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28 Commits

Author SHA1 Message Date
Chris Palmer
8583f5472d Would help to include the code! 2019-07-29 20:43:03 +01:00
Chris Palmer
645ff21d3d Added right_triangle. 2019-07-29 19:30:07 +01:00
Chris Palmer
4ff12b1d8b LDRs thicker 2019-07-29 16:39:09 +01:00
Chris Palmer
847dba544f Fixed fillet back to front 2019-07-28 22:08:21 +01:00
Chris Palmer
13c654a10e Fixed nut child placement when it is a nyloc 2019-07-27 21:50:04 +01:00
Chris Palmer
49ee92db8e Fixed tapered PCB spacers. 2019-07-25 21:20:41 +01:00
Chris Palmer
be14a52c21 Fixed LDR comment 2019-07-25 19:31:16 +01:00
Chris Palmer
af4c5e2b3e Added missing image 2019-07-25 11:05:58 +01:00
Chris Palmer
f85a7e85be Added LDR models 2019-07-25 11:00:04 +01:00
Chris Palmer
c68f879d13 Added insert_lug() to make flying insert lugs. 2019-07-25 10:39:31 +01:00
Chris Palmer
3d4653fc0f Added insert_boss_radius(). 2019-07-24 13:48:44 +01:00
Chris Palmer
b40c076d23 Removed extraneous echo. 2019-07-21 19:10:15 +01:00
Chris Palmer
5ae040079e Now shows the CNC routed parts in the master BOM and total parts count. 2019-07-21 18:58:38 +01:00
Chris Palmer
881a032aa3 Typo 2019-07-21 17:39:42 +01:00
Chris Palmer
4b1d6298e4 Typo 2019-07-21 17:39:23 +01:00
Chris Palmer
b4cc6f6c37 Added semi_teardrop.
mouse_grommets now teardropped.
2019-07-19 11:10:44 +01:00
Chris Palmer
6238f82bf0 Added poly_tube(), an extruded poly_ring().
Added missing hinge image.
2019-07-19 11:03:26 +01:00
Chris Palmer
fbc688c81f Vitamins now sorted alphabetically in build instructions. 2019-07-19 10:57:14 +01:00
Chris Palmer
7b2b239a8b Can now override the screw type for a fan assembly. 2019-07-19 10:51:59 +01:00
Chris Palmer
de8eb594a7 Reduced the number of waves on a screw_knob to make it more comfortable.
Added build instructions to the screw_knob assemblies.
2019-07-19 10:50:08 +01:00
Chris Palmer
f061b0a2f8 Added alternative ring_terminal earth assembly with cap screw. 2019-07-19 10:46:38 +01:00
Chris Palmer
43b17c6f0b Added spool_pitch() function and more modern 300mm filament spool. 2019-07-19 10:39:05 +01:00
Chris Palmer
886319a6e4 Added pose_vflip() and pose_hflip() to make posing assembly views easier. 2019-07-19 10:37:10 +01:00
Chris Palmer
723be7ac64 Fixed round_grommet_hole() size.
Added more grommet stls.
2019-07-19 10:34:38 +01:00
Chris Palmer
3a5e027bbb Added parametric printed hinges. 2019-07-19 10:30:02 +01:00
Chris Palmer
d068b972ff Fixed bug in butt_box.scad when box was tall enough for extra fixing blocks. 2019-07-06 16:26:56 +01:00
Chris Palmer
0fb0432b39 Added 4.3" LCD display 2019-07-06 14:05:27 +01:00
Chris Palmer
107951aad0 Typo 2019-07-04 14:48:09 +01:00
45 changed files with 785 additions and 195 deletions

View File

@@ -31,6 +31,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
## Parts list
| <span style="writing-mode: vertical-rl; text-orientation: mixed;">Base</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Feet</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Mains&nbsp;In</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Main</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">TOTALS</span> | |
|--:|--:|--:|--:|--:|:--|
| | | | | | **Vitamins** |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp; 4mm shielded jack socket blue |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; 4mm shielded jack socket brown |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp; 4mm shielded jack socket green |
@@ -47,9 +48,11 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp; Wire blue 30/0.25mm strands, length 150mm - not shown |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp; Wire brown 30/0.25mm strands, length 150mm - not shown |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp; Wire green & yellow 30/0.25mm strands, length 150mm - not shown |
| | | | | | **3D Printed parts** |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;&nbsp;foot.stl |
| &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;&nbsp;socket_box.stl |
| &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp;16&nbsp; | &nbsp;&nbsp;14&nbsp; | &nbsp;&nbsp;18&nbsp; | &nbsp;&nbsp;50&nbsp; | &nbsp;&nbsp;Total vitamins count |
| | | | | | **3D printed parts** |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;foot.stl |
| &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;socket_box.stl |
| &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;5&nbsp; | &nbsp;&nbsp;Total 3D printed parts count |
[Top](#TOP)
@@ -86,9 +89,9 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
### Vitamins
|Qty|Description|
|--:|:----------|
|8| Washer M3 x 7mm x 0.5mm|
|4| Screw M3 dome x 10mm|
|4| Nut M3 x 2.4mm nyloc|
|4| Screw M3 dome x 10mm|
|8| Washer M3 x 7mm x 0.5mm|
### 3D Printed parts
@@ -122,14 +125,14 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
### Vitamins
|Qty|Description|
|--:|:----------|
|1| Wire green & yellow 30/0.25mm strands, length 150mm - not shown|
|1| Wire blue 30/0.25mm strands, length 150mm - not shown|
|2| Wire brown 30/0.25mm strands, length 150mm - not shown|
|3| Heatshrink sleeving ID 3.2mm x 15mm - not shown|
|1| IEC inlet for ATX|
|2| Nut M3 x 2.4mm nyloc|
|2| Screw M3 cs cap x 12mm|
|2| Washer M3 x 7mm x 0.5mm|
|2| Nut M3 x 2.4mm nyloc|
|1| Wire blue 30/0.25mm strands, length 150mm - not shown|
|2| Wire brown 30/0.25mm strands, length 150mm - not shown|
|1| Wire green & yellow 30/0.25mm strands, length 150mm - not shown|
### Sub-assemblies
@@ -161,15 +164,15 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
### Vitamins
|Qty|Description|
|--:|:----------|
|1| Wire green & yellow 30/0.25mm strands, length 150mm - not shown|
|1| Wire blue 30/0.25mm strands, length 150mm - not shown|
|5| Heatshrink sleeving ID 3.2mm x 15mm - not shown|
|3| Ferrule for 1.5mm^2 wire - not shown|
|1| Mains socket 13A|
|2| Screw M3 cs cap x 20mm|
|2| 4mm shielded jack socket blue|
|1| 4mm shielded jack socket brown|
|2| 4mm shielded jack socket green|
|3| Ferrule for 1.5mm^2 wire - not shown|
|5| Heatshrink sleeving ID 3.2mm x 15mm - not shown|
|1| Mains socket 13A|
|2| Screw M3 cs cap x 20mm|
|1| Wire blue 30/0.25mm strands, length 150mm - not shown|
|1| Wire green & yellow 30/0.25mm strands, length 150mm - not shown|
### Sub-assemblies

View File

@@ -60,6 +60,7 @@ include <vitamins/ball_bearings.scad>
include <vitamins/light_strips.scad>
include <vitamins/spools.scad>
include <vitamins/mains_sockets.scad>
include <vitamins/ldrs.scad>
use <vitamins/jack.scad>
use <vitamins/meter.scad>

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@@ -40,6 +40,7 @@ use <tests/inserts.scad>
use <tests/jack.scad>
use <tests/leadnuts.scad>
use <tests/leds.scad>
use <tests/ldrs.scad>
use <tests/light_strips.scad>
use <tests/linear_bearings.scad>
use <tests/meter.scad>
@@ -88,6 +89,7 @@ use <tests/socket_box.scad>
use <tests/strap_handle.scad>
use <tests/ssr_shroud.scad>
use <tests/psu_shroud.scad>
use <tests/flat_hinge.scad>
x5 = 800;
@@ -114,6 +116,9 @@ translate([x5 + 70, cable_grommets_y + 150])
translate([x5, cable_grommets_y + 470]) {
door_hinges()
door_latches();
translate([120, 0])
flat_hinges();
}
translate([x5, cable_grommets_y + 370])
@@ -152,7 +157,7 @@ fans_y = displays_y + 100;
transformers_y = fans_y + 120;
psus_y = transformers_y + 190;
translate([x0 + 20, inserts_y])
translate([x0 + 30, inserts_y])
inserts();
translate([x0, inserts_y])
@@ -248,6 +253,9 @@ components_y = toggles_y + 40;
translate([x2, leds_y])
leds();
translate([x2 + 40, leds_y])
ldrs();
translate([x2 + 8, carriers_y])
carriers();

View File

@@ -97,7 +97,7 @@ function fixing_block_positions(type) = let(
for(i = [0 : 1 : hspans - 1], x = [-1, 1], y = [-1, 1])
translate([x * width / 2, y * depth / 2, (i - (hspans - 1) / 2) * hspan]) *
rotate([y > 0 ? 180 : 0, x * y * 90]),
rotate([y > 0 ? 180 : 0, x * y * 90, 0]),
];

View File

@@ -130,7 +130,7 @@ module round_grommet_bottom(diameter, od = undef) { //! Generate the STL for a r
}
module round_grommet_hole(diameter, h = 100) //! Make a hole for a round grommet
drill(diameter / 2 + wall + clearance, h);
drill(corrected_radius(diameter / 2) + wall + clearance, h);
module round_grommet_assembly(diameter, thickness, od = undef) {
color(pp1_colour)
@@ -149,12 +149,17 @@ module mouse_grommet_hole(r, h = 50, z = undef, expand = wall + clearance) //! M
hull(){
R = r + expand;
translate([0, z == undef ? R : z])
semi_circle(R);
if(expand)
semi_circle(R);
else
semi_teardrop(r = R, h = 0);
translate([-R, 0])
square([2 * R, eps]);
}
function mouse_grommet_offset(r) = r + wall;
module mouse_grommet(r, thickness) { //! Make the STL for a mouse grommet
stl(str("mouse_grommet_", r * 10, "_", thickness));
@@ -167,7 +172,7 @@ module mouse_grommet(r, thickness) { //! Make the STL for a mouse grommet
translate_z(side * (width - wall) / 2)
linear_extrude(height = wall, center = true)
difference() {
mouse_grommet_hole(r + wall + overlap, z = r + wall, h = 0, expand = 0);
mouse_grommet_hole(r, z = r + wall, h = 0, expand = wall + overlap);
translate([0, wall])
mouse_grommet_hole(r, h = 0, expand = 0);
@@ -182,6 +187,20 @@ module mouse_grommet(r, thickness) { //! Make the STL for a mouse grommet
}
}
module mouse_grommet_assembly(r, thickness)
color(pp1_colour)
rotate([-90, 0, 0])
mouse_grommet(r, thickness);
module ribbon_grommet_20_3_stl() ribbon_grommet(20, 3);
module mouse_grommet_20_3_stl() mouse_grommet(2,3);
module mouse_grommet_30_3_stl() mouse_grommet(3,3);
module mouse_grommet_15_3_stl() mouse_grommet(1.5, 3);
module mouse_grommet_20_3_stl() mouse_grommet(2, 3);
module mouse_grommet_30_3_stl() mouse_grommet(3, 3);
module round_grommet_bottom_30_stl() round_grommet_bottom(3);
module round_grommet_bottom_40_stl() round_grommet_bottom(4);
module round_grommet_bottom_60_stl() round_grommet_bottom(6);
module round_grommet_top_30_3_stl() round_grommet_top(3, 3);
module round_grommet_top_40_3_stl() round_grommet_top(4, 3);
module round_grommet_top_60_3_stl() round_grommet_top(6, 3);

180
printed/flat_hinge.scad Normal file
View File

@@ -0,0 +1,180 @@
//
// NopSCADlib Copyright Chris Palmer 2018
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// This file is part of NopSCADlib.
//
// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
// GNU General Public License as published by the Free Software Foundation, either version 3 of
// the License, or (at your option) any later version.
//
// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
// See the GNU General Public License for more details.
//
// You should have received a copy of the GNU General Public License along with NopSCADlib.
// If not, see <https://www.gnu.org/licenses/>.
//
//
//! A parametric flat hinge. A piece of filament can be used for the hinge pin.
//!
//! The width, depth, thickness, number and type of screws, number of knuckles, knuckle diameter, pin diameter and clearance can all be varied.
//! A margin between the screws and the knuckle edge can be enforced to allow the hinge to bend all the way back to 270&deg; from closed.
//!
//! Opening the test in OpenSCAD with its customiser enabled allows these parameters to be played with.
//!
//! Note setting ```thickness1``` or ```thickness2``` to zero in the ```hinge_fastened_assembly()``` removes the screws from one side or the other and
//! setting ```show_hinge``` to false removes the hinge.
//! This allows the hinges and one set of screws to belong to one assembly and the other set of screws to another assembly.
//
include <../core.scad>
include <../vitamins/screws.scad>
function hinge_width(type) = type[1]; //! Width
function hinge_depth(type) = type[2]; //! Depth of each leaf
function hinge_thickness(type) = type[3]; //! Thickness of the leaves
function hinge_pin_dia(type) = type[4]; //! The pin diameter
function hinge_knuckle_dia(type) = type[5]; //! The knuckle diameter
function hinge_knuckles(type) = type[6]; //! How many knuckles
function hinge_screw(type) = type[7]; //! Screw type to mount it
function hinge_screws(type) = type[8]; //! How many screws
function hinge_clearance(type) = type[9]; //! Clearance between knuckles
function hinge_margin(type) = type[10]; //! How far to keep the screws from the knuckes
function hinge_radius(type) = washer_radius(screw_washer(hinge_screw(type))) + 1;
module hinge_screw_positions(type) { //! Place children at the screw positions
screws = hinge_screws(type);
w = hinge_width(type);
d = hinge_depth(type);
r = hinge_radius(type);
m = hinge_margin(type);
assert(screws > 1, "must be at least two screws");
w_pitch = (w - 2 * r) / (screws - 1);
d_pitch = d - 2 * r - m;
wr = washer_radius(screw_washer(hinge_screw(type)));
assert(w_pitch >= wr && norm([w_pitch, d_pitch]) >= 2 * wr && d_pitch >= 0, "not enough room for screws");
for(i = [0 : screws - 1])
translate([-w / 2 + r + i * w_pitch, r + m + (i % 2) * d_pitch])
children();
}
module hinge_male(type, female = false) { //! The half with the stationary pin
stl(str("hinge_", female ? "fe": "", "male_", type[0]));
r = hinge_radius(type);
w = hinge_width(type);
t = hinge_thickness(type);
kr = hinge_knuckle_dia(type) / 2;
pr = hinge_pin_dia(type) / 2;
assert(kr > pr, "knuckle diameter must be bigger than the pin diameter");
n = hinge_knuckles(type);
assert(n >= 3, "must be at least three knuckes");
mn = ceil(n / 2); // Male knuckles
fn = floor(n / 2); // Female knuckles
gap = hinge_clearance(type);
mw = (w - (n - 1) * gap) / 2 / mn; // Male knuckle width
fw = (w - (n - 1) * gap) / 2 / fn; // Female knuckle width
teardrop_r = kr / cos(22.5); // The corner on the teardrop
inset = sqrt(sqr(teardrop_r + gap) - sqr(kr - t)) - kr;
linear_extrude(height =t)
difference() {
hull() {
for(side = [-1, 1])
translate([side * (w / 2 - r), hinge_depth(type) - r])
circle4n(r);
translate([-w / 2, inset])
square([w, eps]);
}
hinge_screw_positions(type)
poly_circle(screw_clearance_radius(hinge_screw(type)));
}
pitch = mw + gap + fw + gap;
dir = female ? -1 : 1;
translate([0, -kr, kr])
rotate([90, 0, -90])
for(z = [0 : (female ? fn : mn) - 1])
translate_z(-dir * w / 2 + z * dir * pitch + (female ? -fw - mw - gap : 0))
linear_extrude(height = female ? fw : mw)
difference() {
hull() {
rotate(180)
teardrop(r = kr, h = 0);
translate([-kr - 1, -kr])
square(1);
}
teardrop_plus(r = pr + (female ? gap : 0), h = 0);
}
}
module hinge_female(type) hinge_male(type, true);
module hinge_both(type) { //! Both parts together for printing
hinge_male(type);
translate([0, -hinge_knuckle_dia(type)])
rotate(180)
hinge_female(type);
}
module hinge_assembly(type, angle = 0)
assembly(str("hinge_", type[0])) { //! Assembled hinge
kr = hinge_knuckle_dia(type) / 2;
hr = hinge_pin_dia(type) / 2;
w = hinge_width(type);
vitamin(str(": Hinge pin ", w, " x ", 2 * hr, "mm"));
color(pp1_colour) hinge_male(type);
translate([0, -kr, kr]) {
rotate([0, 90, 0])
explode(w + 10)
color("silver") cylinder(r = hr , h = w, center = true);
rotate([-angle, 0, 0])
translate([0, -kr, -kr])
rotate(180)
color(pp2_colour) hinge_female(type);
}
}
module hinge_fastened_assembly(type, thickness1, thickness2, angle, show_hinge = true) { //! Assembled hinge with its fasteners
if(show_hinge)
hinge_assembly(type, angle);
screw = hinge_screw(type);
washer_t = 2 * washer_thickness(screw_washer(screw));
nut = screw_nut(screw);
nut_t = nut_thickness(nut, true);
t = hinge_thickness(type);
kr = hinge_knuckle_dia(type) / 2;
module fasteners(thickness)
if(thickness)
hinge_screw_positions(type) {
translate_z(t)
screw_and_washer(screw, screw_longer_than(t + thickness + washer_t + nut_t));
translate_z(-thickness)
vflip()
nut_and_washer(nut, true);
}
fasteners(thickness1);
translate([0, -kr, kr])
rotate([-angle, 0, 0])
translate([0, -kr, - kr])
rotate(180)
fasteners(thickness2);
}

View File

@@ -33,10 +33,8 @@ wall = 1.8;
top = 1.5;
screw = M3_cap_screw;
insert = screw_insert(screw);
boss_r = wall + corrected_radius(insert_hole_radius(insert));
boss_h = insert_hole_length(insert);
boss_r = insert_boss_radius(insert, wall);
counter_bore = 2;
boss_h2 = boss_h + counter_bore;
rad = 2;
clearance = layer_height;
overlap = 6;
@@ -137,49 +135,13 @@ module psu_shroud(type, cable_d, name, cables = 1) { //! Generate the STL file f
translate([0, height / 2])
vertical_tearslot(h = 0, r = cable_d / 2, l = cable_d);
}
mirror([0, 1, 0]) {
// insert boss
translate_z(height - boss_h)
linear_extrude(height = boss_h)
psu_shroud_hole_positions(type)
difference() {
hull() {
circle(boss_r);
translate([0, $side * (boss_r - 1)])
square([2 * boss_r, eps], center = true);
}
poly_circle(insert_hole_radius(insert));
}
// insert boss counter_bore
translate_z(height - boss_h2)
linear_extrude(height = counter_bore + eps)
psu_shroud_hole_positions(type)
difference() {
hull() {
circle(boss_r);
translate([0, $side * (boss_r - 1)])
square([2 * boss_r, eps], center = true);
}
poly_circle(insert_screw_diameter(insert) / 2 + 0.1);
}
// support cones
translate_z(height - boss_h2)
psu_shroud_hole_positions(type)
hull() {
cylinder(h = eps, r = boss_r - eps);
translate([0, $side * (boss_r - 1)])
cube([2 * boss_r, eps, eps], center = true);
translate([0, $side * (boss_r - wall), - (2 * boss_r - wall)])
cube(eps);
}
}
}
// insert lugs
mirror([0, 1, 0])
psu_shroud_hole_positions(type)
translate_z(height)
rotate(90)
insert_lug(insert, wall, $side, counter_bore);
}
module psu_shroud_assembly(type, cable_d, name, cables = 1) //! The printed parts with inserts fitted
assembly(str("psu_shroud_", name)) {

View File

@@ -30,7 +30,7 @@ knob_stem_h = 6;
knob_thickness = 4;
knob_r = 8;
knob_wave = 1;
knob_waves = 9;
knob_waves = 5;
knob_height = knob_stem_h + knob_thickness;
function knob_height() = knob_height;
@@ -73,5 +73,8 @@ assembly(str("screw_knob_M", 20 * screw_radius(screw), "_", length)) {
module screw_knob_M30_stl() screw_knob(M3_hex_screw);
module screw_knob_M40_stl() screw_knob(M4_hex_screw);
//! * Press the M3 x 16 hex screw into the knob
module screw_knob_M30_16_assembly() screw_knob_assembly(M3_hex_screw, 16);
//! * Press the M4 x 16 hex screw into the knob
module screw_knob_M40_16_assembly() screw_knob_assembly(M4_hex_screw, 16);

View File

@@ -33,10 +33,8 @@ wall = 1.8;
top = 1.5;
screw = M3_cap_screw;
insert = screw_insert(screw);
boss_r = wall + corrected_radius(insert_hole_radius(insert));
boss_h = insert_hole_length(insert);
boss_r = insert_boss_radius(insert, wall);
counter_bore = 2;
boss_h2 = boss_h + counter_bore;
rad = 3;
clearance = layer_height;
@@ -61,7 +59,6 @@ module ssr_shroud_holes(type, cable_d) { //! Drill the screw and ziptie holes
translate([ssr_shroud_cable_x(type, cable_d), side * (ssr_width(type) / 2 - 2 * boss_r)])
rotate(-90)
cable_tie_holes(cable_d / 2, h = 0);
}
module ssr_shroud(type, cable_d, name) { //! Generate the STL file for a specified ssr and cable
@@ -103,45 +100,11 @@ module ssr_shroud(type, cable_d, name) { //! Generate the STL file for a spec
vertical_tearslot(h = 0, r = cable_d / 2, l = cable_d);
}
// insert boss
translate_z(height - boss_h)
linear_extrude(height = boss_h)
ssr_shroud_hole_positions(type)
difference() {
hull() {
circle(boss_r);
translate([0, -$side * (boss_r - 1)])
square([2 * boss_r, eps], center = true);
}
poly_circle(insert_hole_radius(insert));
}
// insert boss counter_bore
translate_z(height - boss_h2)
linear_extrude(height = counter_bore + eps)
ssr_shroud_hole_positions(type)
difference() {
hull() {
circle(boss_r);
translate([0, -$side * (boss_r - 1)])
square([2 * boss_r, eps], center = true);
}
poly_circle(insert_screw_diameter(insert) / 2 + 0.1);
}
// support cones
ssr_shroud_hole_positions(type)
hull() {
translate_z(-height + boss_h2) {
cylinder(h = eps, r = boss_r - eps);
translate([0, -$side * (boss_r - 1)])
cube([2 * boss_r, eps, eps], center = true);
}
translate([0, -$side * (boss_r - wall), -height + boss_h2 + (2 * boss_r - wall)])
cube(eps);
}
vflip()
translate_z(height)
rotate(90)
insert_lug(insert, wall, $side, counter_bore);
}
module ssr_shroud_assembly(type, cable_d, name) //! The printed parts with inserts fitted
@@ -153,7 +116,6 @@ assembly(str("ssr_shroud_", name)) {
ssr_shroud_hole_positions(type)
insert(insert);
}
module ssr_shroud_fastened_assembly(type, cable_d, thickness, name) //! Assembly with screws in place
@@ -177,6 +139,4 @@ module ssr_shroud_fastened_assembly(type, cable_d, thickness, name) //! Assembly
color(grey20)
cylinder(d = cable_d, h = 20, center = true);
}
}

174
readme.md
View File

@@ -27,24 +27,25 @@ See [usage](docs/usage.md) for requirements, installation instructions and a usa
<tr><td> <a href = "#Cable_strips">Cable_strips</a> </td><td> <a href = "#Pulleys">Pulleys</a> </td><td> <a href = "#Door_latch">Door_latch</a> </td><td> <a href = "#Maths">Maths</a> </td><td> <a href = "#Teardrops">Teardrops</a> </td></tr>
<tr><td> <a href = "#Components">Components</a> </td><td> <a href = "#Rails">Rails</a> </td><td> <a href = "#Fan_guard">Fan_guard</a> </td><td> <a href = "#Offset">Offset</a> </td><td></td></tr>
<tr><td> <a href = "#Displays">Displays</a> </td><td> <a href = "#Ring_terminals">Ring_terminals</a> </td><td> <a href = "#Fixing_block">Fixing_block</a> </td><td> <a href = "#Quadrant">Quadrant</a> </td><td></td></tr>
<tr><td> <a href = "#D_connectors">D_connectors</a> </td><td> <a href = "#Rockers">Rockers</a> </td><td> <a href = "#Foot">Foot</a> </td><td> <a href = "#Round">Round</a> </td><td></td></tr>
<tr><td> <a href = "#Fans">Fans</a> </td><td> <a href = "#Rod">Rod</a> </td><td> <a href = "#Handle">Handle</a> </td><td> <a href = "#Rounded_cylinder">Rounded_cylinder</a> </td><td></td></tr>
<tr><td> <a href = "#Fuseholder">Fuseholder</a> </td><td> <a href = "#Screws">Screws</a> </td><td> <a href = "#Psu_shroud">Psu_shroud</a> </td><td> <a href = "#Rounded_polygon">Rounded_polygon</a> </td><td></td></tr>
<tr><td> <a href = "#Green_terminals">Green_terminals</a> </td><td> <a href = "#Sealing_strip">Sealing_strip</a> </td><td> <a href = "#Ribbon_clamp">Ribbon_clamp</a> </td><td> <a href = "#Sector">Sector</a> </td><td></td></tr>
<tr><td> <a href = "#Hot_ends">Hot_ends</a> </td><td> <a href = "#Sheets">Sheets</a> </td><td> <a href = "#Screw_knob">Screw_knob</a> </td><td> <a href = "#Sweep">Sweep</a> </td><td></td></tr>
<tr><td> <a href = "#Iecs">Iecs</a> </td><td> <a href = "#Spades">Spades</a> </td><td> <a href = "#Socket_box">Socket_box</a> </td><td> <a href = "#Tube">Tube</a> </td><td></td></tr>
<tr><td> <a href = "#Inserts">Inserts</a> </td><td> <a href = "#Spools">Spools</a> </td><td> <a href = "#Ssr_shroud">Ssr_shroud</a> </td><td></td><td></td></tr>
<tr><td> <a href = "#Jack">Jack</a> </td><td> <a href = "#Springs">Springs</a> </td><td> <a href = "#Strap_handle">Strap_handle</a> </td><td></td><td></td></tr>
<tr><td> <a href = "#Leadnuts">Leadnuts</a> </td><td> <a href = "#Ssrs">Ssrs</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Leds">Leds</a> </td><td> <a href = "#Stepper_motors">Stepper_motors</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Light_strips">Light_strips</a> </td><td> <a href = "#Toggles">Toggles</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Linear_bearings">Linear_bearings</a> </td><td> <a href = "#Transformers">Transformers</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Mains_sockets">Mains_sockets</a> </td><td> <a href = "#Tubings">Tubings</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Meter">Meter</a> </td><td> <a href = "#Variacs">Variacs</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Microswitches">Microswitches</a> </td><td> <a href = "#Veroboard">Veroboard</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Microview">Microview</a> </td><td> <a href = "#Washers">Washers</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Modules">Modules</a> </td><td> <a href = "#Wire">Wire</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Nuts">Nuts</a> </td><td> <a href = "#Zipties">Zipties</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#D_connectors">D_connectors</a> </td><td> <a href = "#Rockers">Rockers</a> </td><td> <a href = "#Flat_hinge">Flat_hinge</a> </td><td> <a href = "#Round">Round</a> </td><td></td></tr>
<tr><td> <a href = "#Fans">Fans</a> </td><td> <a href = "#Rod">Rod</a> </td><td> <a href = "#Foot">Foot</a> </td><td> <a href = "#Rounded_cylinder">Rounded_cylinder</a> </td><td></td></tr>
<tr><td> <a href = "#Fuseholder">Fuseholder</a> </td><td> <a href = "#Screws">Screws</a> </td><td> <a href = "#Handle">Handle</a> </td><td> <a href = "#Rounded_polygon">Rounded_polygon</a> </td><td></td></tr>
<tr><td> <a href = "#Green_terminals">Green_terminals</a> </td><td> <a href = "#Sealing_strip">Sealing_strip</a> </td><td> <a href = "#Psu_shroud">Psu_shroud</a> </td><td> <a href = "#Sector">Sector</a> </td><td></td></tr>
<tr><td> <a href = "#Hot_ends">Hot_ends</a> </td><td> <a href = "#Sheets">Sheets</a> </td><td> <a href = "#Ribbon_clamp">Ribbon_clamp</a> </td><td> <a href = "#Sweep">Sweep</a> </td><td></td></tr>
<tr><td> <a href = "#Iecs">Iecs</a> </td><td> <a href = "#Spades">Spades</a> </td><td> <a href = "#Screw_knob">Screw_knob</a> </td><td> <a href = "#Tube">Tube</a> </td><td></td></tr>
<tr><td> <a href = "#Inserts">Inserts</a> </td><td> <a href = "#Spools">Spools</a> </td><td> <a href = "#Socket_box">Socket_box</a> </td><td></td><td></td></tr>
<tr><td> <a href = "#Jack">Jack</a> </td><td> <a href = "#Springs">Springs</a> </td><td> <a href = "#Ssr_shroud">Ssr_shroud</a> </td><td></td><td></td></tr>
<tr><td> <a href = "#Ldrs">Ldrs</a> </td><td> <a href = "#Ssrs">Ssrs</a> </td><td> <a href = "#Strap_handle">Strap_handle</a> </td><td></td><td></td></tr>
<tr><td> <a href = "#Leadnuts">Leadnuts</a> </td><td> <a href = "#Stepper_motors">Stepper_motors</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Leds">Leds</a> </td><td> <a href = "#Toggles">Toggles</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Light_strips">Light_strips</a> </td><td> <a href = "#Transformers">Transformers</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Linear_bearings">Linear_bearings</a> </td><td> <a href = "#Tubings">Tubings</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Mains_sockets">Mains_sockets</a> </td><td> <a href = "#Variacs">Variacs</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Meter">Meter</a> </td><td> <a href = "#Veroboard">Veroboard</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Microswitches">Microswitches</a> </td><td> <a href = "#Washers">Washers</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Microview">Microview</a> </td><td> <a href = "#Wire">Wire</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Modules">Modules</a> </td><td> <a href = "#Zipties">Zipties</a> </td><td></td><td></td><td></td></tr>
<tr><td> <a href = "#Nuts">Nuts</a> </td><td></td><td></td><td></td><td></td></tr>
</table>
---
@@ -521,6 +522,7 @@ LCD dispays.
| ---:|:--- |:---|
| 1 | ```display(HDMI5)``` | HDMI display 5" |
| 1 | ```display(LCD1602A)``` | LCD display 1602A |
| 1 | ```display(SSD1963_4p3)``` | LCD display SSD1963 4.3" |
<a href="#top">Top</a>
@@ -619,7 +621,7 @@ Can draw three styles: solid, open frame and open frame with screw bosses.
| Module | Description |
|:--- |:--- |
| ```fan(type)``` | Draw specified fan, origin in the centre |
| ```fan_assembly(type, thickness, include_fan = true)``` | Fan with its fasteners |
| ```fan_assembly(type, thickness, include_fan = true, screw = false)``` | Fan with its fasteners |
| ```fan_hole_positions(type, z = undef)``` | Position children at the screw hole positions |
| ```fan_holes(type, poly = false, screws = true, h = 100)``` | Make all the holes for the fan, or just the aperture if ```screws``` is false. Set ```poly``` true for poly_holes. |
@@ -888,12 +890,18 @@ Heatfit threaded inserts. Can be pushed into thermoplastics using a soldering ir
| ```insert_ring3_d(type)``` | Diameter of the bottom ring |
| ```insert_screw_diameter(type)``` | Screw size |
### Functions
| Function | Description |
|:--- |:--- |
| ```insert_boss_radius(type, wall)``` | Compute the outer radius of an insert boss |
### Modules
| Module | Description |
|:--- |:--- |
| ```insert(type)``` | Draw specified insert |
| ```insert_boss(type, z, wall = 2 * extrusion_width)``` | Make a boss to take an insert |
| ```insert_hole(type, counterbore = 0, horizontal = false)``` | Make a hole to take an insert, ```counterbore``` is the extra length for the screw |
| ```insert_lug(insert, wall, side, counter_bore = 0)``` | Make a flying insert lug, see [ssr_shroud](#Ssr_shroud) |
![inserts](tests/png/inserts.png)
@@ -944,6 +952,47 @@ E.g. a "brown" socket for mains live needs to be displayed as "sienna" to look r
| 1 | ```jack_4mm_shielded("brown", 3, "sienna")``` | 4mm shielded jack socket brown |
<a href="#top">Top</a>
---
<a name="Ldrs"></a>
## Ldrs
Light dependent resistors.
Larger ones seem to have both a higher dark resistance and a lower bright light resistance.
[vitamins/ldrs.scad](vitamins/ldrs.scad) Object definitions.
[vitamins/ldr.scad](vitamins/ldr.scad) Implementation.
[tests/ldrs.scad](tests/ldrs.scad) Code for this example.
### Properties
| Function | Description |
|:--- |:--- |
| ```ldr_active(type)``` | The active width |
| ```ldr_description(type)``` | Description |
| ```ldr_diameter(type)``` | The diameter of the round bit |
| ```ldr_lead_d(type)``` | The lead diameter |
| ```ldr_pitch(type)``` | Pitch between the leads |
| ```ldr_thickness(type)``` | Thickness |
| ```ldr_width(type)``` | Across the flats |
### Modules
| Module | Description |
|:--- |:--- |
| ```LDR(type, lead_length = 3)``` | Draw an LDR, can specify the lead length |
![ldrs](tests/png/ldrs.png)
### Vitamins
| Qty | Module call | BOM entry |
| ---:|:--- |:---|
| 1 | ```ldr(large_ldr)``` | Light dependent resistor - large |
| 1 | ```ldr(small_ldr)``` | Light dependent resistor - small |
<a href="#top">Top</a>
---
@@ -1993,10 +2042,12 @@ Ring terminals and earth assemblies for DiBond panels.
### Vitamins
| Qty | Module call | BOM entry |
| ---:|:--- |:---|
| 1 | ```nut(M3_nut, nyloc = true)``` | Nut M3 x 2.4mm nyloc |
| 2 | ```nut(M3_nut, nyloc = true)``` | Nut M3 x 2.4mm nyloc |
| 1 | ```ring_terminal(M3_ringterm)``` | Ring terminal 3mm |
| 1 | ```ring_terminal(M3_ringterm_cs)``` | Ring terminal 3mm |
| 1 | ```screw(M3_cap_screw, 10)``` | Screw M3 cap x 10mm |
| 1 | ```screw(M3_dome_screw, 10)``` | Screw M3 dome x 10mm |
| 2 | ```star_washer(M3_washer)``` | Washer star M3 x 0.5mm |
| 4 | ```star_washer(M3_washer)``` | Washer star M3 x 0.5mm |
<a href="#top">Top</a>
@@ -2214,7 +2265,7 @@ Note that modules that drill holes will return a 2D object if ```h``` is set to
|:--- |:--- |
| ```render_2D_sheet(type, color = false)``` | Extrude a 2D sheet template and give it the correct colour |
| ```render_sheet(type, color = false)``` | Render a sheet in the correct colour after holes have been subtracted |
| ```sheet(type, w, d, corners = [0, 0, 0, 0])``` | Draw speified sheet |
| ```sheet(type, w, d, corners = [0, 0, 0, 0])``` | Draw specified sheet |
| ```sheet_2D(type, w, d, corners = [0, 0, 0, 0])``` | 2D sheet template with specified size and optionally rounded corners |
![sheets](tests/png/sheets.png)
@@ -2302,6 +2353,7 @@ Filament spool models
| Function | Description |
|:--- |:--- |
| ```spool_height(type)``` | Outside width |
| ```spool_pitch(type)``` | Spacing of the rims |
### Modules
| Module | Description |
@@ -2315,6 +2367,7 @@ Filament spool models
| ---:|:--- |:---|
| 1 | ```spool(spool_200x55)``` | Filament spool 200 x 55 |
| 1 | ```spool(spool_300x85)``` | Filament spool 300 x 85 |
| 1 | ```spool(spool_300x88)``` | Filament spool 300 x 88 |
<a href="#top">Top</a>
@@ -3474,6 +3527,76 @@ Note that the block with its inserts is defined as a sub assembly, but its faste
| 1 | fixing_block_M40_assembly |
<a href="#top">Top</a>
---
<a name="Flat_hinge"></a>
## Flat_hinge
A parametric flat hinge. A piece of filament can be used for the hinge pin.
The width, depth, thickness, number and type of screws, number of knuckles, knuckle diameter, pin diameter and clearance can all be varied.
A margin between the screws and the knuckle edge can be enforced to allow the hinge to bend all the way back to 270&deg; from closed.
Opening the test in OpenSCAD with its customiser enabled allows these parameters to be played with.
Note setting ```thickness1``` or ```thickness2``` to zero in the ```hinge_fastened_assembly()``` removes the screws from one side or the other and
setting ```show_hinge``` to false removes the hinge.
This allows the hinges and one set of screws to belong to one assembly and the other set of screws to another assembly.
[printed/flat_hinge.scad](printed/flat_hinge.scad) Implementation.
[tests/flat_hinge.scad](tests/flat_hinge.scad) Code for this example.
### Properties
| Function | Description |
|:--- |:--- |
| ```hinge_clearance(type)``` | Clearance between knuckles |
| ```hinge_depth(type)``` | Depth of each leaf |
| ```hinge_knuckle_dia(type)``` | The knuckle diameter |
| ```hinge_knuckles(type)``` | How many knuckles |
| ```hinge_margin(type)``` | How far to keep the screws from the knuckes |
| ```hinge_pin_dia(type)``` | The pin diameter |
| ```hinge_screw(type)``` | Screw type to mount it |
| ```hinge_screws(type)``` | How many screws |
| ```hinge_thickness(type)``` | Thickness of the leaves |
| ```hinge_width(type)``` | Width |
### Modules
| Module | Description |
|:--- |:--- |
| ```hinge_both(type)``` | Both parts together for printing |
| ```hinge_fastened_assembly(type, thickness1, thickness2, angle, show_hinge = true)``` | Assembled hinge with its fasteners |
| ```hinge_male(type, female = false)``` | The half with the stationary pin |
| ```hinge_screw_positions(type)``` | Place children at the screw positions |
![flat_hinge](tests/png/flat_hinge.png)
### Vitamins
| Qty | Module call | BOM entry |
| ---:|:--- |:---|
| 1 | | Hinge pin 20 x 2.85mm |
| 1 | | Hinge pin 50 x 4mm |
| 14 | ```nut(M3_nut, nyloc = true)``` | Nut M3 x 2.4mm nyloc |
| 4 | ```screw(M3_dome_screw, 10)``` | Screw M3 dome x 10mm |
| 10 | ```screw(M3_dome_screw, 12)``` | Screw M3 dome x 12mm |
| 28 | ```washer(M3_washer)``` | Washer M3 x 7mm x 0.5mm |
### Printed
| Qty | Filename |
| ---:|:--- |
| 1 | hinge_female_big.stl |
| 1 | hinge_female_small.stl |
| 1 | hinge_male_big.stl |
| 1 | hinge_male_small.stl |
### Assemblies
| Qty | Name |
| ---:|:--- |
| 1 | hinge_big_assembly |
| 1 | hinge_small_assembly |
<a href="#top">Top</a>
---
@@ -4112,7 +4235,7 @@ Square with one rounded corner.
---
<a name="Round"></a>
## Round
Round 2D shapes uisng `offset()`, which is fast and 3D shapes with [`offset_3D()`](#offset), which is very slow.
Round 2D shapes using `offset()`, which is fast and 3D shapes with [`offset_3D()`](#offset), which is very slow.
A single radius can be specified or separate internal and external radii.
If `chamfer_base` is `true` for `round_3D()` then the bottom edge is made suitable for 3D printing by chamfering once the
@@ -4295,6 +4418,8 @@ heirachical BOMs are also generated for real projects.
| ```no_pose()``` | Force children not to be posed even if parent is |
| ```not_on_bom(on = false)``` | Specify the following child parts are not on the BOM, for example when they are on a PCB that comes assembled |
| ```pose(a = [55, 0, 25], t = [0, 0, 0], exploded = undef)``` | Pose an STL or assembly for rendering to png by specifying rotation ```a``` and translation ```t```, ```exploded = true for``` just the exploded view or ```false``` for unexploded only. |
| ```pose_hflip(exploded = undef)``` | Pose an STL or assembly for rendering to png by flipping around the Y axis, ```exploded = true for``` just the exploded view or ```false``` for unexploded only. |
| ```pose_vflip(exploded = undef)``` | Pose an STL or assembly for rendering to png by flipping around the X axis, ```exploded = true for``` just the exploded view or ```false``` for unexploded only. |
| ```stl(name)``` | Name an stl that will appear on the BOM, there needs to a module named ```<name>_stl``` to make it |
| ```vitamin(description)``` | Describe a vitamin for the BOM entry and precede it with a module call that creates it, eg. "wigit(42): Type 42 widget" |
@@ -4386,6 +4511,7 @@ Global constants, functions and modules. This file is used directly or indirectl
| ```ellipse(xr, yr)``` | Draw an ellipse |
| ```extrude_if(h, center = true)``` | Extrudes 2D object to 3D when ```h``` is nonzero, otherwise leaves it 2D |
| ```hflip()``` | Invert children by doing a 180&deg; flip around the Y axis |
| ```right_triangle(width, height, h, center = true)``` | A right angled triangle with the 90&deg; corner at the origin. 3D when ```h``` is nonzero, otherwise 2D |
| ```semi_circle(r, d = undef)``` | A semi circle in the positive Y domain |
| ```translate_z(z)``` | Shortcut for Z only translations |
| ```vflip()``` | Invert children by doing a 180&deg; flip around the X axis |
@@ -4422,6 +4548,7 @@ The module provides `poly_circle()`, `poly_cylinder()` and `poly_ring()` that is
| ```poly_circle(r, sides = 0)``` | Make a circle adjusted to print the correct size |
| ```poly_cylinder(r, h, center = false, sides = 0)``` | Make a cylinder adjusted to print the correct size |
| ```poly_ring(or, ir)``` | Make a 2D ring adjusted to have the correct internal radius |
| ```poly_tube(or, ir, h, center = false)``` | Make a tube adjusted to have the correct internal radius |
| ```slot(r, l, h = 100)``` | Make a horizontal slot suitable for CNC routing, set h = 0 for 2D version |
![polyholes](tests/png/polyholes.png)
@@ -4511,6 +4638,7 @@ Small holes can get away without it, but they print better with truncated teardr
### Modules
| Module | Description |
|:--- |:--- |
| ```semi_teardrop(h, r, d = undef, center = true)``` | A semi teardrop in the positive Y domain |
| ```teardrop(h, r, center = true, truncate = true)``` | For making horizontal holes that don't need support material, set ```truncate = false``` to make traditional RepRap teardrops that don't even need bridging |
| ```teardrop_plus(h, r, center = true, truncate = true)``` | Slightly bigger teardrop to allow for the 3D printing staircase effect |
| ```tearslot(h, r, w, center = true)``` | A horizontal slot that doesn't need support material |

View File

@@ -219,36 +219,49 @@ def views(target, do_assemblies = None):
# Global BOM
#
print('<a name="Parts_list"></a>\n## Parts list', file = doc_file)
vitamins = {}
printed = {}
routed = {}
types = ["vitamins", "printed", "routed"]
headings = {"vitamins" : "vitamins", "printed" : "3D printed parts", "routed" : "CNC routed parts"}
things = {}
for t in types:
things[t] = {}
for ass in flat_bom:
for v in ass["vitamins"]:
if v in vitamins:
vitamins[v] += ass["vitamins"][v]
else:
vitamins[v] = ass["vitamins"][v]
for p in ass["printed"]:
if p in printed:
printed[p] += ass["printed"][p]
else:
printed[p] = ass["printed"][p]
for t in types:
for thing in ass[t]:
if thing in things[t]:
things[t][thing] += ass[t][thing]
else:
things[t][thing] = ass[t][thing]
for ass in flat_bom:
name = ass["name"][:-9].replace('_', ' ').title().replace(' ','&nbsp;')
print('| <span style="writing-mode: vertical-rl; text-orientation: mixed;">%s</span> ' % name, file = doc_file, end = '')
print('| <span style="writing-mode: vertical-rl; text-orientation: mixed;">TOTALS</span> | |', file = doc_file)
print(('|--:' * len(flat_bom) + '|--:|:--|'), file = doc_file)
for v in sorted(vitamins, key = lambda s: s.split(":")[-1]):
for ass in flat_bom:
count = ass["vitamins"][v] if v in ass["vitamins"] else '.'
print('| %s ' % pad(count, 2, 1), file = doc_file, end = '')
print('| %s | %s |' % (pad(vitamins[v], 2, 1), pad(v.split(":")[1], 2)), file = doc_file)
print(('| ' * len(flat_bom) + '| | **3D Printed parts** |'), file = doc_file)
for p in sorted(printed):
for ass in flat_bom:
count = ass["printed"][p] if p in ass["printed"] else '.'
print('| %s ' % pad(count, 2, 1), file = doc_file, end = '')
print('| %s | %s |' % (pad(printed[p], 2, 1), pad(p, 3)), file = doc_file)
for t in types:
if things[t]:
totals = {}
heading = headings[t][0:1].upper() + headings[t][1:]
print(('| ' * len(flat_bom) + '| | **%s** |') % heading, file = doc_file)
for thing in sorted(things[t], key = lambda s: s.split(":")[-1]):
for ass in flat_bom:
count = ass[t][thing] if thing in ass[t] else 0
print('| %s ' % pad(count if count else '.', 2, 1), file = doc_file, end = '')
name = ass["name"]
if name in totals:
totals[name] += count
else:
totals[name] = count
print('| %s | %s |' % (pad(things[t][thing], 2, 1), pad(thing.split(":")[-1], 2)), file = doc_file)
grand_total = 0
for ass in flat_bom:
name = ass["name"]
total = totals[name] if name in totals else 0
print('| %s ' % pad(total if total else '.', 2, 1), file = doc_file, end = '')
grand_total += total
print("| %s | %s |" % (pad(grand_total, 2, 1), pad('Total %s count' % headings[t], 2)), file = doc_file)
print(file = doc_file)
eop(print_mode, doc_file)
#
@@ -267,7 +280,7 @@ def views(target, do_assemblies = None):
print("### Vitamins", file = doc_file)
print("|Qty|Description|", file = doc_file)
print("|--:|:----------|", file = doc_file)
for v in vitamins:
for v in sorted(vitamins, key = lambda s: s.split(":")[-1]):
print("|%d|%s|" % (vitamins[v], v.split(":")[1]), file = doc_file)
print("\n", file = doc_file)

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@@ -20,7 +20,8 @@ include <../global_defs.scad>
use <../utils/fillet.scad>
module fillets() {
fillet(3, 25);
rotate(180)
fillet(3, 10);
}
fillets();

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@@ -0,0 +1,48 @@
//
// NopSCADlib Copyright Chris Palmer 2018
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// This file is part of NopSCADlib.
//
// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
// GNU General Public License as published by the Free Software Foundation, either version 3 of
// the License, or (at your option) any later version.
//
// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
// See the GNU General Public License for more details.
//
// You should have received a copy of the GNU General Public License along with NopSCADlib.
// If not, see <https://www.gnu.org/licenses/>.
//
include <../core.scad>
include <../vitamins/screws.scad>
use <../utils/layout.scad>
use <../printed/flat_hinge.scad>
width = 50; // [20 : 100]
depth = 20; // [8 : 50]
thickness = 4; //[1 : 10]
screws = 5; // [1 : 20]
knuckles = 5; // [3 : 10]
pin_diameter = 4; // [1: 10]
knuckle_diameter = 9; //[4 : 15]
margin = 0; // [0 : 10]
clearance = 0.2;
angle = 0; // [-90 : 180]
big_hinge = ["big", width, depth, thickness, pin_diameter, knuckle_diameter, knuckles, M3_dome_screw, screws, clearance, margin];
small_hinge = ["small", 20, 16, 2, 2.85, 7, 3, M3_dome_screw, 2, 0.2, 0];
hinges = [small_hinge, big_hinge];
module flat_hinges()
layout([for(h = hinges) hinge_width(h)], 10)
if($preview)
hinge_fastened_assembly(hinges[$i], 3, 3, angle);
else
hinge_male(hinges[$i]);
flat_hinges();

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@@ -25,6 +25,9 @@ module globals() {
translate([30, 0])
ellipse(15, 7);
translate([50, 0])
right_triangle(10, 20, 0);
}
}

27
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@@ -0,0 +1,27 @@
//
// NopSCADlib Copyright Chris Palmer 2018
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// This file is part of NopSCADlib.
//
// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
// GNU General Public License as published by the Free Software Foundation, either version 3 of
// the License, or (at your option) any later version.
//
// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
// See the GNU General Public License for more details.
//
// You should have received a copy of the GNU General Public License along with NopSCADlib.
// If not, see <https://www.gnu.org/licenses/>.
//
include <../vitamins/ldrs.scad>
use <../utils/layout.scad>
module ldrs()
layout([for(l = ldrs) ldr_diameter(l)], 5)
LDR(ldrs[$i]);
ldrs();

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@@ -52,8 +52,8 @@ module polyholes() {
sizes = [1.5, 2, 3, 4];
for(i = [0 : len(sizes) - 1])
translate([i * 10, -10]) {
color(pp1_colour) linear_extrude(height = 1)
poly_ring(ir = ir, or = cir + sizes[i] * extrusion_width);
color(pp1_colour)
poly_tube(ir = ir, or = cir + sizes[i] * extrusion_width, h = 1);
rod(2 * ir, 3);
}

View File

@@ -36,7 +36,10 @@ module teardrops() {
tearslot(h = 0, r = 3, w = 10);
translate([30, 15])
vertical_tearslot(h = 0, r =3, l = 10);
vertical_tearslot(h = 0, r =3, l = 10);
translate([20, 10])
semi_teardrop(h = 0, r = 3);
}
}

View File

@@ -63,6 +63,22 @@ module pose(a = [55, 0, 25], t = [0, 0, 0], exploded = undef) //! Pose an
translate(-t)
children();
module pose_hflip(exploded = undef) //! Pose an STL or assembly for rendering to png by flipping around the Y axis, ```exploded = true for``` just the exploded view or ```false``` for unexploded only.
if(is_undef($pose) || !is_undef($posed) || (!is_undef(exploded) && exploded != !!exploded()))
children();
else
let($posed = true) // only pose the top level
hflip()
children();
module pose_vflip(exploded = undef) //! Pose an STL or assembly for rendering to png by flipping around the X axis, ```exploded = true for``` just the exploded view or ```false``` for unexploded only.
if(is_undef($pose) || !is_undef($posed) || (!is_undef(exploded) && exploded != !!exploded()))
children();
else
let($posed = true) // only pose the top level
vflip()
children();
module assembly(name) { //! Name an assembly that will appear on the BOM, there needs to a module named ```<name>_assembly``` to make it
if(bom_mode())

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@@ -63,6 +63,10 @@ module semi_circle(r, d = undef) //! A semi circle in the pos
square([2 * sq, sq]);
}
module right_triangle(width, height, h, center = true) //! A right angled triangle with the 90&deg; corner at the origin. 3D when ```h``` is nonzero, otherwise 2D
extrude_if(h, center = center)
polygon(points = [[0,0], [width, 0], [0, height]]);
include <sphere.scad>
include <bom.scad>
include <polyholes.scad>

View File

@@ -62,6 +62,10 @@ module poly_ring(or, ir) { //! Make a 2D ring adjusted to have the correct inter
}
}
module poly_tube(or, ir, h, center = false) //! Make a tube adjusted to have the correct internal radius
extrude_if(h, center)
poly_ring(or, ir);
module drill(r, h = 100) //! Make a cylinder for drilling holes suitable for CNC routing, set h = 0 for circle
extrude_if(h)
circle(r = corrected_radius(r, r2sides(r)));

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@@ -34,6 +34,18 @@ module teardrop(h, r, center = true, truncate = true) //! For making horizontal
polygon([[0, 0], [eps, 0], [0, r * sqrt(2)]]);
}
module semi_teardrop(h, r, d = undef, center = true) //! A semi teardrop in the positive Y domain
render(convexity = 5)
extrude_if(h, center)
intersection() {
R = is_undef(d) ? r : d / 2;
teardrop(r = R, h = 0);
sq = R + 1;
translate([-sq, 0])
square([2 * sq, sq]);
}
module teardrop_plus(h, r, center = true, truncate = true) //! Slightly bigger teardrop to allow for the 3D printing staircase effect
teardrop(h, r + layer_height / 4, center, truncate);

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@@ -28,5 +28,6 @@ module fillet(r, h, center = false) //! Fillet with specified radius and height
translate([-eps, -eps, 0])
square(r + eps);
circle(r + eps);
translate([r, r])
circle(r + eps);
}

View File

@@ -17,7 +17,7 @@
// If not, see <https://www.gnu.org/licenses/>.
//
//! Round 2D shapes uisng `offset()`, which is fast and 3D shapes with [`offset_3D()`](#offset), which is very slow.
//! Round 2D shapes using `offset()`, which is fast and 3D shapes with [`offset_3D()`](#offset), which is very slow.
//!
//! A single radius can be specified or separate internal and external radii.
//! If `chamfer_base` is `true` for `round_3D()` then the bottom edge is made suitable for 3D printing by chamfering once the

View File

@@ -47,6 +47,19 @@ LCD1602A = ["LCD1602A", "LCD display 1602A", 71.3, 24.3, 7.0, LCD1602APCB,
[], // clearance need for the ts ribbon
];
displays = [LCD1602A, HDMI5];
SSD1963_4p3PCB = ["", "", 120, 74, 1.65, 3, 3, 0, "mediumblue", false, [[3, 3], [-3, 3], [-3, -3], [3, -3]],
[ [2.75 + 1.27, 37, 90, "2p54header", 20, 2]
],
[]];
SSD1963_4p3 = ["SSD1963_4p3", "LCD display SSD1963 4.3\"", 105.5, 67.2, 3.4, SSD1963_4p3PCB,
[0, 0, 0],
[[-50, -26.5], [50, 31.5, 0.5]],
[[-105.5 / 2, -65 / 2 + 1], [105.5 / 2, 65 / 2 + 1, 1]],
0,
[[0, -34.5], [12, -31.5]],
];
displays = [HDMI5, SSD1963_4p3, LCD1602A];
use <display.scad>

View File

@@ -151,16 +151,16 @@ function nut_and_washer_thickness(screw, nyloc) = washer_thickness(screw_washer(
function fan_screw_depth(type) = fan_boss_d(type) ? fan_depth(type) : fan_thickness(type);
function fan_screw_length(type, thickness) = screw_longer_than(thickness + fan_screw_depth(type) + nut_and_washer_thickness(fan_screw(type), true)); //! Screw length required
module fan_assembly(type, thickness, include_fan = true) { //! Fan with its fasteners
module fan_assembly(type, thickness, include_fan = true, screw = false) { //! Fan with its fasteners
translate_z(-fan_depth(type) / 2) {
if(include_fan)
fan(type);
screw = fan_screw(type);
nut = screw_nut(screw);
Screw = screw ? screw : fan_screw(type);
nut = screw_nut(Screw);
fan_hole_positions(type) {
translate_z(thickness)
screw_and_washer(screw, fan_screw_length(type, thickness));
screw_and_washer(Screw, fan_screw_length(type, thickness));
translate_z(include_fan ? -fan_screw_depth(type) : 0)
vflip()

View File

@@ -93,6 +93,8 @@ module insert_hole(type, counterbore = 0, horizontal = false) { //! Make a hole
}
}
function insert_boss_radius(type, wall) = corrected_radius(insert_hole_radius(type)) + wall; //! Compute the outer radius of an insert boss
module insert_boss(type, z, wall = 2 * extrusion_width) { //! Make a boss to take an insert
render(convexity = 3)
difference() {
@@ -105,3 +107,45 @@ module insert_boss(type, z, wall = 2 * extrusion_width) { //! Make a boss to tak
insert_hole(type, max(0, z - insert_hole_length(type) - 2 * layer_height));
}
}
module insert_lug(insert, wall, side, counter_bore = 0) { //! Make a flying insert lug, see [ssr_shroud](#Ssr_shroud)
boss_r = insert_boss_radius(insert, wall);
boss_h = insert_hole_length(insert);
boss_h2 = boss_h + counter_bore;
translate_z(-boss_h)
linear_extrude(height = boss_h)
difference() {
hull() {
circle(boss_r);
translate([side * (boss_r - 1), 0])
square([eps, 2 * boss_r], center = true);
}
poly_circle(insert_hole_radius(insert));
}
// insert boss counter_bore
translate_z(-boss_h2) {
linear_extrude(height = counter_bore + eps)
difference() {
hull() {
circle(boss_r);
translate([side * (boss_r - 1), 0])
square([eps, 2 * boss_r], center = true);
}
poly_circle(insert_screw_diameter(insert) / 2 + 0.1);
}
// support cones
hull() {
cylinder(h = eps, r = boss_r - eps);
translate([side * (boss_r - 1), 0])
cube([eps, 2 * boss_r, eps], center = true);
translate([side * (boss_r - wall + eps), 0, - (2 * boss_r - wall)])
cube(eps, center = true);
}
}
}

105
vitamins/ldr.scad Normal file
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@@ -0,0 +1,105 @@
//
// NopSCADlib Copyright Chris Palmer 2018
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// This file is part of NopSCADlib.
//
// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
// GNU General Public License as published by the Free Software Foundation, either version 3 of
// the License, or (at your option) any later version.
//
// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
// See the GNU General Public License for more details.
//
// You should have received a copy of the GNU General Public License along with NopSCADlib.
// If not, see <https://www.gnu.org/licenses/>.
//
//
//! Light dependent resistors.
//!
//! Larger ones seem to have both a higher dark resistance and a lower bright light resistance.
//
include <../core.scad>
function ldr_description(type) = type[1]; //! Description
function ldr_diameter(type) = type[2]; //! The diameter of the round bit
function ldr_width(type) = type[3]; //! Across the flats
function ldr_thickness(type) = type[4]; //! Thickness
function ldr_pitch(type) = type[5]; //! Pitch between the leads
function ldr_active(type) = type[6]; //! The active width
function ldr_lead_d(type) = type[7]; //! The lead diameter
module LDR(type, lead_length = 3) { //! Draw an LDR, can specify the lead length
vitamin(str("ldr(", type[0], "): Light dependent resistor - ", ldr_description(type)));
module shape()
intersection() {
circle(d = ldr_diameter(type));
square([100, ldr_width(type)], center = true);
}
function serpentine_t() = let(w = ldr_width(type), n = floor(w / 0.5) + 0.5) w / (n * 2);
module serpentine() {
w = ldr_width(type);
t = serpentine_t();
pitch = 2 * t;
l = ldr_active(type);
lines = ceil(w / pitch);
for(i = [0 : lines - 1])
translate([0, i * pitch - w / 2 + t / 2]) {
square([l - 3 * t, t], center = true);
end = i % 2 ? 1 : -1;
$fn = 16;
translate([end * (l / 2 - 1.5 * t), t])
rotate(-end * 90)
difference() {
semi_circle(1.5 * t);
semi_circle(t / 2);
}
}
}
t = ldr_thickness(type);
color("white")
linear_extrude(height = t - 0.4)
shape();
color("orange")
translate_z(t - 0.4)
linear_extrude(height = 0.1)
shape();
color([0.9, 0.9, 0.9])
translate_z(t - 0.3)
linear_extrude(height = 0.1)
difference() {
offset(-serpentine_t())
shape();
serpentine();
}
color("silver")
for(side = [-1, 1])
translate([side * ldr_pitch(type) / 2, 0]) {
translate_z(-lead_length)
cylinder(d = ldr_lead_d(type), h = lead_length, $fn = 16);
translate_z(t - 0.3)
cylinder(d = 1.5 * ldr_lead_d(type), h = 0.2, $fn = 16);
}
color([1, 1, 1, 0.25])
translate_z(t - 0.3 + eps)
linear_extrude(height = 0.3)
shape();
}

28
vitamins/ldrs.scad Normal file
View File

@@ -0,0 +1,28 @@
//
// NopSCADlib Copyright Chris Palmer 2018
// nop.head@gmail.com
// hydraraptor.blogspot.com
//
// This file is part of NopSCADlib.
//
// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
// GNU General Public License as published by the Free Software Foundation, either version 3 of
// the License, or (at your option) any later version.
//
// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
// See the GNU General Public License for more details.
//
// You should have received a copy of the GNU General Public License along with NopSCADlib.
// If not, see <https://www.gnu.org/licenses/>.
//
//
// Light dependent resistors.
//
small_ldr = ["small_ldr", "small", 5, 4.2, 2.0, 3.2, 2.5, 0.4];
large_ldr = ["large_ldr", "large", 9.2, 7.9, 2.0, 6.8, 4.5, 0.5];
ldrs = [small_ldr, large_ldr];
use <ldr.scad>

View File

@@ -58,7 +58,7 @@ module nut(type, nyloc = false, brass = false, nylon = false) { //! Draw specifi
rounded_cylinder(r = outer_rad * cos(30) , h = nyloc_thickness, r2 = (nyloc_thickness - thickness) / 2, ir = hole_rad);
}
if($children)
translate_z(thickness)
translate_z(nut_thickness(type, nyloc))
children();
}

View File

@@ -750,14 +750,19 @@ module pcb(type) { //! Draw specified PCB
}
}
module pcb_spacer(screw, height, wall = 1.8) { //! Generate STL for PCB spacer
stl(str("pcb_spacer", round(screw_radius(screw) * 20), round(height * 10)));
module pcb_spacer(screw, height, wall = 1.8, taper = 0) { //! Generate STL for PCB spacer
stl(str("pcb_spacer", round(screw_radius(screw) * 20), round(height * 10), taper ? str("_", taper) : ""));
ir = screw_clearance_radius(screw);
or = corrected_radius(ir) + wall;
linear_extrude(height = height)
poly_ring(or, ir);
if(height > taper)
linear_extrude(height = height - taper)
poly_ring(or, ir);
if(taper)
linear_extrude(height = height)
poly_ring(ir + 2 * extrusion_width, ir);
}
module pcb_base(type, height, thickness, wall = 2) { //! Generate STL for a base with PCB spacers
@@ -798,12 +803,8 @@ module pcb_assembly(type, height, thickness) { //! Draw PCB assembly with spaces
screw(screw, screw_length);
color(pp1_colour)
if(taper) {
h2 = max(0, height - 2);
if(h2)
pcb_spacer(screw, h2);
pcb_spacer(screw, height, 2 * extrusion_width); // Thin as can be at the top because there is no clearance around the holes.
}
if(taper)
pcb_spacer(screw, height, taper = 2);
else
pcb_spacer(screw, height);

View File

@@ -20,15 +20,16 @@
//
// Ring terminals
//
// o i l w h t s
// d d e i o h c
// n d l i r
// g t e c e
// t h k w
// h
// o i l w h t s
// d d e i o h c
// n d l i r
// g t e c e
// t h k w
// h
//
M3_ringterm = ["M3_ringterm", 6, 3, 12, 3, 1.5, 0.2, M3_dome_screw];
M3_ringterm = ["M3_ringterm", 6, 3, 12, 3, 1.5, 0.2, M3_dome_screw];
M3_ringterm_cs = ["M3_ringterm_cs", 6, 3, 12, 3, 1.5, 0.2, M3_cap_screw];
ring_terminals = [M3_ringterm];
ring_terminals = [M3_ringterm, M3_ringterm_cs];
use <ring_terminal.scad>

View File

@@ -74,7 +74,7 @@ module sheet_2D(type, w, d, corners = [0, 0, 0, 0]) { //! 2D sheet template with
}
}
module sheet(type, w, d, corners = [0, 0, 0, 0]) //! Draw speified sheet
module sheet(type, w, d, corners = [0, 0, 0, 0]) //! Draw specified sheet
linear_extrude(height = sheet_thickness(type), center = true)
sheet_2D(type, w, d, corners);

View File

@@ -30,6 +30,7 @@ function spool_hub_bore(type) = type[6]; //! Bore through the hub
function spool_hub_diameter(type) = type[7]; //! Diameter of the thicker hub
function spool_hub_taper(type) = type[8]; //! Diameter at which it tapers down to rim thickness
function spool_height(type) = spool_width(type) + 2 * spool_hub_thickness(type); //! Outside width
function spool_pitch(type) = spool_width(type) + spool_rim_thickness(type); //! Spacing of the rims
module spool(type) { //! Draw specified spool
vitamin(str("spool(", type[0], "): Filament spool ", spool_diameter(type), " x ", spool_width(type)));

View File

@@ -23,10 +23,11 @@
// i i e i u o u u
// a d p m b r b b
// t t e
// h h t t d t
// h h t t d taper_d
spool_300x88 = ["spool_300x88", 300, 88, 43, 6, 8, 52, 214, 300];
spool_300x85 = ["spool_300x85", 300, 85, 60, 4, 8, 52, 250, 280];
spool_200x55 = ["spool_200x55", 200, 55, 40, 5, 5, 52, 200, 200];
spools = [spool_200x55, spool_300x85];
spools = [spool_200x55, spool_300x85, spool_300x88];
use <spool.scad>