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14 Commits

Author SHA1 Message Date
Chris Palmer
2a2b7d8bd6 Added a second example project. 2022-02-09 21:57:56 +00:00
Chris Palmer
055b4e7102 Added SOT23 and SOT223 SMD packages.
smd_capacitors can now have a value.
Wire links can now have zero length to create a vertical wire.
2022-02-09 21:50:10 +00:00
Chris Palmer
00d6efc315 Added veroboard constructor.
Documented solder_meniscus and made it parametric.
2022-02-09 21:42:20 +00:00
Chris Palmer
985b6c08d2 Updated changelog. 2022-02-08 19:19:17 +00:00
Chris Palmer
1f55097bdd Support for twisted cables.
Sweep now distbutes twists in proportion to segments lengths.
Added  spiral_paths(), segmented_path() and rounded_path_vertices() functions.
Added show_path(path) module.
2022-02-08 19:08:10 +00:00
Chris Palmer
136584d086 Updated changelog. 2022-02-06 23:46:41 +00:00
Chris Palmer
225ea9b451 Added rounded_path() function to sweep.scad. 2022-02-06 23:44:23 +00:00
Chris Palmer
d341ce499e Added render() to pocket_handle(). 2022-02-06 23:43:40 +00:00
Chris Palmer
e7376e28c4 Fixed corner block assembly names when overridden. 2022-02-06 23:42:54 +00:00
Chris Palmer
e238eaa473 Removed unused, undocumented function. 2022-02-06 23:40:19 +00:00
Chris Palmer
28d8cba98c Updated changelog. 2022-02-01 23:30:05 +00:00
Chris Palmer
04e94a859a Added earth_rot parameter to NEMA_screws(). 2022-02-01 23:25:04 +00:00
Chris Palmer
e696dc4718 Fixed stupid bug in euler(). 2022-02-01 23:24:14 +00:00
Chris Palmer
30955eb350 Updated changelog. 2022-01-29 14:42:31 +00:00
109 changed files with 141500 additions and 51 deletions

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This changelog is generated by `changelog.py` using manually added semantic version tags to classify commits as breaking changes, additions or fixes.
### [v19.7.0](https://github.com/nophead/NopSCADlib/releases/tag/v19.7.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v19.6.0...v19.7.0 "diff with v19.6.0")
* 2022-02-08 [`1f55097`](https://github.com/nophead/NopSCADlib/commit/1f55097bdd3e4d0164a48dd7ebb3fc5370250ac4 "show commit") [C.P.](# "Chris Palmer") Support for twisted cables.
Sweep now distbutes twists in proportion to segments lengths.
Added `spiral_paths(),` `segmented_path()` and `rounded_path_vertices()` functions.
Added `show_path(path)` module.
### [v19.6.0](https://github.com/nophead/NopSCADlib/releases/tag/v19.6.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v19.5.1...v19.6.0 "diff with v19.5.1")
* 2022-02-06 [`225ea9b`](https://github.com/nophead/NopSCADlib/commit/225ea9b45160195bdf316e7ffdb383a63f898d3c "show commit") [C.P.](# "Chris Palmer") Added `rounded_path()` function to `sweep.scad`.
#### [v19.5.1](https://github.com/nophead/NopSCADlib/releases/tag/v19.5.1 "show release") Fixes [...](https://github.com/nophead/NopSCADlib/compare/v19.5.0...v19.5.1 "diff with v19.5.0")
* 2022-02-06 [`d341ce4`](https://github.com/nophead/NopSCADlib/commit/d341ce499e56972ff5267d3187387fe7df9d4130 "show commit") [C.P.](# "Chris Palmer") Added `render()` to `pocket_handle()`.
* 2022-02-06 [`e7376e2`](https://github.com/nophead/NopSCADlib/commit/e7376e28c44355efa425b98aa0511ccdf0b63301 "show commit") [C.P.](# "Chris Palmer") Fixed corner block assembly names when overridden.
* 2022-02-06 [`e238eaa`](https://github.com/nophead/NopSCADlib/commit/e238eaa473bac72136507d15c57f6156560d6cfe "show commit") [C.P.](# "Chris Palmer") Removed unused, undocumented function.
### [v19.5.0](https://github.com/nophead/NopSCADlib/releases/tag/v19.5.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v19.4.1...v19.5.0 "diff with v19.4.1")
* 2022-02-01 [`04e94a8`](https://github.com/nophead/NopSCADlib/commit/04e94a859aa0d21f840c992b487a901f096790a4 "show commit") [C.P.](# "Chris Palmer") Added `earth_rot` parameter to `NEMA_screws()`.
#### [v19.4.1](https://github.com/nophead/NopSCADlib/releases/tag/v19.4.1 "show release") Fixes [...](https://github.com/nophead/NopSCADlib/compare/v19.4.0...v19.4.1 "diff with v19.4.0")
* 2022-02-01 [`e696dc4`](https://github.com/nophead/NopSCADlib/commit/e696dc471845550eb94e1b648d8b109cc11a9bf1 "show commit") [C.P.](# "Chris Palmer") Fixed stupid bug in `euler()`.
### [v19.4.0](https://github.com/nophead/NopSCADlib/releases/tag/v19.4.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v19.3.0...v19.4.0 "diff with v19.3.0")
* 2022-01-29 [`f33a067`](https://github.com/nophead/NopSCADlib/commit/f33a0675f5b9f6a5ebe1c4b9755e894d1e2b7994 "show commit") [C.P.](# "Chris Palmer") Updated images and readme.
* 2022-01-29 [`5223415`](https://github.com/nophead/NopSCADlib/commit/52234154294011d4cc312f9ff98716f484d20a41 "show commit") [C.P.](# "Chris Palmer") Ball bearing test now two rows.
* 2022-01-28 [`f87f3f5`](https://github.com/nophead/NopSCADlib/commit/f87f3f51ee778ef7ca30319d1d6ff3f4013e8258 "show commit") [M.B.](# "Martin Budden") Added support for flanged bearings.
Also added some new cartridge bearings.
### [v19.3.0](https://github.com/nophead/NopSCADlib/releases/tag/v19.3.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v19.2.0...v19.3.0 "diff with v19.2.0")
* 2022-01-29 [`1ee80f4`](https://github.com/nophead/NopSCADlib/commit/1ee80f4a908ff9939d06186f3b22f54f726fc4d2 "show commit") [C.P.](# "Chris Palmer") Ribbon clamps can now be made to hold multiple ribbons.

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RPI_assembly:
Vitamins:
1 Micro SD card
1 Raspberry Pi Zero
1 Pin header 20 x 2 right_angle

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RPI_case_assembly:
Vitamins:
2 Screw M2.5 pan x 6.4mm
Assemblies:
1 RPI_assembly
1 enviro_case_assembly

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back_assembly:
Vitamins:
1 Fan 17mm x 8mm
1 PMS5003 particle detector
Printed:
1 enviro_plus_case_base.stl
1 fan_duct.stl

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'Micro SD card', 1
'Fan 17mm x 8mm', 1
'Heatfit insert M2', 4
'Nut M2.5 x 2.2mm nyloc', 4
'Enviro+', 1
'Raspberry Pi Zero', 1
'Pin header 20 x 2 right_angle', 1
'PMS5003 particle detector', 1
'Screw M2 cap x 6mm', 4
'Screw M2.5 pan x 6.4mm', 2
'Screw M2.5 pan x 8mm', 4
'Screw M3 pan x 6mm', 3
'SMD capacitor 1206 10uF', 1
'SMD resistor 0805 3K3 0.125W', 1
'SOT223 package FZT851', 1
'Veroboard 6 holes x 6strips', 1
'Washer M2 x 5mm x 0.3mm', 4
'Washer M2.5 x 5.9mm x 0.5mm', 4
'Washer M3 x 7mm x 0.5mm', 3
'Wire link 0.8mm x 6.5mm', 3
'Wire link 0.8mm x 0.4"', 1
Can't render this file because it contains an unexpected character in line 21 and column 23.

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[
{
"name": "back_assembly",
"big": null,
"ngb": false,
"zoomed": 0,
"count": 1,
"assemblies": {},
"vitamins": {
"pms5003(): PMS5003 particle detector": {
"count": 1
},
"fan(fan17x8): Fan 17mm x 8mm": {
"count": 1
}
},
"printed": {
"fan_duct.stl": {
"count": 1,
"colour": "darkorange"
},
"enviro_plus_case_base.stl": {
"count": 1,
"colour": "grey"
}
},
"routed": {}
},
{
"name": "RPI_assembly",
"big": null,
"ngb": false,
"zoomed": 0,
"count": 1,
"assemblies": {},
"vitamins": {
"pcb(RPI0): Raspberry Pi Zero": {
"count": 1
},
": Micro SD card": {
"count": 1
},
"pin_header(2p54header, 20, 2, right_angle = true): Pin header 20 x 2 right_angle": {
"count": 1
}
},
"printed": {},
"routed": {}
},
{
"name": "fan_controller_assembly",
"big": null,
"ngb": false,
"zoomed": 0,
"count": 1,
"assemblies": {},
"vitamins": {
"veroboard(fan_vb): Veroboard 6 holes x 6strips": {
"count": 1
},
"wire_link(0.8, 10.16, tail = 2.5): Wire link 0.8mm x 0.4\"": {
"count": 1
},
"wire_link(0.8, 0, h = 4, tail = 2.5): Wire link 0.8mm x 6.5mm": {
"count": 3
},
"smd_resistor(RES0805, 3K3): SMD resistor 0805 3K3 0.125W": {
"count": 1
},
"smd_capacitor(CAP1206): SMD capacitor 1206 10uF": {
"count": 1
},
"smd_sot(SOT223): SOT223 package FZT851": {
"count": 1
}
},
"printed": {},
"routed": {}
},
{
"name": "enviro_assembly",
"big": null,
"ngb": false,
"zoomed": 0,
"count": 1,
"assemblies": {
"fan_controller_assembly": 1
},
"vitamins": {
"pcb(EnviroPlus): Enviro+": {
"count": 1
}
},
"printed": {},
"routed": {}
},
{
"name": "case_assembly",
"big": null,
"ngb": false,
"zoomed": 0,
"count": 1,
"assemblies": {},
"vitamins": {
"insert(F1BM2): Heatfit insert M2": {
"count": 4
},
"washer(M3_washer): Washer M3 x 7mm x 0.5mm": {
"count": 3
},
"screw(M3_pan_screw, 6): Screw M3 pan x 6mm": {
"count": 3
}
},
"printed": {
"enviro_plus_case.stl": {
"count": 1,
"colour": "grey"
},
"bulkhead.stl": {
"count": 1,
"colour": "[0.862745, 0.0784314, 0.235294]"
},
"foot.stl": {
"count": 3,
"colour": "darkorange"
}
},
"routed": {}
},
{
"name": "enviro_case_assembly",
"big": null,
"ngb": false,
"zoomed": 0,
"count": 1,
"assemblies": {
"case_assembly": 1,
"enviro_assembly": 1
},
"vitamins": {
"screw(M2p5_pan_screw, 8): Screw M2.5 pan x 8mm": {
"count": 4
},
"washer(M2p5_washer): Washer M2.5 x 5.9mm x 0.5mm": {
"count": 4
},
"nut(M2p5_nut, nyloc = true): Nut M2.5 x 2.2mm nyloc": {
"count": 4
}
},
"printed": {},
"routed": {}
},
{
"name": "RPI_case_assembly",
"big": null,
"ngb": false,
"zoomed": 0,
"count": 1,
"assemblies": {
"enviro_case_assembly": 1,
"RPI_assembly": 1
},
"vitamins": {
"screw(M2p5_pan_screw, 6.4): Screw M2.5 pan x 6.4mm": {
"count": 2
}
},
"printed": {},
"routed": {}
},
{
"name": "main_assembly",
"big": null,
"ngb": false,
"zoomed": 0,
"count": 1,
"assemblies": {
"RPI_case_assembly": 1,
"back_assembly": 1
},
"vitamins": {
"washer(M2_washer): Washer M2 x 5mm x 0.3mm": {
"count": 4
},
"screw(M2_cap_screw, 6): Screw M2 cap x 6mm": {
"count": 4
}
},
"printed": {},
"routed": {}
}
]

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Vitamins:
F
a
n
E
n c
v o
R i n
p r t
i E o r
n o
c B C v c l M
R a a a i a l a
p s c s r s e i
i e k e o e r n
1| | | | | | | | 1 Micro SD card
| | 1| | | | | | 1 Fan 17mm x 8mm
| | | 4| | | | | 4 Heatfit insert M2
| | | | | 4| | | 4 Nut M2.5 x 2.2mm nyloc
| | | | 1| | | | 1 Enviro+
1| | | | | | | | 1 Raspberry Pi Zero
1| | | | | | | | 1 Pin header 20 x 2 right_angle
| | 1| | | | | | 1 PMS5003 particle detector
| | | | | | | 4| 4 Screw M2 cap x 6mm
| 2| | | | | | | 2 Screw M2.5 pan x 6.4mm
| | | | | 4| | | 4 Screw M2.5 pan x 8mm
| | | 3| | | | | 3 Screw M3 pan x 6mm
| | | | | | 1| | 1 SMD capacitor 1206 10uF
| | | | | | 1| | 1 SMD resistor 0805 3K3 0.125W
| | | | | | 1| | 1 SOT223 package FZT851
| | | | | | 1| | 1 Veroboard 6 holes x 6strips
| | | | | | | 4| 4 Washer M2 x 5mm x 0.3mm
| | | | | 4| | | 4 Washer M2.5 x 5.9mm x 0.5mm
| | | 3| | | | | 3 Washer M3 x 7mm x 0.5mm
| | | | | | 3| | 3 Wire link 0.8mm x 6.5mm
| | | | | | 1| | 1 Wire link 0.8mm x 0.4"
Printed:
| | | 1| | | | | 1 bulkhead.stl
| | | 1| | | | | 1 enviro_plus_case.stl
| | 1| | | | | | 1 enviro_plus_case_base.stl
| | 1| | | | | | 1 fan_duct.stl
| | | 3| | | | | 3 foot.stl
Assemblies:
1 RPI_assembly
1 RPI_case_assembly
1 back_assembly
1 case_assembly
1 enviro_assembly
1 enviro_case_assembly
1 fan_controller_assembly
1 main_assembly

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case_assembly:
Vitamins:
4 Heatfit insert M2
3 Screw M3 pan x 6mm
3 Washer M3 x 7mm x 0.5mm
Printed:
1 bulkhead.stl
1 enviro_plus_case.stl
3 foot.stl

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enviro_assembly:
Vitamins:
1 Enviro+
Assemblies:
1 fan_controller_assembly

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enviro_case_assembly:
Vitamins:
4 Nut M2.5 x 2.2mm nyloc
4 Screw M2.5 pan x 8mm
4 Washer M2.5 x 5.9mm x 0.5mm
Assemblies:
1 case_assembly
1 enviro_assembly

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fan_controller_assembly:
Vitamins:
1 SMD capacitor 1206 10uF
1 SMD resistor 0805 3K3 0.125W
1 SOT223 package FZT851
1 Veroboard 6 holes x 6strips
3 Wire link 0.8mm x 6.5mm
1 Wire link 0.8mm x 0.4"

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main_assembly:
Vitamins:
4 Screw M2 cap x 6mm
4 Washer M2 x 5mm x 0.3mm
Assemblies:
1 RPI_case_assembly
1 back_assembly

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<a name="TOP"></a>
# EnviroPlus
Environmental monitor using Enviro+ sensor board and a Raspberry Pi Zero.
![Main Assembly](assemblies/main_assembled.png)
<span></span>
---
## Table of Contents
1. [Parts list](#Parts_list)
1. [Back Assembly](#back_assembly)
1. [RPI Assembly](#RPI_assembly)
1. [Fan Controller Assembly](#fan_controller_assembly)
1. [Enviro Assembly](#enviro_assembly)
1. [Case Assembly](#case_assembly)
1. [Enviro Case Assembly](#enviro_case_assembly)
1. [RPI Case Assembly](#RPI_case_assembly)
1. [Main Assembly](#main_assembly)
<span></span>
[Top](#TOP)
---
<a name="Parts_list"></a>
## Parts list
| <span style="writing-mode: vertical-rl; text-orientation: mixed;">Back</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">RPI</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Fan&nbsp;Controller</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Enviro</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Case</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Enviro&nbsp;Case</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">RPI&nbsp;Case</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Main</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">TOTALS</span> | |
|---:|---:|---:|---:|---:|---:|---:|---:|---:|:---|
| | | | | | | | | | **Vitamins** |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; Enviro+ |
| &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; Fan 17mm x 8mm |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp; Heatfit insert M2 |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; Micro SD card |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp; Nut M2.5 x 2.2mm nyloc |
| &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; PMS5003 particle detector |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; Pin header 20 x 2 right_angle |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; Raspberry Pi Zero |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; SMD capacitor 1206 10uF |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; SMD resistor 0805 3K3 0.125W |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; SOT223 package FZT851 |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp; Screw M2 cap x 6mm |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp; Screw M2.5 pan x 6.4mm |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp; Screw M2.5 pan x 8mm |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;3&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;3&nbsp; | &nbsp;&nbsp; Screw M3 pan x 6mm |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; Veroboard 6 holes x 6strips |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp; Washer M2 x 5mm x 0.3mm |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp; Washer M2.5 x 5.9mm x 0.5mm |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;3&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;3&nbsp; | &nbsp;&nbsp; Washer M3 x 7mm x 0.5mm |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; Wire link 0.8mm x 0.4" |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;3&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;3&nbsp; | &nbsp;&nbsp; Wire link 0.8mm x 6.5mm |
| &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp;3&nbsp; | &nbsp;&nbsp;8&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;10&nbsp; | &nbsp;&nbsp;12&nbsp; | &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp;8&nbsp; | &nbsp;&nbsp;46&nbsp; | &nbsp;&nbsp;Total vitamins count |
| | | | | | | | | | **3D printed parts** |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;bulkhead.stl |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;enviro_plus_case.stl |
| &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;enviro_plus_case_base.stl |
| &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;fan_duct.stl |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;3&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;3&nbsp; | &nbsp;&nbsp;foot.stl |
| &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;5&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;7&nbsp; | &nbsp;&nbsp;Total 3D printed parts count |
<span></span>
[Top](#TOP)
---
<a name="back_assembly"></a>
## Back Assembly
### Vitamins
|Qty|Description|
|---:|:----------|
|1| Fan 17mm x 8mm|
|1| PMS5003 particle detector|
### 3D Printed parts
| 1 x enviro_plus_case_base.stl | 1 x fan_duct.stl |
|---|---|
| ![enviro_plus_case_base.stl](stls/enviro_plus_case_base.png) | ![fan_duct.stl](stls/fan_duct.png)
### Assembly instructions
![back_assembly](assemblies/back_assembly.png)
1. Print the fan duct in flexible TPE with low infill.
1. Slide the pms5003 into the printed receptacle with the fan to the outside. Secure with tape if it is loose.
1. Slide the fan into the fan duct.
1. Slide the fan duct into the printed recepacle.
![back_assembled](assemblies/back_assembled.png)
<span></span>
[Top](#TOP)
---
<a name="RPI_assembly"></a>
## RPI Assembly
### Vitamins
|Qty|Description|
|---:|:----------|
|1| Micro SD card|
|1| Pin header 20 x 2 right_angle|
|1| Raspberry Pi Zero|
### Assembly instructions
![RPI_assembly](assemblies/RPI_assembly_tn.png)
* Solder a right angle connector to the Raspberry Pi Zero.
![RPI_assembled](assemblies/RPI_assembled_tn.png)
<span></span>
[Top](#TOP)
---
<a name="fan_controller_assembly"></a>
## Fan Controller Assembly
### Vitamins
|Qty|Description|
|---:|:----------|
|1| SMD capacitor 1206 10uF|
|1| SMD resistor 0805 3K3 0.125W|
|1| SOT223 package FZT851|
|1| Veroboard 6 holes x 6strips|
|1| Wire link 0.8mm x 0.4"|
|3| Wire link 0.8mm x 6.5mm|
### Assembly instructions
![fan_controller_assembly](assemblies/fan_controller_assembly_tn.png)
The fan controller is a single transistor wired as a Miller integrator that effectively multiplies the capacitor value by the gain of the transistor.
It converts the PWM signal on GPI4 to a stead DC voltage so that the fan doesn't whine, or stutter.
![Schematic](docs/fan_controller.jpg)
***
* Make two track cuts as shown, one wide and the other narrow.
![TrackCuts](docs/cuts.jpg)
1. Add the SMT compeonents and then the wire links.
1. Add more solder around the transistor to act as a heatsink.
![SMT](docs/smt.jpg)
![fan_controller_assembled](assemblies/fan_controller_assembled_tn.png)
<span></span>
[Top](#TOP)
---
<a name="enviro_assembly"></a>
## Enviro Assembly
### Vitamins
|Qty|Description|
|---:|:----------|
|1| Enviro+|
### Sub-assemblies
| 1 x fan_controller_assembly |
|---|
| ![fan_controller_assembled](assemblies/fan_controller_assembled_tn.png)
### Assembly instructions
![enviro_assembly](assemblies/enviro_assembly_tn.png)
* Solder the fan_controller to the Enviro+ expansion connector at the 5V, GND and #4 pins.
![enviro_assembled](assemblies/enviro_assembled_tn.png)
<span></span>
[Top](#TOP)
---
<a name="case_assembly"></a>
## Case Assembly
### Vitamins
|Qty|Description|
|---:|:----------|
|4| Heatfit insert M2|
|3| Screw M3 pan x 6mm|
|3| Washer M3 x 7mm x 0.5mm|
### 3D Printed parts
| 1 x bulkhead.stl | 1 x enviro_plus_case.stl | 3 x foot.stl |
|---|---|---|
| ![bulkhead.stl](stls/bulkhead.png) | ![enviro_plus_case.stl](stls/enviro_plus_case.png) | ![foot.stl](stls/foot.png)
### Assembly instructions
![case_assembly](assemblies/case_assembly.png)
1. Solvent weld or glue the bulkhead into the recess in the bottom of the case.
1. Fit the heatfit inserts with a soldering iron with a conical bit heated to about 200&deg;C.
1. Tap the three holes for the feet with an M3 tap.
1. Screw on the three feet with M3 x 6mm pan screws and washers.
![case_assembled](assemblies/case_assembled.png)
<span></span>
[Top](#TOP)
---
<a name="enviro_case_assembly"></a>
## Enviro Case Assembly
### Vitamins
|Qty|Description|
|---:|:----------|
|4| Nut M2.5 x 2.2mm nyloc|
|4| Screw M2.5 pan x 8mm|
|4| Washer M2.5 x 5.9mm x 0.5mm|
### Sub-assemblies
| 1 x case_assembly | 1 x enviro_assembly |
|---|---|
| ![case_assembled](assemblies/case_assembled_tn.png) | ![enviro_assembled](assemblies/enviro_assembled_tn.png)
### Assembly instructions
![enviro_case_assembly](assemblies/enviro_case_assembly.png)
* Screw the Enviro+ PCB to the front of the case using M2.5 x 8mm pan screws with washer and nuts on the inside.
![enviro_case_assembled](assemblies/enviro_case_assembled.png)
<span></span>
[Top](#TOP)
---
<a name="RPI_case_assembly"></a>
## RPI Case Assembly
### Vitamins
|Qty|Description|
|---:|:----------|
|2| Screw M2.5 pan x 6.4mm|
### Sub-assemblies
| 1 x RPI_assembly | 1 x enviro_case_assembly |
|---|---|
| ![RPI_assembled](assemblies/RPI_assembled_tn.png) | ![enviro_case_assembled](assemblies/enviro_case_assembled_tn.png)
### Assembly instructions
![RPI_case_assembly](assemblies/RPI_case_assembly.png)
* Plug the RPi into the Enviro+ socket and secure with two screws self tapped into the bosses in the case.
![RPI_case_assembled](assemblies/RPI_case_assembled.png)
<span></span>
[Top](#TOP)
---
<a name="main_assembly"></a>
## Main Assembly
### Vitamins
|Qty|Description|
|---:|:----------|
|4| Screw M2 cap x 6mm|
|4| Washer M2 x 5mm x 0.3mm|
### Sub-assemblies
| 1 x RPI_case_assembly | 1 x back_assembly |
|---|---|
| ![RPI_case_assembled](assemblies/RPI_case_assembled_tn.png) | ![back_assembled](assemblies/back_assembled_tn.png)
### Assembly instructions
![main_assembly](assemblies/main_assembly.png)
* Solder the fan wires to the veroboard assembly
![FanWires](docs/fan_connection.jpg)
* Slide the back assembly into the case and secure with four M2 x 6mm cap screws and washers.
![main_assembled](assemblies/main_assembled.png)
<span></span>
[Top](#TOP)

View File

@@ -0,0 +1,45 @@
//
//! Environmental monitor using Enviro+ sensor board and a Raspberry Pi Zero.
//
// GNU GPL v2
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// Top level model
//
include <NopSCADlib/core.scad>
use <NopSCADlib/vitamins/veroboard.scad>
include <NopSCADlib/vitamins/smds.scad>
fan_vb = vero("fan_vb", "fan_controller", 6, 6, breaks = [[2, 1], [2 + eps, 5]],
components = [
[5, 3, 90, "link", inch(0.4), undef, undef, 2.5],
[0, 5, 0, "link", 0, 4, undef, 2.5],
[0, 1, 0, "link", 0, 4, undef, 2.5],
[0, 0, 0, "link", 0, 4, undef, 2.5],
[2, 5, 0, "-smd_res", RES0805, "3K3"],
[4, 4.7, 90, "-smd_cap", CAP1206, 1.2, "10uF"],
[2, 2.5, 180, "-smd_sot", SOT223, "FZT851"],
],
joints = [[5, 1], [5, 5], [0, [0, 1, 5]]]
);
//! The fan controller is a single transistor wired as a Miller integrator that effectively multiplies the capacitor value by the gain of the transistor.
//! It converts the PWM signal on GPI4 to a stead DC voltage so that the fan doesn't whine, or stutter.
//!
//! ![Schematic](docs/fan_controller.jpg)
//!
//! ***
//! * Make two track cuts as shown, one wide and the other narrow.
//!
//! ![TrackCuts](docs/cuts.jpg)
//!
//! 1. Add the SMT compeonents and then the wire links.
//! 1. Add more solder around the transistor to act as a heatsink.
//!
//! ![SMT](docs/smt.jpg)
//!
module fan_controller_assembly() rotate(90) vflip(!exploded()) veroboard_assembly(fan_vb, -vero_thickness(fan_vb) - 1.4, 0);
fan_controller_assembly();

View File

@@ -0,0 +1,518 @@
//
//! Environmental monitor using Enviro+ sensor board and a Raspberry Pi Zero.
//
// GNU GPL v2
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// Top level model
//
$explode = 0; // [0, 1]
assembly = "main"; // [main, back, RPI, case, enviro_case, RPI_case]
/* [Hidden] */
show_box = true;
show_enviroplus = true;
$pp1_colour = "grey";
$extrusion_width = 0.5;
include <NopSCADlib/core.scad>
include <NopSCADlib/vitamins/pin_headers.scad>
include <NopSCADlib/vitamins/pcbs.scad>
include <NopSCADlib/vitamins/fans.scad>
use <NopSCADlib/vitamins/insert.scad>
use <NopSCADlib/vitamins/veroboard.scad>
use <NopSCADlib/utils/round.scad>
use <NopSCADlib/printed/foot.scad>
use <NopSCADlib/printed/printed_box.scad>
use <fan_controller.scad>
rpi = RPI0;
pcb = EnviroPlus;
fan = fan17x8;
foot = Foot(d = 13, h = 5, t = 2, r = 1, screw = M3_pan_screw);
module foot_stl() foot(foot);
rpi_offset = [0, -pcb_width(pcb) / 2 + 0.5, pcb_width(rpi) / 2 + 8.6];
rpi_holes = [0, 1];
wall = 2;
top_thickness = 2;
base_thickness = 2;
case_inner_rad = 8;
width = pcb_length(pcb) + 9 + 10;
pcb_x = -(width - pcb_length(pcb) - 9) / 2;
depth = pcb_width(pcb) + 9;
height = pcb_width(rpi) / 2 + rpi_offset.z + 9;
bulkhead_outset = 2;
bulkhead_inset = 0.5;
bulkhead_t = 2;
clearance = 0.1;
pcb_screw = alternate_screw(hs_pan, pcb_screw(pcb));
box = pbox(name = "enviro_plus_case", wall = wall, top_t = top_thickness, base_t = base_thickness, screw = M2_cap_screw, radius = case_inner_rad, ridges = [8, 1],
size = [width, depth, height]);
pms5003 = [50, 38, 21];
pms5003_wall = 1;
pms5003_pos = [width / 2 - pms5003.x / 2 - pms5003_wall - pbox_screw_inset(box) - insert_boss_radius(screw_insert(pbox_screw(box)), wall) - 0.5,
depth / 2 - pms5003.z / 2 - wall - 1,
height + top_thickness - pms5003.y / 2];
fan_duct_t = 1.7;
foam_t = 0;
fan_pos = [pms5003_pos.x - pms5003.x / 2 - pms5003_wall - fan_width(fan) / 2 - fan_duct_t, 1 + foam_t, 12 + top_thickness + fan_depth(fan) / 2];
fan_socket = 8;
module fan_shape() {
w = fan_width(fan);
p = fan_hole_pitch(fan);
r = w / 2 - p;
rounded_square([w, w], r);
}
module fan_duct_stl() {
module frame(z, offset, y = -fan_pos.y)
translate([0, y, z])
linear_extrude(height = eps)
offset(offset)
fan_shape();
z = height + top_thickness - fan_pos.z + fan_depth(fan) / 2 - fan_socket;
translate([0, -fan_pos.y, z])
linear_extrude(height = fan_socket)
difference() {
fan_shape();
round(1)
offset(-fan_duct_t)
fan_shape();
}
stl("fan_duct") union() {
difference() {
hull() {
frame(z, 0);
frame(fan_depth(fan), fan_duct_t + foam_t, 0);
}
hull() {
frame(z, -fan_duct_t);
frame(fan_depth(fan), foam_t -extrusion_width / 2, 0);
}
}
linear_extrude(height = fan_depth(fan))
difference() {
offset(fan_duct_t + foam_t)
fan_shape();
offset(foam_t)
fan_shape();
}
}
}
module pms5003() {
vitamin("pms5003(): PMS5003 particle detector");
w = pms5003.x;
d = pms5003.y;
h = pms5003.z;
t = 0.1;
color("silver")
difference() {
linear_extrude(height = h, center = true)
difference() {
square([w, d], center = true);
for(x = [-1, 1], y = [-1, 1])
translate([x * w / 2, y * d / 2])
square(2, center = true);
}
cube([w + 2 * eps, d + 2 * eps, t * 2], center = true);
}
color("black")
rounded_rectangle([w - 2 * t, d - 2 * t, h - 2 * t], r = 1, center = true);
}
module pcb_shape(offset)
rounded_square([pcb_length(pcb) + 2 * offset, pcb_width(pcb) + 2 * offset], pcb_radius(pcb) + offset);
module gap() {
gap = pcb_component_position(pcb, "-chip");
translate([gap.x, -gap.y])
square([17.5, 20], center = true);
}
module rpi_holes()
for(i = rpi_holes) {
hole = pcb_coord(rpi, pcb_holes(rpi)[i]);
translate([hole.x, rpi_offset.y, -hole.y + rpi_offset.z + top_thickness])
rotate([90, 0, 0])
children();
}
module feet_positions() {
clearance = 2;
foot_r = foot_diameter(foot) / 2;
x_inset = case_inner_rad + foot_r - pbox_ridges(box).y;
z_inset = foot_r + clearance;
h = height + base_thickness;
for(p = [[-1, -1], [1, -1], [0, 1]])
translate([p.x * (width / 2 - x_inset), depth / 2 + wall + pbox_ridges(box).y, top_thickness + h / 2 + p.y * (h / 2 - z_inset)])
rotate([90, 0, 0])
children();
}
module slots(h = 10, expand = 0) {
for(comp = [["uSD", 2, 11, 0.7], ["flat_flex", 1, 12, 0.5]]) {
p = pcb_component_position(rpi, comp[0]);
translate([sign(p.x) * (width / 2 + wall / 2 + pbox_ridges(box).y / 2), rpi_offset.y + pcb_thickness(rpi) + comp[3], top_thickness + rpi_offset.z - p.y])
rotate([90, 0, 90])
hull() {
vertical_tearslot(r = comp[1] + expand, l = comp[2], h = h);
if(expand)
vertical_tearslot(r = comp[1] + expand + h / 2, l = comp[2], h = eps);
}
}
}
module box_internal_additions() {
translate([pcb_x, 0]) {
linear_extrude(height = top_thickness + bulkhead_t)
difference() {
pcb_shape(bulkhead_outset + wall + pbox_ridges(box).y + eps);
gap();
pcb_shape(bulkhead_outset + clearance);
}
rpi_holes()
hull() {
wall = 1.8;
r = screw_radius(pcb_screw) + wall;
z = depth / 2 + rpi_offset.y + pbox_ridges(box).y + eps;
offset = max(r, z);
cylinder(r =r, h = z);
translate([0, -offset - r, z])
cube(eps);
}
}
d = washer_diameter(screw_washer(foot_screw(foot))) + 1;
h = pbox_ridges(box).y;
feet_positions()
translate_z(wall - eps)
cylinder(d2 = d, d1 = d + 2 * h, h = h);
slots(wall + pbox_ridges(box).y + eps, 1);
}
module box_external_additions() {
amp = pbox_ridges(box).y + eps;
d = foot_diameter(foot) + 1;
feet_positions()
cylinder(d1 = d, d2 = d + 2 * amp, h = amp);
slots(wall + pbox_ridges(box).y + eps, 1);
}
module box_holes() {
translate([pcb_x, 0]) {
linear_extrude(height = top_thickness + eps)
pcb_shape(clearance);
rpi_holes()
teardrop_plus(r = screw_pilot_hole(pcb_screw), h = 7 - 1.6, center = false);
}
feet_positions()
teardrop(r = screw_pilot_hole(foot_screw(foot)), h = 10, center = true);
grills = 7;
bar = 1.6;
x = pcb_x + pcb_length(pcb) / 2 + 2 * wall + pbox_ridges(box).y + 2 * eps;
w = width / 2 - x;
d = depth - case_inner_rad;
pitch = d / (grills - 1);
for(i = [0 : grills -1])
let(w = i == 0 || i == grills -1 ? w - 1 : w)
translate([x + w / 2, -d / 2 + i * pitch])
rounded_rectangle([w, pitch - bar, 10], 1);
slots();
}
module bulkhead_stl() {
holes = pcb_holes(pcb);
pitch = max([for(h = holes) pcb_coord(pcb, h).x]) - min([for(h = holes) pcb_coord(pcb, h).x]);
boss_r = (pitch - 51.4) / 2;
stl("bulkhead")
linear_extrude(height = bulkhead_t)
difference() {
pcb_shape(bulkhead_outset);
gap();
difference() {
pcb_shape(-bulkhead_inset);
pcb_screw_positions(pcb)
rotate($i * 90)
hull() {
circle(boss_r);
translate([boss_r - eps, -boss_r])
square([eps, boss_r]);
translate([-boss_r, boss_r - eps])
square([boss_r, eps]);
translate([-boss_r, -boss_r])
square(eps);
}
}
pcb_screw_positions(pcb)
poly_circle(screw_clearance_radius(pcb_screw));
}
}
module enviro_plus_case_stl() {
pbox(box) {
box_internal_additions();
box_holes();
box_external_additions();
}
}
module base_additions() {
w = pms5003.x + clearance;
d = pms5003.z + clearance;
wall = pms5003_wall;
translate([pms5003_pos.x, -pms5003_pos.y])
linear_extrude(height = base_thickness + pms5003.y)
difference() {
square([w + 2 * wall, d + 2 * wall], center = true);
square([w, d], center = true);
}
translate([fan_pos.x, 0])
linear_extrude(height = top_thickness + fan_socket)
difference() {
offset(wall)
fan_shape();
fan_shape();
}
}
module base_holes() {
for(i = [0 : 1]) {
p = pcb_component_position(rpi, "usb_uA", i);
translate([p.x + pcb_x, -rpi_offset.y - pcb_thickness(rpi) - 1.3])
rounded_rectangle([11,7, 100], 0.5, true);
}
translate([pms5003_pos.x, -pms5003_pos.y])
rounded_rectangle([pms5003.x - 2 ,pms5003.z - 2, 100], 2, true);
translate([fan_pos.x, 0])
linear_extrude(height = 2 * base_thickness + eps, center = true)
round(1)
offset(-fan_duct_t)
fan_shape();
}
module enviro_plus_case_base_stl()
pbox_base(box) {
base_additions();
base_holes();
}
//! * Solder a right angle connector to the Raspberry Pi Zero.
module RPI_assembly()
assembly("RPI") {
pcb(rpi);
pcb_grid(rpi, 9.5, 0.5, -0.6)
rotate(180)
explode(20)
pin_header(2p54header, 20, 2, right_angle = true);
}
//! 1. Solvent weld or glue the bulkhead into the recess in the bottom of the case.
//! 1. Fit the heatfit inserts with a soldering iron with a conical bit heated to about 200&deg;C.
//! 1. Tap the three holes for the feet with an M3 tap.
//! 1. Screw on the three feet with M3 x 6mm pan screws and washers.
module case_assembly() pose([ 29.60, 0.00, 158.00 ], exploded = true) pose([ 198.00, 0.00, 352.80 ], exploded = false)
assembly("case") {
if(show_box)
stl_colour(pp1_colour) render() enviro_plus_case_stl();
else
render() difference() {
enviro_plus_case_stl();
translate_z(height / 2)
cube([100, 100, height - 20], center = true);
}
pbox_inserts(box);
translate([pcb_x, 0, top_thickness])
explode(20)
stl_colour(pp2_colour) render() bulkhead_stl();
feet_positions() {
foot_assembly(0, foot);
vflip()
explode(20, explode_children = true)
translate_z(foot_thickness(foot))
screw_and_washer(foot_screw(foot), 6);
}
}
//! * Solder the fan_controller to the Enviro+ expansion connector at the 5V, GND and #4 pins.
module enviro_assembly() hflip(exploded())
assembly("enviro") {
if(show_enviroplus)
pcb(pcb);
pcb_grid(pcb, 5.5, 2.5, -pcb_thickness(pcb)) {
hflip()
explode(15)
fan_controller_assembly();
}
if(!exploded())
for(x = [8, 7, 3])
pcb_grid(pcb, x, 0, 0.05)
solder_meniscus(pcb, 0.39, 1);
}
//! * Screw the Enviro+ PCB to the front of the case using M2.5 x 8mm pan screws with washer and nuts on the inside.
module enviro_case_assembly() pose([ 231.40, 0.00, 1.20 ])
assembly("enviro_case") {
case_assembly();
translate([pcb_x, 0, top_thickness])
vflip() explode(20, explode_children = true) {
t = pcb_thickness(pcb);
nut = screw_nut(pcb_screw);
washer = screw_washer(pcb_screw);
no_explode() enviro_assembly();
pcb_screw_positions(pcb) {
translate_z(t)
screw(pcb_screw, screw_longer_than(t + bulkhead_t + nut_thickness(nut, true) + washer_thickness(washer)));
translate_z(-bulkhead_t)
vflip()
explode(20, explode_children = true)
nut_and_washer(nut, true);
}
}
}
//! * Plug the RPi into the Enviro+ socket and secure with two screws self tapped into the bosses in the case.
module RPI_case_assembly() pose([ 20.50, 0.00, 153.30 ])
assembly("RPI_case") {
enviro_case_assembly();
translate([pcb_x, 0]) {
translate_z(top_thickness) {
translate(rpi_offset)
rotate([-90, 0, 0])
RPI_assembly();
}
rpi_holes()
vflip()
translate_z(pcb_thickness(rpi))
screw(pcb_screw, 6.4);
}
}
//! 1. Print the fan duct in flexible TPE with low infill.
//! 1. Slide the pms5003 into the printed receptacle with the fan to the outside. Secure with tape if it is loose.
//! 1. Slide the fan into the fan duct.
//! 1. Slide the fan duct into the printed recepacle.
module back_assembly() pose([ 228.60, 0.00, 24.30 ])
assembly("back") {
translate(pms5003_pos)
explode(-50)
rotate([90, 0, 0])
pms5003();
explode(-20, explode_children = true)
translate(fan_pos) {
explode(-20)
fan(fan);
translate_z(-fan_depth(fan) / 2)
stl_colour(pp4_colour)
render()
fan_duct_stl();
}
translate_z(height + top_thickness + base_thickness + eps) vflip()
stl_colour(show_box ? pp1_colour : pp2_colour) render() enviro_plus_case_base_stl();
}
//! * Solder the fan wires to the veroboard assembly
//!
//! ![FanWires](docs/fan_connection.jpg)
//!
//! * Slide the back assembly into the case and secure with four M2 x 6mm cap screws and washers.
module main_assembly() pose([170, 335, 0], exploded = false) pose([ 42.20, 0.00, 159.60 ], exploded = true)
assembly("main") {
RPI_case_assembly();
explode(20, explode_children = true) {
pbox_base_screws(box);
back_assembly();
}
}
if($preview) {
if(assembly == "main")
main_assembly();
else if(assembly == "case")
case_assembly();
else if(assembly == "back")
back_assembly();
else if(assembly == "RPI")
RPI_assembly();
else if(assembly == "RPI_case")
RPI_case_assembly();
else if(assembly == "enviro_case")
enviro_case_assembly();
}
else {
gap = 5;
enviro_plus_case_stl();
translate([0, -depth - gap])
enviro_plus_case_base_stl();
translate([0, -2 * (depth + gap)])
bulkhead_stl();
}

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@@ -86,7 +86,6 @@ function box_screw_length(type, top) =
let(s = top ? box_top_sheet(type) : box_base_sheet(type))
screw_length(box_screw(type), sheet_thickness(s) + box_corner_gap(type) + box_profile_overlap(type) - 1, washers = 2, insert = true, longer = true);
function box_wall_clearance(type) = box_sheet_slot(type) / 2 - sheet_thickness(box_sheets(type)) / 2;
function box_margin(type) = box_profile_overlap(type) + box_corner_gap(type); //! How much the bezel intrudes on the specified height
function box_intrusion(type) = box_hole_inset(type) + box_boss_r(type); //! Corner profile intrusion
function sheet_reduction(type) = 2 * box_corner_gap(type) + sheet_end_clearance;

View File

@@ -121,7 +121,7 @@ module corner_block(screw = def_screw, name = false) { //! Generate the STL for
}
module corner_block_assembly(screw = def_screw, name = false) //! The printed block with inserts
assembly(str("corner_block_M", 20 * screw_radius(screw)), ngb = true) {
assembly(name ? name : str("corner_block_M", 20 * screw_radius(screw)), ngb = true) {
insert = screw_insert(screw);
stl_colour(name ? pp2_colour : pp1_colour)
@@ -256,7 +256,7 @@ module 2screw_block(screw = def_screw, name = false) { //! Generate the STL for
}
module 2screw_block_assembly(screw = def_screw, name = false) //! The printed block with inserts
assembly(str("2screw_block_M", 20 * screw_radius(screw)), ngb = true) {
assembly(name ? name : str("2screw_block_M", 20 * screw_radius(screw)), ngb = true) {
insert = screw_insert(screw);
stl_colour(name ? pp2_colour : pp1_colour)

View File

@@ -137,7 +137,7 @@ module pocket_handle_assembly(type) { //! Assembly with fasteners in place
translate_z(f.z + t / 2) hflip() {
stl_colour(pp1_colour)
pocket_handle(type);
render() pocket_handle(type);
pocket_handle_hole_positions(type) {
translate_z(f.z + t)

View File

@@ -108,7 +108,7 @@ Axial components for PCBs.
| Module | Description |
|:--- |:--- |
| `ax_res(type, value, tol = 5, pitch = 0)` | Through hole axial resistor. If `pitch` is zero the minimum is used. If below the minimum the resistor is placed vertical. |
| `wire_link(d, l, h = 1, tail = 3)` | Draw a wire jumper link. |
| `wire_link(d, l, h = 1, tail = 3)` | Draw a wire jumper link. If `l` is zero then a vertical wire is drawn. |
![axials](tests/png/axials.png)
@@ -123,6 +123,7 @@ Axial components for PCBs.
| 1 | `ax_res(res1_2, 8200)` | Resistor 8200 Ohms 5% 0.5W |
| 1 | `ax_res(res1_2, 8250, tol = 1)` | Resistor 8250 Ohms 1% 0.5W |
| 1 | `wire_link(0.8, 10.16)` | Wire link 0.8mm x 0.4" |
| 1 | `wire_link(0.8, 0, h = 5)` | Wire link 0.8mm x 8mm |
<a href="#top">Top</a>
@@ -2441,6 +2442,8 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
| 1 | `smd_resistor(RES0603, 1K)` | SMD resistor 0603 1K 0.1W |
| 1 | `smd_resistor(RES0805, 1K)` | SMD resistor 0805 1K 0.125W |
| 1 | `smd_resistor(RES1206, 1K)` | SMD resistor 1206 1K 0.25W |
| 1 | `smd_sot(SOT223)` | SOT223 package LM117 |
| 1 | `smd_sot(SOT23)` | SOT23 package 2N7000 |
| 1 | `square_button(button_4p5mm)` | Square button 4.5mm |
| 1 | `square_button(button_6mm)` | Square button 6mm |
| 1 | `pcb(TMC2130)` | TMC2130 |
@@ -2457,6 +2460,7 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
| 2 | `vero_pin()` | Vero board pin |
| 1 | `wire_link(0.8, 5.08, h = 10.16)` | Wire link 0.8mm x 0.2" |
| 1 | `wire_link(0.8, 10.16)` | Wire link 0.8mm x 0.4" |
| 1 | `wire_link(0.8, 0, h = 5)` | Wire link 0.8mm x 8mm |
<a href="#top">Top</a>
@@ -3634,6 +3638,13 @@ Surface mount components for PCBs.
| `smd_res_end_cap(type)` | End cap width |
| `smd_res_power(type)` | Power rating in Watts |
| `smd_res_size(type)` | Body length, width and height |
| `smd_sot_lead_pitch(type)` | Lead pitch |
| `smd_sot_lead_size(type)` | Lead width, foot depth, lead thickness |
| `smd_sot_lead_span(type)` | Total span of leads |
| `smd_sot_lead_z(type)` | Top of lead frame from top |
| `smd_sot_size(type)` | Body length, width and height |
| `smd_sot_tab_width(type)` | The wide lead at the top |
| `smd_sot_z(type)` | Height above PCB surface |
### Functions
| Function | Description |
@@ -3645,9 +3656,10 @@ Surface mount components for PCBs.
### Modules
| Module | Description |
|:--- |:--- |
| `smd_capacitor(type, height)` | Draw an SMD capacitor with specified height |
| `smd_capacitor(type, height, value = undef)` | Draw an SMD capacitor with specified height |
| `smd_led(type, colour, cutout)` | Draw an SMD LED with specified `colour` |
| `smd_resistor(type, value)` | Draw an SMD resistor with specified value |
| `smd_sot(type, value)` | Draw an SMD transistor |
![smds](tests/png/smds.png)
@@ -3662,6 +3674,8 @@ Surface mount components for PCBs.
| 1 | `smd_resistor(RES0603, 1R0)` | SMD resistor 0603 1R0 0.1W |
| 1 | `smd_resistor(RES0805, 10M)` | SMD resistor 0805 10M 0.125W |
| 1 | `smd_resistor(RES1206, 100K)` | SMD resistor 1206 100K 0.25W |
| 1 | `smd_sot(SOT223)` | SOT223 package FZT851 |
| 1 | `smd_sot(SOT23)` | SOT23 package 2N7000 |
<a href="#top">Top</a>
@@ -3876,7 +3890,7 @@ NEMA stepper motor model.
| `NEMA(type, shaft_angle = 0, jst_connector = false)` | Draw specified NEMA stepper motor |
| `NEMA_outline(type)` | 2D outline |
| `NEMA_screw_positions(type, n = 4)` | Positions children at the screw holes |
| `NEMA_screws(type, screw, n = 4, screw_length = 8, earth = undef)` | Place screws and optional earth tag |
| `NEMA_screws(type, screw, n = 4, screw_length = 8, earth = undef, earth_rot = undef)` | Place screws and optional earth tag |
![stepper_motors](tests/png/stepper_motors.png)
@@ -4227,6 +4241,7 @@ Veroboard with mounting holes, track breaks, removed tracks, solder points and c
### Functions
| Function | Description |
|:--- |:--- |
| `vero(name, assembly, holes, strips, pitch = inch(0.1)` | Constructor |
| `vero_length(type)` | Length of the board |
| `vero_size(type)` | Board size |
| `vero_thickness(type)` | Thickness of the substrate |
@@ -4237,6 +4252,7 @@ Veroboard with mounting holes, track breaks, removed tracks, solder points and c
### Modules
| Module | Description |
|:--- |:--- |
| `solder_meniscus(type, ir = 0.3, r = undef)` | Draw a solder meniscus |
| `vero_cutouts(type, angle = undef)` | Make cutouts to clear components |
| `vero_grid_pos(type, x, y)` | Convert grid position to offset from the centre |
| `vero_mounting_hole_positions(type)` | Positions children at the mounting holes |
@@ -6565,6 +6581,12 @@ Subsequent rotations use the minimum rotation method.
The path can be open or closed. If closed sweep ensures that the start and end have the same rotation to line up.
An additional twist around the path can be specified. If the path is closed this should be a multiple of 360.
`rounded_path()` can be used to generate a path of lines connected by arcs, useful for wire runs, etc.
The vertices specify where the the path would be without any rounding.
Each vertex, apart from the first and the last, has an associated radius and the path shortcuts the vertex with an arc specified by the radius.
`spiral_paths()` makes a list of new paths that spiral around a given path. It can be used to make twisted wires that follow a rounded_path, for example.
[utils/sweep.scad](utils/sweep.scad) Implementation.
[tests/sweep.scad](tests/sweep.scad) Code for this example.
@@ -6580,12 +6602,17 @@ An additional twist around the path can be specified. If the path is closed this
| `helical_twist_per_segment(r, pitch, sides)` | Calculate the twist around Z that rotate_from_to() introduces |
| `path_length(path, i = 0, length = 0)` | Calculated the length along a path |
| `rectangle_points(w, h)` | Generate the points of a rectangle |
| `rounded_path(path)` | Convert a rounded_path, consisting of a start coordinate, vertex / radius pairs and then an end coordinate, to a path of points for sweep. |
| `rounded_path_vertices(path)` | Show the unrounded version of a rounded_path for debug |
| `segmented_path(path, min_segment)` | Add points to a path to enforce a minimum segment length |
| `skin_faces(points, npoints, facets, loop, offset = 0)` | Create the mesh for the swept volume without end caps |
| `spiral_paths(path, n, r, twists, start_angle)` | Create a new paths which sprial around the given path. Use for making twisted cables |
| `sweep(path, profile, loop = false, twist = 0)` | Generate the point list and face list of the swept volume |
### Modules
| Module | Description |
|:--- |:--- |
| `show_path(path)` | Show a path using a chain of hulls for debugging, duplicate points are highlighted. |
| `sweep(path, profile, loop = false, twist = 0, convexity = 1)` | Draw a polyhedron that is the swept volume |
![sweep](tests/png/sweep.png)

View File

@@ -59,7 +59,7 @@ test_pcb = ["test_pcb", "Test PCB",
[ [3, 3], [3, -3], [-3, 3], [-3, -3] ],
// components
[
[ 20, -5, 180, "trimpot10"],
[ 20, -5, 180, "trimpot10"],
[ 20, -15, 90, "trimpot10", true],
[ 10, 2, 90, "smd_led", LED0805, "red"],
[ 13, 2, 90, "smd_led", LED0603, "orange"],
@@ -69,6 +69,8 @@ test_pcb = ["test_pcb", "Test PCB",
[ 25, 2, 90, "smd_cap", CAP1206, 1.5],
[ 28, 2, 90, "smd_cap", CAP0805, 1.0],
[ 31, 2, 90, "smd_cap", CAP0603, 0.7],
[ 16, 6, -90, "smd_sot", SOT23, "2N7000"],
[ 28, 20, -90, "smd_sot", SOT223, "LM117"],
[ 10, 10, 0, "2p54header", 4, 1],
[ 25, 10, 0, "2p54header", 5, 1, false, "blue" ],
@@ -99,6 +101,7 @@ test_pcb = ["test_pcb", "Test PCB",
[ 65, 22, 0, "ax_res", res1_2, 100000],
[ 55, 22, 0, "vero_pin"],
[ 55, 17, 0, "vero_pin", true],
[ 55, 9, 0, "link", 0, 5],
[ 80, 9, 0, "link", inch(0.2), inch(0.4)],
[ 80, 12, 0, "ax_res", res1_8, 1000000, 1, inch(0.1)],

View File

@@ -33,6 +33,11 @@ module smds() {
layout([for(c = smd_capacitors) smd_cap_size(c).x], 1)
let(c = smd_capacitors[$i])
smd_capacitor(c, smd_cap_size(c).y * 0.8);
translate([0, 12])
layout([for(s = smd_sots) smd_sot_size(s).x], 1)
let(s = smd_sots[$i])
smd_sot(s, ["2N7000", "FZT851"][$i]);
}
if($preview)

View File

@@ -28,6 +28,9 @@ module axials() {
rotate(90)
wire_link(0.8, inch(0.4));
pcb_grid(pcb, 0, 7)
wire_link(0.8, 0, 5);
for(i = [0 : len(ax_resistors) - 1]) {
pcb_grid(pcb, 2 * i + 2, 1 + [0, 0.5, 1.5][i])
rotate(90)

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