Fixed missing include for hygrometer.

Both added to the insert test.

core.scad

@@ -25,3 +25,15 @@ include <global_defs.scad>
 // Global functions and modules
 //
 use <utils/core/global.scad>
+
+module use_stl(name) {               //! Import an STL to make a build platter
+    stl(name);
+
+    import(str("../stls/", name, ".stl"));
+}
+
+module use_dxf(name) {               //! Import a DXF to make a build panel
+    dxf(name);
+
+    import(str("../dxfs/", name, ".dxf"));
+}

examples/MainsBreakOutBox/readme.md

@@ -31,6 +31,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 ## Parts list
 | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Base</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Feet</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Mains&nbsp;In</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Main</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">TOTALS</span> |  |
 |--:|--:|--:|--:|--:|:--|
+|  |  |  |  | | **Vitamins** |
 | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;2&nbsp; |  &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp; 4mm shielded jack socket blue |
 | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; 4mm shielded jack socket brown |
 | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;2&nbsp; |  &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp; 4mm shielded jack socket green |
@@ -47,9 +48,11 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;1&nbsp; |  &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp; Wire blue 30/0.25mm strands, length 150mm - not shown |
 | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp; Wire brown 30/0.25mm strands, length 150mm - not shown |
 | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;1&nbsp; |  &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp; Wire green & yellow 30/0.25mm strands, length 150mm - not shown |
-|  |  |  |  | | **3D Printed parts** |
-| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;&nbsp;foot.stl |
-| &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;&nbsp;socket_box.stl |
+| &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp;16&nbsp; | &nbsp;&nbsp;14&nbsp; | &nbsp;&nbsp;18&nbsp; | &nbsp;&nbsp;50&nbsp; | &nbsp;&nbsp;Total vitamins count |
+|  |  |  |  | | **3D printed parts** |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;foot.stl |
+| &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;socket_box.stl |
+| &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;5&nbsp; | &nbsp;&nbsp;Total 3D printed parts count |
 
 [Top](#TOP)
 
@@ -86,9 +89,9 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 ### Vitamins
 |Qty|Description|
 |--:|:----------|
-|8| Washer  M3 x 7mm x 0.5mm|
-|4| Screw M3 dome x 10mm|
 |4| Nut M3 x 2.4mm nyloc|
+|4| Screw M3 dome x 10mm|
+|8| Washer  M3 x 7mm x 0.5mm|
 
 
 ### 3D Printed parts
@@ -122,14 +125,14 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 ### Vitamins
 |Qty|Description|
 |--:|:----------|
-|1| Wire green & yellow 30/0.25mm strands, length 150mm - not shown|
-|1| Wire blue 30/0.25mm strands, length 150mm - not shown|
-|2| Wire brown 30/0.25mm strands, length 150mm - not shown|
 |3| Heatshrink sleeving ID 3.2mm x 15mm - not shown|
 |1| IEC inlet for ATX|
+|2| Nut M3 x 2.4mm nyloc|
 |2| Screw M3 cs cap x 12mm|
 |2| Washer  M3 x 7mm x 0.5mm|
-|2| Nut M3 x 2.4mm nyloc|
+|1| Wire blue 30/0.25mm strands, length 150mm - not shown|
+|2| Wire brown 30/0.25mm strands, length 150mm - not shown|
+|1| Wire green & yellow 30/0.25mm strands, length 150mm - not shown|
 
 
 ### Sub-assemblies
@@ -161,15 +164,15 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 ### Vitamins
 |Qty|Description|
 |--:|:----------|
-|1| Wire green & yellow 30/0.25mm strands, length 150mm - not shown|
-|1| Wire blue 30/0.25mm strands, length 150mm - not shown|
-|5| Heatshrink sleeving ID 3.2mm x 15mm - not shown|
-|3| Ferrule for 1.5mm^2 wire - not shown|
-|1| Mains socket 13A|
-|2| Screw M3 cs cap x 20mm|
 |2| 4mm shielded jack socket blue|
 |1| 4mm shielded jack socket brown|
 |2| 4mm shielded jack socket green|
+|3| Ferrule for 1.5mm^2 wire - not shown|
+|5| Heatshrink sleeving ID 3.2mm x 15mm - not shown|
+|1| Mains socket 13A|
+|2| Screw M3 cs cap x 20mm|
+|1| Wire blue 30/0.25mm strands, length 150mm - not shown|
+|1| Wire green & yellow 30/0.25mm strands, length 150mm - not shown|
 
 
 ### Sub-assemblies

gallery/readme.md

@@ -6,6 +6,13 @@ Arduino thermostat to control a beer fridge to use it as an environmental chambe
 ![](ArduinoThermostat.png)
 
 
+<a name="TOP"></a>
+## FilamentDryBox
+A small fan oven with a spool holder to keep the filament warm and dry.
+
+![](FilamentDryBox.png)
+
+
 <a name="TOP"></a>
 ## HydraBot
 Current state of HydraRaptor after being modified for laser engraving.
@@ -68,6 +75,13 @@ Mains isolated and variable supply with metering.
 ![](Mains_Box.png)
 
 
+<a name="TOP"></a>
+## SunBot
+A solar tracker to keep solar powerbanks pointing at the sun.
+
+![](SunBot.png)
+
+
 <a name="TOP"></a>
 ## Turntable
 WiFi enabled remote control turntable for photography

lib.scad

@@ -60,10 +60,13 @@ include <vitamins/ball_bearings.scad>
 include <vitamins/light_strips.scad>
 include <vitamins/spools.scad>
 include <vitamins/mains_sockets.scad>
+include <vitamins/ldrs.scad>
+include <vitamins/geared_steppers.scad>
 
 use <vitamins/jack.scad>
 use <vitamins/meter.scad>
 use <vitamins/fuseholder.scad>
+use <vitamins/hygrometer.scad>
 
 use <vitamins/opengrab.scad>
 use <vitamins/wire.scad>

libtest.scad

@@ -34,12 +34,14 @@ use <tests/d_connectors.scad>
 use <tests/displays.scad>
 use <tests/fans.scad>
 use <tests/fuseholder.scad>
+use <tests/geared_steppers.scad>
 use <tests/hot_ends.scad>
 use <tests/iecs.scad>
 use <tests/inserts.scad>
 use <tests/jack.scad>
 use <tests/leadnuts.scad>
 use <tests/leds.scad>
+use <tests/ldrs.scad>
 use <tests/light_strips.scad>
 use <tests/linear_bearings.scad>
 use <tests/meter.scad>
@@ -87,6 +89,8 @@ use <tests/screw_knob.scad>
 use <tests/socket_box.scad>
 use <tests/strap_handle.scad>
 use <tests/ssr_shroud.scad>
+use <tests/psu_shroud.scad>
+use <tests/flat_hinge.scad>
 
 x5 = 800;
 
@@ -113,6 +117,9 @@ translate([x5 + 70, cable_grommets_y + 150])
 translate([x5, cable_grommets_y + 470]) {
     door_hinges()
         door_latches();
+
+    translate([120, 0])
+        flat_hinges();
 }
 
 translate([x5, cable_grommets_y + 370])
@@ -151,7 +158,7 @@ fans_y = displays_y + 100;
 transformers_y = fans_y + 120;
 psus_y = transformers_y + 190;
 
-translate([x0 + 20, inserts_y])
+translate([x0 + 30, inserts_y])
     inserts();
 
 translate([x0, inserts_y])
@@ -217,9 +224,11 @@ translate([x0, fans_y]) {
 translate([x0, transformers_y])
     variacs();
 
-translate([x0, psus_y])
+translate([x0, psus_y]) {
     psus();
 
+    psu_shrouds();
+}
 
 x1 = x0 + 100;
 zipties_y = 0;
@@ -245,6 +254,9 @@ components_y = toggles_y + 40;
 translate([x2, leds_y])
     leds();
 
+translate([x2 + 40, leds_y])
+    ldrs();
+
 translate([x2 + 8, carriers_y])
     carriers();
 
@@ -289,6 +301,9 @@ steppers_y = batteries_y + 70;
 translate([x3, veroboard_y])
     veroboard_test();
 
+translate([x3 + 70, veroboard_y + 30])
+    geared_steppers();
+
 translate([x3, d_connectors_y])
     d_connectors();
 
@@ -298,7 +313,10 @@ translate([x3, iecs_y])
 translate([x3 + 15, modules_y])
     microview();
 
-translate([x3 + 40, modules_y])
+translate([x3 + 60, modules_y])
+    hygrometer();
+
+translate([x3 + 90, modules_y])
     modules();
 
 translate([x3, ssrs_y]) {

printed/box.scad

@@ -397,16 +397,6 @@ module box_bezel_section(type, bottom, rows, cols, x, y) { //! Generates interlo
     }
 }
 
-module box_shelf_blank(type) { //! Generates a 2D template for a shelf sheet
-    dxf("box_shelf");
-
-    difference() {
-        sheet_2D(box_sheets(type), box_width(type) - bezel_clearance, box_depth(type) - bezel_clearance, 1);
-
-        offset(bezel_clearance / 2)
-            box_corner_quadrants(type, box_width(type), box_depth(type));
-    }
-}
 
 module box_screw_hole_positions(type)
     for(x = [-1, 1], y = [-1, 1])
@@ -439,6 +429,17 @@ function subst_sheet(type, sheet) =
     let(s = box_sheets(type))
         sheet ? assert(sheet_thickness(sheet) == sheet_thickness(s)) sheet : s;
 
+module box_shelf_blank(type, sheet = false) { //! Generates a 2D template for a shelf sheet
+    dxf("box_shelf");
+
+    difference() {
+        sheet_2D(subst_sheet(type, sheet), box_width(type) - bezel_clearance, box_depth(type) - bezel_clearance, 1);
+
+        offset(bezel_clearance / 2)
+            box_corner_quadrants(type, box_width(type), box_depth(type));
+    }
+}
+
 module box_left_blank(type, sheet = false) { //! Generates a 2D template for the left sheet, ```sheet``` can be set to override the type
     dxf("box_left");
 

printed/butt_box.scad

@@ -27,6 +27,10 @@
 //! A list specifies the internal dimensions, screw type, top, bottom and side sheet types and the block
 //! maximum spacing.
 //!
+//!  * An optional name can be specified to allow more then one box in a project.
+//!  * An optional list of fixing blocks to be omitted can be given.
+//!  * Star washers can be omitted by setting the 11th parameter to false.
+//!
 //! Uses [fixing blocks](#fixing_block) and [corner blocks](#corner_block).
 //
 
@@ -34,17 +38,20 @@ use <fixing_block.scad>
 use <corner_block.scad>
 use <../utils/maths.scad>
 
-function bbox_screw(type)     = type[0]; //! Screw type for corner blocks
-function bbox_sheets(type)    = type[1]; //! Sheet type for the sides
-function bbox_base_sheet(type)= type[2]; //! Sheet type for the base
-function bbox_top_sheet(type) = type[3]; //! Sheet type for the top
-function bbox_span(type)      = type[4]; //! Maximum span between fixing blocks
-function bbox_width(type)     = type[5]; //! Internal width
-function bbox_depth(type)     = type[6]; //! Internal depth
-function bbox_height(type)    = type[7]; //! Internal height
+function bbox_screw(type)      = type[0]; //! Screw type for corner blocks
+function bbox_sheets(type)     = type[1]; //! Sheet type for the sides
+function bbox_base_sheet(type) = type[2]; //! Sheet type for the base
+function bbox_top_sheet(type)  = type[3]; //! Sheet type for the top
+function bbox_span(type)       = type[4]; //! Maximum span between fixing blocks
+function bbox_width(type)      = type[5]; //! Internal width
+function bbox_depth(type)      = type[6]; //! Internal depth
+function bbox_height(type)     = type[7]; //! Internal height
+function bbox_name(type)       = type[8] ? type[8] : "bbox"; //! Optional name if there is more than one box in a project
+function bbox_skip_blocks(type)= type[9] ? type[9] : [];  //! List of fixing blocks to skip, used to allow a hinged panel for example
+function star_washers(type)    = type[10] ? type[10] : is_undef(type[10]); //! Set to false to remove star washers.
 
 module bbox_shelf_blank(type) { //! 2D template for a shelf
-    dxf("bbox_shelf");
+    dxf(str(bbox_name(type), "_shelf"));
 
     sheet_2D(bbox_sheets(type), bbox_width(type), bbox_depth(type), 1);
 }
@@ -60,18 +67,8 @@ function corner_block_positions(type) = let(
             y = [-1,-1,1,1][corner]
         ) translate([x * (width / 2), y * (depth / 2), z * height / 2]) *
           rotate([z > 0 ? 180 : 0, 0, corner * 90 + (z > 0 ? 90 : 0)])
-
     ];
 
-module corner_block_positions(type) {
-    bt = sheet_thickness(bbox_base_sheet(type));
-    tt = sheet_thickness(bbox_top_sheet(type));
-    for(p = corner_block_positions(type))
-        let($thickness = transform([0, 0, 0], p).z > 0 ? tt : bt)
-            multmatrix(p)
-                children();
-}
-
 function corner_holes(type) = [for(p = corner_block_positions(type), q = corner_block_holes(bbox_screw(type))) p * q];
 
 function fixing_block_positions(type) = let(
@@ -84,36 +81,28 @@ function fixing_block_positions(type) = let(
         dspans = floor(depth / span),
         dspan = depth / (dspans + 1),
         hspans = floor(height / span),
-        hspan = height / (hspans + 1)
+        hspan = height / (hspans + 1),
+        skips = bbox_skip_blocks(type)
     )
     [
         for(i = [0 : 1 : wspans - 1], y = [-1, 1], z = [-1, 1])
-            translate([(i - (wspans - 1) / 2) * wspan, y * depth / 2, z * height / 2]) *
-            rotate([0, z * 90 + 90, y * 90 + 90]),
+            if(!in(skips, [0, y, z]))
+                translate([(i - (wspans - 1) / 2) * wspan, y * depth / 2, z * height / 2]) *
+                rotate([0, z * 90 + 90, y * 90 + 90]),
 
         for(i = [0 : 1 : dspans - 1], x = [-1, 1], z = [-1, 1])
-            translate([x * width / 2, (i - (dspans - 1) / 2) * dspan, z * height / 2]) *
-            rotate([0, z * 90 + 90, x * 90]),
+            if(!in(skips, [x, 0, z]))
+                translate([x * width / 2, (i - (dspans - 1) / 2) * dspan, z * height / 2]) *
+                rotate([0, z * 90 + 90, x * 90]),
 
         for(i = [0 : 1 : hspans - 1], x = [-1, 1], y = [-1, 1])
-            translate([x * width / 2, y * depth / 2, (i - (hspans - 1) / 2) * hspan]) *
-            rotate([y > 0 ? 180 : 0, x * y * 90]),
-
+            if(!in(skips, [x, y, 0]))
+                translate([x * width / 2, y * depth / 2, (i - (hspans - 1) / 2) * hspan]) *
+                rotate([y > 0 ? 180 : 0, x * y * 90, 0]),
     ];
 
 function side_holes(type) = [for(p = fixing_block_positions(type), q = fixing_block_holes(bbox_screw(type))) p * q];
 
-module fixing_block_positions(type) {
-    t = sheet_thickness(bbox_sheets(type));
-    bt = sheet_thickness(bbox_base_sheet(type));
-    tt = sheet_thickness(bbox_top_sheet(type));
-    h = bbox_height(type) / 2 - 1;
-    for(p = fixing_block_positions(type))
-        let(z = transform([0, 0, 0], p).z, $thickness = z > h ? tt : z < -h ? bt : t)
-            multmatrix(p)
-                children();
-}
-
 module drill_holes(type, t)
     for(list = [corner_holes(type), side_holes(type)], p = list)
         let(q = t * p)
@@ -122,7 +111,7 @@ module drill_holes(type, t)
                     drill(screw_clearance_radius(bbox_screw(type)), 0);
 
 module bbox_base_blank(type) { //! 2D template for the base
-    dxf("bbox_base");
+    dxf(str(bbox_name(type), "_base"));
 
     difference() {
         sheet_2D(bbox_base_sheet(type), bbox_width(type), bbox_depth(type), 1);
@@ -132,7 +121,7 @@ module bbox_base_blank(type) { //! 2D template for the base
 }
 
 module bbox_top_blank(type) { //! 2D template for the top
-    dxf("bbox_top");
+    dxf(str(bbox_name(type), "_top"));
 
     t = sheet_thickness(bbox_sheets(type));
 
@@ -144,36 +133,40 @@ module bbox_top_blank(type) { //! 2D template for the top
     }
 }
 
-module bbox_left_blank(type) { //! 2D template for the left side
-    dxf("bbox_left");
+function subst_sheet(type, sheet) =
+    let(s = bbox_sheets(type))
+        sheet ? assert(sheet_thickness(sheet) == sheet_thickness(s)) sheet : s;
+
+module bbox_left_blank(type, sheet = false) { //! 2D template for the left side
+    dxf(str(bbox_name(type), "_left"));
 
     t = sheet_thickness(bbox_sheets(type));
     bb = sheet_thickness(bbox_base_sheet(type));
 
     difference() {
         translate([-t / 2, -bb / 2])
-            sheet_2D(bbox_sheets(type), bbox_depth(type) + t, bbox_height(type) + bb);
+            sheet_2D(subst_sheet(type, sheet), bbox_depth(type) + t, bbox_height(type) + bb);
 
         drill_holes(type, rotate([0, 90, 90]) * translate([bbox_width(type) / 2, 0]));
     }
 }
 
-module bbox_right_blank(type) { //! 2D template for the right side
-    dxf("bbox_right");
+module bbox_right_blank(type, sheet = false) { //! 2D template for the right side
+    dxf(str(bbox_name(type), "_right"));
 
     t = sheet_thickness(bbox_sheets(type));
     bb = sheet_thickness(bbox_base_sheet(type));
 
     difference() {
         translate([t / 2, -bb / 2])
-            sheet_2D(bbox_sheets(type), bbox_depth(type) + t, bbox_height(type) + bb);
+            sheet_2D(subst_sheet(type, sheet), bbox_depth(type) + t, bbox_height(type) + bb);
 
-        drill_holes(type, rotate([0, -90, 90]) * translate([-bbox_width(type) / 2, 0]));
+        drill_holes(type, rotate([0, 90, 90]) * translate([-bbox_width(type) / 2, 0]));
     }
 }
 
-module bbox_front_blank(type) { //! 2D template for the front
-    dxf("bbox_front");
+module bbox_front_blank(type, sheet = false) { //! 2D template for the front
+    dxf(str(bbox_name(type), "_front"));
 
     t = sheet_thickness(bbox_sheets(type));
     bb = sheet_thickness(bbox_base_sheet(type));
@@ -181,23 +174,23 @@ module bbox_front_blank(type) { //! 2D template for the front
 
     difference() {
         translate([0, (bt - bb) / 2])
-            sheet_2D(bbox_sheets(type), bbox_width(type) + 2 * t, bbox_height(type) + bb + bt);
+            sheet_2D(subst_sheet(type, sheet), bbox_width(type) + 2 * t, bbox_height(type) + bb + bt);
 
         drill_holes(type, rotate([-90, 0, 0]) * translate([0, bbox_depth(type) / 2]));
     }
 }
 
-module bbox_back_blank(type) { //! 2D template for the back
-    dxf("bbox_back");
+module bbox_back_blank(type, sheet = false) { //! 2D template for the back
+    dxf(str(bbox_name(type), "_back"));
 
     bb = sheet_thickness(bbox_base_sheet(type));
     t = sheet_thickness(bbox_sheets(type));
 
     difference() {
         translate([0, -bb / 2])
-            sheet_2D(bbox_sheets(type), bbox_width(type), bbox_height(type) + bb);
+            sheet_2D(subst_sheet(type, sheet), bbox_width(type), bbox_height(type) + bb);
 
-        drill_holes(type, rotate([90, 0, 0]) * translate([0, -bbox_depth(type) / 2]));
+        drill_holes(type, rotate([-90, 0, 0]) * translate([0, -bbox_depth(type) / 2]));
     }
 }
 
@@ -208,8 +201,7 @@ module bbox_front(type) render_2D_sheet(bbox_sheets(type)) bbox_front_blank(type
 module bbox_left(type)  render_2D_sheet(bbox_sheets(type)) bbox_left_blank(type);       //! Default left side, can be overridden to customise
 module bbox_right(type) render_2D_sheet(bbox_sheets(type)) bbox_right_blank(type);      //! Default right side, can be overridden to customise
 
-module _bbox_assembly(type, top = true, base = true, left = true, right = true, back = true, front = true) //! The box assembly, wrap with a local copy without parameters
-assembly("bbox") {
+module _bbox_assembly(type, top = true, base = true, left = true, right = true, back = true, front = true) { //! The box assembly, wrap with a local copy without parameters
     width = bbox_width(type);
     depth = bbox_depth(type);
     height = bbox_height(type);
@@ -219,43 +211,54 @@ assembly("bbox") {
     bt = sheet_thickness(bbox_base_sheet(type));
     tt = sheet_thickness(bbox_top_sheet(type));
 
-    corner_block_positions(type)
-        fastened_corner_block_assembly(t, bbox_screw(type), $thickness);
+    function is_missing_screw(p) = p.y > depth / 2 - 1 ? !back : false;
 
-    fixing_block_positions(type)
-        fastened_fixing_block_assembly(t, bbox_screw(type), thickness2 = $thickness);
+    assembly(bbox_name(type)) {
 
-    for(x = [-1, 1])
-        translate([x * (width / 2 + t / 2 + eps + 25 * exploded()), 0])
-            rotate([90, 0, x * 90])
-                if(x > 0) {
-                    if(right)
-                        bbox_right(type);
+        for(p = corner_block_positions(type))
+            let(q = transform([0, 0, 0], p), thickness = q.z > 0 ? tt : bt)
+                multmatrix(p)
+                    fastened_corner_block_assembly(is_missing_screw(q) && ((q.z > 0) != (q.x > 0)) ? 0 : t, bbox_screw(type), thickness,
+                                                   is_missing_screw(q) && ((q.z > 0) == (q.x > 0)) ? 0 : t, star_washers = star_washers(type));
+
+        h = height / 2 - 1;
+        for(p = fixing_block_positions(type))
+            let(q = transform([0, 0, 0], p), thickness = q.z > h ? tt : q.z < -h ? bt : t)
+                multmatrix(p)
+                    fastened_fixing_block_assembly(is_missing_screw(q) ? 0 : t, bbox_screw(type), thickness2 = thickness, star_washers = star_washers(type));
+
+        for(x = [-1, 1])
+            translate([x * (width / 2 + t / 2 + eps + 25 * exploded()), 0])
+                rotate([90, 0, x * 90])
+                    if(x > 0) {
+                        if(right)
+                            bbox_right(type);
+                    }
+                    else
+                        if(left)
+                            bbox_left(type);
+
+        for(y = [1, -1])
+            translate([0, y * (depth / 2 + t / 2 + eps + 25 * exploded())])
+                rotate([90, 0, y * 90 + 90])
+                    if(y < 0) {
+                        if(front)
+                            bbox_front(type);
+                    }
+                    else
+                        if(back)
+                            bbox_back(type);
+
+        for(z = [-1, 1]) {
+            sheet_thickness = z > 0 ? tt : bt;
+            translate_z(z * (height / 2 + sheet_thickness / 2 + eps + 100 * exploded()))
+                if(z > 0) {
+                    if(top)
+                        bbox_top(type);
                 }
                 else
-                    if(left)
-                        bbox_left(type);
-
-    for(y = [-1, 1])
-        translate([0, y * (depth / 2 + t / 2 + eps + 25 * exploded())])
-            rotate([90, 0, y * 90 + 90])
-                if(y < 0) {
-                    if(front)
-                        bbox_front(type);
-                }
-                else
-                    if(back)
-                        bbox_back(type);
-
-    for(z = [-1, 1]) {
-        sheet_thickness = z > 0 ? tt : bt;
-        translate_z(z * (height / 2 + sheet_thickness / 2 + eps + 100 * exploded()))
-            if(z > 0) {
-                if(top)
-                    bbox_top(type);
-            }
-            else
-                if(base)
-                    bbox_base(type);
+                    if(base)
+                        bbox_base(type);
+        }
     }
 }

printed/cable_grommets.scad

@@ -130,7 +130,7 @@ module round_grommet_bottom(diameter, od = undef) { //! Generate the STL for a r
 }
 
 module round_grommet_hole(diameter, h = 100) //! Make a hole for a round grommet
-    drill(diameter / 2 + wall + clearance, h);
+    drill(corrected_radius(diameter / 2) + wall + clearance, h);
 
 module round_grommet_assembly(diameter, thickness, od = undef) {
     color(pp1_colour)
@@ -149,12 +149,17 @@ module mouse_grommet_hole(r, h = 50, z = undef, expand = wall + clearance) //! M
         hull(){
             R = r + expand;
             translate([0, z == undef ? R : z])
-                semi_circle(R);
+                if(expand)
+                    semi_circle(R);
+                else
+                    semi_teardrop(r = R, h = 0);
 
             translate([-R, 0])
                 square([2 * R, eps]);
         }
 
+function mouse_grommet_offset(r) = r + wall;
+
 module mouse_grommet(r, thickness) { //! Make the STL for a mouse grommet
     stl(str("mouse_grommet_", r * 10, "_", thickness));
 
@@ -167,7 +172,7 @@ module mouse_grommet(r, thickness) { //! Make the STL for a mouse grommet
                 translate_z(side * (width - wall) / 2)
                     linear_extrude(height = wall, center = true)
                         difference() {
-                            mouse_grommet_hole(r + wall + overlap, z = r + wall, h = 0, expand = 0);
+                            mouse_grommet_hole(r, z = r + wall, h = 0, expand = wall + overlap);
 
                         translate([0, wall])
                             mouse_grommet_hole(r, h = 0, expand = 0);
@@ -182,6 +187,20 @@ module mouse_grommet(r, thickness) { //! Make the STL for a mouse grommet
         }
 }
 
+module mouse_grommet_assembly(r, thickness)
+    color(pp1_colour)
+        rotate([-90, 0, 0])
+            mouse_grommet(r, thickness);
+
 module ribbon_grommet_20_3_stl() ribbon_grommet(20, 3);
-module mouse_grommet_20_3_stl() mouse_grommet(2,3);
-module mouse_grommet_30_3_stl() mouse_grommet(3,3);
+module mouse_grommet_15_3_stl() mouse_grommet(1.5, 3);
+module mouse_grommet_20_3_stl() mouse_grommet(2, 3);
+module mouse_grommet_30_3_stl() mouse_grommet(3, 3);
+
+module round_grommet_bottom_30_stl() round_grommet_bottom(3);
+module round_grommet_bottom_40_stl() round_grommet_bottom(4);
+module round_grommet_bottom_60_stl() round_grommet_bottom(6);
+
+module round_grommet_top_30_3_stl() round_grommet_top(3, 3);
+module round_grommet_top_40_3_stl() round_grommet_top(4, 3);
+module round_grommet_top_60_3_stl() round_grommet_top(6, 3);

printed/corner_block.scad

@@ -24,6 +24,11 @@
 //! See [butt_box](#Butt_box) for an example of usage.
 //!
 //! Note that the block with its inserts is defined as a sub assembly, but its fasteners get added to the parent assembly.
+//!
+//! Specific fasteners can be omitted by setting a side's thickness to 0 and the block omitted by setting ```show_block``` to false.
+//! This allows the block and one set of fasteners to be on one assembly and the other fasteners on the mating assemblies.
+//!
+//! Star washers can be omitted by setting ```star_washers``` to false.
 //
 include <../core.scad>
 include <../vitamins/screws.scad>
@@ -57,8 +62,8 @@ module corner_block_v_hole(screw = def_screw) //! Place children at the bottom s
     multmatrix(corner_block_v_hole(screw))
         children();
 
-module corner_block_h_holes(screw = def_screw) //! Place children at the side screw holes
-    for(p = corner_block_h_holes(screw))
+module corner_block_h_holes(screw = def_screw, index = undef) //! Place children at the side screw holes
+    for(p = !is_undef(index) ? [corner_block_h_holes(screw)[index]] : corner_block_h_holes(screw))
         multmatrix(p)
             children();
 
@@ -126,22 +131,33 @@ assembly(str("corner_block_M", 20 * screw_radius(screw))) {
         insert(insert);
 }
 
-module fastened_corner_block_assembly(thickness, screw = def_screw, thickness_below = undef, name = false) { //! Printed block with all fasteners
+module fastened_corner_block_assembly(thickness, screw = def_screw, thickness_below = undef, thickness_side2 = undef, name = false, show_block = true, star_washers = true) { //! Printed block with all fasteners
+    thickness2 = !is_undef(thickness_below) ? thickness_below : thickness;
+    thickness3 = !is_undef(thickness_side2) ? thickness_side2 : thickness;
     washer = screw_washer(screw);
     insert = screw_insert(screw);
-    screw_length = screw_shorter_than(2 * washer_thickness(washer) + thickness + insert_length(insert) + overshoot);
+    function screw_length(t) = screw_shorter_than((star_washers ? 2 : 1) * washer_thickness(washer) + t + insert_length(insert) + overshoot);
+    screw_length = screw_length(thickness);
+    screw_length2 = screw_length(thickness2);
+    screw_length3 = screw_length(thickness3);
 
-    corner_block_assembly(screw, name) children();
+    if(show_block)
+        corner_block_assembly(screw, name) children();
 
-    corner_block_h_holes(screw)
-        translate_z(thickness)
-            screw_and_washer(screw, screw_length, true);
+    if(thickness)
+        corner_block_h_holes(screw, 0)
+            translate_z(thickness)
+                screw_and_washer(screw, screw_length, star_washers);
 
-    thickness2 = thickness_below ? thickness_below : thickness;
-    screw_length2 = screw_shorter_than(2 * washer_thickness(washer) + thickness2 + insert_length(insert) + overshoot);
-    corner_block_v_hole(screw)
-        translate_z(thickness2)
-            screw_and_washer(screw, screw_length2, true);
+    if(thickness3)
+        corner_block_h_holes(screw, 1)
+            translate_z(thickness3)
+                screw_and_washer(screw, screw_length3, star_washers);
+
+    if(thickness2)
+        corner_block_v_hole(screw)
+            translate_z(thickness2)
+                screw_and_washer(screw, screw_length2, star_washers);
 }
 
 module corner_block_M20_stl() corner_block(M2_cap_screw);

printed/fixing_block.scad

@@ -24,6 +24,11 @@
 //! See [butt_box](#Butt_box) for an example of usage.
 //!
 //! Note that the block with its inserts is defined as a sub assembly, but its fasteners get added to the parent assembly.
+//!
+//! Specific fasteners can be omitted by setting a side's thickness to 0 and the block omitted by setting ```show_block``` to false.
+//! This allows the block and one set of fasteners to be on one assembly and the other fasteners on the mating assemblies.
+//!
+//! Star washers can be omitted by setting ```star_washers``` to false.
 //
 include <../core.scad>
 include <../vitamins/screws.scad>
@@ -116,20 +121,24 @@ assembly(str("fixing_block_M", 20 * screw_radius(screw))) {
         insert(insert);
 }
 
-module fastened_fixing_block_assembly(thickness, screw = def_screw, screw2 = undef, thickness2 = undef) { //! Assembly with fasteners in place
+module fastened_fixing_block_assembly(thickness, screw = def_screw, screw2 = undef, thickness2 = undef, show_block = true, star_washers = true) { //! Assembly with fasteners in place
     module fb_screw(screw, thickness) {
         washer = screw_washer(screw);
         insert = screw_insert(screw);
-        screw_length = screw_longer_than(2 * washer_thickness(washer) + thickness + insert_length(insert));
+        screw_length = screw_longer_than((star_washers ? 2 : 1) * washer_thickness(washer) + thickness + insert_length(insert));
 
-        translate_z(thickness)
-            screw_and_washer(screw, screw_length, true);
+        if(thickness)
+            translate_z(thickness)
+                screw_and_washer(screw, screw_length, star_washers);
     }
 
-    no_pose() fixing_block_assembly(screw);
+    if(show_block)
+        no_pose()
+            fixing_block_assembly(screw);
 
+    t2 = !is_undef(thickness2) ? thickness2 : thickness;
     fixing_block_v_holes(screw)
-        fb_screw(screw, thickness2 ? thickness2 : thickness);
+        fb_screw(screw, t2);
 
     fixing_block_h_hole(screw)
         fb_screw(screw2 ? screw2 : screw, thickness);

printed/flat_hinge.scad

@@ -0,0 +1,180 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+
+//
+//! A parametric flat hinge. A piece of filament can be used for the hinge pin.
+//!
+//! The width, depth, thickness, number and type of screws, number of knuckles, knuckle diameter, pin diameter and clearance can all be varied.
+//! A margin between the screws and the knuckle edge can be enforced to allow the hinge to bend all the way back to 270&deg; from closed.
+//!
+//! Opening the test in OpenSCAD with its customiser enabled allows these parameters to be played with.
+//!
+//! Note setting ```thickness1``` or ```thickness2``` to zero in the ```hinge_fastened_assembly()``` removes the screws from one side or the other and
+//! setting ```show_hinge``` to false removes the hinge.
+//! This allows the hinges and one set of screws to belong to one assembly and the other set of screws to another assembly.
+//
+include <../core.scad>
+include <../vitamins/screws.scad>
+
+function hinge_width(type)       = type[1]; //! Width
+function hinge_depth(type)       = type[2]; //! Depth of each leaf
+function hinge_thickness(type)   = type[3]; //! Thickness of the leaves
+function hinge_pin_dia(type)     = type[4]; //! The pin diameter
+function hinge_knuckle_dia(type) = type[5]; //! The knuckle diameter
+function hinge_knuckles(type)    = type[6]; //! How many knuckles
+function hinge_screw(type)       = type[7]; //! Screw type to mount it
+function hinge_screws(type)      = type[8]; //! How many screws
+function hinge_clearance(type)   = type[9]; //! Clearance between knuckles
+function hinge_margin(type)      = type[10]; //! How far to keep the screws from the knuckes
+
+function hinge_radius(type)      = washer_radius(screw_washer(hinge_screw(type))) + 1;
+
+module hinge_screw_positions(type) { //! Place children at the screw positions
+    screws = hinge_screws(type);
+    w = hinge_width(type);
+    d = hinge_depth(type);
+    r = hinge_radius(type);
+    m = hinge_margin(type);
+    assert(screws > 1, "must be at least two screws");
+    w_pitch = (w - 2 * r) / (screws - 1);
+    d_pitch = d - 2 * r - m;
+    wr = washer_radius(screw_washer(hinge_screw(type)));
+    assert(w_pitch >= wr && norm([w_pitch, d_pitch]) >= 2 * wr && d_pitch >= 0, "not enough room for screws");
+
+    for(i = [0 : screws - 1])
+        translate([-w / 2 + r + i * w_pitch, r + m + (i % 2) * d_pitch])
+            children();
+}
+
+module hinge_male(type, female = false) {       //! The half with the stationary pin
+    stl(str("hinge_", female ? "fe": "", "male_", type[0]));
+
+    r = hinge_radius(type);
+    w = hinge_width(type);
+    t = hinge_thickness(type);
+    kr = hinge_knuckle_dia(type) / 2;
+    pr = hinge_pin_dia(type) / 2;
+    assert(kr > pr, "knuckle diameter must be bigger than the pin diameter");
+
+    n = hinge_knuckles(type);
+    assert(n >= 3, "must be at least three knuckes");
+    mn = ceil(n / 2);                           // Male knuckles
+    fn = floor(n / 2);                          // Female knuckles
+    gap = hinge_clearance(type);
+    mw = (w - (n - 1) * gap) / 2 / mn;          // Male knuckle width
+    fw = (w - (n - 1) * gap) / 2 / fn;          // Female knuckle width
+
+    teardrop_r = kr / cos(22.5);                // The corner on the teardrop
+    inset = sqrt(sqr(teardrop_r + gap) - sqr(kr - t)) - kr;
+
+    linear_extrude(height =t)
+        difference() {
+            hull() {
+                for(side = [-1, 1])
+                    translate([side * (w / 2 - r), hinge_depth(type) - r])
+                        circle4n(r);
+
+                translate([-w / 2, inset])
+                    square([w, eps]);
+            }
+            hinge_screw_positions(type)
+                poly_circle(screw_clearance_radius(hinge_screw(type)));
+        }
+
+    pitch = mw + gap + fw + gap;
+    dir = female ? -1 : 1;
+    translate([0, -kr, kr])
+        rotate([90, 0, -90])
+            for(z = [0 : (female ? fn : mn) - 1])
+                translate_z(-dir * w / 2 + z * dir * pitch + (female ? -fw - mw - gap : 0))
+                    linear_extrude(height = female ? fw : mw)
+                        difference() {
+                            hull() {
+                                rotate(180)
+                                    teardrop(r = kr, h = 0);
+
+                                translate([-kr - 1, -kr])
+                                    square(1);
+                            }
+                            teardrop_plus(r = pr + (female ? gap : 0), h = 0);
+                        }
+}
+
+module hinge_female(type) hinge_male(type, true);
+
+module hinge_both(type) { //! Both parts together for printing
+    hinge_male(type);
+
+    translate([0, -hinge_knuckle_dia(type)])
+        rotate(180)
+             hinge_female(type);
+}
+
+module hinge_assembly(type, angle = 0)
+assembly(str("hinge_", type[0])) { //! Assembled hinge
+    kr = hinge_knuckle_dia(type) / 2;
+    hr = hinge_pin_dia(type) / 2;
+    w = hinge_width(type);
+
+    vitamin(str(": Hinge pin ", w, " x ", 2 * hr, "mm"));
+
+    color(pp1_colour) hinge_male(type);
+
+    translate([0, -kr, kr]) {
+        rotate([0, 90, 0])
+            explode(w + 10)
+                color("silver") cylinder(r = hr , h = w, center = true);
+
+        rotate([-angle, 0, 0])
+            translate([0, -kr, -kr])
+                rotate(180)
+                     color(pp2_colour) hinge_female(type);
+    }
+}
+
+module hinge_fastened_assembly(type, thickness1, thickness2, angle, show_hinge = true) { //! Assembled hinge with its fasteners
+    if(show_hinge)
+        hinge_assembly(type, angle);
+
+    screw = hinge_screw(type);
+    washer_t = 2 * washer_thickness(screw_washer(screw));
+    nut = screw_nut(screw);
+    nut_t = nut_thickness(nut, true);
+    t = hinge_thickness(type);
+    kr = hinge_knuckle_dia(type) / 2;
+
+    module fasteners(thickness)
+        if(thickness)
+            hinge_screw_positions(type) {
+                translate_z(t)
+                    screw_and_washer(screw, screw_longer_than(t + thickness + washer_t + nut_t));
+
+                translate_z(-thickness)
+                    vflip()
+                        nut_and_washer(nut, true);
+            }
+
+    fasteners(thickness1);
+
+    translate([0, -kr, kr])
+        rotate([-angle, 0, 0])
+            translate([0, -kr, - kr])
+                rotate(180)
+                     fasteners(thickness2);
+}

printed/foot.scad

@@ -66,7 +66,7 @@ module foot(type = foot) { //! Generate STL
     }
 }
 
-module foot_assembly(t = 0, type = foot) { //! Assembly with fasteners in place for specified sheet thickness
+module foot_assembly(t = 0, type = foot, flip = false) { //! Assembly with fasteners in place for specified sheet thickness
     screw = foot_screw(type);
     washer = screw_washer(screw);
     nut = screw_nut(screw);
@@ -79,11 +79,17 @@ module foot_assembly(t = 0, type = foot) { //! Assembly with fasteners in place
         if(t)
             explode(15, true)
                 translate_z(foot_thickness(type))
-                    screw_and_washer(screw, screw_length);
+                    if(flip)
+                        nut_and_washer(nut, true);
+                    else
+                        screw_and_washer(screw, screw_length);
     }
     if(t)
         translate_z(t)
-            nut_and_washer(nut, true);
+            if(flip)
+                screw_and_washer(screw, screw_length);
+            else
+                nut_and_washer(nut, true);
 }
 
 module insert_foot(type = insert_foot) { //! Generate STL for foot with insert

printed/psu_shroud.scad

@@ -0,0 +1,172 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+
+//
+//! A cover to go over the mains end of a PSU terminal strip to make it safe.
+//! The stl and assembly must be given a name and parameterless wrappers for the stl and assembly added to the project.
+//
+include <../core.scad>
+include <../vitamins/screws.scad>
+include <../vitamins/inserts.scad>
+
+use <../vitamins/wire.scad>
+use <../vitamins/psu.scad>
+use <../utils/round.scad>
+
+wall = 1.8;
+top = 1.5;
+screw = M3_cap_screw;
+insert = screw_insert(screw);
+boss_r = insert_boss_radius(insert, wall);
+counter_bore = 2;
+rad = 2;
+clearance = layer_height;
+overlap = 6;
+
+cable_tie_inset = wall + 4;
+
+function psu_shroud_extent(type) = 15 + wall;                                   //! How far it extends beyond the PSU to clear the connections
+function psu_shroud_depth(type) =                                               //! Outside depth of the shroud
+    psu_left_bay(type) + overlap + psu_shroud_extent(type);
+
+function psu_shroud_width(type)  =                                              //! Outside width of the shroud
+    let(terminals = psu_terminals(type))
+        terminals ?
+            let(y = terminals.y, tb = terminals.z)
+                 wall + clearance / 2 + y + 3 * terminal_block_pitch(tb) + terminal_block_divider(tb) / 2 + wall / 2
+        : psu_width(type) + 2 * wall + clearance;
+
+function psu_shroud_height(type) = psu_height(type) + top + clearance;          //! Outside height
+function psu_shroud_centre_y(type) =                                            //! Shroud centre relative to PSU centre
+    psu_width(type) / 2 + clearance / 2 + wall - psu_shroud_width(type) / 2;
+
+function psu_shroud_pitch(type)  = psu_shroud_width(type) - 2 * boss_r - eps;
+function psu_shroud_screw(type)  = screw;                                       //! Screw used to fasten
+function psu_shroud_cable_pitch(cable_d) = cable_d + 5;                        //! Pitch between cable entries
+
+module psu_shroud_hole_positions(type)                                          //! Place children at the screw hole positions
+    for($side = [-1, 1])
+        translate([-psu_length(type) / 2 - boss_r - 1, psu_shroud_centre_y(type) + $side * psu_shroud_pitch(type) / 2])
+            children();
+
+module psu_shroud_cable_positions(type, cable_d, cables = 1)                    //! Place children at the cable tie positions
+    for(i = [0 : 1 : cables - 1])
+        translate([-psu_length(type) / 2 - psu_shroud_extent(type) + cable_tie_inset,
+                   psu_shroud_centre_y(type) + (i - cables / 2 + 0.5) *  psu_shroud_cable_pitch(cable_d)])
+            children();
+
+module psu_shroud_holes(type, cable_d, cables = 1) {                            //! Drill the screw and ziptie holes
+    psu_shroud_hole_positions(type)
+        drill(screw_clearance_radius(screw), 0);
+
+    psu_shroud_cable_positions(type, cable_d, cables)
+        cable_tie_holes(cable_d / 2, h = 0);
+}
+
+module psu_shroud(type, cable_d, name, cables = 1) { //! Generate the STL file for a specified ssr and cable
+    stl(str("psu_shroud_", name));
+
+    extent = psu_shroud_extent(type);
+    depth = psu_shroud_depth(type);
+    width = psu_shroud_width(type);
+    height = psu_shroud_height(type);
+    centre_x = -psu_length(type) / 2 -  psu_shroud_extent(type) + psu_shroud_depth(type) / 2;
+    centre_y = psu_shroud_centre_y(type);
+    terminal_clearance = 0.5;
+    tb = psu_terminals(type).z;
+
+    module shape() {
+        difference() {
+            round(or = wall / 2 - eps, ir = 0) difference() {
+                rounded_square([depth, width], rad);
+
+                rounded_square([depth - 2 * wall, width - 2 * wall], rad - wall);
+
+                translate([depth / 2, 0])
+                    square([2 * rad, width], center = true);
+
+                translate([depth / 2, width / 2 - 5])
+                    square([2 * (overlap + terminal_clearance), 10], center = true);
+            }
+            for(i = [0 : 1 : cables - 1])
+                translate([0, (i - cables / 2 + 0.5) *  psu_shroud_cable_pitch(cable_d)])
+                    square([depth + 1, cable_d], center = true);
+        }
+    }
+
+    // base and sides
+    translate([centre_x, -centre_y]) {
+        rounded_rectangle([depth - eps, width - eps, top], rad, center = false);
+
+        linear_extrude(height = height)
+            difference() {
+                shape();
+
+                translate([depth / 2, width / 2 - 5])
+                    square([2 * (depth - extent + terminal_clearance), 10], center = true);
+        }
+        linear_extrude(height = height - terminal_block_height(tb) - psu_terminal_block_z(type) - terminal_clearance)
+            shape();
+    }
+    // cable slots
+    for(i = [0 : 1 : cables - 1])
+        translate([centre_x - depth / 2 + wall / 2, -centre_y + (i - cables / 2 + 0.5) *  psu_shroud_cable_pitch(cable_d), height / 2])
+            rotate([90, 0, 90])
+                linear_extrude(height = wall, center = true)
+                    difference() {
+                        square([cable_d + eps, height], center = true);
+
+                        translate([0, height / 2])
+                                vertical_tearslot(h = 0, r = cable_d / 2, l = cable_d);
+                }
+    // insert lugs
+    mirror([0, 1, 0])
+        psu_shroud_hole_positions(type)
+            translate_z(height)
+                rotate($side * 90)
+                    insert_lug(insert, wall, counter_bore);
+ }
+
+module psu_shroud_assembly(type, cable_d, name, cables = 1) //! The printed parts with inserts fitted
+assembly(str("psu_shroud_", name)) {
+
+    translate_z(psu_shroud_height(type))
+        vflip()
+            color(pp1_colour) psu_shroud(type, cable_d, name, cables);
+
+    psu_shroud_hole_positions(type)
+        vflip()
+            insert(insert);
+}
+
+module psu_shroud_fastened_assembly(type, cable_d, thickness, name, cables = 1) //! Assembly with screws in place
+{
+    washer = screw_washer(screw);
+    screw_length = screw_shorter_than(2 * washer_thickness(washer) + thickness + insert_length(insert) + counter_bore);
+
+    psu_shroud_assembly(type, cable_d, name, cables);
+
+    translate_z(-thickness)
+        psu_shroud_hole_positions(type)
+            vflip()
+                screw_and_washer(screw, screw_length, true);
+
+    psu_shroud_cable_positions(type, cable_d, cables)
+        cable_tie(cable_d / 2, thickness);
+}

printed/screw_knob.scad

@@ -30,7 +30,7 @@ knob_stem_h = 6;
 knob_thickness = 4;
 knob_r = 8;
 knob_wave = 1;
-knob_waves = 9;
+knob_waves = 5;
 knob_height = knob_stem_h + knob_thickness;
 function knob_height() = knob_height;
 
@@ -73,5 +73,8 @@ assembly(str("screw_knob_M", 20 * screw_radius(screw), "_", length)) {
 module screw_knob_M30_stl() screw_knob(M3_hex_screw);
 module screw_knob_M40_stl() screw_knob(M4_hex_screw);
 
+//! * Press the M3 x 16 hex screw into the knob
 module screw_knob_M30_16_assembly() screw_knob_assembly(M3_hex_screw, 16);
+
+//! * Press the M4 x 16 hex screw into the knob
 module screw_knob_M40_16_assembly() screw_knob_assembly(M4_hex_screw, 16);

printed/ssr_shroud.scad

@@ -33,10 +33,8 @@ wall = 1.8;
 top = 1.5;
 screw = M3_cap_screw;
 insert = screw_insert(screw);
-boss_r = wall + corrected_radius(insert_hole_radius(insert));
-boss_h = insert_hole_length(insert);
+boss_r = insert_boss_radius(insert, wall);
 counter_bore = 2;
-boss_h2 = boss_h + counter_bore;
 rad = 3;
 clearance = layer_height;
 
@@ -61,7 +59,6 @@ module ssr_shroud_holes(type, cable_d) { //! Drill the screw and ziptie holes
         translate([ssr_shroud_cable_x(type, cable_d), side * (ssr_width(type) / 2 - 2 * boss_r)])
             rotate(-90)
                 cable_tie_holes(cable_d / 2, h = 0);
-
 }
 
 module ssr_shroud(type, cable_d, name) {    //! Generate the STL file for a specified ssr and cable
@@ -103,45 +100,11 @@ module ssr_shroud(type, cable_d, name) {    //! Generate the STL file for a spec
                             vertical_tearslot(h = 0, r = cable_d / 2, l = cable_d);
                     }
     // insert boss
-    translate_z(height - boss_h)
-        linear_extrude(height = boss_h)
-            ssr_shroud_hole_positions(type)
-                difference() {
-                    hull() {
-                        circle(boss_r);
-
-                        translate([0, -$side * (boss_r - 1)])
-                            square([2 * boss_r, eps], center = true);
-                    }
-                    poly_circle(insert_hole_radius(insert));
-                }
-
-    // insert boss counter_bore
-    translate_z(height - boss_h2)
-        linear_extrude(height = counter_bore + eps)
-            ssr_shroud_hole_positions(type)
-                difference() {
-                    hull() {
-                        circle(boss_r);
-
-                        translate([0, -$side * (boss_r - 1)])
-                            square([2 * boss_r, eps], center = true);
-                    }
-                    poly_circle(insert_screw_diameter(insert) / 2 + 0.1);
-                }
-    // support cones
     ssr_shroud_hole_positions(type)
-        hull() {
-            translate_z(-height + boss_h2) {
-                cylinder(h = eps, r = boss_r - eps);
-
-                translate([0, -$side * (boss_r - 1)])
-                    cube([2 * boss_r, eps, eps], center = true);
-            }
-            translate([0, -$side * (boss_r - wall), -height + boss_h2 + (2 * boss_r - wall)])
-                cube(eps);
-        }
-
+        vflip()
+            translate_z(height)
+                rotate($side * 90)
+                    insert_lug(insert, wall, counter_bore);
 }
 
 module ssr_shroud_assembly(type, cable_d, name) //! The printed parts with inserts fitted
@@ -153,7 +116,6 @@ assembly(str("ssr_shroud_", name)) {
 
     ssr_shroud_hole_positions(type)
         insert(insert);
-
 }
 
 module ssr_shroud_fastened_assembly(type, cable_d, thickness, name) //! Assembly with screws in place
@@ -177,6 +139,4 @@ module ssr_shroud_fastened_assembly(type, cable_d, thickness, name) //! Assembly
                     color(grey20)
                         cylinder(d = cable_d, h = 20, center = true);
         }
-
-
 }

scripts/deps.py

@@ -37,9 +37,10 @@ def read_deps(dname):
                 deps.append(dep)
     return deps
 
-def check_deps(target_mtime, dname):
+def check_deps(target, dname):
+    target_mtime = mtime(target)
     if not target_mtime:
-        return "target missing"
+        return target + " missing"
     if not os.path.isfile(dname):
         return "no deps"
     deps = read_deps(dname)

scripts/exports.py

@@ -84,7 +84,6 @@ def make_parts(target, part_type, parts = None):
     # Find all the scad files
     #
     lib_dir = os.environ['OPENSCADPATH'] + '/NopSCADlib/printed'
-    used = []
     module_suffix = '_dxf' if part_type == 'svg' else '_' + part_type
     for dir in [source_dir, lib_dir]:
         for filename in os.listdir(dir):
@@ -113,7 +112,7 @@ def make_parts(target, part_type, parts = None):
                                     #
                                     part_file = target_dir + "/" + part
                                     dname = deps_name(deps_dir, filename)
-                                    changed = check_deps(mtime(part_file), dname)
+                                    changed = check_deps(part_file, dname)
                                     changed = times.check_have_time(changed, part)
                                     if part_type == 'stl' and not changed and not part in bounds_map:
                                         changed = "No bounds"
@@ -125,14 +124,9 @@ def make_parts(target, part_type, parts = None):
                                         if part_type == 'stl':
                                             bounds = c14n_stl.canonicalise(part_file)
                                             bounds_map[part] = bounds
+
                                     targets.remove(part)
                                     os.remove(part_maker_name)
-                                    #
-                                    # Add the files on the BOM to the used list for plates.py
-                                    #
-                                    for line in open("openscad.log"):
-                                        if line[:7] == 'ECHO: "' and line[-6:] == '.' + part_type + '"\n':
-                                            used.append(line[7:-2])
     #
     # Write new bounds file
     #
@@ -150,4 +144,3 @@ def make_parts(target, part_type, parts = None):
                 print("Could not find a module called", part[:-4] + module_suffix, "to make", part)
         sys.exit(1)
     times.print_times()
-    return used

scripts/make_all.py

@@ -26,6 +26,7 @@ from exports import make_parts
 from bom import boms
 from render import render
 from views import views
+from plateup import plateup
 
 if __name__ == '__main__':
     target = None if len(sys.argv) == 1 else sys.argv[1]
@@ -33,4 +34,6 @@ if __name__ == '__main__':
     for part in ['stl', 'dxf']:
         make_parts(target, part)
         render(target, part)
+        plateup(target, part)
+
     views(target)

scripts/openscad.py

@@ -24,11 +24,12 @@ from __future__ import print_function
 
 import subprocess, sys
 
-def run(*args):
-    cmd = ["openscad"] + list(args)
-    for arg in cmd:
-        print(arg, end=" ")
-    print()
+def _run(args, silent):
+    cmd = ["openscad"] + args
+    if not silent:
+        for arg in cmd:
+            print(arg, end=" ")
+        print()
     with open("openscad.log", "w") as log:
         rc = subprocess.call(cmd, stdout = log, stderr = log)
     for line in open("openscad.log", "rt"):
@@ -36,3 +37,9 @@ def run(*args):
             print(line[:-1])
     if rc:
         sys.exit(rc)
+
+def run(*args):
+    _run(list(args), False)
+
+def run_silent(*args):
+    _run(list(args), True);

scripts/panels.py

@@ -0,0 +1,33 @@
+#!/usr/bin/env python
+
+#
+# NopSCADlib Copyright Chris Palmer 2018
+# nop.head@gmail.com
+# hydraraptor.blogspot.com
+#
+# This file is part of NopSCADlib.
+#
+# NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+# GNU General Public License as published by the Free Software Foundation, either version 3 of
+# the License, or (at your option) any later version.
+#
+# NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+# without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+# See the GNU General Public License for more details.
+#
+# You should have received a copy of the GNU General Public License along with NopSCADlib.
+# If not, see <https://www.gnu.org/licenses/>.
+#
+#! Panelises DXF files so they can be routed together by running scad files found in the ```panels``` directory.
+
+from __future__ import print_function
+import sys
+
+from plateup import plateup
+
+if __name__ == '__main__':
+    if len(sys.argv) > 1:
+        target = sys.argv[1]
+    else:
+        target = None
+    plateup(target, 'dxf')

scripts/plateup.py

@@ -0,0 +1,98 @@
+#!/usr/bin/env python
+
+#
+# NopSCADlib Copyright Chris Palmer 2018
+# nop.head@gmail.com
+# hydraraptor.blogspot.com
+#
+# This file is part of NopSCADlib.
+#
+# NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+# GNU General Public License as published by the Free Software Foundation, either version 3 of
+# the License, or (at your option) any later version.
+#
+# NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+# without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+# See the GNU General Public License for more details.
+#
+# You should have received a copy of the GNU General Public License along with NopSCADlib.
+# If not, see <https://www.gnu.org/licenses/>.
+#
+
+from __future__ import print_function
+import os
+import openscad
+import sys
+import c14n_stl
+from set_config import *
+from deps import *
+from shutil import copyfile
+
+source_dirs = { "stl" : "platters", "dxf" : "panels" }
+target_dirs = { "stl" : "printed",  "dxf" : "routed" }
+
+def plateup(target, part_type):
+    #
+    # Make the target directory
+    #
+    top_dir = set_config(target)
+    parts_dir = top_dir + part_type + 's'
+    target_dir = parts_dir + '/' + target_dirs[part_type]
+    source_dir = top_dir + source_dirs[part_type]
+    deps_dir = source_dir + "/deps"
+    if not os.path.isdir(source_dir):
+        return
+    if not os.path.isdir(target_dir):
+        os.makedirs(target_dir)
+    if not os.path.isdir(deps_dir):
+        os.makedirs(deps_dir)
+    #
+    # Decide which files to make
+    #
+    sources = [file for file in os.listdir(source_dir) if file.endswith('.scad')]
+    #
+    # Run OpenSCAD on the source files to make the targets
+    #
+    used = []
+    for src in sources:
+        src_file = source_dir + '/' + src
+        part_file = target_dir + '/' + src[:-4] + part_type
+        dname = deps_name(deps_dir, src)
+        changed = check_deps(part_file, dname)
+        if changed:
+            print(changed)
+            openscad.run("-D$bom=1", "-d", dname, "-o", part_file, src_file)
+            if part_type == 'stl':
+                c14n_stl.canonicalise(part_file)
+            log_name = 'openscad.log'
+        else:
+            log_name = 'openscad.echo'
+            openscad.run_silent("-D$bom=1", "-o", log_name, src_file)
+        #
+        # Add the files on the BOM to the used list
+        #
+        with open(log_name) as file:
+            for line in file.readlines():
+                if line.startswith('ECHO: "~') and line.endswith('.' + part_type + '"\n'):
+                    used.append(line[8:-2])
+    #
+    # Copy file that are not included
+    #
+    copied = []
+    for file in os.listdir(parts_dir):
+        if file.endswith('.' + part_type) and not file in used:
+            src = parts_dir + '/' + file
+            dst = target_dir + '/' + file
+            if mtime(src) > mtime(dst):
+                print("Copying %s to %s" % (src, dst))
+                copyfile(src, dst)
+            copied.append(file)
+    #
+    # Remove any cruft
+    #
+    targets = [file[:-4] + part_type for file in sources]
+    for file in os.listdir(target_dir):
+        if file.endswith('.' + part_type):
+            if not file in targets and not file in copied:
+                print("Removing %s" % file)
+                os.remove(target_dir + '/' + file)

scripts/platters.py

@@ -0,0 +1,33 @@
+#!/usr/bin/env python
+
+#
+# NopSCADlib Copyright Chris Palmer 2018
+# nop.head@gmail.com
+# hydraraptor.blogspot.com
+#
+# This file is part of NopSCADlib.
+#
+# NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+# GNU General Public License as published by the Free Software Foundation, either version 3 of
+# the License, or (at your option) any later version.
+#
+# NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+# without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+# See the GNU General Public License for more details.
+#
+# You should have received a copy of the GNU General Public License along with NopSCADlib.
+# If not, see <https://www.gnu.org/licenses/>.
+#
+#! Generates build plates of STL files for efficient printing by running scad files found in the ```platters``` directory.
+
+from __future__ import print_function
+import sys
+
+from plateup import plateup
+
+if __name__ == '__main__':
+    if len(sys.argv) > 1:
+        target = sys.argv[1]
+    else:
+        target = None
+    plateup(target, 'stl')

scripts/readme.md

@@ -12,6 +12,8 @@ They should work with both Python 2 and Python 3.
 | ```dxfs.py``` | Generates DXF files for all the routed parts listed on the BOM or a specified list. |
 | ```gallery.py``` | Finds projects and adds them to the gallery. |
 | ```make_all.py``` | Generates all the files for a project by running ```bom.py```, ```stls.py```, ```dxfs.py```, ```render.py``` and ```views.py```. |
+| ```panels.py``` | Panelises DXF files so they can be routed together by running scad files found in the ```panels``` directory. |
+| ```platters.py``` | Generates build plates of STL files for efficient printing by running scad files found in the ```platters``` directory. |
 | ```render.py``` | Renders STL and DXF files to PNG for inclusion in the build instructions. |
 | ```set_config.py``` | Sets the target configuration for multi-target projects that have variable configurations. |
 | ```stls.py``` | Generates STL files for all the printed parts listed on the BOM or a specified list. |

scripts/tests.py

@@ -107,7 +107,7 @@ def tests(tests):
     #
     # List of individual part files
     #
-    scads = [i for i in os.listdir(scad_dir) if i[-5:] == ".scad"]
+    scads = [i for i in sorted(os.listdir(scad_dir)) if i[-5:] == ".scad"]
 
     for scad in scads:
         base_name = scad[:-5]
@@ -138,7 +138,7 @@ def tests(tests):
                 print("Can't find implementation!")
                 continue
 
-            vsplit = "N"
+            vsplit = "M"
             vtype = locations[0][1]
             types = [vtype + ' A-' + vsplit[0], vtype + ' ' + chr(ord(vsplit) + 1) + '-Z'] + [loc[1] for loc in locations[1 :]]
             if type == vtype:
@@ -187,7 +187,7 @@ def tests(tests):
             body += ["![%s](%s)\n" %(base_name, png_name)]
 
             dname = deps_name(deps_dir, scad)
-            oldest = min(mtime(png_name), mtime(bom_name))
+            oldest = png_name if mtime(png_name) < mtime(bom_name) else bom_name
             changed = check_deps(oldest, dname)
             changed = times.check_have_time(changed, scad_name)
             if changed:
@@ -257,7 +257,7 @@ See [usage](docs/usage.md) for requirements, installation instructions and a usa
             print('<tr>',  file = doc_file, end = '')
             for type in types:
                 if i < len(index[type]):
-                    name = index[type][i]
+                    name = sorted(index[type])[i]
                     print('<td> <a href = "#' + name + '">' + name + '</a> </td>', file = doc_file, end = '')
                 else:
                     print('<td></td>', file = doc_file, end = '')

scripts/views.py

@@ -154,14 +154,14 @@ def views(target, do_assemblies = None):
                                         f.write("use <%s/%s>\n" % (dir, filename))
                                         f.write("%s();\n" % module);
                                     #
-                                    # Run openscad on the created file
+                                    # Run openscad on th created file
                                     #
                                     dname = deps_name(deps_dir, filename)
                                     for explode in [0, 1]:
                                         png_name = target_dir + '/' + module + '.png'
                                         if not explode:
                                             png_name = png_name.replace('_assembly', '_assembled')
-                                        changed = check_deps(mtime(png_name), dname)
+                                        changed = check_deps(png_name, dname)
                                         changed = times.check_have_time(changed, png_name)
                                         tmp_name = 'tmp.png'
                                         if changed:
@@ -219,36 +219,49 @@ def views(target, do_assemblies = None):
             # Global BOM
             #
             print('<a name="Parts_list"></a>\n## Parts list', file = doc_file)
-            vitamins = {}
-            printed = {}
-            routed = {}
+            types = ["vitamins", "printed", "routed"]
+            headings = {"vitamins" : "vitamins", "printed" : "3D printed parts", "routed" : "CNC routed parts"}
+            things = {}
+            for t in types:
+                things[t] = {}
             for ass in flat_bom:
-                for v in ass["vitamins"]:
-                    if v in vitamins:
-                        vitamins[v] += ass["vitamins"][v]
-                    else:
-                        vitamins[v] = ass["vitamins"][v]
-                for p in ass["printed"]:
-                    if p in printed:
-                        printed[p] += ass["printed"][p]
-                    else:
-                        printed[p] = ass["printed"][p]
+                for t in types:
+                    for thing in ass[t]:
+                        if thing in things[t]:
+                            things[t][thing] += ass[t][thing]
+                        else:
+                            things[t][thing] = ass[t][thing]
             for ass in flat_bom:
                 name = ass["name"][:-9].replace('_', ' ').title().replace(' ','&nbsp;')
                 print('| <span style="writing-mode: vertical-rl; text-orientation: mixed;">%s</span> ' % name, file = doc_file, end = '')
             print('| <span style="writing-mode: vertical-rl; text-orientation: mixed;">TOTALS</span> |  |', file = doc_file)
+
             print(('|--:' * len(flat_bom) + '|--:|:--|'), file = doc_file)
-            for v in sorted(vitamins, key = lambda s: s.split(":")[-1]):
-                for ass in flat_bom:
-                    count = ass["vitamins"][v] if v in ass["vitamins"] else '.'
-                    print('| %s ' % pad(count, 2, 1), file = doc_file, end = '')
-                print('|  %s | %s |' % (pad(vitamins[v], 2, 1), pad(v.split(":")[1], 2)), file = doc_file)
-            print(('|  ' * len(flat_bom) + '| | **3D Printed parts** |'), file = doc_file)
-            for p in sorted(printed):
-                for ass in flat_bom:
-                    count = ass["printed"][p] if p in ass["printed"] else '.'
-                    print('| %s ' % pad(count, 2, 1), file = doc_file, end = '')
-                print('| %s | %s |' % (pad(printed[p], 2, 1), pad(p, 3)), file = doc_file)
+
+            for t in types:
+                if things[t]:
+                    totals = {}
+                    heading = headings[t][0:1].upper() + headings[t][1:]
+                    print(('|  ' * len(flat_bom) + '| | **%s** |') % heading, file = doc_file)
+                    for thing in sorted(things[t], key = lambda s: s.split(":")[-1]):
+                        for ass in flat_bom:
+                            count = ass[t][thing] if thing in ass[t] else 0
+                            print('| %s ' % pad(count if count else '.', 2, 1), file = doc_file, end = '')
+                            name = ass["name"]
+                            if name in totals:
+                                totals[name] += count
+                            else:
+                                totals[name] = count
+                        print('|  %s | %s |' % (pad(things[t][thing], 2, 1), pad(thing.split(":")[-1], 2)), file = doc_file)
+
+                    grand_total = 0
+                    for ass in flat_bom:
+                        name = ass["name"]
+                        total = totals[name] if name in totals else 0
+                        print('| %s ' % pad(total if total else '.', 2, 1), file = doc_file, end = '')
+                        grand_total += total
+                    print("| %s | %s |" % (pad(grand_total, 2, 1), pad('Total %s count' % headings[t], 2)), file = doc_file)
+
             print(file = doc_file)
             eop(print_mode, doc_file)
             #
@@ -267,7 +280,7 @@ def views(target, do_assemblies = None):
                     print("### Vitamins",         file = doc_file)
                     print("|Qty|Description|",    file = doc_file)
                     print("|--:|:----------|",    file = doc_file)
-                    for v in vitamins:
+                    for v in sorted(vitamins, key = lambda s: s.split(":")[-1]):
                         print("|%d|%s|" % (vitamins[v], v.split(":")[1]),     file = doc_file)
                     print("\n", file = doc_file)
 

tests/fillet.scad

@@ -20,7 +20,8 @@ include <../global_defs.scad>
 use <../utils/fillet.scad>
 
 module fillets() {
-    fillet(3, 25);
+    rotate(180)
+        fillet(3, 10);
 }
 
 fillets();

tests/flat_hinge.scad

@@ -0,0 +1,48 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+include <../core.scad>
+include <../vitamins/screws.scad>
+use <../utils/layout.scad>
+use <../printed/flat_hinge.scad>
+
+width = 50; // [20 : 100]
+depth = 20; // [8  : 50]
+thickness = 4; //[1 : 10]
+screws = 5; // [1  : 20]
+knuckles = 5; // [3 : 10]
+pin_diameter = 4; // [1:  10]
+knuckle_diameter = 9; //[4 : 15]
+margin = 0; // [0 : 10]
+clearance = 0.2;
+
+angle = 0; // [-90 : 180]
+
+big_hinge =   ["big",   width, depth, thickness, pin_diameter,  knuckle_diameter, knuckles, M3_dome_screw, screws, clearance, margin];
+small_hinge = ["small", 20,    16,    2,         2.85,          7,                3,        M3_dome_screw, 2,      0.2,       0];
+
+hinges = [small_hinge, big_hinge];
+
+module flat_hinges()
+    layout([for(h = hinges) hinge_width(h)], 10)
+        if($preview)
+            hinge_fastened_assembly(hinges[$i], 3, 3, angle);
+        else
+            hinge_male(hinges[$i]);
+
+flat_hinges();

tests/geared_steppers.scad

@@ -0,0 +1,27 @@
+//
+// NopSCADlib Copyright Chris Palmer 2019
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+include <../vitamins/geared_steppers.scad>
+
+use <../utils/layout.scad>
+
+module geared_steppers()
+    layout([for(g = geared_steppers) gs_diameter(g)], 5)
+        geared_stepper(geared_steppers[$i]);
+
+geared_steppers();

tests/global.scad

@@ -25,6 +25,9 @@ module globals() {
 
         translate([30, 0])
             ellipse(15, 7);
+
+        translate([50, 0])
+            right_triangle(10, 20, 0);
     }
 }
 

tests/green_terminals.scad

@@ -0,0 +1,29 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+use <../utils/layout.scad>
+
+include <../vitamins/green_terminals.scad>
+
+module green_terminals()
+    layout([for(t = green_terminals) gt_depth(t)], 15)
+        rotate(180)
+            green_terminal(green_terminals[$i], len(green_terminals) + 1 - $i);
+
+if($preview)
+    green_terminals();

tests/hygrometer.scad

@@ -0,0 +1,22 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+use <../vitamins/hygrometer.scad>
+
+if($preview)
+    hygrometer();

tests/inserts.scad

@@ -21,10 +21,20 @@ use <../utils/layout.scad>
 
 include <../vitamins/inserts.scad>
 
-module inserts()
+module inserts() {
+
     for(i = [0: len(inserts) -1])
         translate([10 * i, 0])
             insert(inserts[i]);
 
+    color(pp1_colour)
+        translate([len(inserts) * 10, 0]) {
+            insert_lug(inserts[0], 2, 1);
+
+            translate([10, 0])
+                insert_boss(inserts[0], z = 10, wall = 2);
+        }
+}
+
 if($preview)
     inserts();

tests/ldrs.scad

@@ -0,0 +1,27 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+include <../vitamins/ldrs.scad>
+
+use <../utils/layout.scad>
+
+module ldrs()
+    layout([for(l = ldrs) ldr_diameter(l)], 5)
+        LDR(ldrs[$i]);
+
+ldrs();

tests/pcbs.scad

@@ -23,7 +23,7 @@ include <../vitamins/d_connectors.scad>
 include <../vitamins/pcbs.scad>
 
 module pcbs()
-    layout([for(p = pcbs) pcb_width(p)], 15)
+    layout([for(p = pcbs) pcb_width(p)], 10)
         translate([0, pcb_length(pcbs[$i]) / 2])
             rotate(90)
                 pcb_assembly(pcbs[$i], 5 + $i, 3);

tests/pin_headers.scad

@@ -0,0 +1,45 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+include <../core.scad>
+use <../utils/layout.scad>
+
+include <../vitamins/pin_headers.scad>
+
+pins = 10;
+
+module pin_headers()
+    layout([for(p = pin_headers) hdr_pitch(p) * pins], 15) {
+        idc_transition(pin_headers[$i], 10);
+
+        translate([0, 20])
+            pin_header(pin_headers[$i], 10, 2);
+
+        translate([0, 40])
+            box_header(pin_headers[$i], 10, 2);
+
+        translate([0, 65])
+            pin_socket(pin_headers[$i], 10, 2);
+
+        translate([0, 95])
+            pin_socket(pin_headers[$i], 10, 2, right_angle = true);
+
+    }
+
+if($preview)
+    pin_headers();

tests/polyholes.scad

@@ -52,8 +52,8 @@ module polyholes() {
     sizes = [1.5, 2, 3, 4];
     for(i = [0 : len(sizes) - 1])
         translate([i * 10, -10]) {
-            color(pp1_colour) linear_extrude(height = 1)
-                poly_ring(ir = ir, or = cir + sizes[i] * extrusion_width);
+            color(pp1_colour)
+                poly_tube(ir = ir, or = cir + sizes[i] * extrusion_width, h = 1);
 
             rod(2 * ir, 3);
        }

tests/psu_shroud.scad

@@ -0,0 +1,38 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+include <../core.scad>
+use <../utils/layout.scad>
+
+include <../vitamins/screws.scad>
+include <../vitamins/psus.scad>
+use <../printed/psu_shroud.scad>
+
+thickness = 3;
+
+module psu_shrouds()
+    layout([for(p = psus) psu_width(p)], 10) let(psu = psus[$i])
+        if(psu_terminals(psu))
+            rotate(90) {
+                if($preview)
+                    psu_shroud_fastened_assembly(psu, 6, thickness, psu[0]);
+                else
+                    psu_shroud(psu, 6, psu[0]);
+            }
+
+psu_shrouds();

tests/rod.scad

@@ -24,8 +24,13 @@ include <../vitamins/linear_bearings.scad>
 use <../vitamins/rod.scad>
 
 module rods()
-    layout([for(b = linear_bearings) 2 * bearing_radius(b)])
+    layout([for(b = linear_bearings) 2 * bearing_radius(b)]) {
+
         rod(bearing_rod_dia(linear_bearings[$i]), 80);
 
+        translate([0, 20])
+            studding(bearing_rod_dia(linear_bearings[$i]), 80);
+    }
+
 if($preview)
     rods();

tests/ssr_shroud.scad

@@ -31,7 +31,7 @@ module ssr_shrouds()
             if($preview)
                 ssr_shroud_fastened_assembly(ssr, 6, thickness, ssr[0]);
             else
-                ssr_shroud(ssrs[$i], 6, ssr[0]);
+                ssr_shroud(ssr, 6, ssr[0]);
         }
 
 ssr_shrouds();

tests/teardrops.scad

@@ -36,7 +36,10 @@ module teardrops() {
                         tearslot(h = 0, r = 3, w = 10);
 
                     translate([30, 15])
-                         vertical_tearslot(h = 0, r =3, l = 10);
+                        vertical_tearslot(h = 0, r =3, l = 10);
+
+                    translate([20, 10])
+                        semi_teardrop(h = 0, r = 3);
                 }
 }
 

tests/wire.scad

@@ -61,7 +61,7 @@ module wires() {
                     translate([-w / 2, 0])
                         square([w, h]);
 
-                    mouse_hole(bundle, 0);
+                    mouse_hole(bundle, 0, true);
                 }
 
         translate_z(-thickness)

utils/core/bom.scad

@@ -63,6 +63,22 @@ module pose(a = [55, 0, 25], t = [0, 0, 0], exploded = undef)       //! Pose an
                             translate(-t)
                                 children();
 
+module pose_hflip(exploded = undef)       //! Pose an STL or assembly for rendering to png by flipping around the Y axis, ```exploded = true for``` just the exploded view or ```false``` for unexploded only.
+    if(is_undef($pose) || !is_undef($posed) || (!is_undef(exploded) && exploded != !!exploded()))
+        children();
+    else
+        let($posed = true) // only pose the top level
+            hflip()
+                children();
+
+module pose_vflip(exploded = undef)       //! Pose an STL or assembly for rendering to png by flipping around the X axis, ```exploded = true for``` just the exploded view or ```false``` for unexploded only.
+    if(is_undef($pose) || !is_undef($posed) || (!is_undef(exploded) && exploded != !!exploded()))
+        children();
+    else
+        let($posed = true) // only pose the top level
+            vflip()
+                children();
+
 
 module assembly(name) {                 //! Name an assembly that will appear on the BOM, there needs to a module named ```<name>_assembly``` to make it
     if(bom_mode())

utils/core/global.scad

@@ -63,6 +63,10 @@ module semi_circle(r, d = undef)                    //! A semi circle in the pos
             square([2 * sq, sq]);
     }
 
+module right_triangle(width, height, h, center = true) //! A right angled triangle with the 90° corner at the origin. 3D when ```h``` is nonzero, otherwise 2D
+    extrude_if(h, center = center)
+        polygon(points = [[0,0], [width, 0], [0, height]]);
+
 include <sphere.scad>
 include <bom.scad>
 include <polyholes.scad>

utils/core/polyholes.scad

@@ -62,6 +62,10 @@ module poly_ring(or, ir) { //! Make a 2D ring adjusted to have the correct inter
                 }
 }
 
+module poly_tube(or, ir, h, center = false) //! Make a tube adjusted to have the correct internal radius
+    extrude_if(h, center)
+        poly_ring(or, ir);
+
 module drill(r, h = 100) //! Make a cylinder for drilling holes suitable for CNC routing, set h = 0 for circle
     extrude_if(h)
         circle(r = corrected_radius(r, r2sides(r)));

utils/core/teardrops.scad

@@ -34,6 +34,18 @@ module teardrop(h, r, center = true, truncate = true) //! For making horizontal
                     polygon([[0, 0], [eps, 0], [0, r * sqrt(2)]]);
             }
 
+module semi_teardrop(h, r, d = undef, center = true) //! A semi teardrop in the positive Y domain
+    render(convexity = 5)
+        extrude_if(h, center)
+            intersection() {
+                R = is_undef(d) ? r : d / 2;
+                teardrop(r = R, h = 0);
+
+                sq = R + 1;
+                translate([-sq, 0])
+                    square([2 * sq, sq]);
+            }
+
 module teardrop_plus(h, r, center = true, truncate = true) //! Slightly bigger teardrop to allow for the 3D printing staircase effect
     teardrop(h, r + layer_height / 4, center, truncate);
 

utils/fillet.scad

@@ -28,5 +28,6 @@ module fillet(r, h, center = false) //! Fillet with specified radius and height
             translate([-eps, -eps, 0])
                 square(r + eps);
 
-            circle(r + eps);
+            translate([r, r])
+                circle(r + eps);
         }

utils/maths.scad

@@ -18,7 +18,7 @@
 //
 
 //
-//! Maths utilities for minapulating vectors and matrices.
+//! Maths utilities for manipulating vectors and matrices.
 //
 function sqr(x) = x * x;
 

utils/round.scad

@@ -17,7 +17,7 @@
 // If not, see <https://www.gnu.org/licenses/>.
 //
 
-//! Round 2D shapes uisng `offset()`, which is fast and 3D shapes with [`offset_3D()`](#offset), which is very slow.
+//! Round 2D shapes using `offset()`, which is fast and 3D shapes with [`offset_3D()`](#offset), which is very slow.
 //!
 //! A single radius can be specified or separate internal and external radii.
 //! If `chamfer_base` is `true` for `round_3D()` then the bottom edge is made suitable for 3D printing by chamfering once the

utils/sweep.scad

@@ -61,7 +61,7 @@ function rotate_from_to(a, b) =
 //
 function calculate_twist(A, B) = let(D = transpose3(B) * A) atan2(D[1][0], D[0][0]);
 //
-// Compute a 4x4 matrix to orientate a frame of the sweep given the position and a 3x3 rotation matrix.
+// Compute a 4x3 matrix to orientate a frame of the sweep given the position and a 3x3 rotation matrix.
 //
 function orientate(p, r) =
     let(x = r[0], y = r[1], z = r[2])
@@ -113,7 +113,7 @@ function skin_points(profile, path, loop, twist = 0) =
 
 function cap(facets, segment = 0) = [for(i = [0 : facets - 1]) segment ? facets * segment + i : facets - 1 - i];
 
-function quad(p, a,b,c,d) = norm(p[a] - p[c]) > norm(p[b] - p[d]) ? [[b, c, d], [b, d, a]] : [[a, b, c], [a, c, d]];
+function quad(p, a, b, c, d) = norm(p[a] - p[c]) > norm(p[b] - p[d]) ? [[b, c, d], [b, d, a]] : [[a, b, c], [a, c, d]];
 
 function skin_faces(points, segs, facets, loop) = [for(i = [0 : facets - 1], s = [0 : segs - (loop ? 1 : 2)])
    each quad(points,

vitamins/belt.scad

@@ -21,6 +21,8 @@
 //! Models timing belt running over toothed or smooth pulleys and calculates an accurate length.
 //! Only models 2D paths, so not core XY!
 //!
+//! To make the back of the belt run against a smooth pulley on the outside of the loop specify a negative pitch radius.
+//!
 //! By default the path is a closed loop but a gap length and position can be specified to make open loops.
 //!
 //! Individual teeth are not drawn, instead they are represented by a lighter colour.

vitamins/displays.scad

@@ -47,6 +47,19 @@ LCD1602A = ["LCD1602A", "LCD display 1602A", 71.3, 24.3, 7.0, LCD1602APCB,
           [],                                       // clearance need for the ts ribbon
         ];
 
-displays = [LCD1602A, HDMI5];
+SSD1963_4p3PCB = ["", "", 120, 74, 1.65, 3, 3, 0, "mediumblue", false, [[3, 3], [-3, 3], [-3, -3], [3, -3]],
+    [ [2.75 + 1.27, 37, 90, "2p54header", 20, 2]
+    ],
+    []];
+
+SSD1963_4p3 = ["SSD1963_4p3", "LCD display SSD1963 4.3\"", 105.5, 67.2, 3.4, SSD1963_4p3PCB,
+        [0, 0, 0],
+        [[-50, -26.5], [50, 31.5, 0.5]],
+        [[-105.5 / 2, -65 / 2 + 1], [105.5 / 2, 65 / 2 + 1, 1]],
+        0,
+        [[0, -34.5], [12, -31.5]],
+        ];
+
+displays = [HDMI5, SSD1963_4p3, LCD1602A];
 
 use <display.scad>

vitamins/fan.scad

@@ -151,16 +151,16 @@ function nut_and_washer_thickness(screw, nyloc) = washer_thickness(screw_washer(
 function fan_screw_depth(type) = fan_boss_d(type) ? fan_depth(type) : fan_thickness(type);
 function fan_screw_length(type, thickness) = screw_longer_than(thickness + fan_screw_depth(type) + nut_and_washer_thickness(fan_screw(type), true)); //! Screw length required
 
-module fan_assembly(type, thickness, include_fan = true) { //! Fan with its fasteners
+module fan_assembly(type, thickness, include_fan = true, screw = false) { //! Fan with its fasteners
     translate_z(-fan_depth(type) / 2) {
         if(include_fan)
             fan(type);
 
-        screw = fan_screw(type);
-        nut = screw_nut(screw);
+        Screw = screw ? screw : fan_screw(type);
+        nut = screw_nut(Screw);
         fan_hole_positions(type) {
             translate_z(thickness)
-                screw_and_washer(screw, fan_screw_length(type, thickness));
+                screw_and_washer(Screw, fan_screw_length(type, thickness));
 
             translate_z(include_fan ? -fan_screw_depth(type) : 0)
                 vflip()

vitamins/geared_stepper.scad

@@ -0,0 +1,114 @@
+//
+// NopSCADlib Copyright Chris Palmer 2019
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+
+//
+//! Geared tin can steppers
+//
+include <../core.scad>
+use <../utils/rounded_cylinder.scad>
+use <../utils/round.scad>
+
+function gs_diameter(type)     = type[2]; //! Can diameter
+function gs_height(type)       = type[3]; //! Can height
+function gs_pitch(type)        = type[4]; //! Screw pitch
+function gs_lug_w(type)        = type[5]; //! Screw lug width
+function gs_lug_t(type)        = type[6]; //! Screw lug thickness
+function gs_hole_d(type)       = type[7]; //! Screw hole diameter
+function gs_offset(type)       = type[8]; //! Offset of the shaft from the centre of the can
+function gs_boss_d(type)       = type[9]; //! Boss around the shaft diameter
+function gs_boss_h(type)       = type[10]; //! Boss around the shaft height
+function gs_shaft_d(type)      = type[11]; //! Shaft diameter
+function gs_shaft_flat(type)   = type[12]; //! Shaft width across the flats
+function gs_shaft_length(type) = type[13]; //! Shaft length
+function gs_flat_length(type)  = type[14]; //! Shaft flat length
+function gs_bulge_w(type)      = type[15]; //! Plastic bulge width
+function gs_bulge_d(type)      = type[16]; //! Plastic bulge depth from centre
+function gs_bulge_h(type)      = type[17]; //! Plastic bulge height
+function gs_bulge2_w(type)     = type[18]; //! Plastic rear bulge width
+function gs_bulge2_d(type)     = type[19]; //! Plastic rear bulge depth from centre
+function gs_bulge2_h(type)     = type[20]; //! Plastic rear bulge height
+
+module geared_stepper_screw_positions(type) //! Place children at the screw positions
+    for(side = [-1, 1])
+        translate([side * gs_pitch(type) / 2, -gs_offset(type)])
+            children();
+
+module geared_stepper(type) { //! Draw the specified geared stepper
+    vitamin(str("geared_stepper(", type[0], "): Geared stepper - ", type[1]));
+
+    radius = gs_diameter(type) / 2;
+    height = gs_height(type);
+    offset = gs_offset(type);
+    color("silver") {
+        translate([0, -offset])
+            rounded_cylinder(r = radius, h = height, r2 = 1);
+
+        cylinder(d = gs_boss_d(type), h = 2 * gs_boss_h(type), center = true);
+
+        linear_extrude(height = gs_lug_t(type))
+            difference() {
+                hull()
+                    geared_stepper_screw_positions(type)
+                        circle(d = gs_lug_w(type));
+
+                geared_stepper_screw_positions(type)
+                    circle(d = gs_hole_d(type));
+            }
+
+        translate([0, -offset - radius, eps])
+            cube([gs_bulge_w(type) - 2, 2 * (gs_bulge_d(type) - radius) - 2, 2 * eps], center = true);
+    }
+    vflip()
+        color(brass) {
+            d = gs_shaft_d(type);
+            h = gs_shaft_length(type);
+            linear_extrude(height = h)
+                intersection() {
+                    circle(d = d);
+
+                    square([d + 1, gs_shaft_flat(type)], center = true);
+                }
+
+            cylinder(d = d, h = h - gs_flat_length(type));
+        }
+
+    color("skyblue") {
+        h1 = gs_bulge_h(type);
+        translate([0, - offset - radius, eps])
+            rounded_rectangle([gs_bulge_w(type), 2 * (gs_bulge_d(type) - radius), h1], 0.5, center = false);
+
+        h2 = gs_bulge2_h(type);
+        translate([0, - offset, h1 + 1 - h2])
+            linear_extrude(height = h2)
+                round(0.5)
+                    intersection() {
+                        circle(gs_bulge2_d(type));
+
+                        translate([0, -50])
+                            square([gs_bulge2_w(type), 100], center = true);
+                    }
+    }
+
+    translate_z(2.5)
+        for(i = [0 : 4])
+            translate([i - 2.5, 0])
+                rotate([90, 0, 0])
+                    color(["yellow", "orange", "red", "pink", "blue"][i])
+                        cylinder(d = 1, h = radius + offset + 10);
+}

vitamins/geared_steppers.scad

@@ -0,0 +1,27 @@
+//
+// NopSCADlib Copyright Chris Palmer 2019
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+
+//
+//! Geared tin can steppers
+//
+28BYJ_48 = ["28BYJ_48", "28BYJ-48 5V", 28, 19, 35, 7, 0.85, 4.2, 8, 9, 1.5, 5, 3, 10, 6, 14.7, 17, 16.5, 17.7, 15.5, 13.8 ];
+
+geared_steppers = [28BYJ_48];
+
+use <geared_stepper.scad>

vitamins/green_terminal.scad

@@ -0,0 +1,183 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+
+//
+//! Parametric green terminal blocks
+//
+include <../core.scad>
+use <../utils/tube.scad>
+
+function gt_pitch(type)        = type[1];   //! Pitch between terminals
+function gt_depth(type)        = type[2];   //! Total front to back depth
+function gt_height(type)       = type[3];   //! Height of the flat top
+function gt_top(type)          = type[4];   //! Depth at the top
+function gt_front_height(type) = type[5];   //! Height at the front
+function gt_front_depth(type)  = type[6];   //! Front ledge depth
+function gt_back_height(type)  = type[7];   //! Height at the back
+function gt_back_depth(type)   = type[8];   //! Back ledge depth
+function gt_screw_r(type)      = type[9];   //! Screw head radius
+function gt_front_t(type)      = type[10];  //! Thickness of frame around the front aperture
+function gt_box_w(type)        = type[11];  //! Width inside the cable entry box
+function gt_box_h(type)        = type[12];  //! Height of the cable entry box
+function gt_y_offset(type)     = type[13];  //! Offset of the pins from centre of the depth
+function gt_y_offset2(type)    = type[14];  //! Offset of the pins screws from the screws
+function gt_tube_h(type)       = type[15];  //! Height of optional tubes around the screws
+
+module green_terminal(type, ways, skip = []) { //! Draw green terminal blocks, skip can be used to remove pins.
+    pitch = gt_pitch(type);
+
+    imperial = str(pitch / inch(1));
+    vitamin(str("green_terminal(", type[0], ", ", ways, "): Terminal block ", ways, " way ", len(imperial) < 5 ? str(pitch / inch(1), "\"") : str(pitch, "mm")));
+    width = ways * pitch;
+    depth = gt_depth(type);
+    height = gt_height(type);
+    ledge_height =  gt_front_height(type);
+    ledge_depth = gt_front_depth(type);
+    top = gt_top(type);
+    back = gt_back_height(type);
+    back_ledge = gt_back_depth(type);
+    tube_h = gt_tube_h(type);
+    module single(skip = false) {
+        screw_r = gt_screw_r(type);
+        box_w1 = pitch - 2 * gt_front_t(type);
+        box_h1 = ledge_height - 2 * gt_front_t(type);
+        box_w2 = gt_box_w(type);
+        box_h2 = gt_box_h(type);
+        y = gt_y_offset(type);
+        y2 = gt_y_offset2(type);
+        box_front = y + depth / 2 - 2;
+        box_back = y - depth / 2 + 1;
+
+        module horizontal_section()
+            difference() {
+                translate([y, 0])
+                    square([depth, pitch], center = true);
+
+                translate([y + 1, 0])
+                    square([depth, box_w2], center = true);
+
+                translate([y + depth / 2, 0])
+                    hull() {
+                        square([1, box_w1], center = true);
+                        square([4, box_w2], center = true);
+                    }
+            }
+
+        color("lime") {
+            rotate([90, 0, 0])
+                linear_extrude(height = pitch, center = true, convexity = 5)
+                    polygon(points = [                          // Vertical section
+                        [y + depth / 2,                  0],
+                        [y + depth / 2,                  ledge_height / 2 - box_h1 / 2],
+                        [y + depth / 2 - 0.5,            ledge_height / 2 - box_h1 / 2],
+                        [box_front,                      ledge_height / 2 - box_h2 / 2],
+                        [box_back,                       ledge_height / 2 - box_h2 / 2],
+                        [box_back,                       ledge_height / 2 + box_h2 / 2],
+                        [box_front,                      ledge_height / 2 + box_h2 / 2],
+                        [y + depth / 2 - 0.5,            ledge_height / 2 + box_h1 / 2],
+                        [y + depth / 2,                  ledge_height / 2 + box_h1 / 2],
+                        [y + depth / 2,                  ledge_height],
+                        [y + depth / 2 - ledge_depth,    ledge_height],
+                        [y2 + top / 2,                   height],
+                        [y2 + screw_r + eps,             height],
+                        [y2 + screw_r + eps,             ledge_height / 2 + box_h2 / 2],
+                        [y2 - screw_r - eps,             ledge_height / 2 + box_h2 / 2],
+                        [y2 - screw_r - eps,             height],
+                        [y2 -top / 2,                    height],
+                        [y - depth / 2 + back_ledge,     back],
+                        [y - depth / 2,                  back],
+                        [y - depth / 2,                  0],
+                    ]);
+
+            translate([y2, 0, ledge_height / 2 + box_h2 / 2])   // Screw socket
+                linear_extrude(height = height - ledge_height / 2 - box_h2 / 2)
+                    difference() {
+                        square([screw_r * 2 + 0.1, pitch], center = true);
+
+                        circle(screw_r);
+                    }
+
+
+            linear_extrude(height = ledge_height)
+                intersection() {
+                    horizontal_section();
+
+                    translate([0, -5])
+                        square([10, 10]);
+                }
+
+            linear_extrude(height = back)
+                intersection() {
+                    horizontal_section();
+
+                    translate([-10, -5])
+                        square([10, 10]);
+                }
+
+            if(tube_h)
+                translate([y2, 0, height])
+                    linear_extrude(height = tube_h - height)
+                        intersection() {
+                            ring(or = top / 2, ir = screw_r);
+
+                            square([10, pitch], center = true);
+                        }
+
+        }
+        if(!skip)
+            color("silver") {
+                    slot_depth = 1;
+                    screw_top = height - 0.5;
+                    pin_l = 3.3;
+                    translate([y2, 0]) {
+                        translate_z(screw_top - 2 * slot_depth)        // screw head
+                            cylinder(r = screw_r, h = slot_depth);
+
+                        translate_z(screw_top - slot_depth)         // screw head
+                            linear_extrude(height = slot_depth)
+                                difference() {
+                                    circle(screw_r);
+
+                                    square([10, screw_r / 4], center = true);
+                                }
+                    }
+                    translate([box_back, 0, ledge_height / 2]) {
+                        rotate([0, 90, 0])
+                            linear_extrude(height = box_front - box_back)
+                                difference() {
+                                    square([box_h2, box_w2], center = true);
+
+                                    square([box_h2 - 0.1, box_w2 - 0.1], center = true);
+
+                                }
+
+                        cube([1, box_w2, box_h2], center = true); // terminal back
+                    }
+
+                    translate_z(-pin_l)
+                        cube([0.44, 0.75, pin_l]);     // pin
+                }
+    }
+    for(i = [0: ways - 1])
+        translate([0, i * pitch - width / 2 + pitch / 2])
+            single(in(skip, i));
+}
+
+module terminal_254(ways, skip = []) //! Draw 0.1" terminal block
+    green_terminal(gt_2p54, ways, skip);

vitamins/green_terminals.scad

@@ -0,0 +1,27 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+// Green terminal blocks
+//
+gt_2p54 = ["gt_2p54", 2.54,  6.6,   10, 3,    6, 0.4,  6.4, 1,  1,    0.2, 2,   2,     0,  0,   0];
+gt_3p5  = ["gt_3p5",  3.5,   7.3,  8.5, 4,    5, 0.4,  4,   0,  1.35, 0.4, 1.8, 2,     0,  0,   0];
+gt_6p35 = ["gt_6p35", 6.35, 12.6, 17.4, 6.8, 12, 0.4, 11,   2,  2.7,  0.8, 3.4, 4.2, 1.8,  1.1, 21.4];
+
+green_terminals = [gt_2p54, gt_3p5, gt_6p35];
+
+use <green_terminal.scad>

vitamins/hygrometer.scad

@@ -0,0 +1,87 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+
+//
+//! Mini LCD Celsius Digital Thermometer Hygrometer Temperature Humidity Meter Gauge on eBay
+//
+include <../core.scad>
+use <../utils/round.scad>
+
+od = 40.9;
+h = 14;
+flange_d = 45.5;
+flange_t = 1.5;
+flange_d2 = 32;
+flange_t2 = 2;
+apperture_d = 24.7;
+hygrometer_hole_r = 21.3;
+slot_w = 5.5;
+
+module hygrometer_hole(h = 0) { //! Drill the hole for a hygrometer
+    round(cnc_bit_r) {
+        intersection() {
+            drill(hygrometer_hole_r, h);
+
+            rotate(30)
+                square([slot_w + 2 * cnc_bit_r, 100], center = true);
+        }
+        drill((od + 0.2) / 2, h);
+    }
+}
+
+function hygrometer_or() = flange_d / 2; //! The outside radius of a hygrometer
+
+module hygrometer() { //! Draw a hygrometer
+    vitamin("hygrometer(): Mini LCD Digital Thermometer / Hygrometer");
+
+    explode(40) {
+        color(grey30)
+            rotate_extrude()
+                polygon([
+                    [0, 0],
+                    [apperture_d / 2, 0],
+                    [apperture_d / 2, flange_t],
+                    [flange_d2 / 2,   flange_t2],
+                    [flange_d / 2,    flange_t],
+                    [flange_d / 2,    0],
+                    [od / 2,          0],
+                    [od / 2,          -h],
+                    [0,               -h]
+                ]);
+
+        color("#94A7AB")
+            cylinder(d = apperture_d, h = eps);
+
+        color("black")
+            linear_extrude(height = 0.2, center = true) {
+                translate([0, 3])
+                    text("20_4", font = "7 segment", valign = "bottom", halign = "center", size = apperture_d / 6);
+
+                translate([7, 3])
+                    text("C", font = "7 segment", valign = "bottom", halign = "center", size = apperture_d / 8);
+
+                translate([-1.9, 0.5])
+                    text("50", font = "7 segment", valign = "top", halign = "center", size = apperture_d / 2.7);
+
+                translate([0, -apperture_d / 6])
+                    text("          %", font = "Arial", valign = "center", halign = "center", size = apperture_d / 6);
+            }
+
+    }
+}

vitamins/insert.scad

@@ -21,6 +21,7 @@
 //! Heatfit threaded inserts. Can be pushed into thermoplastics using a soldering iron with a conical bit set to 200°C.
 //
 include <../core.scad>
+use <../utils/quadrant.scad>
 
 function insert_length(type)         = type[1]; //! Length
 function insert_outer_d(type)        = type[2]; //! Outer diameter at the top
@@ -93,15 +94,75 @@ module insert_hole(type, counterbore = 0, horizontal = false) { //! Make a hole
         }
 }
 
-module insert_boss(type, z, wall = 2 * extrusion_width) { //! Make a boss to take an insert
-    render(convexity = 3)
-        difference() {
-            ir = insert_hole_radius(type);
-            linear_extrude(height = z)
-                hull()
-                    poly_ring(corrected_radius(ir) + wall, ir);
+function insert_boss_radius(type, wall) = corrected_radius(insert_hole_radius(type)) + wall; //! Compute the outer radius of an insert boss
 
-            translate_z(z)
-                insert_hole(type, max(0, z - insert_hole_length(type) - 2 * layer_height));
+module insert_boss(type, z, wall = 2 * extrusion_width) { //! Make a boss to take an insert
+    ir = insert_hole_radius(type);
+    or = corrected_radius(ir) + wall;
+
+    module shape()
+        hull()
+            poly_ring(or, ir);
+
+    linear_extrude(height = z)
+        poly_ring(or, ir);
+
+    linear_extrude(height = z - insert_hole_length(type))
+        difference() {
+            shape();
+
+            poly_circle(insert_screw_diameter(type) / 2 + 0.1);
         }
+
+    if(z > insert_hole_length(type) + 2 * layer_height)
+        linear_extrude(height = 2 * layer_height)       // cap the end if room
+            shape();
+}
+
+module insert_lug(insert, wall, counter_bore = 0, extension = 0, corner_r = 0, flying = true) { //! Make a flying insert lug, see [ssr_shroud](#Ssr_shroud)
+    boss_r = insert_boss_radius(insert, wall);
+    boss_h = insert_hole_length(insert);
+    boss_h2 = boss_h + counter_bore;
+
+    module shape()
+        intersection() {
+            hull() {
+                circle(boss_r);
+
+                translate([boss_r + extension - eps, 0])
+                    square([eps, 2 * boss_r], center = true);
+            }
+            if(corner_r)
+                translate([boss_r + extension - corner_r, 0])
+                    rotate(-45)
+                        quadrant(w = 100, r = corner_r - eps, center = true);
+        }
+
+    translate_z(-boss_h)
+        linear_extrude(height = boss_h)
+             difference() {
+                shape();
+
+                poly_circle(insert_hole_radius(insert));
+            }
+
+    // insert boss counter_bore
+    translate_z(-boss_h2) {
+        linear_extrude(height = counter_bore + eps)
+             difference() {
+                shape();
+
+                poly_circle(insert_screw_diameter(insert) / 2 + 0.1);
+            }
+
+        // support cone
+        if(flying)
+            hull() {
+                linear_extrude(height = eps)
+                    shape();
+
+                translate([boss_r + extension - wall - eps, 0, - (2 * boss_r + extension - wall)])
+                    cube(eps, center = true);
+            }
+    }
 }

vitamins/ldr.scad

@@ -0,0 +1,105 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+
+//
+//! Light dependent resistors.
+//!
+//! Larger ones seem to have both a higher dark resistance and a lower bright light resistance.
+//
+include <../core.scad>
+
+function ldr_description(type) = type[1]; //! Description
+function ldr_diameter(type)    = type[2]; //! The diameter of the round bit
+function ldr_width(type)       = type[3]; //! Across the flats
+function ldr_thickness(type)   = type[4]; //! Thickness
+function ldr_pitch(type)       = type[5]; //! Pitch between the leads
+function ldr_active(type)      = type[6]; //! The active width
+function ldr_lead_d(type)      = type[7]; //! The lead diameter
+
+module LDR(type, lead_length = 3) { //! Draw an LDR, can specify the lead length
+    vitamin(str("ldr(", type[0], "): Light dependent resistor - ", ldr_description(type)));
+
+    module shape()
+        intersection() {
+            circle(d = ldr_diameter(type));
+
+            square([100, ldr_width(type)], center = true);
+        }
+
+    function serpentine_t() = let(w = ldr_width(type), n = floor(w / 0.5) + 0.5) w / (n * 2);
+
+    module serpentine() {
+        w = ldr_width(type);
+
+        t = serpentine_t();
+        pitch = 2 * t;
+        l = ldr_active(type);
+        lines = ceil(w / pitch);
+
+        for(i = [0 : lines - 1])
+            translate([0, i * pitch - w / 2 + t / 2]) {
+                square([l - 3 * t, t], center = true);
+
+                end = i % 2 ? 1 : -1;
+                $fn = 16;
+                translate([end * (l / 2 - 1.5 * t), t])
+                    rotate(-end * 90)
+                    difference() {
+                        semi_circle(1.5 * t);
+
+                        semi_circle(t / 2);
+                    }
+            }
+    }
+
+    t = ldr_thickness(type);
+
+    color("white")
+        linear_extrude(height = t - 0.4)
+            shape();
+
+    color("orange")
+        translate_z(t - 0.4)
+            linear_extrude(height = 0.1)
+                shape();
+
+    color([0.9, 0.9, 0.9])
+        translate_z(t - 0.3)
+            linear_extrude(height = 0.1)
+                difference() {
+                    offset(-serpentine_t())
+                        shape();
+
+                serpentine();
+            }
+
+    color("silver")
+        for(side = [-1, 1])
+            translate([side * ldr_pitch(type) / 2, 0]) {
+                translate_z(-lead_length)
+                    cylinder(d = ldr_lead_d(type), h = lead_length, $fn = 16);
+
+                translate_z(t - 0.3)
+                    cylinder(d = 1.5 * ldr_lead_d(type), h = 0.2, $fn = 16);
+            }
+    color([1, 1, 1, 0.25])
+        translate_z(t - 0.3 + eps)
+            linear_extrude(height = 0.3)
+                shape();
+}

vitamins/ldrs.scad

@@ -0,0 +1,28 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+
+//
+// Light dependent resistors.
+//
+small_ldr = ["small_ldr", "small", 5,   4.2, 2.0, 3.2, 2.5, 0.4];
+large_ldr = ["large_ldr", "large", 9.2, 7.9, 2.0, 6.8, 4.5, 0.5];
+
+ldrs = [small_ldr, large_ldr];
+
+use <ldr.scad>

vitamins/microview.scad

@@ -25,7 +25,7 @@
 //! Uses STL files copyright geekammo and licenced with MIT license, see [microview/LICENSE.txt](vitamins/microview/LICENSE.txt).
 //
 include <../core.scad>
-use <pcb.scad> // for pin
+include <pin_headers.scad>
 
 panel_clearance = 0.2;
 
@@ -43,17 +43,17 @@ module microview(cutout = false) {  //! Draw microview or generate a panel cutou
             translate_z(8.35) {
 
                 color("black")
-                    import("microview/GKM-002_R05_CHIP_UPPER_HOUSING-1.stl", convexity = 2);
+                    import("microview/GKM-002_R05_CHIP_UPPER_HOUSING-1.STL", convexity = 2);
 
                 translate([-2, 0, 0])
                     color("dimgray")
                         cube([12.5, 15.5, 4.41], center = true);
             }
             color("dimgray")
-                import("microview/GKM-003_R05_CHIP_LOWER_HOUSING.stl", convexity = 2);
+                import("microview/GKM-003_R05_CHIP_LOWER_HOUSING.STL", convexity = 2);
 
             for(side = [-1, 1], i = [0 : 7])
                 translate([side * inch(0.35), (i - 3.5) * inch(0.1)])
-                    pin();
+                    pin(2p54header);
         }
 }

vitamins/nut.scad

@@ -58,7 +58,7 @@ module nut(type, nyloc = false, brass = false, nylon = false) { //! Draw specifi
                     rounded_cylinder(r = outer_rad * cos(30) , h = nyloc_thickness, r2 = (nyloc_thickness - thickness) / 2, ir = hole_rad);
         }
     if($children)
-        translate_z(thickness)
+        translate_z(nut_thickness(type, nyloc))
             children();
 }
 

vitamins/pcb.scad

@@ -25,6 +25,9 @@ panel_clearance = 0.2;
 include <../core.scad>
 include <screws.scad>
 include <buttons.scad>
+include <green_terminals.scad>
+include <pin_headers.scad>
+
 use <../utils/rounded_cylinder.scad>
 use <../utils/dogbones.scad>
 use <../utils/tube.scad>
@@ -53,8 +56,8 @@ module pcb_grid(type, x, y, z = 0)  //! Positions children at specified grid pos
 
 // allows negative ordinates to represent offsets from the far edge
 function pcb_coord(type, p) = let(l = pcb_length(type), w = pcb_width(type)) //! Convert offsets from the edge to coordinates relative to the centre
-    [(p.x > 0 ? p.x : l + p.x) - l / 2,
-     (p.y > 0 ? p.y : w + p.y) - w / 2];
+    [(p.x >= 0 ? p.x : l + p.x) - l / 2,
+     (p.y >= 0 ? p.y : w + p.y) - w / 2];
 
 module pcb_screw_positions(type) { //! Positions children at the mounting hole positions
     holes = pcb_holes(type);
@@ -66,145 +69,10 @@ module pcb_screw_positions(type) { //! Positions children at the mounting hole p
                 children();
        }
 }
-//                          p     p   b    p     p       b
-//                          i     i   e    i     i       a
-//                          t     n   l    n     n       s
-//                          c         o                  e
-//                          h     l   w    w     c
-//                                                       c
-//
-2p54header = ["2p54header", 2.54, 12, 3.2, 0.66, "gold", grey20, 8.5];
 
-function hdr_pitch(type)        = type[1];  //! Header pitch
-function hdr_pin_length(type)   = type[2];  //! Header pin length
-function hdr_pin_below(type)    = type[3];  //! Header pin length underneath
-function hdr_pin_width(type)    = type[4];  //! Header pin size
-function hdr_pin_colour(type)   = type[5];  //! Header pin colour
-function hdr_base_colour(type)  = type[6];  //! Header insulator colour
-function hdr_socket_depth(type) = type[7];  //! Socket depth for female housing
-
-module pin(type = 2p54header, length = undef) { //! Draw a header pin
-    w = hdr_pin_width(type);
-    l = length == undef ? hdr_pin_length(type) : length;
-    chamfer = w / 2;
-    color(hdr_pin_colour(type))
-        translate_z(l / 2 -hdr_pin_below(type))
-            hull() {
-                cube([w, w, l - 2 * chamfer], center = true);
-
-                cube([w - chamfer, w - chamfer, l], center = true);
-            }
- }
-
-module pin_header(type = 2p54header, cols = 1, rows = 1, smt = false, cutout = false) { //! Draw pin header
-    pitch =  hdr_pitch(type);
-    h = pitch;
-
-    if(cutout)
-        dogbone_rectangle([cols * pitch + 2 * panel_clearance, rows * pitch + 2 * panel_clearance, 100], center = false);
-    else
-        vitamin(str("pin_header(", type[0], cols, rows, arg(smt, false, "smt"), "): Pin header ", cols, " x ", rows));
-
-        translate_z(smt ? 3.5 - h : 0) {
-            for(x = [0 : cols - 1], y = [0 : rows - 1])
-                translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2), 0])
-                    pin(type);
-
-            color(hdr_base_colour(type))
-                linear_extrude(height = h)
-                    for(x = [0 : cols - 1], y = [0 : rows - 1])
-                        translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2), pitch / 2])
-                            hull() {
-                                chamfer = pitch / 4;
-                                square([pitch + eps, pitch - chamfer], center = true);
-
-                                square([pitch - chamfer, pitch + eps], center = true);
-                            }
-        }
-}
-
-module idc_transition(type, cols = 5, skip = [], cutout = false) { //! Draw IDC transition header
-    rows = 2;
-    pitch =  hdr_pitch(type);
-    height = 7.4;
-    width = 6;
-    length = cols * pitch + 5.08;
-    if(cutout)
-        ;
-    else {
-        vitamin(str("idc_transition(", type[0], ", ", cols, "): IDC transition header ", cols, " x ", rows));
-
-        color(hdr_base_colour(type))
-            rotate([90, 0, 0])
-                linear_extrude(height = width, center = true, convexity = cols * rows)
-                    difference() {
-                        translate([0, height / 2])
-                            square([length, height], center = true);
-
-                            for(i = [0 : cols * rows - 1])
-                                translate([pitch / 2 * (i - (cols * rows - 1) / 2), height / 2])
-                                    circle(d = pitch / 2 + eps);
-
-                            slot = pitch / 3;
-                            translate([0, height / 2 - pitch / 4 + slot / 2])
-                                square([cols * pitch, slot], center = true);
-                        }
-
-        for(x = [0 : cols - 1], y = [0 : rows -1])
-            if(!in(skip, x))
-                translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2), 0])
-                    pin(type, 2);
-    }
-}
-
-module pin_socket(type = 2p54header, cols = 1, rows = 1, right_angle = false, height = 0, cutout = false) { //! Draw pin socket
-    pitch = hdr_pitch(type);
-    length = pitch * cols + 0.5;
-    width = pitch * rows - 0.08;
-    depth = max(hdr_socket_depth(type), height);
-    ra_offset = 1.5;
-    if(cutout)
-        ;
-    else {
-        vitamin(str("pin_socket(", type[0], ", ", cols, ", ", rows, arg(right_angle, false, "right_angle"), arg(height, 0, "height"),
-                               "): Pin socket ", cols, " x ", rows, right_angle ? " right_angle" : ""));
-        color(hdr_base_colour(type))
-            translate([0, right_angle ? -ra_offset - pitch / 2 : 0, right_angle ? width / 2 : 0])
-                rotate([right_angle ? 90 : 0, 0, 0])
-                    translate_z(depth / 2)
-                        linear_extrude(height = depth, center = true)
-                            difference() {
-                                square([length, width], center = true);
-
-                            for(x = [0 : cols - 1], y = [0 : rows -1])
-                                translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2)])
-                                    square(hdr_pin_width(type), center = true);
-                    }
-
-        color(hdr_pin_colour(type))
-            for(x = [0 : cols - 1], y = [0 : rows -1]) {
-                translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2), 0])
-                    pin(type, hdr_pin_below(type) + width / 2 + (y - 0.5) * pitch);
-
-                if(right_angle) {
-                    rotate([-90, 0, 0])
-                        translate([pitch * (x - (cols - 1) / 2), -pitch * (y - (rows - 1) / 2) -width / 2, 0])
-                            pin(type, hdr_pin_below(type) + (y - 0.5) * pitch);
-
-                    w = hdr_pin_width(type);
-                    translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2) - w / 2, pitch * (y - (rows - 1) / 2) + width / 2 - w / 2])
-                        rotate([0, -90, 0])
-                            rotate_extrude(angle = 90, $fn = 32)
-                                translate([0, -w / 2])
-                                    square(w);
-                }
-            }
-    }
-}
-
-module chip(length, width, thickness, cutout = false) //! Draw a black cube to represent a chip
+module chip(length, width, thickness, colour, cutout = false) //! Draw a coloured cube to represent a chip, or other rectangular component
     if(!cutout)
-        color(grey20)
+        color(colour)
             translate_z(thickness / 2) cube([length, width, thickness], center = true);
 
 module usb_Ax2(cutout = false) { //! Draw USB type A dual socket
@@ -552,6 +420,40 @@ module barrel_jack(cutout = false) { //! Draw barrel power jack
     }
 }
 
+module uSD(size, cutout = false) { //! Draw uSD socket
+    min_w = 12;
+    w = size.x - min_w;
+    t = 0.15;
+
+    if(cutout)
+        ;
+    else
+        translate_z(size.z / 2) {
+            color("silver")
+                rotate([90, 0, 90]) {
+                    linear_extrude(height = size.y, center = true)
+                        difference() {
+                            square([size.x, size.z], center = true);
+                            square([size.x - 2 * t, size.z - 2 * t], center = true);
+                        }
+
+                    translate_z(-size.y / 2 + t / 2)
+                        cube([size.x, size.z, t], center = true);
+                }
+            if(w > 0)
+                color(grey20)
+                    rotate([90, 0, 90])
+                        translate_z(t)
+                            linear_extrude(height = size.y - t, center = true)
+                                difference() {
+                                    square([size.x - 2 * t, size.z - 2 * t], center = true);
+
+                                    translate([-size.x / 2 + min_w / 2 + 0.7, size.z / 2 - t])
+                                        square([min_w, 2.2], center = true);
+                                }
+        }
+}
+
 module flex(cutout = false) { //! Draw flexistrip connector
     l = 20.6;
     w = 3;
@@ -693,109 +595,6 @@ module terminal_35(ways) { //! Draw 3.5mm terminal block
             single();
 }
 
-module terminal_254(ways, skip = []) { //! Draw 0.1" terminal block
-    vitamin(str("terminal_254(", ways, "): Terminal block ", ways, " way 0.1\""));
-    pitch = 2.54;
-    width = ways * pitch;
-    depth = 6.2;
-    height = 8.5;
-    ledge_height = 5;
-    ledge_depth = 0.7;
-    top = 3;
-    back = 3;
-    module single(skip = false) {
-        screw_r = 1;
-        box_w1 = pitch - 0.4;
-        box_h1 = ledge_height - 0.4;
-        box_w2 = 2;
-        box_h2 = 2;
-        color("lime") {
-            rotate([90, 0, 0])
-                linear_extrude(height = pitch, center = true, convexity = 5)
-                    polygon(points = [
-                        [ depth / 2,               0],
-                        [ depth / 2,               ledge_height / 2 - box_h1 / 2],
-                        [ depth / 2 - 0.5,         ledge_height / 2 - box_h1 / 2],
-                        [ depth / 2 - 2,           ledge_height / 2 - box_h2 / 2],
-                        [-depth / 2 + 1,           ledge_height / 2 - box_h2 / 2],
-                        [-depth / 2 + 1,           ledge_height / 2 + box_h2 / 2],
-                        [ depth / 2 - 2,           ledge_height / 2 + box_h2 / 2],
-                        [ depth / 2 - 0.5,         ledge_height / 2 + box_h1 / 2],
-                        [ depth / 2,               ledge_height / 2 + box_h1 / 2],
-                        [ depth / 2,               ledge_height],
-                        [ depth / 2 - ledge_depth, ledge_height],
-                        [   top / 2,               height],
-                        [ screw_r + eps,           height],
-                        [ screw_r + eps,           ledge_height / 2 + box_h2 / 2],
-                        [-screw_r - eps,           ledge_height / 2 + box_h2 / 2],
-                        [-screw_r - eps,           height],
-                        [  -top / 2,               height],
-                        [-depth / 2,               back],
-                        [-depth / 2,               0],
-                    ]);
-
-            translate_z(ledge_height / 2 + box_h2 / 2)
-                linear_extrude(height = height - ledge_height / 2 - box_h2 / 2)
-                    difference() {
-                        square([screw_r * 2 + 0.1, pitch], center = true);
-
-                        circle(screw_r);
-                    }
-
-            linear_extrude(height = ledge_height)
-                difference() {
-                    translate([0.5, 0])
-                        square([depth - 1, pitch], center = true);
-
-
-                    translate([depth / 2, 0]) {
-                        square([9, box_w2], center = true);
-
-                        hull() {
-                            square([1, box_w1], center = true);
-                            square([4, box_w2], center = true);
-                        }
-                    }
-                }
-        }
-        if(!skip)
-            color("silver")
-                translate_z(1) {
-                    slot_depth = 1;
-                    screw_top = height - 1.5;
-                    pin_l = 3.3 + ledge_height / 2 - 2;
-                    translate_z(ledge_height / 2)               // screw
-                        cylinder(r = 1, h = screw_top - slot_depth - ledge_height / 2);
-
-                    translate_z(screw_top - slot_depth)         // screw head
-                        linear_extrude(height = slot_depth)
-                            difference() {
-                                circle(1);
-                                square([4, 0.5], center = true);
-                            }
-
-                    translate_z(ledge_height / 2 - 1)
-                        rotate([0, 90, 0])
-                            linear_extrude(height = 2, center = true)
-                                difference() {
-                                    square([2, 2], center = true);
-
-                                    square([1.5, 1.9], center = true);
-
-                                }
-
-                    translate([-1.5, 0, ledge_height / 2 - 1])  // terminal back
-                        cube([1, 2, 2], center = true);
-
-                    translate_z(ledge_height / 2 - 2 - pin_l / 2)
-                        cube([0.44, 0.75, pin_l], center = true);     // pin
-                }
-    }
-    for(i = [0: ways -1])
-        translate([0, i * pitch - width / 2 + pitch / 2])
-            single(in(skip, i));
-}
-
 module molex_254(ways) { //! Draw molex header
     vitamin(str("molex_254(", ways, "): Molex KK header ", ways, " way"));
     pitch = 2.54;
@@ -822,12 +621,27 @@ module molex_254(ways) { //! Draw molex header
                 cube([0.44, 0.75, above + below], center = true);
 }
 
+module standoff(h, d, h2, d2) {
+    color("white") {
+        cylinder(d = d, h = h);
+
+        hull() {
+            translate_z(-(h2 - h) / 2 + d2 / 2)
+                sphere(d = d2);
+
+            translate_z(h +(h2 - h) / 2 - d2 / 2)
+                sphere(d = d2);
+        }
+    }
+}
+
 module pcb_component(comp, cutouts = false, angle = undef) { //! Draw pcb component from description
     function show(comp, part) = (comp[3] == part || comp[3] == str("-",part)) && (!cutouts || angle == undef || angle == comp.z);
     rotate(comp.z) {
         if(show(comp, "2p54header")) pin_header(2p54header, comp[4], comp[5], len(comp) > 5 ? comp[6] : false, cutouts);
+        if(show(comp, "2p54boxhdr")) box_header(2p54header, comp[4], comp[5], len(comp) > 5 ? comp[6] : false, cutouts);
         if(show(comp, "2p54socket")) pin_socket(2p54header, comp[4], comp[5], comp[6], len(comp) > 7 ? comp[7] : 0, cutouts);
-        if(show(comp, "chip")) chip(comp[4], comp[5], comp[6], cutouts);
+        if(show(comp, "chip")) chip(comp[4], comp[5], comp[6], len(comp) > 7 ? comp[7] : grey30, cutouts);
         if(show(comp, "rj45")) rj45(cutouts);
         if(show(comp, "usb_Ax2")) usb_Ax2(cutouts);
         if(show(comp, "usb_uA")) usb_uA(cutouts);
@@ -838,13 +652,34 @@ module pcb_component(comp, cutouts = false, angle = undef) { //! Draw pcb compon
         if(show(comp, "flex")) flex(cutouts);
         if(show(comp, "D_plug")) if(!cutouts) translate_z(d_pcb_offset(comp[4])) d_plug(comp[4], pcb = true);
         if(show(comp, "molex_hdr")) if(!cutouts) molex_254(comp[4]);
-        if(show(comp, "term254")) if(!cutouts) terminal_254(comp[4], comp[5]);
+        if(show(comp, "term254")) if(!cutouts) green_terminal(gt_2p54,comp[4], comp[5]);
+        if(show(comp, "gterm35")) if(!cutouts) green_terminal(gt_3p5, comp[4], comp[5]);
+        if(show(comp, "gterm635")) if(!cutouts) green_terminal(gt_6p35, comp[4], comp[5]);
         if(show(comp, "term35")) if(!cutouts) terminal_35(comp[4]);
         if(show(comp, "transition")) if(!cutouts) idc_transition(2p54header, comp[4], comp[5]);
         if(show(comp, "block"))
             color(comp[7]) if(!cutouts) translate_z(comp[6] / 2) cube([comp[4], comp[5], comp[6]], center = true);
                            else if(comp[8]) translate([-50, 0, comp[6] / 2 - panel_clearance]) cube([100, comp[5] + 2 * panel_clearance, comp[6] + 2 * panel_clearance], center = true);
         if(show(comp, "button_6mm")) square_button(button_6mm);
+        if(show(comp, "pcb")) if(!cutouts) translate_z(comp[4]) pcb(comp[5]);
+        if(show(comp, "standoff")) if(!cutouts) standoff(comp[4], comp[5], comp[6], comp[7]);
+        if(show(comp, "uSD")) uSD(comp[4], cutouts);
+    }
+}
+
+module pcb_component_position(type, name) { //! Position child at the specified component position
+    for(comp = pcb_components(type)) {
+        p = pcb_coord(type, [comp.x, comp.y]);
+        if(comp[3][0] == "-") {
+            if(comp[3] == str("-", name))
+                translate([p.x, p.y])
+                    vflip()
+                        children();
+        }
+        else
+            if(comp[3] == name)
+                translate([p.x, p.y, pcb_thickness(type)])
+                    children();
     }
 }
 
@@ -931,14 +766,19 @@ module pcb(type) { //! Draw specified PCB
                 }
 }
 
-module pcb_spacer(screw, height, wall = 1.8) { //! Generate STL for PCB spacer
-    stl(str("pcb_spacer", round(screw_radius(screw) * 20), round(height * 10)));
+module pcb_spacer(screw, height, wall = 1.8, taper = 0) { //! Generate STL for PCB spacer
+    stl(str("pcb_spacer", round(screw_radius(screw) * 20), round(height * 10), taper ? str("_", taper) : ""));
 
     ir = screw_clearance_radius(screw);
     or = corrected_radius(ir) + wall;
 
-    linear_extrude(height = height)
-        poly_ring(or, ir);
+    if(height > taper)
+        linear_extrude(height = height - taper)
+            poly_ring(or, ir);
+
+    if(taper)
+        linear_extrude(height = height)
+            poly_ring(ir + 2 * extrusion_width, ir);
 }
 
 module pcb_base(type, height, thickness, wall = 2) { //! Generate STL for a base with PCB spacers
@@ -979,12 +819,8 @@ module pcb_assembly(type, height, thickness) { //! Draw PCB assembly with spaces
                 screw(screw, screw_length);
 
             color(pp1_colour)
-                if(taper) {
-                    h2 = max(0,  height - 2);
-                    if(h2)
-                        pcb_spacer(screw, h2);
-                    pcb_spacer(screw, height, 2 * extrusion_width); // Thin as can be at the top because there is no clearance around the holes.
-                }
+                if(taper)
+                    pcb_spacer(screw, height, taper = 2);
                 else
                     pcb_spacer(screw, height);
 

vitamins/pcbs.scad

@@ -28,10 +28,168 @@ include <screws.scad>
 //                                                 s
 //                                                 s
 //
-DuetW = ["DuetW", "Duet WiFi electronics",
-                                     123,   100,   1.6, 0,    4.2,  0, "mediumblue",  false, [[119, 4], [119, 96], [4, 96],[4, 4]],
-                                                                    [],
+Ethernet = ["Ethernet", "Duet Ethernet piggy back",
+                                     33.8,  37.5,  1.6, 0,    2.54, 0, "#1D39AB",  false, [[27.1, -6.3], [7.5, -2.7], [21.3, -31.1]],
+                                                                    [[10.7,  -13.1, 180, "rj45"],
+                                                                     [7.75, -36.2,   0, "-2p54header", 6, 1],
+                                                                     [7.75, -26.04,  0, "-2p54header", 6, 1],
+                                                                     [27.1, -6.3,    0, "-standoff", 5, 4.5, 12.5, 2.54],
+                                                                     [7.5, -2.70,    0, "-standoff", 5, 4.5, 12.5, 2.54],
+                                                                     [21.3, -31.1,   0, "-standoff", 5, 4.5, 12.5, 2.54],
+                                                                    ],
                                                                     []];
+DuetE = ["DuetE", "Duet 2 Ethernet electronics",
+                                     123,   100,   1.6, 0,    4.2,  0, "#2140BE",  false, [[-4, 4], [-4, -4], [4, -4],[4, 4]],
+                                                                    [[ 18.5, -69.15, 0, "pcb", 5, Ethernet],
+                                                                     [ 42.9, -3.2,   90, "molex_hdr", 4],
+                                                                     [ 59.8, -3.2,   90, "molex_hdr", 4],
+                                                                     [ 76.2, -3.2,   90, "molex_hdr", 4],
+                                                                     [ 92.6, -3.2,   90, "molex_hdr", 4],
+                                                                     [109.9, -3.2,   90, "molex_hdr", 4],
+                                                                     [109.9, -9.6,   90, "molex_hdr", 4],
+
+                                                                     [119.7, -31,     0, "molex_hdr", 3],
+                                                                     [119.7, -88.6,   0, "molex_hdr", 2],
+
+                                                                     [114.9, -75.1,   0, "gterm635",  2],
+                                                                     [114.9, -43.5,   0, "gterm635",  2],
+
+                                                                     [   39, -97,   -90, "molex_hdr", 4],
+                                                                     [ 27.9, -97,   -90, "molex_hdr", 4],
+
+                                                                     [ 83.7, -38.7, -90, "molex_hdr", 3],
+                                                                     [ 74.3, -40.7, -90, "molex_hdr", 3],
+                                                                     [ 64.0, -40.7, -90, "molex_hdr", 3],
+                                                                     [ 54.0, -40.7, -90, "molex_hdr", 3],
+                                                                     [ 44.1, -40.7, -90, "molex_hdr", 3],
+                                                                     [ 35.0, -40.7, -90, "molex_hdr", 2],
+                                                                     [ 28.9, -40.7, -90, "molex_hdr", 2],
+
+                                                                     [103.0, -48.8, -90, "molex_hdr", 2],
+                                                                     [ 97.0, -48.8, -90, "molex_hdr", 2],
+                                                                     [ 90.3, -48.8, -90, "molex_hdr", 2],
+                                                                     [ 84.1, -48.8, -90, "molex_hdr", 2],
+                                                                     [ 77.9, -48.8, -90, "molex_hdr", 2],
+
+                                                                     [105.2, -54.9,  0, "2p54header", 2, 1],
+                                                                     [ 98.4, -54.9,  0, "2p54header", 2, 1],
+                                                                     [ 90.2, -54.9,  0, "2p54header", 3, 1],
+                                                                     [ 61.7, -83.1,  0, "2p54header", 5, 2],
+
+                                                                     [ 29.5, -3.6,   90, "gterm35", 4],
+
+                                                                     [ 45.0, -70.8,  45, "chip", 19, 19, 1.5],
+                                                                     [ 34.6, -18.8,   0, "chip", 10, 10, 2],
+                                                                     [ 53.2, -18.8,   0, "chip", 10, 10, 2],
+                                                                     [ 71.8, -18.8,   0, "chip", 10, 10, 2],
+                                                                     [ 90.4, -18.8,   0, "chip", 10, 10, 2],
+                                                                     [109.9, -22.0,   0, "chip", 10, 10, 2],
+
+                                                                     [105.8, -86.3,   0, "2p54boxhdr", 5, 2],
+                                                                     [ 85.2, -86.3,   0, "2p54boxhdr", 5, 2],
+                                                                     [ 79.9, -95.7, 180, "2p54boxhdr", 25, 2],
+
+                                                                     [  2.0, -47.3, 180, "usb_uA"],
+                                                                     [  8.4, -63.3, 180, "uSD", [15, 14.5, 2]],
+
+                                                                     [  2.2,  -9.7,   0, "chip", inch(0.03), inch(0.06), 1, "red"],             // E1 heater
+                                                                     [  2.2, -13.2,   0, "chip", inch(0.03), inch(0.06), 1, "red"],             // E0 heater
+                                                                     [  2.2, -16.7,   0, "chip", inch(0.03), inch(0.06), 1, "blue"],            // Vin
+                                                                     [  2.2, -20.2,   0, "chip", inch(0.03), inch(0.06), 1, "red"],             // 5V
+                                                                     [  2.2, -24.0,   0, "chip", inch(0.03), inch(0.06), 1, "green"],           // 3.3V
+                                                                     [  1.8, -41.8,  90, "chip", inch(0.03), inch(0.06), 1, "red"],             // USB
+                                                                     [  2.3, -53.5,   0, "chip", inch(0.03), inch(0.06), 1, "red"],             // Diag
+                                                                     [ 49.8,  -2.0,  90, "chip", inch(0.03), inch(0.06), 1, "red"],             // E1 stop
+                                                                     [ 52.9,  -2.0,  90, "chip", inch(0.03), inch(0.06), 1, "red"],             // E0 stop
+                                                                     [ 68.8,  -2.4,  90, "chip", inch(0.03), inch(0.06), 1, "red"],             // X stop
+                                                                     [ 85.4,  -2.4,  90, "chip", inch(0.03), inch(0.06), 1, "red"],             // Y stop
+                                                                     [101.6,  -1.8,  90, "chip", inch(0.03), inch(0.06), 1, "red"],             // Z stop
+                                                                     [109.8, -58.8,   0, "chip", inch(0.03), inch(0.06), 1, "red"],             // Bed heater
+
+                                                                     [ 2.3,  -37.2,   0, "chip", 3.6, 4.8, 2.0, "silver"],  // Reset switch
+                                                                     [ 0.0,  -37.2,   0, "chip", 2.0, 2.6, 1.4, grey20],    // Reset button
+                                                                    ],
+                                                                    [": Micro SD card", ": Cat 5 patch cable 300mm"]];
+
+
+Duex2 = ["Duex2", "Duex2 expansion board",
+                                     123,   100,   1.6, 0,    4.2,  0, "#2140BE",  false, [[-4, 4], [-4, -4], [4, -4],[4, 4]],
+                                                                   [ [ 79.8,  -4.3, 180, "2p54boxhdr", 25, 2],
+                                                                     [ 27.8,  -3.0,   0, "2p54header", 10, 1],
+
+                                                                     [ 45.7, -14.7,   0, "2p54header",  3, 1], // Endstop voltage select
+                                                                     [ 34.8, -15.1,   0, "2p54header",  3, 2], // Fan voltage select
+                                                                     [  4.8, -55.2,  90, "2p54header",  1, 2], // 12V EN
+                                                                     [ 59.5, -30.3,   0, "2p54header",  3, 1], // 5V Aux select
+                                                                     [ 31.6, -41.4,   0, "2p54header",  2, 5], // SPIO
+
+                                                                     [  4.7, -11.8,  -90, "molex_hdr", 2], // Fan / LED 8
+                                                                     [  4.9, -23.9,  -90, "molex_hdr", 2], // Fan / LED 7
+                                                                     [ 12.0, -23.9,  -90, "molex_hdr", 2], // Fan / LED 6
+                                                                     [ 19.7, -23.9,  -90, "molex_hdr", 2], // Fan / LED 5
+                                                                     [ 27.3, -23.9,  -90, "molex_hdr", 2], // Fan / LED 4
+                                                                     [ 34.9, -23.9,  -90, "molex_hdr", 2], // Fan / LED 3
+
+                                                                     [ 44.3, -23.9,  -90, "molex_hdr", 3], // E6 stop
+                                                                     [ 54.5, -23.9,  -90, "molex_hdr", 3], // E5 stop
+                                                                     [ 64.6, -23.9,  -90, "molex_hdr", 3], // E4 stop
+                                                                     [ 74.8, -23.9,  -90, "molex_hdr", 3], // E3 stop
+                                                                     [ 84.9, -23.9,  -90, "molex_hdr", 3], // E2 stop
+
+                                                                     [ 57.0, -46.8,  -90, "molex_hdr", 2], // E6 temp
+                                                                     [ 64.6, -46.8,  -90, "molex_hdr", 2], // E5 temp
+                                                                     [ 57.0, -36.6,  -90, "molex_hdr", 2], // E4 temp
+                                                                     [ 64.6, -36.6,  -90, "molex_hdr", 2], // E3 temp
+                                                                     [ 72.2, -36.6,  -90, "molex_hdr", 2], // E2 temp
+
+                                                                     [ 26.5, -58.2,  -90, "molex_hdr", 3], // PWM_5
+                                                                     [ 36.7, -58.2,  -90, "molex_hdr", 3], // PWM_4
+                                                                     [ 46.8, -58.2,  -90, "molex_hdr", 3], // PWM_3
+                                                                     [ 57.0, -58.2,  -90, "molex_hdr", 3], // PWM_2
+                                                                     [ 67.2, -58.2,  -90, "molex_hdr", 3], // PWM_1
+
+                                                                     [ 83.2, -18.3,   90, "chip", inch(0.03), inch(0.06), 1, "red"],             // E2 stop
+                                                                     [ 74.5, -18.3,   90, "chip", inch(0.03), inch(0.06), 1, "red"],             // E3 stop
+                                                                     [ 63.8, -18.7,   90, "chip", inch(0.03), inch(0.06), 1, "red"],             // E4 stop
+                                                                     [ 54.7, -18.3,   90, "chip", inch(0.03), inch(0.06), 1, "red"],             // E5 stop
+                                                                     [ 44.3, -18.4,   90, "chip", inch(0.03), inch(0.06), 1, "red"],             // E6 stop
+
+                                                                     [112.4, -15.5,    0, "chip", inch(0.03), inch(0.06), 1, "red"],             // E2 heat
+                                                                     [112.4, -22.9,    0, "chip", inch(0.03), inch(0.06), 1, "red"],             // E3 heat
+                                                                     [112.4, -29.1,    0, "chip", inch(0.03), inch(0.06), 1, "red"],             // E4 heat
+                                                                     [112.4, -36.1,    0, "chip", inch(0.03), inch(0.06), 1, "red"],             // E5 heat
+                                                                     [112.4, -43.4,    0, "chip", inch(0.03), inch(0.06), 1, "red"],             // E6 heat
+
+                                                                     [118.6, -30.3,   0, "gterm35",  10],   // Heaters
+                                                                     [114.9, -56.5,   0, "gterm635",  2],   // VIN
+                                                                     [119.6, -69.0,   0, "molex_hdr", 2],   // 5V AUX in
+                                                                     [  4.5, -49.4,  90, "molex_hdr", 2],   // 12V
+
+                                                                     [110.7, -81.2,   0, "chip", 10, 10, 2],
+                                                                     [ 86.1, -81.2,   0, "chip", 10, 10, 2],
+
+                                                                     [109.9, -96.8,  -90, "molex_hdr", 4],
+                                                                     [ 86.1, -96.8,  -90, "molex_hdr", 4],
+
+
+
+                                                                    ],
+                                                                    []];
+
+Duex5 = ["Duex5", "Duex5 expasnion board",
+                                     123,   100,   1.6, 0,    4.2,  0, "#2140BE",  false, [[-4, 4], [-4, -4], [4, -4],[4, 4]],
+                                                                   concat(Duex2[11], [
+                                                                     [ 61.5, -81.2,   0, "chip", 10, 10, 2],
+                                                                     [ 36.9, -81.2,   0, "chip", 10, 10, 2],
+                                                                     [ 12.3, -81.2,   0, "chip", 10, 10, 2],
+
+                                                                     [ 61.5, -96.4,  -90, "molex_hdr", 4],
+                                                                     [ 36.9, -96.4,  -90, "molex_hdr", 4],
+                                                                     [ 14.3, -96.4,  -90, "molex_hdr", 4],
+
+                                                                    ]),
+                                                                    []];
+
 
 Melzi = ["Melzi", "Melzi electronics", 203.2, 49.53, 1.6, 3.81, 3.1,  6, "green", false, [[3.81,  3.81], [-3.81, 3.81], [-3.81, -3.81], [3.81, -3.81]],
                                                                     [],
@@ -49,10 +207,11 @@ RPI3 =  ["RPI3", "Raspberry Pi 3",     85,    56,    1.4, 3,    2.75, 6, "green"
      [10.6,   2,  -90, "usb_uA"],
      [3.6,   28,   90, "flex"],
      [45,    11.5,-90, "flex"],
+     [7.75,  28,  180, "-uSD", [12, 11.5, 1.28]],
     ],
     [": Micro SD card"]];
 
-ArduinoUno3 = ["ArduinoUno3", "Arduino Uno R3", 68.58, 53.34, 1.6, 0, 3.3, 0, "mediumblue", false, [[15.24, 50.8],[66.04, 35.56],[66.04, 7.62],[13.97, 2.54]],
+ArduinoUno3 = ["ArduinoUno3", "Arduino Uno R3", 68.58, 53.34, 1.6, 0, 3.3, 0, "#2140BE", false, [[15.24, 50.8],[66.04, 35.56],[66.04, 7.62],[13.97, 2.54]],
     [[30.226, -2.54, 0, "2p54socket", 10, 1],
      [54.61,  -2.54, 0, "2p54socket", 8, 1],
      [36.83,   2.54, 0, "2p54socket", 8, 1],
@@ -78,7 +237,33 @@ ArduinoUno3 = ["ArduinoUno3", "Arduino Uno R3", 68.58, 53.34, 1.6, 0, 3.3, 0, "m
     M2p5_pan_screw
    ];
 
-Keyes5p1 = ["Keyes5p1", "Keyes5.1 Arduino Uno expansion board", 68.58, 53.34, 1.6, 0, 3.3, 0, "mediumblue", false, [[15.24, 50.8],[66.04, 35.56],[66.04, 7.62],[13.97, 2.54]],
+ArduinoLeonardo = ["ArduinoLeonardo", "Arduino Leonardo", 68.58, 53.34, 1.6, 0, 3.3, 0, "#2140BE", false, [[15.24, 50.8],[66.04, 35.56],[66.04, 7.62],[13.97, 2.54]],
+    [[30.226, -2.54, 0, "2p54socket", 10, 1],
+     [54.61,  -2.54, 0, "2p54socket", 8, 1],
+     [36.83,   2.54, 0, "2p54socket", 8, 1],
+     [57.15,   2.54, 0, "2p54socket", 6, 1],
+     [64.91,  27.89, 0, "2p54header", 2, 3],
+     [ 6.5,   -3.5,  0, "button_6mm"],
+     [4.7625,  7.62, 180, "barrel_jack"],
+     [1.5875, 38.1,  180,"usb_uA"],
+    ],
+    [],[],
+    inch([
+     [-1.35, -1.05],
+     [-1.35,  1.05],
+     [ 1.19,  1.05],
+     [ 1.25,  0.99],
+     [ 1.25,  0.54],
+     [ 1.35,  0.44],
+     [ 1.35, -0.85],
+     [ 1.25, -0.95],
+     [ 1.25, -1.05],
+    ]),
+    M2p5_pan_screw
+   ];
+
+
+Keyes5p1 = ["Keyes5p1", "Keyes5.1 Arduino Uno expansion board", 68.58, 53.34, 1.6, 0, 3.3, 0, "#2140BE", false, [[15.24, 50.8],[66.04, 35.56],[66.04, 7.62],[13.97, 2.54]],
     [[30.226, -2.54, 0, "-2p54header", 10, 1],
      [54.61,  -2.54, 0, "-2p54header", 8, 1],
      [36.83,   2.54, 0, "-2p54header", 8, 1],
@@ -116,6 +301,10 @@ PI_IO = ["PI_IO", "PI_IO V2",       35.56, 25.4, 1.6, 0,    0,   0, "green", tru
      [(3.4   - 2.7) * 25.4,          (4.5 - 4.15)  * 25.4,  0, "2p54socket", 13, 2, true],
     ], []];
 
+ZC_A0591 = ["ZC_A0591", "ZC-A0591 ULN2003 driver PCB", 35, 32, 1.6, 0, 2.5, 0, "green", false, [[2.25, 3.25], [-2.25, 3.25], [2.25, -3.25], [-2.25, -3.25] ],
+    [], [], [], [], M2p5_pan_screw];
+
+
 PERF80x20 = ["PERF80x20", "Perfboard 80 x 20mm", 80, 20, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.87, 3.49]];
 
 PERF70x50 = ["PERF70x50", "Perfboard 70 x 50mm", 70, 50, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.87, 3.49]];
@@ -128,6 +317,6 @@ PERF74x51 = ["PERF74x51", "Perfboard 74 x 51mm", 74, 51, 1.0, 0, 3.0, 0, "sienna
 
 PSU12V1A = ["PSU12V1A", "PSU 12V 1A", 67, 31, 1.7, 0, 3.9, 0, "green", true, [[3.5, 3.5], [-3.5, 3.5], [-3.5, -3.5], [3.5, -3.5]], [], []];
 
-pcbs = [ExtruderPCB, PI_IO, RPI3, ArduinoUno3, Keyes5p1, PERF80x20, PERF70x50, PERF70x30, PERF60x40, PERF74x51, PSU12V1A, DuetW, Melzi];
+pcbs = [ExtruderPCB, PI_IO, RPI3, ArduinoUno3, ArduinoLeonardo, Keyes5p1, PERF80x20, PERF70x50, PERF70x30, PERF60x40, PERF74x51, PSU12V1A, DuetE, Duex2, Duex5, Melzi, ZC_A0591];
 
 use <pcb.scad>

vitamins/pin_header.scad

@@ -0,0 +1,184 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+//! Pin headers and sockets, etc.
+include <../core.scad>
+use <../utils/dogbones.scad>
+
+panel_clearance = 0.2;
+
+function hdr_pitch(type)        = type[1];  //! Header pitch
+function hdr_pin_length(type)   = type[2];  //! Header pin length
+function hdr_pin_below(type)    = type[3];  //! Header pin length underneath
+function hdr_pin_width(type)    = type[4];  //! Header pin size
+function hdr_pin_colour(type)   = type[5];  //! Header pin colour
+function hdr_base_colour(type)  = type[6];  //! Header insulator colour
+function hdr_socket_depth(type) = type[7];  //! Socket depth for female housing
+
+module pin(type, length = undef) { //! Draw a header pin
+    w = hdr_pin_width(type);
+    l = length == undef ? hdr_pin_length(type) : length;
+    chamfer = w / 2;
+    color(hdr_pin_colour(type))
+        translate_z(l / 2 -hdr_pin_below(type))
+            hull() {
+                cube([w, w, l - 2 * chamfer], center = true);
+
+                cube([w - chamfer, w - chamfer, l], center = true);
+            }
+}
+
+module pin_header(type, cols = 1, rows = 1, smt = false, cutout = false) { //! Draw pin header
+    pitch =  hdr_pitch(type);
+    h = pitch;
+
+    if(cutout)
+        dogbone_rectangle([cols * pitch + 2 * panel_clearance, rows * pitch + 2 * panel_clearance, 100], center = false);
+    else
+        vitamin(str("pin_header(", type[0], cols, rows, arg(smt, false, "smt"), "): Pin header ", cols, " x ", rows));
+
+        translate_z(smt ? 3.5 - h : 0) {
+            for(x = [0 : cols - 1], y = [0 : rows - 1])
+                translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2), 0])
+                    pin(type);
+
+            color(hdr_base_colour(type))
+                linear_extrude(height = h)
+                    for(x = [0 : cols - 1], y = [0 : rows - 1])
+                        translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2), pitch / 2])
+                            hull() {
+                                chamfer = pitch / 4;
+                                square([pitch + eps, pitch - chamfer], center = true);
+
+                                square([pitch - chamfer, pitch + eps], center = true);
+                            }
+        }
+}
+
+module box_header(type, cols = 1, rows = 1, smt = false, cutout = false) { //! Draw box header
+    pitch =  hdr_pitch(type);
+    w = cols * pitch + 7.62;
+    l = rows * pitch + 3.52;
+    h = 8.7;
+    base = h - 6.4;
+
+    if(cutout)
+        dogbone_rectangle([cols * pitch + 2 * panel_clearance, rows * pitch + 2 * panel_clearance, 100], center = false);
+    else
+        vitamin(str("box_header(", type[0], cols, rows, arg(smt, false, "smt"), "): Box header ", cols, " x ", rows));
+
+        translate_z(smt ? 3.5 - h : 0) {
+            for(x = [0 : cols - 1], y = [0 : rows - 1])
+                translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2), 0])
+                    pin(type);
+
+            color(hdr_base_colour(type)) {
+                linear_extrude(height = base)
+                    square([w, l], center = true);
+
+                linear_extrude(height = h)
+                    difference() {
+                        square([w, l], center = true);
+
+                        square([w - 2.4, l - 2.4], center = true);
+
+                        translate([0, -l / 2])
+                            square([4.5, 4.5], center = true);
+                    }
+            }
+        }
+}
+
+module idc_transition(type, cols = 5, skip = [], cutout = false) { //! Draw IDC transition header
+    rows = 2;
+    pitch =  hdr_pitch(type);
+    height = 7.4;
+    width = 6;
+    length = cols * pitch + 5.08;
+    if(cutout)
+        ;
+    else {
+        vitamin(str("idc_transition(", type[0], ", ", cols, "): IDC transition header ", cols, " x ", rows));
+
+        color(hdr_base_colour(type))
+            rotate([90, 0, 0])
+                linear_extrude(height = width, center = true, convexity = cols * rows)
+                    difference() {
+                        translate([0, height / 2])
+                            square([length, height], center = true);
+
+                            for(i = [0 : cols * rows - 1])
+                                translate([pitch / 2 * (i - (cols * rows - 1) / 2), height / 2])
+                                    circle(d = pitch / 2 + eps);
+
+                            slot = pitch / 3;
+                            translate([0, height / 2 - pitch / 4 + slot / 2])
+                                square([cols * pitch, slot], center = true);
+                        }
+
+        for(x = [0 : cols - 1], y = [0 : rows -1])
+            if(!in(skip, x))
+                translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2), 0])
+                    pin(type, 5);
+    }
+}
+
+module pin_socket(type, cols = 1, rows = 1, right_angle = false, height = 0, cutout = false) { //! Draw pin socket
+    pitch = hdr_pitch(type);
+    length = pitch * cols + 0.5;
+    width = pitch * rows - 0.08;
+    depth = max(hdr_socket_depth(type), height);
+    ra_offset = 1.5;
+    if(cutout)
+        ;
+    else {
+        vitamin(str("pin_socket(", type[0], ", ", cols, ", ", rows, arg(right_angle, false, "right_angle"), arg(height, 0, "height"),
+                               "): Pin socket ", cols, " x ", rows, right_angle ? " right_angle" : ""));
+        color(hdr_base_colour(type))
+            translate([0, right_angle ? -ra_offset - pitch / 2 : 0, right_angle ? width / 2 : 0])
+                rotate([right_angle ? 90 : 0, 0, 0])
+                    translate_z(depth / 2)
+                        linear_extrude(height = depth, center = true)
+                            difference() {
+                                square([length, width], center = true);
+
+                            for(x = [0 : cols - 1], y = [0 : rows -1])
+                                translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2)])
+                                    square(hdr_pin_width(type), center = true);
+                    }
+
+        color(hdr_pin_colour(type))
+            for(x = [0 : cols - 1], y = [0 : rows -1]) {
+                translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2), 0])
+                    pin(type, hdr_pin_below(type) + width / 2 + (y - 0.5) * pitch);
+
+                if(right_angle) {
+                    rotate([-90, 0, 0])
+                        translate([pitch * (x - (cols - 1) / 2), -pitch * (y - (rows - 1) / 2) -width / 2, 0])
+                            pin(type, hdr_pin_below(type) + (y - 0.5) * pitch);
+
+                    w = hdr_pin_width(type);
+                    translate([pitch * (x - (cols - 1) / 2), pitch * (y - (rows - 1) / 2) - w / 2, pitch * (y - (rows - 1) / 2) + width / 2 - w / 2])
+                        rotate([0, -90, 0])
+                            rotate_extrude(angle = 90, $fn = 32)
+                                translate([0, -w / 2])
+                                    square(w);
+                }
+            }
+    }
+}

vitamins/pin_headers.scad

@@ -0,0 +1,31 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+
+//                          p     p   b    p     p       b
+//                          i     i   e    i     i       a
+//                          t     n   l    n     n       s
+//                          c         o                  e
+//                          h     l   w    w     c
+//                                                       c
+//
+2p54header = ["2p54header", 2.54, 12, 3.2, 0.66, "gold", grey20, 8.5];
+
+pin_headers = [ 2p54header ];
+
+use <pin_header.scad>

vitamins/psu.scad

@@ -139,6 +139,8 @@ module psu_grill(width, height) {
     }
 }
 
+function psu_terminal_block_z(type) = psu_face_cutouts(psu_faces(type)[f_left])[0][2].y + psu_height(type) / 2;
+
 module psu(type) { //! Draw a power supply
     vitamin(str("psu(", type[0], "): PSU ", psu_name(type)));
 
@@ -242,7 +244,7 @@ module psu(type) { //! Draw a power supply
         rt = psu_face_thickness(faces[f_right]);
         lt =  psu_face_thickness(faces[f_left]);
         cutout = psu_face_cutouts(faces[f_left])[0];
-        z = cutout[2].y + h / 2;
+        z = psu_terminal_block_z(type);
         pw = w -ft - bt;
         pl = l - right - rt;
         pcb_thickness = 1.6;

vitamins/ring_terminals.scad

@@ -20,15 +20,16 @@
 //
 // Ring terminals
 //
-//                            o  i   l  w    h    t  s
-//                            d  d   e  i    o    h  c
-//                                   n  d    l    i  r
-//                                   g  t    e    c  e
-//                                   t  h         k  w
-//                                   h
+//                                  o  i   l  w    h    t  s
+//                                  d  d   e  i    o    h  c
+//                                         n  d    l    i  r
+//                                         g  t    e    c  e
+//                                         t  h         k  w
+//                                         h
 //
-M3_ringterm = ["M3_ringterm", 6, 3, 12, 3, 1.5, 0.2, M3_dome_screw];
+M3_ringterm    = ["M3_ringterm",    6, 3, 12, 3, 1.5, 0.2, M3_dome_screw];
+M3_ringterm_cs = ["M3_ringterm_cs", 6, 3, 12, 3, 1.5, 0.2, M3_cap_screw];
 
-ring_terminals = [M3_ringterm];
+ring_terminals = [M3_ringterm, M3_ringterm_cs];
 
 use <ring_terminal.scad>