened_2screw_block_assembly(thickness, screw = def_screw, thickness_below = undef, name = false, show_block = true, star_washers = true) { //! Printed block with fasteners
+    thickness2 = !is_undef(thickness_below) ? thickness_below : thickness;
+    function screw_len(t) = screw_length(screw, t + overshoot, star_washers ? 2 : 1, true);
+    screw_length = screw_len(thickness);
+    screw_length2 = screw_len(thickness2);
+
+    if(show_block)
+        2screw_block_assembly(screw, name) children();
+
+    if(thickness)
+        2screw_block_h_hole(screw)
+            translate_z(thickness)
+                screw_and_washer(screw, screw_length, star_washers);
+
+    if(thickness2)
+        2screw_block_v_hole(screw)
+            translate_z(thickness2)
+                screw_and_washer(screw, screw_length2, star_washers);
+}
+module 2screw_block_M20_stl() 2screw_block(M2_cap_screw);
+module 2screw_block_M25_stl() 2screw_block(M2p5_cap_screw);
+module 2screw_block_M30_stl() 2screw_block(M3_cap_screw);
+module 2screw_block_M40_stl() 2screw_block(M4_cap_screw);
+//
+//! 1. Lay the blocks out and place an M2 insert in the forward facing hole.
+//! 1. Push them home with a soldering iron with a conical bit heated to 200&deg;C.
+//! When removing the iron it helps to twist it a little anti-clockwise to release it from the thread.
+//! 1. Lay the blocks on each of their other flat side and repeat.
+//
+module 2screw_block_M20_assembly() 2screw_block_assembly(M2_cap_screw);
+
+//
+//! 1. Lay the blocks out and place an M2.5 insert in the forward facing hole.
+//! 1. Push them home with a soldering iron with a conical bit heated to 200&deg;C.
+//! When removing the iron it helps to twist it a little anti-clockwise to release it from the thread.
+//! 1. Lay the blocks on each of their other flat side and repeat.
+//
+module 2screw_block_M25_assembly() 2screw_block_assembly(M2p5_cap_screw);
+
+//
+//! 1. Lay the blocks out and place an M3 insert in the forward facing hole.
+//! 1. Push them home with a soldering iron with a conical bit heated to 200&deg;C.
+//! When removing the iron it helps to twist it a little anti-clockwise to release it from the thread.
+//! 1. Lay the blocks on each of their other flat side and repeat.
+//
+module 2screw_block_M30_assembly() 2screw_block_assembly(M3_cap_screw);
+
+//
+//! 1. Lay the blocks out and place an M4 insert in the forward facing hole.
+//! 1. Push them home with a soldering iron with a conical bit heated to 200&deg;C.
+//! When removing the iron it helps to twist it a little anti-clockwise to release it from the thread.
+//! 1. Lay the blocks on each of their other flat side and repeat.
+//
+module 2screw_block_M40_assembly() 2screw_block_assembly(M4_cap_screw);

printed/psu_shroud.scad

@@ -27,6 +27,7 @@ use <../vitamins/insert.scad>
 use <../vitamins/wire.scad>
 use <../vitamins/psu.scad>
 use <../utils/round.scad>
+use <../vitamins/terminal.scad>
 
 wall = 1.8;
 top = 1.5;

printed/ribbon_clamp.scad

@@ -18,7 +18,10 @@
 //
 
 //
-//! Clamp for ribbon cable and polypropylene strip.
+//! Clamp for ribbon cable and polypropylene strip or one or more ribbon cables.
+//!
+//! * When `ways` is a scalar number the slot is sized for one rubbon cable and a PP strip.
+//! * When `ways` is a two element vector the second element indicates the number of cables and the slot is size for just the cables.
 //
 include <../core.scad>
 use <../vitamins/insert.scad>
@@ -34,7 +37,8 @@ function ribbon_clamp_hole_pitch(ways, screw = screw) =
 
 function ribbon_clamp_width(screw = screw) = 2 * (insert_hole_radius(screw_insert(screw)) + wall); //! Width
 function ribbon_clamp_length(ways, screw = screw) = ribbon_clamp_hole_pitch(ways, screw) + ribbon_clamp_width(screw); //! Length given ways
-function ribbon_clamp_height(screw = screw) = ribbon_clamp_screw_depth(screw) + 1; //! Height
+function ribbon_clamp_height(screw = screw, ways = undef) = ribbon_clamp_screw_depth(screw) + 1 +  //! Height
+        (!is_undef(ways) && is_list(ways) ?  (ways[1] - 1) * inch(0.05) : 0);
 
 module ribbon_clamp_hole_positions(ways, screw = screw, side = undef) //! Place children at hole positions
     for(x = is_undef(side) ? [-1, 1] : side)
@@ -45,16 +49,20 @@ module ribbon_clamp_holes(ways, h = 20, screw = screw) //! Drill screw holes
     ribbon_clamp_hole_positions(ways, screw)
         drill(screw_clearance_radius(screw), h);
 
+function str_ways(ways) = is_list(ways) ? str(ways[0], "_", ways[1]) : str(ways);
+function str_screw_d(screw_d) = screw_d != 3 ? str("_", screw_d) : "";
+
 module ribbon_clamp(ways, screw = screw) { //! Generate STL for given number of ways
     screw_d = screw_radius(screw) * 2;
 
     pitch = ribbon_clamp_hole_pitch(ways, screw);
     d = ribbon_clamp_width(screw);
-    h = ribbon_clamp_height(screw);
-    t = round_to_layer(ribbon_clamp_slot_depth() + wall);
+    h = ribbon_clamp_height(screw, ways);
+    slot_d = is_list(ways) ? ways[1] * inch(0.05) : ribbon_clamp_slot_depth();
+    t = round_to_layer(slot_d + wall);
     insert = screw_insert(screw);
 
-    stl(str("ribbon_clamp_", ways, screw_d != 3 ? str("_", screw_d) : ""))
+    stl(str("ribbon_clamp_", str_ways(ways), str_screw_d(screw_d)))
         difference() {
             union() {
                 hull() {
@@ -72,7 +80,7 @@ module ribbon_clamp(ways, screw = screw) { //! Generate STL for given number of
             }
 
             translate_z(h)
-                cube([ribbon_clamp_slot(ways), d + 1, ribbon_clamp_slot_depth() * 2], center = true);
+                cube([ribbon_clamp_slot(ways), d + 1, slot_d * 2], center = true);
 
             ribbon_clamp_hole_positions(ways, screw)
                 translate_z(h)
@@ -83,8 +91,8 @@ module ribbon_clamp(ways, screw = screw) { //! Generate STL for given number of
 
 module ribbon_clamp_assembly(ways, screw = screw)  //! Printed part with inserts in place
 pose([55, 180, 25])
-assembly(let(screw_d = screw_radius(screw) * 2)str("ribbon_clamp_", ways, screw_d != 3 ? str("_", screw_d) : ""), ngb = true) {
-    h = ribbon_clamp_height(screw);
+assembly(let(screw_d = screw_radius(screw) * 2)str("ribbon_clamp_", str_ways(ways), str_screw_d(screw_d)), ngb = true) {
+    h = ribbon_clamp_height(screw, ways);
     insert = screw_insert(screw);
 
     stl_colour(pp1_colour) render()

readme.md

@@ -38,15 +38,15 @@ A list of changes classified as breaking, additions or fixes is maintained in [C
 <tr><td> <a href = "#Components">Components</a> </td><td> <a href = "#Nuts">Nuts</a> </td><td> <a href = "#Springs">Springs</a> </td><td> <a href = "#Knob">Knob</a> </td><td> <a href = "#Rounded_cylinder">Rounded_cylinder</a> </td><td></td></tr>
 <tr><td> <a href = "#DIP">DIP</a> </td><td> <a href = "#O_ring">O_ring</a> </td><td> <a href = "#Stepper_motors">Stepper_motors</a> </td><td> <a href = "#PCB_mount">PCB_mount</a> </td><td> <a href = "#Rounded_polygon">Rounded_polygon</a> </td><td></td></tr>
 <tr><td> <a href = "#D_connectors">D_connectors</a> </td><td> <a href = "#Opengrab">Opengrab</a> </td><td> <a href = "#Swiss_clips">Swiss_clips</a> </td><td> <a href = "#PSU_shroud">PSU_shroud</a> </td><td> <a href = "#Rounded_triangle">Rounded_triangle</a> </td><td></td></tr>
-<tr><td> <a href = "#Displays">Displays</a> </td><td> <a href = "#PCB">PCB</a> </td><td> <a href = "#Toggles">Toggles</a> </td><td> <a href = "#Pocket_handle">Pocket_handle</a> </td><td> <a href = "#Sector">Sector</a> </td><td></td></tr>
-<tr><td> <a href = "#Extrusion_brackets">Extrusion_brackets</a> </td><td> <a href = "#PCBs">PCBs</a> </td><td> <a href = "#Transformers">Transformers</a> </td><td> <a href = "#Press_fit">Press_fit</a> </td><td> <a href = "#Sweep">Sweep</a> </td><td></td></tr>
-<tr><td> <a href = "#Extrusions">Extrusions</a> </td><td> <a href = "#PSUs">PSUs</a> </td><td> <a href = "#Tubings">Tubings</a> </td><td> <a href = "#Printed_box">Printed_box</a> </td><td> <a href = "#Thread">Thread</a> </td><td></td></tr>
-<tr><td> <a href = "#Fans">Fans</a> </td><td> <a href = "#Panel_meters">Panel_meters</a> </td><td> <a href = "#Variacs">Variacs</a> </td><td> <a href = "#Printed_pulleys">Printed_pulleys</a> </td><td> <a href = "#Tube">Tube</a> </td><td></td></tr>
-<tr><td> <a href = "#Fuseholder">Fuseholder</a> </td><td> <a href = "#Pillars">Pillars</a> </td><td> <a href = "#Veroboard">Veroboard</a> </td><td> <a href = "#Ribbon_clamp">Ribbon_clamp</a> </td><td></td><td></td></tr>
-<tr><td> <a href = "#Geared_steppers">Geared_steppers</a> </td><td> <a href = "#Pillow_blocks">Pillow_blocks</a> </td><td> <a href = "#Washers">Washers</a> </td><td> <a href = "#SSR_shroud">SSR_shroud</a> </td><td></td><td></td></tr>
-<tr><td> <a href = "#Green_terminals">Green_terminals</a> </td><td> <a href = "#Pin_headers">Pin_headers</a> </td><td> <a href = "#Wire">Wire</a> </td><td> <a href = "#Screw_knob">Screw_knob</a> </td><td></td><td></td></tr>
-<tr><td> <a href = "#Hot_ends">Hot_ends</a> </td><td> <a href = "#Potentiometers">Potentiometers</a> </td><td> <a href = "#Zipties">Zipties</a> </td><td> <a href = "#Socket_box">Socket_box</a> </td><td></td><td></td></tr>
-<tr><td> <a href = "#Hygrometer">Hygrometer</a> </td><td> <a href = "#Pulleys">Pulleys</a> </td><td></td><td> <a href = "#Strap_handle">Strap_handle</a> </td><td></td><td></td></tr>
+<tr><td> <a href = "#Displays">Displays</a> </td><td> <a href = "#PCB">PCB</a> </td><td> <a href = "#Terminals">Terminals</a> </td><td> <a href = "#Pocket_handle">Pocket_handle</a> </td><td> <a href = "#Sector">Sector</a> </td><td></td></tr>
+<tr><td> <a href = "#Extrusion_brackets">Extrusion_brackets</a> </td><td> <a href = "#PCBs">PCBs</a> </td><td> <a href = "#Toggles">Toggles</a> </td><td> <a href = "#Press_fit">Press_fit</a> </td><td> <a href = "#Sweep">Sweep</a> </td><td></td></tr>
+<tr><td> <a href = "#Extrusions">Extrusions</a> </td><td> <a href = "#PSUs">PSUs</a> </td><td> <a href = "#Transformers">Transformers</a> </td><td> <a href = "#Printed_box">Printed_box</a> </td><td> <a href = "#Thread">Thread</a> </td><td></td></tr>
+<tr><td> <a href = "#Fans">Fans</a> </td><td> <a href = "#Panel_meters">Panel_meters</a> </td><td> <a href = "#Tubings">Tubings</a> </td><td> <a href = "#Printed_pulleys">Printed_pulleys</a> </td><td> <a href = "#Tube">Tube</a> </td><td></td></tr>
+<tr><td> <a href = "#Fuseholder">Fuseholder</a> </td><td> <a href = "#Pillars">Pillars</a> </td><td> <a href = "#Variacs">Variacs</a> </td><td> <a href = "#Ribbon_clamp">Ribbon_clamp</a> </td><td></td><td></td></tr>
+<tr><td> <a href = "#Geared_steppers">Geared_steppers</a> </td><td> <a href = "#Pillow_blocks">Pillow_blocks</a> </td><td> <a href = "#Veroboard">Veroboard</a> </td><td> <a href = "#SSR_shroud">SSR_shroud</a> </td><td></td><td></td></tr>
+<tr><td> <a href = "#Green_terminals">Green_terminals</a> </td><td> <a href = "#Pin_headers">Pin_headers</a> </td><td> <a href = "#Washers">Washers</a> </td><td> <a href = "#Screw_knob">Screw_knob</a> </td><td></td><td></td></tr>
+<tr><td> <a href = "#Hot_ends">Hot_ends</a> </td><td> <a href = "#Potentiometers">Potentiometers</a> </td><td> <a href = "#Wire">Wire</a> </td><td> <a href = "#Socket_box">Socket_box</a> </td><td></td><td></td></tr>
+<tr><td> <a href = "#Hygrometer">Hygrometer</a> </td><td> <a href = "#Pulleys">Pulleys</a> </td><td> <a href = "#Zipties">Zipties</a> </td><td> <a href = "#Strap_handle">Strap_handle</a> </td><td></td><td></td></tr>
 </table>
 
 ---
@@ -149,6 +149,8 @@ Also single bearing balls are modelled as just a silver sphere and a BOM entry.
 | `bb_bore(type)` | Internal diameter |
 | `bb_colour(type)` | Shield colour, "silver" for metal |
 | `bb_diameter(type)` | External diameter |
+| `bb_flange_diameter(type)` | Flange diameter |
+| `bb_flange_width(type)` | Flange width |
 | `bb_hub(type)` | Inner rim thickness guesstimate |
 | `bb_name(type)` | Part code without shield type suffix |
 | `bb_rim(type)` | Outer rim thickness guesstimate |
@@ -170,8 +172,14 @@ Also single bearing balls are modelled as just a silver sphere and a BOM entry.
 |   1 | `ball_bearing(BB6201)` |  Ball bearing 6201-2RS 12mm x 32mm x 10mm |
 |   1 | `ball_bearing(BB624)` |  Ball bearing 624-2RS 4mm x 13mm x 5mm |
 |   1 | `ball_bearing(BB6808)` |  Ball bearing 6808-2RS 40mm x 52mm x 7mm |
+|   1 | `ball_bearing(BBF623)` |  Ball bearing F623-2RS 3mm x 10mm x 4mm |
+|   1 | `ball_bearing(BBF693)` |  Ball bearing F693ZZ 3mm x 8mm x 3mm |
+|   1 | `ball_bearing(BBF695)` |  Ball bearing F695ZZ 5mm x 13mm x 4mm |
+|   1 | `ball_bearing(BBMR63)` |  Ball bearing MR63ZZ 3mm x 6mm x 2.5mm |
+|   1 | `ball_bearing(BBMR83)` |  Ball bearing MR83ZZ 3mm x 8mm x 3mm |
+|   1 | `ball_bearing(BBMR93)` |  Ball bearing MR93ZZ 3mm x 9mm x 4mm |
 |   1 | `ball_bearing(BBSMR95)` |  Ball bearing SMR95ZZ 5mm x 9mm x 2.5mm |
-|   6 | ` bearing_ball(3)` |  Steel ball 3mm |
+|   5 | ` bearing_ball(3)` |  Steel ball 3mm |
 
 
 <a href="#top">Top</a>
@@ -442,6 +450,7 @@ Individual teeth are not drawn, instead they are represented by a lighter colour
 <a name="Blowers"></a>
 ## Blowers
 Models of radial blowers.
+Note that blower_exit() and blower_exit_offset() are for the inside of the exit for square blowers but the outside for spiral blowers.
 
 [vitamins/blowers.scad](vitamins/blowers.scad) Object definitions.
 
@@ -644,6 +653,9 @@ When the sides are constrained then a circular model is more accurate.
 |:--- |:--- |
 | `bezier_cable_length(depth, min_z, pos)` | Calculate a length that will achieve the desired minimum z |
 | `cable_strip_length(depth, travel, extra = 15)` | Calculate circular cable strip length |
+| `ribbon_clamp_slot(ways)` | Width of the slot to accept a ribbon cable |
+| `ribbon_clamp_slot_depth()` | Depth of slot to accept a ribbon cable and a cable strip |
+| `ribbon_ways(ways)` | Allows ribbon clamps to accept multiple cables |
 
 ### Modules
 | Module | Description |
@@ -876,6 +888,7 @@ D-connectors. Can be any number of ways, male or female, solder buckets, PCB mou
 | `d_connector_holes(type)` | Place children at the screw hole positions |
 | `d_pillar()` | Draw a pillar for a D-connector |
 | `d_plug(type, socket = false, pcb = false, idc = false)` | Draw specified D plug, which can be IDC, PCB or plain solder bucket |
+| `d_plug_D(length, width, rad)` | D plug D shape |
 | `d_socket(connector, pcb = false, idc = false)` | Draw specified D socket, which can be IDC, PCB or plain solder bucket |
 
 ![d_connectors](tests/png/d_connectors.png)
@@ -1961,7 +1974,9 @@ UK 13A sockets at the moment.
 ## Microswitches
 Used for limit switches. Currently only the button type is supported as the lever and roller types are less accurate.
 
-The switch is drawn with the button at the nominal operation point. This can be plus or minus `microswitch_op_tol(type)`.
+The origin of the switch is in the center of the body. `microswitch_button_pos()` is the offset to tip of the button at its operating point.
+
+The switch is drawn with the button at the nominal operation point. This actual trigger point can be plus or minus `microswitch_op_tol(type)`.
 
 When the button is released it comes out by a maximum of `microswitch_fp_max(type)` from the nominal operating point.
 
@@ -2542,6 +2557,7 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
 |   1 | `pcb(ArduinoLeonardo)` |  Arduino Leonardo |
 |   1 | `pcb(ArduinoNano)` |  Arduino Nano |
 |   1 | `pcb(ArduinoUno3)` |  Arduino Uno R3 |
+|   1 | `pcb(BTT_RELAY_V1_2)` |  BigTreeTech Relay Module v1.2 |
 |   1 | `pcb(BTT_SKR_E3_TURBO)` |  BigTreeTech SKR E3 Turbo |
 |   1 | `pcb(BTT_SKR_MINI_E3_V2_0)` |  BigTreeTech SKR Mini E3 v2.0 |
 |   1 | `pcb(BTT_SKR_V1_4_TURBO)` |  BigTreeTech SKR v1.4 Turbo |
@@ -2566,7 +2582,7 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
 |   1 | `molex_254(3)` |  Molex KK header 3 way - not shown |
 |  20 | `nut(M2_nut, nyloc = true)` |  Nut M2 x 1.6mm nyloc |
 |  30 | `nut(M2p5_nut, nyloc = true)` |  Nut M2.5 x 2.2mm nyloc |
-|  28 | `nut(M3_nut, nyloc = true)` |  Nut M3 x 2.4mm nyloc |
+|  32 | `nut(M3_nut, nyloc = true)` |  Nut M3 x 2.4mm nyloc |
 |   8 | `nut(M4_nut, nyloc = true)` |  Nut M4 x 3.2mm nyloc |
 |   1 | `pcb(PI_IO)` |  PI_IO V2 - not shown |
 |   1 | `pcb(PSU12V1A)` |  PSU 12V 1A - not shown |
@@ -2590,8 +2606,8 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
 |   4 | `screw(M2p5_pan_screw, 20)` |  Screw M2.5 pan x 20mm |
 |   8 | `screw(M2p5_pan_screw, 25)` |  Screw M2.5 pan x 25mm |
 |  10 | `screw(M3_cap_screw, 16)` |  Screw M3 cap x 16mm |
-|  14 | `screw(M3_cap_screw, 30)` |  Screw M3 cap x 30mm |
-|   4 | `screw(M3_cap_screw, 35)` |  Screw M3 cap x 35mm |
+|  13 | `screw(M3_cap_screw, 30)` |  Screw M3 cap x 30mm |
+|   9 | `screw(M3_cap_screw, 35)` |  Screw M3 cap x 35mm |
 |   8 | `screw(M4_cap_screw, 35)` |  Screw M4 cap x 35mm |
 |   1 | `pcb(XIAO)` |  Seeeduino XIAO |
 |   1 | `pcb(TP4056)` |  TP4056 Li-lon Battery charger module |
@@ -2601,7 +2617,7 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
 |   1 | `pcb(WD2002SJ)` |  WD2002SJ Buck Boost DC-DC converter |
 |  20 | `washer(M2_washer)` |  Washer  M2 x 5mm x 0.3mm |
 |  30 | `washer(M2p5_washer)` |  Washer  M2.5 x 5.9mm x 0.5mm |
-|  28 | `washer(M3_washer)` |  Washer  M3 x 7mm x 0.5mm |
+|  32 | `washer(M3_washer)` |  Washer  M3 x 7mm x 0.5mm |
 |   8 | `washer(M4_washer)` |  Washer  M4 x 9mm x 0.8mm |
 |   1 | `pcb(ZC_A0591)` |  ZC-A0591 ULN2003 driver PCB |
 
@@ -2621,13 +2637,14 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
 |   2 | pcb_spacer2550.stl |
 |   4 | pcb_spacer2580.stl |
 |   4 | pcb_spacer30160.stl |
-|   5 | pcb_spacer30190.stl |
+|   4 | pcb_spacer30190.stl |
 |   5 | pcb_spacer30200.stl |
-|   4 | pcb_spacer30210.stl |
+|   5 | pcb_spacer30210.stl |
+|   4 | pcb_spacer30220.stl |
 |   4 | pcb_spacer3050.stl |
 |   6 | pcb_spacer3060.stl |
-|   4 | pcb_spacer40220.stl |
 |   4 | pcb_spacer40230.stl |
+|   4 | pcb_spacer40240.stl |
 
 
 <a href="#top">Top</a>
@@ -2670,6 +2687,7 @@ Threaded pillars. Each end can be male or female.
 | ---:|:--- |:---|
 |   1 | `pillar(M3x13_hex_pillar)` |  Pillar hex M/F M3x13 |
 |   1 | `pillar(M3x20_hex_pillar)` |  Pillar hex M/F M3x20 |
+|   1 | `pillar(M3x6_hex_pillar)` |  Pillar hex M/F M3x6 |
 |   1 | `pillar(M3x10_nylon_hex_pillar)` |  Pillar hex nylon M/F M3x10 |
 |   1 | `pillar(M3x20_nylon_hex_pillar)` |  Pillar hex nylon M/F M3x20 |
 |   1 | `pillar(M2x16_brass_pillar)` |  Pillar nurled F/M M2x16 |
@@ -2878,24 +2896,18 @@ Face order is bottom, top, left, right, front, back.
 | `psu_left_bay(type)` | Bay for terminals |
 | `psu_length(type)` | Length |
 | `psu_name(type)` | The part name |
+| `psu_pcb(type)` | The PCB |
 | `psu_right_bay(type)` | Bay for heatsink |
 | `psu_screw(type)` | Screw type |
 | `psu_screw_hole_radius(type)` | Clearance hole for screw, bigger than normal on ATX |
 | `psu_terminals(type)` | How many terminals and the y offset from the back |
 | `psu_width(type)` | Width |
-| `terminal_block_depth(type)` | Total depth |
-| `terminal_block_depth2(type)` | Depth of contact well |
-| `terminal_block_divider(type)` | Width of the dividers |
-| `terminal_block_height(type)` | Height of the dividers |
-| `terminal_block_height2(type)` | Height under the contacts |
-| `terminal_block_pitch(type)` | Pitch between screws |
 
 ### Functions
 | Function | Description |
 |:--- |:--- |
 | `psu_face_transform(type, face)` | Returns a transformation matrix to get to the specified face |
 | `psu_size(type)` | Size |
-| `terminal_block_length(type, ways)` | Total length of terminal block |
 
 ### Modules
 | Module | Description |
@@ -2903,7 +2915,6 @@ Face order is bottom, top, left, right, front, back.
 | `atx_psu_cutout(type, face = f_front)` | Cut out for the rear of an ATX, which is actually f_front! |
 | `psu(type)` | Draw a power supply |
 | `psu_screw_positions(type, face = undef)` | Position children at the screw positions on the preferred mounting face, which can be overridden. |
-| `terminal_block(type, ways)` | Draw a power supply terminal block |
 
 ![psus](tests/png/psus.png)
 
@@ -2914,6 +2925,8 @@ Face order is bottom, top, left, right, front, back.
 |   1 | `psu(ATX500)` |  PSU ATX500 |
 |   1 | `psu(ATX300)` |  PSU FSP300-60GHX |
 |   1 | `psu(KY240W)` |  PSU KY-240W-12-L - not shown |
+|   1 | `psu(NG_CB_200W_24V)` |  PSU NIUGUY CB-200W-24V |
+|   1 | `psu(NG_CB_500W_24V)` |  PSU NIUGUY CB-500W-24V |
 |   1 | `psu(PD_150_12)` |  PSU PD-150-12 |
 |   1 | `psu(S_250_48)` |  PSU S-250-48 |
 |   1 | `psu(S_300_12)` |  PSU S-300-12 |
@@ -3933,6 +3946,40 @@ Should be reasonably accurate if not close to fully open.
 |   2 | `swiss_clip(UKPFS1008_10)` |  Swiss picture clip UKPFS1008_10 11mm |
 
 
+<a href="#top">Top</a>
+
+---
+<a name="Terminals"></a>
+## Terminals
+Terminal blocks for power supplies and PCBs.
+
+[vitamins/terminal.scad](vitamins/terminal.scad) Implementation.
+
+[tests/terminals.scad](tests/terminals.scad) Code for this example.
+
+### Properties
+| Function | Description |
+|:--- |:--- |
+| `terminal_block_depth(type)` | Total depth |
+| `terminal_block_depth2(type)` | Depth of contact well |
+| `terminal_block_divider(type)` | Width of the dividers |
+| `terminal_block_height(type)` | Height of the dividers |
+| `terminal_block_height2(type)` | Height under the contacts |
+| `terminal_block_pitch(type)` | Pitch between screws |
+
+### Functions
+| Function | Description |
+|:--- |:--- |
+| `terminal_block_length(type, ways)` | Total length of terminal block |
+
+### Modules
+| Module | Description |
+|:--- |:--- |
+| `terminal_block(type, ways)` | Draw a power supply terminal block |
+
+![terminals](tests/png/terminals.png)
+
+
 <a href="#top">Top</a>
 
 ---
@@ -4069,6 +4116,7 @@ Tubing and sleeving. The internal diameter can be forced to stretch it over some
 ### Functions
 | Function | Description |
 |:--- |:--- |
+| `tubing_ir(type)` | Inside radius |
 | `tubing_or(type)` | Outside radius |
 
 ### Modules
@@ -4331,8 +4379,8 @@ Just a BOM entry at the moment and cable bundle size functions for holes, plus c
 | `cable_radius(cable)` | Radius of a bundle of wires, see <http://mathworld.wolfram.com/CirclePacking.html>. |
 | `cable_width(cable)` | Width in flat clip |
 | `cable_wire_size(cable)` | Size of each wire in a bundle |
-| `cable_wires(cable)` | Number of wires in a bindle |
-| `wire_hole_radius(cable)` | Radius of a hole to accept a bundle of wires |
+| `cable_wires(cable)` | Number of wires in a bundle |
+| `wire_hole_radius(cable)` | Radius of a hole to accept a bundle of wires, rounded up to standard metric drill size |
 
 ### Modules
 | Module | Description |
@@ -4413,6 +4461,10 @@ screw type and printed part wall thickness. This diagram shows how the various d
 
 Normally the side sheets are the same type but they can be overridden individually as long as the substitute has the same thickness.
 
+A box can have an optional name to allow more than one in the same project.
+
+The top bezel can have an optional child, which is subtracted to allow modification.
+
 [printed/box.scad](printed/box.scad) Implementation.
 
 [tests/box.scad](tests/box.scad) Code for this example.
@@ -4424,6 +4476,7 @@ Normally the side sheets are the same type but they can be overridden individual
 | `box_depth(type)` | Internal depth |
 | `box_feet(type)` | True to enable feet on the bottom bezel |
 | `box_height(type)` | Internal height |
+| `box_name(type)` | Name for projects with more than one box |
 | `box_screw(type)` | Screw type to be used at the corners |
 | `box_sheets(type)` | Sheet type used for the sides |
 | `box_shelf_screw(type)` | Screw type to hold a shelf |
@@ -4434,9 +4487,10 @@ Normally the side sheets are the same type but they can be overridden individual
 ### Functions
 | Function | Description |
 |:--- |:--- |
-| `box(screw, wall, sheets, top_sheet, base_sheet, size, feet = false, shelf_screw = undef)` | Construct a property list for a box. |
+| `box(screw, wall, sheets, top_sheet, base_sheet, size, feet = false, shelf_screw = undef, name = "box")` | Construct a property list for a box. |
 | `box_bezel_height(type, bottom)` | Bezel height for top or bottom |
 | `box_corner_gap(type)` | Gap between box_sheets at the corners to connect inside and outside profiles |
+| `box_hole_inset(type)` | Screw inset from the corner of the internal dimensions |
 | `box_inset(type)` | How much the bezel intrudes on the specified width and length, away from the corners |
 | `box_intrusion(type)` | Corner profile intrusion |
 | `box_margin(type)` | How much the bezel intrudes on the specified height |
@@ -4525,7 +4579,8 @@ maximum spacing.
  * An optional list of fixing blocks to be omitted can be given.
  * Star washers can be omitted by setting the 11th parameter to false.
 
-Uses [fixing blocks](#fixing_block) and [corner blocks](#corner_block).
+Uses [fixing blocks](#fixing_block) and [corner blocks](#corner_block) by default. Setting `thin_blocks` uses 2screw_blocks instead of
+fixing_blocks along the sides.
 
 [printed/butt_box.scad](printed/butt_box.scad) Implementation.
 
@@ -4542,14 +4597,15 @@ Uses [fixing blocks](#fixing_block) and [corner blocks](#corner_block).
 | `bbox_sheets(type)` | Sheet type for the sides |
 | `bbox_skip_blocks(type)` | List of fixing blocks to skip, used to allow a hinged panel for example |
 | `bbox_span(type)` | Maximum span between fixing blocks |
+| `bbox_star_washers(type)` | Set to false to remove star washers. |
+| `bbox_thin_blocks(type)` | Set for 2 screw blocks instead of three hole fixing blocks. |
 | `bbox_top_sheet(type)` | Sheet type for the top |
 | `bbox_width(type)` | Internal width |
-| `star_washers(type)` | Set to false to remove star washers. |
 
 ### Functions
 | Function | Description |
 |:--- |:--- |
-| `bbox(screw, sheets, base_sheet, top_sheet, span, size, name = "bbox", skip_blocks = [], star_washers = true)` | Construct the property list for a butt_box |
+| `bbox(screw, sheets, base_sheet, top_sheet, span, size, name = "bbox", skip_blocks = [], star_washers = true, thin_blocks = false)` | Construct the property list for a butt_box |
 | `bbox_area(type)` | Internal surface area in m^2 |
 | `bbox_volume(type)` | Internal volume in litres |
 
@@ -4576,23 +4632,23 @@ Uses [fixing blocks](#fixing_block) and [corner blocks](#corner_block).
 ### Vitamins
 | Qty | Module call | BOM entry |
 | ---:|:--- |:---|
-|  48 | `insert(F1BM3)` |  Heatfit insert M3 |
-|  36 | `screw(M3_dome_screw, 10)` |  Screw M3 dome x 10mm |
+|  60 | `insert(F1BM3)` |  Heatfit insert M3 |
+|  44 | `screw(M3_dome_screw, 10)` |  Screw M3 dome x 10mm |
 |   4 | `screw(M3_dome_screw, 12)` |  Screw M3 dome x 12mm |
-|   8 | `screw(M3_dome_screw, 16)` |  Screw M3 dome x 16mm |
-|   2 | `sheet(DiBond, 303, 126)` |  Sheet DiBond 303mm x 126mm x 3mm |
-|   1 | `sheet(DiBond, 400, 126)` |  Sheet DiBond 400mm x 126mm x 3mm |
-|   1 | `sheet(DiBond6, 400, 300, 1)` |  Sheet DiBond 400mm x 300mm x 6mm |
-|   1 | `sheet(DiBond, 406, 129)` |  Sheet DiBond 406mm x 129mm x 3mm |
-|   1 | `sheet(PMMA3, 406, 303)` |  Sheet acrylic 406mm x 303mm x 3mm |
-|  48 | `washer(M3_washer)` |  Washer  M3 x 7mm x 0.5mm |
-|  48 | `star_washer(M3_washer)` |  Washer star M3 x 0.5mm |
+|  12 | `screw(M3_dome_screw, 16)` |  Screw M3 dome x 16mm |
+|   2 | `sheet(DiBond, 203, 126)` |  Sheet DiBond 203mm x 126mm x 3mm |
+|   1 | `sheet(DiBond, 300, 126)` |  Sheet DiBond 300mm x 126mm x 3mm |
+|   1 | `sheet(DiBond6, 300, 200, 1)` |  Sheet DiBond 300mm x 200mm x 6mm |
+|   1 | `sheet(DiBond, 306, 129)` |  Sheet DiBond 306mm x 129mm x 3mm |
+|   1 | `sheet(PMMA3, 306, 203)` |  Sheet acrylic 306mm x 203mm x 3mm |
+|  60 | `washer(M3_washer)` |  Washer  M3 x 7mm x 0.5mm |
+|  60 | `star_washer(M3_washer)` |  Washer star M3 x 0.5mm |
 
 ### Printed
 | Qty | Filename |
 | ---:|:--- |
 |   8 | corner_block_M30.stl |
-|   8 | fixing_block_M30.stl |
+|  12 | fixing_block_M30.stl |
 
 ### Routed
 | Qty | Filename |
@@ -4609,7 +4665,7 @@ Uses [fixing blocks](#fixing_block) and [corner blocks](#corner_block).
 | ---:|:--- |
 |   1 | bbox_assembly |
 |   8 | corner_block_M30_assembly |
-|   8 | fixing_block_M30_assembly |
+|  12 | fixing_block_M30_assembly |
 
 
 <a href="#top">Top</a>
@@ -4624,6 +4680,12 @@ of conductive panels, an extra layer of insulation.
 
 [tests/cable_grommets.scad](tests/cable_grommets.scad) Code for this example.
 
+### Functions
+| Function | Description |
+|:--- |:--- |
+| `mouse_grommet_length(r)` | Length of grommet given r |
+| `mouse_grommet_offset(r)` | Offset of the wire from the ground |
+
 ### Modules
 | Module | Description |
 |:--- |:--- |
@@ -4640,7 +4702,7 @@ of conductive panels, an extra layer of insulation.
 ### Printed
 | Qty | Filename |
 | ---:|:--- |
-|   1 | mouse_grommet_50_3.stl |
+|   1 | mouse_grommet_100_3.stl |
 |   1 | ribbon_grommet_20_3.stl |
 |   1 | round_grommet_bottom_60.stl |
 |   1 | round_grommet_top_60_3.stl |
@@ -4761,6 +4823,9 @@ This allows the block and one set of fasteners to be on one assembly and the oth
 
 Star washers can be omitted by setting `star_washers` to false.
 
+A 2screw_block is a thinner version with two screws and two mating surfaces. It can be used as an alternative to fixing blocks when
+high lateral rigity is not required.
+
 [printed/corner_block.scad](printed/corner_block.scad) Implementation.
 
 [tests/corner_block.scad](tests/corner_block.scad) Code for this example.
@@ -4768,6 +4833,10 @@ Star washers can be omitted by setting `star_washers` to false.
 ### Functions
 | Function | Description |
 |:--- |:--- |
+| `2screw_block_h_hole(screw = def_screw)` | Transform to front hole |
+| `2screw_block_holes(screw)` | List of transforms to both holes |
+| `2screw_block_v_hole(screw = def_screw)` | Transform to bottom hole |
+| `2screw_block_width(screw = def_screw)` | 2 screw block width is narrower, height and depth are as corner_block |
 | `corner_block_h_holes(screw = def_screw)` | List of transforms to side holes |
 | `corner_block_hole_offset(screw = def_screw)` | Hole offset from the edge |
 | `corner_block_holes(screw)` | List of transforms to all holes |
@@ -4778,11 +4847,17 @@ Star washers can be omitted by setting `star_washers` to false.
 ### Modules
 | Module | Description |
 |:--- |:--- |
+| `2screw_block(screw = def_screw, name = false)` | Generate the STL for a printed 2screw block |
+| `2screw_block_assembly(screw = def_screw, name = false)` | The printed block with inserts |
+| `2screw_block_h_hole(screw = def_screw)` | Place children at the front screw hole |
+| `2screw_block_holes(screw = def_screw)` | Place children at both screw holes |
+| `2screw_block_v_hole(screw = def_screw)` | Place children at the bottom screw hole |
 | `corner_block(screw = def_screw, name = false)` | Generate the STL for a printed corner block |
 | `corner_block_assembly(screw = def_screw, name = false)` | The printed block with inserts |
 | `corner_block_h_holes(screw = def_screw, index = undef)` | Place children at the side screw holes |
 | `corner_block_holes(screw = def_screw)` | Place children at all the holes |
 | `corner_block_v_hole(screw = def_screw)` | Place children at the bottom screw hole |
+| `fastened_2screw_block_assembly(thickness, screw = def_screw, thickness_below = undef, name = false, show_block = true, star_washers = true)` | Printed block with fasteners |
 | `fastened_corner_block_assembly(thickness, screw = def_screw, thickness_below = undef, thickness_side2 = undef, name = false, show_block = true, star_washers = true)` | Printed block with all fasteners |
 
 ![corner_block](tests/png/corner_block.png)
@@ -4790,26 +4865,30 @@ Star washers can be omitted by setting `star_washers` to false.
 ### Vitamins
 | Qty | Module call | BOM entry |
 | ---:|:--- |:---|
-|   3 | `insert(F1BM2)` |  Heatfit insert M2 |
-|   3 | `insert(F1BM2p5)` |  Heatfit insert M2.5 |
-|   3 | `insert(F1BM3)` |  Heatfit insert M3 |
-|   3 | `insert(F1BM4)` |  Heatfit insert M4 |
-|   3 | `screw(M2_cap_screw, 8)` |  Screw M2 cap x  8mm |
-|   3 | `screw(M2p5_pan_screw, 10)` |  Screw M2.5 pan x 10mm |
-|   3 | `screw(M3_dome_screw, 10)` |  Screw M3 dome x 10mm |
-|   3 | `screw(M4_dome_screw, 12)` |  Screw M4 dome x 12mm |
-|   3 | `washer(M2_washer)` |  Washer  M2 x 5mm x 0.3mm |
-|   3 | `washer(M2p5_washer)` |  Washer  M2.5 x 5.9mm x 0.5mm |
-|   3 | `washer(M3_washer)` |  Washer  M3 x 7mm x 0.5mm |
-|   3 | `washer(M4_washer)` |  Washer  M4 x 9mm x 0.8mm |
-|   3 | `star_washer(M2_washer)` |  Washer star M2 x 0.3mm |
-|   3 | `star_washer(M2p5_washer)` |  Washer star M2.5 x 0.5mm |
-|   3 | `star_washer(M3_washer)` |  Washer star M3 x 0.5mm |
-|   3 | `star_washer(M4_washer)` |  Washer star M4 x 0.8mm |
+|   5 | `insert(F1BM2)` |  Heatfit insert M2 |
+|   5 | `insert(F1BM2p5)` |  Heatfit insert M2.5 |
+|   5 | `insert(F1BM3)` |  Heatfit insert M3 |
+|   5 | `insert(F1BM4)` |  Heatfit insert M4 |
+|   5 | `screw(M2_cap_screw, 8)` |  Screw M2 cap x  8mm |
+|   5 | `screw(M2p5_pan_screw, 10)` |  Screw M2.5 pan x 10mm |
+|   5 | `screw(M3_dome_screw, 10)` |  Screw M3 dome x 10mm |
+|   5 | `screw(M4_dome_screw, 12)` |  Screw M4 dome x 12mm |
+|   5 | `washer(M2_washer)` |  Washer  M2 x 5mm x 0.3mm |
+|   5 | `washer(M2p5_washer)` |  Washer  M2.5 x 5.9mm x 0.5mm |
+|   5 | `washer(M3_washer)` |  Washer  M3 x 7mm x 0.5mm |
+|   5 | `washer(M4_washer)` |  Washer  M4 x 9mm x 0.8mm |
+|   5 | `star_washer(M2_washer)` |  Washer star M2 x 0.3mm |
+|   5 | `star_washer(M2p5_washer)` |  Washer star M2.5 x 0.5mm |
+|   5 | `star_washer(M3_washer)` |  Washer star M3 x 0.5mm |
+|   5 | `star_washer(M4_washer)` |  Washer star M4 x 0.8mm |
 
 ### Printed
 | Qty | Filename |
 | ---:|:--- |
+|   1 | 2screw_block_M20.stl |
+|   1 | 2screw_block_M25.stl |
+|   1 | 2screw_block_M30.stl |
+|   1 | 2screw_block_M40.stl |
 |   1 | corner_block_M20.stl |
 |   1 | corner_block_M25.stl |
 |   1 | corner_block_M30.stl |
@@ -4818,6 +4897,10 @@ Star washers can be omitted by setting `star_washers` to false.
 ### Assemblies
 | Qty | Name |
 | ---:|:--- |
+|   1 | 2screw_block_M20_assembly |
+|   1 | 2screw_block_M25_assembly |
+|   1 | 2screw_block_M30_assembly |
+|   1 | 2screw_block_M40_assembly |
 |   1 | corner_block_M20_assembly |
 |   1 | corner_block_M25_assembly |
 |   1 | corner_block_M30_assembly |
@@ -5696,7 +5779,10 @@ The stl and assembly must be given a name and parameterless wrappers for the stl
 ---
 <a name="Ribbon_clamp"></a>
 ## Ribbon_clamp
-Clamp for ribbon cable and polypropylene strip.
+Clamp for ribbon cable and polypropylene strip or one or more ribbon cables.
+
+* When `ways` is a scalar number the slot is sized for one rubbon cable and a PP strip.
+* When `ways` is a two element vector the second element indicates the number of cables and the slot is size for just the cables.
 
 [printed/ribbon_clamp.scad](printed/ribbon_clamp.scad) Implementation.
 
@@ -5705,7 +5791,7 @@ Clamp for ribbon cable and polypropylene strip.
 ### Functions
 | Function | Description |
 |:--- |:--- |
-| `ribbon_clamp_height(screw = screw)` | Height |
+| `ribbon_clamp_height(screw = screw, ways = undef)` | Height |
 | `ribbon_clamp_length(ways, screw = screw)` | Length given ways |
 | `ribbon_clamp_width(screw = screw)` | Width |
 

tests/PSUs.scad

@@ -30,9 +30,10 @@ module psus()
     rotate(atx_psu(p) ? 0 : 90) {
         psu(p);
 
-        psu_screw_positions(p)
-            translate_z(3)
-                screw_and_washer(psu_screw(p), 8);
+        if (psu_screw(p))
+            psu_screw_positions(p)
+                translate_z(3)
+                    screw_and_washer(psu_screw(p), 8);
 
         if(show_cutout && atx_psu(p))
             #atx_psu_cutout(p);

tests/ball_bearings.scad

@@ -21,10 +21,23 @@ use <../utils/layout.scad>
 
 include <../vitamins/ball_bearings.scad>
 
-module ball_bearings()
-    layout([for(b = ball_bearings) bb_diameter(b)])
-        ball_bearing(ball_bearings[$i])
-            bearing_ball(3);
+
+module do_bearings(list)
+    layout([for(b = list) bb_diameter(b)])
+        ball_bearing(list[$i])
+            if (bb_width(list[$i]) >= 5)
+                bearing_ball(3);
+
+module ball_bearings() {
+    small_bearings = [for(b = ball_bearings) if(bb_diameter(b) < 12) b];
+    big_bearings = [for(b = ball_bearings) if(!in(small_bearings, b)) b];
+
+    translate([0, 0])
+        do_bearings(big_bearings);
+
+    translate([0, -20])
+        do_bearings(small_bearings);
+}
 
 if($preview)
     ball_bearings();

tests/butt_box.scad

@@ -25,7 +25,7 @@ include <../printed/butt_box.scad>
 
 $explode = 0;
 
-box = bbox(screw = M3_dome_screw, sheets = DiBond, base_sheet = DiBond6, top_sheet = PMMA3, span = 250, size = [400, 300, 120]);
+box = bbox(screw = M3_dome_screw, sheets = DiBond, base_sheet = DiBond6, top_sheet = PMMA3, span = 150, size = [300, 200, 120]);
 
 module bbox_assembly() _bbox_assembly(box);
 

tests/corner_block.scad

@@ -22,11 +22,18 @@ use <../printed/corner_block.scad>
 screws = [M2_cap_screw, M2p5_pan_screw, M3_dome_screw, M4_dome_screw];
 
 module do_corner_block(screw)
-    if($preview)
+    if($preview) {
         fastened_corner_block_assembly(3, screw = screw);
-    else
+
+        translate([0, 30])
+            fastened_2screw_block_assembly(3, screw = screw);
+    }
+    else {
         corner_block(screw);
 
+        translate([0, 30])
+            2screw_block(screw);
+    }
 module corner_blocks()
     for(i = [0 : len(screws) - 1])
         translate([i * 30, 0])

tests/terminals.scad

@@ -0,0 +1,28 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+include <../utils/core/core.scad>
+
+use<../vitamins/terminal.scad>
+
+mw_terminals = [9.525, 1.5, 15, 17.8, 7, 15];
+
+module terminals()
+    terminal_block(mw_terminals, 10);
+
+terminals();

vitamins/ball_bearing.scad

@@ -28,13 +28,16 @@
 include <../utils/core/core.scad>
 include <../utils/tube.scad>
 
-function bb_name(type)     = type[0]; //! Part code without shield type suffix
-function bb_bore(type)     = type[1]; //! Internal diameter
-function bb_diameter(type) = type[2]; //! External diameter
-function bb_width(type)    = type[3]; //! Width
-function bb_colour(type)   = type[4]; //! Shield colour, "silver" for metal
-function bb_rim(type)      = type[5]; //! Outer rim thickness guesstimate
-function bb_hub(type)      = type[6]; //! Inner rim thickness guesstimate
+function bb_name(type)            = type[0]; //! Part code without shield type suffix
+function bb_bore(type)            = type[1]; //! Internal diameter
+function bb_diameter(type)        = type[2]; //! External diameter
+function bb_width(type)           = type[3]; //! Width
+function bb_colour(type)          = type[4]; //! Shield colour, "silver" for metal
+function bb_rim(type)             = type[5]; //! Outer rim thickness guesstimate
+function bb_hub(type)             = type[6]; //! Inner rim thickness guesstimate
+function bb_flange_diameter(type) = type[7]; //! Flange diameter
+function bb_flange_width(type)    = type[8]; //! Flange width
+
 
 module ball_bearing(type) { //! Draw a ball bearing
     shield = bb_colour(type);
@@ -45,32 +48,45 @@ module ball_bearing(type) { //! Draw a ball bearing
     h = bb_width(type);
     or = bb_diameter(type) / 2;
     ir = bb_bore(type) / 2;
+    fr = bb_flange_diameter(type) / 2;
+    fw = bb_flange_width(type);
 
     color("silver") {
         $fn = 360;
 
-        rim_chamfer = rim / 6;
         rotate_extrude()
             hull() {
-                translate([or - rim, -h / 2 + rim_chamfer])
-                    square([rim, h - 2 * rim_chamfer]);
+                chamfer = rim / 6;
+                translate([or - rim, -h / 2 + chamfer])
+                    square([rim, h - 2 * chamfer]);
 
                 translate([or - rim, -h / 2])
-                    square([rim - rim_chamfer, h]);
+                    square([rim - chamfer, h]);
             }
 
-        hub_chamfer = hub / 6;
+        if (fr)
+            rotate_extrude()
+                hull() {
+                    chamfer = fw / 6;
+                    translate([or - rim, -h / 2 + chamfer])
+                        square([fr - or + rim, fw - 2 * chamfer]);
+
+                    translate([or - rim,  -h / 2])
+                        square([fr - or + rim - chamfer, fw]);
+                }
+
         rotate_extrude()
             hull() {
-                translate([ir, -h / 2 + hub_chamfer])
-                    square([hub, h - 2 * hub_chamfer]);
+                chamfer = hub / 6;
+                translate([ir, -h / 2 + chamfer])
+                    square([hub, h - 2 * chamfer]);
 
-                translate([ir + hub_chamfer, -h / 2])
-                    square([hub - hub_chamfer, h]);
+                translate([ir + chamfer, -h / 2])
+                    square([hub - chamfer, h]);
             }
     }
 
-    color(shield) tube(or - rim - eps, ir + hub + eps, h - 1);
+    color(shield) tube(or - rim - eps, ir + hub + eps, h - (h < 5 ? 0.5 : 1));
 
     if($children)
         translate_z(bb_width(type) / 2)

vitamins/ball_bearings.scad

@@ -16,12 +16,24 @@
 // You should have received a copy of the GNU General Public License along with NopSCADlib.
 // If not, see <https://www.gnu.org/licenses/>.
 //
-BBSMR95 =  ["SMR95", 5,  9,  2.5, "silver",    0.5, 0.7];  // SMR95 ball bearing for FlexDrive extruder
-BB624   =  ["624",   4,  13, 5,   "blue",      1.2, 1.2];  // 624 ball bearing for idlers
-BB608   =  ["608",   8,  22, 7,   "OrangeRed", 1.4, 2.0];  // 608 bearings for wades
-BB6200   = ["6200",  10, 30, 9,   "black",     2.3, 3.6];  // 6200 bearings for KP pillow blocks
-BB6201   = ["6201",  12, 32, 10,  "black",     2.4, 3.7];  // 6201 bearings for KP pillow blocks
-BB6808   = ["6808",  40, 52, 7,   "black",     1.5, 1.6];
-ball_bearings = [BBSMR95, BB624, BB608, BB6200, BB6201, BB6808];
+
+
+//          name     id od   w    colour       or    ir    fd   fw
+BBSMR95  = ["SMR95", 5,  9,  2.5, "silver",    0.5,  0.7,   0,    0];  // SMR95 ball bearing for FlexDrive extruder
+BB624    = ["624",   4,  13, 5,   "blue",      1.2,  1.2,   0,    0];  // 624 ball bearing for idlers
+BB608    = ["608",   8,  22, 7,   "black",     1.4,  2.0,   0,    0];  // 608 bearings for wades
+BB6200   = ["6200",  10, 30, 9,   "black",     2.3,  3.6,   0,    0];  // 6200 bearings for KP pillow blocks
+BB6201   = ["6201",  12, 32, 10,  "black",     2.4,  3.7,   0,    0];  // 6201 bearings for KP pillow blocks
+BB6808   = ["6808",  40, 52, 7,   "black",     1.5,  1.6,   0,    0];
+BBMR63   = ["MR63",  3,  6,  2.5, "silver",    0.5,  0.5,   0,    0];
+BBMR83   = ["MR83",  3,  8,  3,   "silver",    0.5,  0.5,   0,    0];
+BBMR85   = ["MR85",  5,  8,  2.5, "silver",    0.5,  0.5,   0,    0];
+BBMR93   = ["MR93",  3,  9,  4,   "silver",    0.5,  0.5,   0,    0];
+BBMR95   = ["MR95",  5,  9,  3,   "silver",    0.5,  0.5,   0,    0];
+BBF623   = ["F623",  3,  10, 4,   "black",     0.6,  0.7,  11.5,  1];
+BBF693   = ["F693",  3,  8,  3,   "silver",    0.5,  0.7,  9.5,   0.7];
+BBF695   = ["F695",  5,  13, 4,   "silver",    1.0,  1.0,  15,    1];
+
+ball_bearings = [BBF693, BBF623, BBF695, BBMR63, BBMR83, BBMR93, BBSMR95, BB624, BB608, BB6200, BB6201, BB6808];
 
 use <ball_bearing.scad>

vitamins/blower.scad

@@ -20,6 +20,8 @@
 //
 //! Models of radial blowers.
 //
+//! Note that blower_exit() and blower_exit_offset() are for the inside of the exit for square blowers but the outside for spiral blowers.
+//
 include <../utils/core/core.scad>
 use <../utils/rounded_cylinder.scad>
 use <../utils/quadrant.scad>
@@ -45,8 +47,10 @@ function blower_wall_left(type)   = type[15]; //! Left side wall thickness
 function blower_wall_right(type)  = type[17]; //! Right wall thickness (for square fans)
 
 function blower_casing_is_square(type) = blower_depth(type) < 15; //! True for square radial fans, false for spiral shape radial blowers
-function blower_exit_offset(type) = blower_casing_is_square(type) ? blower_length(type) / 2 : blower_exit(type) / 2; //! Offset of exit's centre from the edge
-
+function blower_exit_offset(type) =   //! Offset of exit's centre from the edge
+    blower_casing_is_square(type) ? len(blower_screw_holes(type)) > 2 ? blower_length(type) / 2
+                                                                      : blower_wall_left(type) + blower_exit(type) / 2
+                                  : blower_exit(type) / 2;
 fan_colour = grey(20);
 
 module blower_fan(type, casing_is_square) {
@@ -100,6 +104,7 @@ module blower_square(type) { //! Draw a square blower
                 // cut out the inside, leaving the corners
                 translate([hole_count == 2 ? wall_left : corner_inset + wall_left, -eps])
                     square([blower_exit(type), width / 2], center = false);
+
                 translate(blower_axis(type))
                     circle(d = blower_bore(type) + 1);
             } else {
@@ -225,6 +230,9 @@ module blower(type) { //! Draw specified blower
 
         blower_fan(type, is_square);
     }
+    *translate([blower_exit(type) / 2 + blower_exit_offset(type), 0])
+        rotate(180)
+            #cube([blower_exit(type), 30, depth]);
 }
 
 module blower_hole_positions(type) //! Translate children to screw hole positions

vitamins/cable_strip.scad

@@ -27,8 +27,9 @@
 //
 include <../utils/core/core.scad>
 cable_strip_thickness = 0.8;
-function ribbon_clamp_slot(ways) = ways * inch(0.05) + 1;
-function ribbon_clamp_slot_depth() = cable_strip_thickness + inch(0.05);
+function ribbon_ways(ways) = is_list(ways) ? ways : [ways, 1]; //! Allows ribbon clamps to accept multiple cables
+function ribbon_clamp_slot(ways) = let(w = ribbon_ways(ways)) w[0] * inch(0.05) + 1; //! Width of the slot to accept a ribbon cable
+function ribbon_clamp_slot_depth() = cable_strip_thickness + inch(0.05); //! Depth of slot to accept a ribbon cable and a cable strip
 function cable_strip_thickness() = cable_strip_thickness;
 
 use <../utils/bezier.scad>

vitamins/d_connector.scad

@@ -72,6 +72,16 @@ module d_pillar() { //! Draw a pillar for a D-connector
         female_metric_thread(screw, pitch, height, false, colour = d_pillar_colour);
 }
 
+module d_plug_D(length, width, rad) { //! D plug D shape
+    d = width / 2 - rad;
+    offset = d * sin(10);
+
+    hull()
+        for(x = [-1, 1], y = [-1, 1])
+            translate([x * (length / 2 - rad) + y * x * offset, y * (width / 2 - rad)])
+                circle(rad);
+}
+
 module d_plug(type, socket = false, pcb = false, idc = false) { //! Draw specified D plug, which can be IDC, PCB or plain solder bucket
     hole_r = 3.05 / 2;
     dwall = 0.5;
@@ -89,16 +99,6 @@ module d_plug(type, socket = false, pcb = false, idc = false) { //! Draw specifi
     vitamin(str(socket ? "d_socket(" : "d_plug(", type[0], arg(pcb, false, "pcb"), arg(idc, false, "idc"),
                                   "): D-type ", pins, " way ", desc, socket ? " socket" : " plug"));
 
-    module D(length, width, rad) {
-        d = width / 2 - rad;
-        offset = d * sin(10);
-
-        hull()
-            for(x = [-1, 1], y = [-1, 1])
-                translate([x * (length / 2 - rad) + y * x * offset, y * (width / 2 - rad)])
-                    circle(rad);
-    }
-
     module pin_positions()
         for($i = [1 : pins])
             translate([($i - (pins + 1) / 2) * 2.77 / 2, ($i % 2 - 0.5) * 2.84])
@@ -117,14 +117,14 @@ module d_plug(type, socket = false, pcb = false, idc = false) { //! Draw specifi
 
         linear_extrude(front_height, convexity = 5)
             difference() {
-                D(d_length, d_width, 2.5);
-                D(d_length - 2 * dwall, d_width - 2 * dwall, 2.5 - dwall);
+                d_plug_D(d_length, d_width, 2.5);
+                d_plug_D(d_length - 2 * dwall, d_width - 2 * dwall, 2.5 - dwall);
             }
 
         if(!idc)
-            rotate([0,180,0])
+            hflip()
                 linear_extrude(back_height, convexity = 5)
-                    D(d_lengths(type)[0] + 2 * dwall, d_widths(type)[0] + 2 * dwall, 2.5 + dwall);
+                    d_plug_D(d_lengths(type)[0] + 2 * dwall, d_widths(type)[0] + 2 * dwall, 2.5 + dwall);
 
     }
     //
@@ -134,12 +134,12 @@ module d_plug(type, socket = false, pcb = false, idc = false) { //! Draw specifi
         translate_z(d_flange_thickness(type) + eps)
             rotate([0, 180, 0])
                 linear_extrude(back_height + 1 + d_flange_thickness(type), convexity = 5)
-                    D(d_length - dwall, d_width - dwall, 2.5 - dwall/2);
+                    d_plug_D(d_length - dwall, d_width - dwall, 2.5 - dwall/2);
 
         if(socket)
             linear_extrude(front_height - eps, convexity = 5)
                 difference() {
-                    D(d_length - dwall, d_width - dwall, 2.5 - dwall/2);
+                    d_plug_D(d_length - dwall, d_width - dwall, 2.5 - dwall/2);
 
                     pin_positions()
                         circle(r = 0.7);

vitamins/microswitch.scad

@@ -20,7 +20,9 @@
 //
 //! Used for limit switches. Currently only the button type is supported as the lever and roller types are less accurate.
 //!
-//! The switch is drawn with the button at the nominal operation point. This can be plus or minus `microswitch_op_tol(type)`.
+//! The origin of the switch is in the center of the body. `microswitch_button_pos()` is the offset to tip of the button at its operating point.
+//!
+//! The switch is drawn with the button at the nominal operation point. This actual trigger point can be plus or minus `microswitch_op_tol(type)`.
 //!
 //! When the button is released it comes out by a maximum of `microswitch_fp_max(type)` from the nominal operating point.
 //

vitamins/pcb.scad

@@ -38,6 +38,7 @@ use <led.scad>
 use <dip.scad>
 use <axial.scad>
 use <smd.scad>
+use <terminal.scad>
 include <potentiometers.scad>
 
 function pcb_name(type)         = type[1];  //! Description
@@ -1088,6 +1089,7 @@ module pcb_component(comp, cutouts = false, angle = undef) { //! Draw pcb compon
             if(show(comp, "smd_res"))       smd_resistor(comp[4], comp[5]);
             if(show(comp, "smd_cap"))       smd_capacitor(comp[4], comp[5]);
             if(show(comp, "vero_pin"))      vero_pin(param(4, false));
+            if(show(comp, "terminal"))      terminal_block(comp[5], comp[4]);
         }
     }
 }

vitamins/pcbs.scad

@@ -198,6 +198,34 @@ Duex5 = ["Duex5", "Duex5 expansion board",
                                                                     ]),
                                                                     []];
 
+BTT_RELAY_V1_2 = [
+    "BTT_RELAY_V1_2", "BigTreeTech Relay Module v1.2",
+    80.4, 36.3, 1.5, // size
+    1, // corner radius
+    3, // mounting hole diameter
+    5, // pad around mounting hole
+    grey(25), // color
+    false, // true if parts should be separate BOM items
+    [ // hole positions
+        [3, 3.5], [-3, 3.5], [3, -3.5], [-3, -3.5]
+    ],
+    [ // components
+        [  44.5,  10.0,    0, "block", 25,  20,    15.8, grey(20) ],
+        [  47.5,  -7.6,    0, "block", 19,  15.25, 15.8, "SkyBlue" ],
+        //[ -14.5,  18.15,   0, "block", 16,  30,    17.0, grey(25) ],
+        //[ -14.5,  18.15,   0, "block", 15,  25.5,  17.1, "PaleGoldenrod" ],
+        [   2.5,  10.65, 270, "jst_xh", 2, false, grey(20), ],
+        [   2.5,  18.15, 270, "jst_xh", 2, false, grey(20), ],
+        [   2.5,  25.65, 270, "jst_xh", 2, false, grey(20), ],
+        [  11.0,   2.0,    0, "2p54header", 2, 1 ],
+        [  23.0,   2.0,    0, "2p54header", 4, 1 ],
+        [   7.9,  -3.3,   90, "2p54header", 2, 1 ],
+        [  -6.5,   2.45, 180, "terminal",   3, [10, 1.33, 13.2, 16, 7, 13] ],
+    ],
+    [], // accessories
+    [], // grid
+];
+
 BTT_SKR_MINI_E3_V2_0 = [
     "BTT_SKR_MINI_E3_V2_0", "BigTreeTech SKR Mini E3 v2.0",
     100.75, 70.25, 1.6, // size
@@ -721,11 +749,11 @@ MP1584EN = ["MP1584EN", "MP1584EN 3A buck converter", 22, 17, 1.2, 0, 1, [2, 2],
     []
 ];
 
-PERF80x20 = ["PERF80x20", "Perfboard 80 x 20mm", 80, 20, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.87, 3.49]];
+PERF80x20 = ["PERF80x20", "Perfboard 80 x 20mm", 80, 20, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.71, 3.65]];
 
-PERF70x50 = ["PERF70x50", "Perfboard 70 x 50mm", 70, 50, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.87, 3.49]];
+PERF70x50 = ["PERF70x50", "Perfboard 70 x 50mm", 70, 50, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.79, 3.41]];
 
-PERF70x30 = ["PERF70x30", "Perfboard 70 x 30mm", 70, 30, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.87, 3.49]];
+PERF70x30 = ["PERF70x30", "Perfboard 70 x 30mm", 70, 30, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.79, 3.57]];
 
 PERF60x40 = ["PERF60x40", "Perfboard 60 x 40mm", 60, 40, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.87, 3.49]];
 
@@ -882,7 +910,7 @@ KY_040 = ["KY_040", "KY-040 rotart encoder breakout",
 
 tiny_pcbs = [XIAO, MP1584EN, TP4056, ESP_01, LIPO_fuel_gauge];
 
-pcbs = [RAMPSEndstop, KY_040, MT3608, ZC_A0591, ArduinoNano, RPI_Pico, ESP32_DOIT_V1, RPI0, EnviroPlus, ArduinoUno3, ArduinoLeonardo, WD2002SJ, RPI3, RPI4, BTT_SKR_MINI_E3_V2_0, BTT_SKR_E3_TURBO, BTT_SKR_V1_4_TURBO, DuetE, Duex5];
+pcbs = [RAMPSEndstop, KY_040, MT3608, ZC_A0591, ArduinoNano, RPI_Pico, ESP32_DOIT_V1, RPI0, EnviroPlus, ArduinoUno3, ArduinoLeonardo, WD2002SJ, RPI3, RPI4, BTT_RELAY_V1_2, BTT_SKR_MINI_E3_V2_0, BTT_SKR_E3_TURBO, BTT_SKR_V1_4_TURBO, DuetE, Duex5];
 
 pcbs_not_shown = [Melzi, Duex2, PSU12V1A, Keyes5p1, PI_IO, ExtruderPCB];
 

vitamins/pillars.scad

@@ -30,6 +30,7 @@
 //                                                               d                                   r         r         d   d
 //
 M2x16_brass_pillar     = ["M2x16_brass_pillar",     "nurled",    2, 16, 3.17,      3.17,       0, 0, brass,     brass,    3,-3];
+M3x6_hex_pillar        = ["M3x6_hex_pillar",        "hex",       3,  6, 5/cos(30), 5/cos(30),  6, 6, brass,     brass,   -5, 6];
 M3x13_hex_pillar       = ["M3x13_hex_pillar",       "hex",       3, 13, 5/cos(30), 5/cos(30),  6, 6, "silver",  silver,  -6, 6];
 M3x20_hex_pillar       = ["M3x20_hex_pillar",       "hex",       3, 20, 5/cos(30), 5/cos(30),  6, 6, "silver",  silver,  -8, 8];
 M3x20_nylon_pillar     = ["M3x20_nylon_pillar",     "nylon",     3, 20, 8,         5/cos(30),  0, 6, "white",   brass,   -6, 6];
@@ -38,6 +39,6 @@ M3x20_nylon_hex_pillar = ["M3x20_nylon_hex_pillar", "hex nylon", 3, 20, 8/cos(30
 M3x10_nylon_hex_pillar = ["M3x10_nylon_hex_pillar", "hex nylon", 3, 10,5.5/cos(30),5.5/cos(30),6, 6,  grey(20),   grey(20),  -6, 6];
 
 
-pillars = [M2x16_brass_pillar, M3x13_hex_pillar, M3x20_hex_pillar, M3x20_nylon_pillar, M4x17_nylon_pillar, M3x10_nylon_hex_pillar, M3x20_nylon_hex_pillar];
+pillars = [M2x16_brass_pillar, M3x6_hex_pillar, M3x13_hex_pillar, M3x20_hex_pillar, M3x20_nylon_pillar, M4x17_nylon_pillar, M3x10_nylon_hex_pillar, M3x20_nylon_hex_pillar];
 
 use <pillar.scad>

vitamins/psu.scad

@@ -29,7 +29,9 @@ use <../utils/sector.scad>
 use <../utils/round.scad>
 use <fan.scad>
 use <iec.scad>
+use <pcb.scad>
 use <rocker.scad>
+use <terminal.scad>
 
 function psu_face_holes(type)        = type[0];     //! List of screw hole positions
 function psu_face_thickness(type)    = type[1];     //! The thickness
@@ -52,67 +54,9 @@ function atx_psu(type)               = type[7];     //! True if an ATX style PSU
 function psu_left_bay(type)          = type[8];     //! Bay for terminals
 function psu_right_bay(type)         = type[9];     //! Bay for heatsink
 function psu_terminals(type)         = type[10];    //! How many terminals and the y offset from the back
-function psu_faces(type)             = type[11];    //! List of face descriptions
-function psu_accessories(type)       = type[12];    //! Accessories to add to BOM, e.g. mains lead
-
-function terminal_block_pitch(type)   = type[0];    //! Pitch between screws
-function terminal_block_divider(type) = type[1];    //! Width of the dividers
-function terminal_block_height(type)  = type[2];    //! Height of the dividers
-function terminal_block_depth(type)   = type[3];    //! Total depth
-function terminal_block_height2(type) = type[4];    //! Height under the contacts
-function terminal_block_depth2(type)  = type[5];    //! Depth of contact well
-
-function terminal_block_length(type, ways) = terminal_block_pitch(type) * ways + terminal_block_divider(type); //! Total length of terminal block
-
-module terminal_block(type, ways) { //! Draw a power supply terminal block
-    tl = terminal_block_length(type, ways);
-    depth = terminal_block_depth(type);
-    depth2 = terminal_block_depth2(type);
-    div = terminal_block_divider(type);
-    h = terminal_block_height(type);
-    h2 = terminal_block_height2(type);
-    pitch = terminal_block_pitch(type);
-    back_wall = depth - depth2;
-    contact_depth = depth2 - back_wall;
-    contact_width = pitch - div;
-    contact_h = 0.4;
-    washer_t = 1.2;
-    translate([0, -tl]) {
-        color(grey(20)) {
-            cube([depth, tl, h2]);
-
-            translate([depth2, 0])
-                cube([depth - depth2, tl, h]);
-
-            for(i = [0 : ways])
-                translate([0, i * pitch + div])
-                    rotate([90, 0, 0])
-                        linear_extrude(div)
-                            hull() {
-                                r = 2;
-                                square([depth, eps]);
-
-                                translate([depth - eps, 0])
-                                    square([eps, h]);
-
-                                translate([r, h - r])
-                                    circle4n(r);
-                            }
-        }
-        color("silver")
-            for(i = [0 : ways - 1]) translate([0, i * pitch + div, h2]) {
-                translate([back_wall, 1])
-                    cube([contact_depth, contact_width - 2, contact_h]);
-
-                translate([back_wall + contact_depth / 2 - contact_width / 2, 0])
-                    cube([contact_width, contact_width, contact_h + washer_t]);
-
-                translate([back_wall + contact_depth / 2, contact_width / 2, contact_h + washer_t])
-                    not_on_bom() no_explode()
-                        screw(M3_pan_screw, 8);
-            }
-    }
-}
+function psu_pcb(type)               = type[11];    //! The PCB
+function psu_faces(type)             = type[12];    //! List of face descriptions
+function psu_accessories(type)       = type[13];    //! Accessories to add to BOM, e.g. mains lead
 
 function psu_face_transform(type, face) =           //! Returns a transformation matrix to get to the specified face
     let(l = psu_length(type),
@@ -187,8 +131,13 @@ module psu(type) { //! Draw a power supply
                                         polygon([for(p = cutout) p]);
 
                                 for(h = psu_face_holes(f))
-                                    translate(h)
-                                        drill(screw_pilot_hole(psu_screw(type)), 0);
+                                    translate([h.x, h.y])
+                                        hull() {
+                                            drill(psu_screw(type) == false ? psu_screw_hole_radius(type) : screw_pilot_hole(psu_screw(type)), 0);
+                                            if (is_list(h[2]))
+                                                translate([h[2].x, h[2].y])
+                                                    drill(psu_screw(type) == false ? psu_screw_hole_radius(type) : screw_pilot_hole(psu_screw(type)), 0);
+                                        }
 
                                 g = psu_face_grill(f);
                                 if(g) {
@@ -268,17 +217,15 @@ module psu(type) { //! Draw a power supply
         lt =  psu_face_thickness(faces[f_left]);
         cutout = psu_face_cutouts(faces[f_left])[0];
         z = psu_terminal_block_z(type);
-        pw = w -ft - bt;
-        pl = l - right - rt;
-        pcb_thickness = 1.6;
+        pcb =  [l - right - rt, w - ft - bt, 1.6];
         heatsink_offset = 13.5;
         color("#FCD67E")
-            translate([(-right - rt) / 2, (ft - bt) / 2, z - pcb_thickness])
-                linear_extrude(pcb_thickness)
+            translate([(-right - rt) / 2, (ft - bt) / 2, z - pcb.z])
+                linear_extrude(pcb.z)
                     difference() {
-                        square([pl, pw], center = true);
+                        square([pcb.x, pcb.y], center = true);
 
-                        translate([-pl / 2, -pw / 2])
+                        translate([-pcb.x / 2, -pcb.y / 2])
                             square(16, center = true);
                     }
 
@@ -295,7 +242,7 @@ module psu(type) { //! Draw a power supply
             earth_d = 5;
             translate([-l / 2 + earth_inset, w / 2 - tab_w / 2]) {
                 color("silver")
-                    cylinder(d = earth_d, h = z - pcb_thickness);
+                    cylinder(d = earth_d, h = z - pcb.z);
 
                 translate_z(z + lt)
                     not_on_bom() no_explode()
@@ -332,6 +279,13 @@ module psu(type) { //! Draw a power supply
                         }
         }
     }
+    // PCB
+    pcb = psu_pcb(type);
+    if (pcb) {
+        translate(pcb[0])
+            pcb(pcb[1]);
+    }
+
 }
 
 module psu_screw_positions(type, face = undef) { //! Position children at the screw positions on the preferred mounting face, which can be overridden.
@@ -342,7 +296,7 @@ module psu_screw_positions(type, face = undef) { //! Position children at the sc
     if(len(psu_faces(type)) > f)
         multmatrix(psu_face_transform(type, f))
             for(point = psu_face_holes(psu_faces(type)[f]))
-                translate(point)
+                translate([point.x, point.y])
                     children();
 }
 

vitamins/psus.scad

@@ -28,7 +28,7 @@ include <iecs.scad>
 mw_terminals = [9.525, 1.5, 15, 17.8, 7, 15];
 
 PD_150_12 =
-    ["PD_150_12", "PD-150-12", 199, 98, 38, M3_pan_screw, M3_clearance_radius, false, 11, 4.5, [7, 11, mw_terminals],
+    ["PD_150_12", "PD-150-12", 199, 98, 38, M3_pan_screw, M3_clearance_radius, false, 11, 4.5, [7, 11, mw_terminals], false,
         [
             [[[82.5, -40], [82.5, 40], [-37.5, -40], [-37.5, 40]], 1.5, []],
             [[],                                                   0.5, [], true],
@@ -42,7 +42,7 @@ PD_150_12 =
 
 st_terminals = [9.666, 2, 13, 15, 8, 13.5];
 S_250_48 =
-    ["S_250_48", "S-250-48", 200, 110, 50, M3_pan_screw, M3_clearance_radius, false, 13, 5, [9, 11, st_terminals],
+    ["S_250_48", "S-250-48", 200, 110, 50, M3_pan_screw, M3_clearance_radius, false, 13, 5, [9, 11, st_terminals], false,
         [
             [[[-39, -45.5], [-39,  39.5], [86, -45.5], [86, 39.5]], 1.5, []],
             [[],                                                    0.5, [], true],
@@ -56,7 +56,7 @@ S_250_48 =
 
 // Single fan at back, wires exit opposite side from mains in
 ATX500 =
-    ["ATX500", "ATX500", 150, 140, 86, No632_pan_screw, 5/2, true, 0, 0, [],
+    ["ATX500", "ATX500", 150, 140, 86, No632_pan_screw, 5/2, true, 0, 0, [], false,
         [
             [[], 0.8, []],
             [[], 0.8, []],
@@ -83,7 +83,7 @@ ATX500 =
 
 // Single fan in the top, wires exit opposite side from mains in
 ATX300 = let(p = [113 / 2, 51.5 / 2], s = [125, 100, 64], iec = [35.5, 6], sw = [6.5, 7])
-    ["ATX300", "FSP300-60GHX", s.x, s.y, s.z, No632_pan_screw, No6_clearance_radius, true, 0, 0, [],
+    ["ATX300", "FSP300-60GHX", s.x, s.y, s.z, No632_pan_screw, No6_clearance_radius, true, 0, 0, [], false,
         [
             [[], 0.5, []],
             [[], 0.5, [], false, [0, 8, fan80x25]],
@@ -121,7 +121,7 @@ ATX300 = let(p = [113 / 2, 51.5 / 2], s = [125, 100, 64], iec = [35.5, 6], sw =
 
 
 KY240W =
-    ["KY240W", "KY-240W-12-L", 199, 110, 50, M3_cap_screw, M3_clearance_radius, false, 0, 0, [],
+    ["KY240W", "KY-240W-12-L", 199, 110, 50, M3_cap_screw, M3_clearance_radius, false, 0, 0, [], false,
         [
             [[[ 199 / 2 - 12,  110 / 2 - 93],
             [ 199 / 2 - 12,  110 / 2 - 9 ],
@@ -147,6 +147,7 @@ S_300_12 = [
         18,// y offset
         st_terminals
     ],
+    false, // pcb
     // faces
     [
         [// f_bottom, bottom
@@ -224,13 +225,87 @@ S_300_12 = [
     []
 ];
 
+// NIUGUY PSUs
+
+function NIUGUY_CB_PCB(size, left=0, right=0, front=0, back=0) =
+let(s = [size.x - left - right, size.y - front - back], c=9.5)
+[
+    [left/2 - right/2, front/2 - back/2, 3], // offset
+    [ // pcb
+        "", "",
+        s.x, s.y, size.z, // size
+        //size.x, size.y, size.z,
+        1, // corner radius
+        0, // mounting hole diameter
+        0, // pad around mounting hole
+        "DarkBlue", // color
+        false, // true if parts should be separate BOM items
+        [], // hole positions
+        [ // components
+            // terminal parameters are:  pitch, divider width, divider height, total depth, height under contacts, depth of contact well
+            [  -0.25,   12, 180, "terminal",   3, [8.333, 1.5, 12, 15.5, 5, 13.5] ],
+            [   0.25,   35.5, 0, "terminal",   4, [8.333, 1.5, 12, 15.5, 5, 13.5] ],
+        ],
+        [], // accessories
+        [], // grid
+        [ // pcb polygon
+            [-s.x/2, -s.y/2],
+            [-s.x/2, s.y/2 - c], [-s.x/2 + c, s.y/2 - c], [-s.x/2 + c, s.y/2],
+            [s.x/2, s.y/2],
+            [s.x/2, -s.y/2 + c], [s.x/2 - c, -s.y/2 + c], [s.x/2 - c, -s.y/2]
+        ]
+    ],
+];
+
+function NIUGUY_CB_PSU(id, name, s /*size*/, c=10/*corner*/) =
+    [id, name, // ID and Name
+    s.x, s.y, s.z, // Size
+    false, 2.5, // Screw type and hole radius
+    false, // true if ATX
+    0, 0, // left and right bays
+    false, // terminals
+    NIUGUY_CB_PCB([s.x, s.y, 1.6], 0.5, 0.5, 2, 2), // pcb
+    [ // parameters are: holes, thickness, cutouts, grill, fans, iec, switch, vents, panel cutout
+        // bottom
+        [ [[s.x/2 - 4, s.y/2 - 7.5, [5, 0]], [-s.x/2 + 4, -s.y/2 + 7.5, [-5, 0] ], ], 1.5, [] ], // two slots cutout for screws
+        // top
+        [ [], 0.5,  [
+                        [ [-s.x/2 + 20, -s.y/2], [-s.x/2 + 20, s.y/2], [-s.x/2, s.y/2], [-s.x/2, -s.y/2] ],
+                        [ [ s.x/2 - 20, -s.y/2], [ s.x/2 - 20, s.y/2], [ s.x/2, s.y/2], [ s.x/2, -s.y/2] ]
+                    ], [5.5, 1, 6, [50, 30, 6, 6], []] ], // grill
+        // left
+        [ [], 0.5,  [
+                        [ [s.y/2, s.z/2], [s.y/2, -s.z/2 + 3], [-s.y/2, -s.z/2 + 3], [-s.y/2, s.z/2] ], // +3 is for placement of pcb
+                        [ [s.y/2, s.z/2], [s.y/2, -s.z/2], [-s.y/2, -s.z/2], [-s.y/2, s.z/2] ],
+                    ] ],
+        // right
+        [ [], 0.5,  [
+                        [ [-s.y/2, -s.z/2], [s.y/2, -s.z/2], [s.y/2, s.z/2], [-s.y/2, s.z/2] ],
+                    ] ],
+        // front
+        [ [], 2.0,  [
+                        [ [-s.x/2, s.z/2 - c], [-s.x/2, s.z/2], [-s.x/2 + c, s.z/2] ],
+                        [ [ s.x/2, s.z/2 - c], [ s.x/2, s.z/2], [ s.x/2 - c, s.z/2] ]
+                    ], [4.5, 1.5, 6, [15, 15, 4, 8], []] ], // grill
+        // back
+        [ [], 2.0,  [
+                        [ [-s.x/2, -s.z/2 + c], [-s.x/2, -s.z/2], [-s.x/2 + c, -s.z/2] ],
+                        [ [ s.x/2, -s.z/2 + c], [ s.x/2, -s.z/2], [ s.x/2 - c, -s.z/2] ]
+                    ] ],
+    ],
+    [] // accessories for BOM
+];
+
+NG_CB_200W_24V = NIUGUY_CB_PSU("NG_CB_200W_24V", "NIUGUY CB-200W-24V", [178, 50, 22]);
+NG_CB_500W_24V = NIUGUY_CB_PSU("NG_CB_500W_24V", "NIUGUY CB-500W-24V", [238, 50, 22]);
+
 External =
-    ["External", "X Box", 0, 0, 0, false, false, false, 0, 0, [],
+    ["External", "X Box", 0, 0, 0, false, false, false, 0, 0, [], false,
         [],
         [": IEC mains lead"]
     ];
 
-psus = [PD_150_12, S_250_48, S_300_12, ATX300, ATX500];
+psus = [NG_CB_200W_24V, NG_CB_500W_24V, PD_150_12, S_250_48, S_300_12, ATX300, ATX500];
 
 psus_not_shown = [KY240W];
 

vitamins/terminal.scad

@@ -0,0 +1,81 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+
+//! Terminal blocks for power supplies and PCBs.
+
+include <../core.scad>
+
+function terminal_block_pitch(type)   = type[0];    //! Pitch between screws
+function terminal_block_divider(type) = type[1];    //! Width of the dividers
+function terminal_block_height(type)  = type[2];    //! Height of the dividers
+function terminal_block_depth(type)   = type[3];    //! Total depth
+function terminal_block_height2(type) = type[4];    //! Height under the contacts
+function terminal_block_depth2(type)  = type[5];    //! Depth of contact well
+
+function terminal_block_length(type, ways) = terminal_block_pitch(type) * ways + terminal_block_divider(type); //! Total length of terminal block
+
+module terminal_block(type, ways) { //! Draw a power supply terminal block
+    tl = terminal_block_length(type, ways);
+    depth = terminal_block_depth(type);
+    depth2 = terminal_block_depth2(type);
+    div = terminal_block_divider(type);
+    h = terminal_block_height(type);
+    h2 = terminal_block_height2(type);
+    pitch = terminal_block_pitch(type);
+    back_wall = depth - depth2;
+    contact_depth = depth2 - back_wall;
+    contact_width = pitch - div;
+    contact_h = 0.4;
+    washer_t = 1.2;
+    translate([0, -tl]) {
+        color(grey(20)) {
+            cube([depth, tl, h2]);
+
+            translate([depth2, 0])
+                cube([depth - depth2, tl, h]);
+
+            for(i = [0 : ways])
+                translate([0, i * pitch + div])
+                    rotate([90, 0, 0])
+                        linear_extrude(div)
+                            hull() {
+                                r = 2;
+                                square([depth, eps]);
+
+                                translate([depth - eps, 0])
+                                    square([eps, h]);
+
+                                translate([r, h - r])
+                                    circle4n(r);
+                            }
+        }
+        color("silver")
+            for(i = [0 : ways - 1]) translate([0, i * pitch + div, h2]) {
+                translate([back_wall, 1])
+                    cube([contact_depth, contact_width - 2, contact_h]);
+
+                translate([back_wall + contact_depth / 2 - contact_width / 2, 0])
+                    cube([contact_width, contact_width, contact_h + washer_t]);
+
+                translate([back_wall + contact_depth / 2, contact_width / 2, contact_h + washer_t])
+                    not_on_bom() no_explode()
+                        screw(M3_pan_screw, 8);
+            }
+    }
+}

vitamins/tubing.scad

@@ -29,6 +29,7 @@ function tubing_id(type)       = type[3]; //! Inside diameter
 function tubing_colour(type)   = type[4]; //! Colour
 
 function tubing_or(type)        = tubing_od(type) / 2; //! Outside radius
+function tubing_ir(type)        = tubing_id(type) / 2; //! Inside radius
 
 module tubing(type, length = 15, forced_id = 0, center = true) { //! Draw specified tubing with optional forced internal diameter
     original_od = tubing_od(type);
@@ -50,4 +51,3 @@ module tubing(type, length = 15, forced_id = 0, center = true) { //! Draw specif
                     circle(d = id);
                 }
 }
-

vitamins/wire.scad

@@ -32,13 +32,13 @@ module ribbon_cable(ways, length)                   //! Add ribbon cable to the
 //
 // Cable sizes
 //
-function cable_wires(cable)     = cable[0]; //! Number of wires in a bindle
+function cable_wires(cable)     = cable[0]; //! Number of wires in a bundle
 function cable_wire_size(cable) = cable[1]; //! Size of each wire in a bundle
 
 // numbers from http://mathworld.wolfram.com/CirclePacking.html
 function cable_radius(cable) = [0, 1, 2, 2.15, 2.41, 2.7, 3, 3, 3.3][cable_wires(cable)] * cable_wire_size(cable) / 2; //! Radius of a bundle of wires, see <http://mathworld.wolfram.com/CirclePacking.html>.
 
-function wire_hole_radius(cable) = ceil(2 * cable_radius(cable) +1) / 2; //! Radius of a hole to accept a bundle of wires
+function wire_hole_radius(cable) = ceil(4 * cable_radius(cable) + 1) / 4; //! Radius of a hole to accept a bundle of wires, rounded up to standard metric drill size
 
 function cable_bundle(cable) = //! Arrangement of a bundle in a flat cable clip
     [[0,0], [1,1], [2,1], [2, 0.5 + sin(60)], [2,2], [3, 0.5 + sin(60)], [3,2]][cable_wires(cable)];
@@ -49,11 +49,11 @@ function cable_height(cable) = cable_bundle(cable)[1] * cable_wire_size(cable);
 module mouse_hole(cable, h = 100, teardrop = false) { //! A mouse hole to allow a panel to go over a wire bundle.
     r = wire_hole_radius(cable);
 
-        if(teardrop)
-            vertical_tearslot(r = r, l = 2 * r, h = h, plus = true);
-        else
-            rotate(90)
-                slot(r, 2 * r, h = h);
+    if(teardrop)
+        vertical_tearslot(r = r, l = 2 * r, h = h, plus = true);
+    else
+        rotate(90)
+            slot(r, 2 * r, h = h);
 }
 
 module cable_tie_holes(cable_r, h = 100) { //! Holes to thread a ziptie through a panel to make a cable tie.