LDRs thicker

lib.scad

@@ -60,6 +60,7 @@ include <vitamins/ball_bearings.scad>
 include <vitamins/light_strips.scad>
 include <vitamins/spools.scad>
 include <vitamins/mains_sockets.scad>
+include <vitamins/ldrs.scad>
 
 use <vitamins/jack.scad>
 use <vitamins/meter.scad>

libtest.scad

@@ -40,6 +40,7 @@ use <tests/inserts.scad>
 use <tests/jack.scad>
 use <tests/leadnuts.scad>
 use <tests/leds.scad>
+use <tests/ldrs.scad>
 use <tests/light_strips.scad>
 use <tests/linear_bearings.scad>
 use <tests/meter.scad>
@@ -252,6 +253,9 @@ components_y = toggles_y + 40;
 translate([x2, leds_y])
     leds();
 
+translate([x2 + 40, leds_y])
+    ldrs();
+
 translate([x2 + 8, carriers_y])
     carriers();
 

printed/psu_shroud.scad

@@ -33,10 +33,8 @@ wall = 1.8;
 top = 1.5;
 screw = M3_cap_screw;
 insert = screw_insert(screw);
-boss_r = wall + corrected_radius(insert_hole_radius(insert));
-boss_h = insert_hole_length(insert);
+boss_r = insert_boss_radius(insert, wall);
 counter_bore = 2;
-boss_h2 = boss_h + counter_bore;
 rad = 2;
 clearance = layer_height;
 overlap = 6;
@@ -137,49 +135,13 @@ module psu_shroud(type, cable_d, name, cables = 1) { //! Generate the STL file f
                         translate([0, height / 2])
                                 vertical_tearslot(h = 0, r = cable_d / 2, l = cable_d);
                 }
-
-    mirror([0, 1, 0]) {
-        // insert boss
-        translate_z(height - boss_h)
-            linear_extrude(height = boss_h)
-                psu_shroud_hole_positions(type)
-                    difference() {
-                        hull() {
-                            circle(boss_r);
-
-                            translate([0, $side * (boss_r - 1)])
-                                square([2 * boss_r, eps], center = true);
-                        }
-                        poly_circle(insert_hole_radius(insert));
-                    }
-
-        // insert boss counter_bore
-        translate_z(height - boss_h2)
-            linear_extrude(height = counter_bore + eps)
-                psu_shroud_hole_positions(type)
-                    difference() {
-                        hull() {
-                            circle(boss_r);
-
-                            translate([0, $side * (boss_r - 1)])
-                                square([2 * boss_r, eps], center = true);
-                        }
-                        poly_circle(insert_screw_diameter(insert) / 2 + 0.1);
-                    }
-        // support cones
-        translate_z(height - boss_h2)
-            psu_shroud_hole_positions(type)
-                hull() {
-                    cylinder(h = eps, r = boss_r - eps);
-
-                    translate([0, $side * (boss_r - 1)])
-                        cube([2 * boss_r, eps, eps], center = true);
-
-                    translate([0, $side * (boss_r - wall), - (2 * boss_r - wall)])
-                        cube(eps);
-                }
-    }
-}
+    // insert lugs
+    mirror([0, 1, 0])
+        psu_shroud_hole_positions(type)
+            translate_z(height)
+                rotate(90)
+                    insert_lug(insert, wall, $side, counter_bore);
+ }
 
 module psu_shroud_assembly(type, cable_d, name, cables = 1) //! The printed parts with inserts fitted
 assembly(str("psu_shroud_", name)) {

printed/ssr_shroud.scad

@@ -33,10 +33,8 @@ wall = 1.8;
 top = 1.5;
 screw = M3_cap_screw;
 insert = screw_insert(screw);
-boss_r = wall + corrected_radius(insert_hole_radius(insert));
-boss_h = insert_hole_length(insert);
+boss_r = insert_boss_radius(insert, wall);
 counter_bore = 2;
-boss_h2 = boss_h + counter_bore;
 rad = 3;
 clearance = layer_height;
 
@@ -61,7 +59,6 @@ module ssr_shroud_holes(type, cable_d) { //! Drill the screw and ziptie holes
         translate([ssr_shroud_cable_x(type, cable_d), side * (ssr_width(type) / 2 - 2 * boss_r)])
             rotate(-90)
                 cable_tie_holes(cable_d / 2, h = 0);
-
 }
 
 module ssr_shroud(type, cable_d, name) {    //! Generate the STL file for a specified ssr and cable
@@ -103,45 +100,11 @@ module ssr_shroud(type, cable_d, name) {    //! Generate the STL file for a spec
                             vertical_tearslot(h = 0, r = cable_d / 2, l = cable_d);
                     }
     // insert boss
-    translate_z(height - boss_h)
-        linear_extrude(height = boss_h)
-            ssr_shroud_hole_positions(type)
-                difference() {
-                    hull() {
-                        circle(boss_r);
-
-                        translate([0, -$side * (boss_r - 1)])
-                            square([2 * boss_r, eps], center = true);
-                    }
-                    poly_circle(insert_hole_radius(insert));
-                }
-
-    // insert boss counter_bore
-    translate_z(height - boss_h2)
-        linear_extrude(height = counter_bore + eps)
-            ssr_shroud_hole_positions(type)
-                difference() {
-                    hull() {
-                        circle(boss_r);
-
-                        translate([0, -$side * (boss_r - 1)])
-                            square([2 * boss_r, eps], center = true);
-                    }
-                    poly_circle(insert_screw_diameter(insert) / 2 + 0.1);
-                }
-    // support cones
     ssr_shroud_hole_positions(type)
-        hull() {
-            translate_z(-height + boss_h2) {
-                cylinder(h = eps, r = boss_r - eps);
-
-                translate([0, -$side * (boss_r - 1)])
-                    cube([2 * boss_r, eps, eps], center = true);
-            }
-            translate([0, -$side * (boss_r - wall), -height + boss_h2 + (2 * boss_r - wall)])
-                cube(eps);
-        }
-
+        vflip()
+            translate_z(height)
+                rotate(90)
+                    insert_lug(insert, wall, $side, counter_bore);
 }
 
 module ssr_shroud_assembly(type, cable_d, name) //! The printed parts with inserts fitted
@@ -153,7 +116,6 @@ assembly(str("ssr_shroud_", name)) {
 
     ssr_shroud_hole_positions(type)
         insert(insert);
-
 }
 
 module ssr_shroud_fastened_assembly(type, cable_d, thickness, name) //! Assembly with screws in place
@@ -177,6 +139,4 @@ module ssr_shroud_fastened_assembly(type, cable_d, thickness, name) //! Assembly
                     color(grey20)
                         cylinder(d = cable_d, h = 20, center = true);
         }
-
-
 }

readme.md

@@ -35,16 +35,17 @@ See [usage](docs/usage.md) for requirements, installation instructions and a usa
 <tr><td> <a href = "#Iecs">Iecs</a> </td><td> <a href = "#Spades">Spades</a> </td><td> <a href = "#Screw_knob">Screw_knob</a> </td><td> <a href = "#Tube">Tube</a> </td><td></td></tr>
 <tr><td> <a href = "#Inserts">Inserts</a> </td><td> <a href = "#Spools">Spools</a> </td><td> <a href = "#Socket_box">Socket_box</a> </td><td></td><td></td></tr>
 <tr><td> <a href = "#Jack">Jack</a> </td><td> <a href = "#Springs">Springs</a> </td><td> <a href = "#Ssr_shroud">Ssr_shroud</a> </td><td></td><td></td></tr>
-<tr><td> <a href = "#Leadnuts">Leadnuts</a> </td><td> <a href = "#Ssrs">Ssrs</a> </td><td> <a href = "#Strap_handle">Strap_handle</a> </td><td></td><td></td></tr>
-<tr><td> <a href = "#Leds">Leds</a> </td><td> <a href = "#Stepper_motors">Stepper_motors</a> </td><td></td><td></td><td></td></tr>
-<tr><td> <a href = "#Light_strips">Light_strips</a> </td><td> <a href = "#Toggles">Toggles</a> </td><td></td><td></td><td></td></tr>
-<tr><td> <a href = "#Linear_bearings">Linear_bearings</a> </td><td> <a href = "#Transformers">Transformers</a> </td><td></td><td></td><td></td></tr>
-<tr><td> <a href = "#Mains_sockets">Mains_sockets</a> </td><td> <a href = "#Tubings">Tubings</a> </td><td></td><td></td><td></td></tr>
-<tr><td> <a href = "#Meter">Meter</a> </td><td> <a href = "#Variacs">Variacs</a> </td><td></td><td></td><td></td></tr>
-<tr><td> <a href = "#Microswitches">Microswitches</a> </td><td> <a href = "#Veroboard">Veroboard</a> </td><td></td><td></td><td></td></tr>
-<tr><td> <a href = "#Microview">Microview</a> </td><td> <a href = "#Washers">Washers</a> </td><td></td><td></td><td></td></tr>
-<tr><td> <a href = "#Modules">Modules</a> </td><td> <a href = "#Wire">Wire</a> </td><td></td><td></td><td></td></tr>
-<tr><td> <a href = "#Nuts">Nuts</a> </td><td> <a href = "#Zipties">Zipties</a> </td><td></td><td></td><td></td></tr>
+<tr><td> <a href = "#Ldrs">Ldrs</a> </td><td> <a href = "#Ssrs">Ssrs</a> </td><td> <a href = "#Strap_handle">Strap_handle</a> </td><td></td><td></td></tr>
+<tr><td> <a href = "#Leadnuts">Leadnuts</a> </td><td> <a href = "#Stepper_motors">Stepper_motors</a> </td><td></td><td></td><td></td></tr>
+<tr><td> <a href = "#Leds">Leds</a> </td><td> <a href = "#Toggles">Toggles</a> </td><td></td><td></td><td></td></tr>
+<tr><td> <a href = "#Light_strips">Light_strips</a> </td><td> <a href = "#Transformers">Transformers</a> </td><td></td><td></td><td></td></tr>
+<tr><td> <a href = "#Linear_bearings">Linear_bearings</a> </td><td> <a href = "#Tubings">Tubings</a> </td><td></td><td></td><td></td></tr>
+<tr><td> <a href = "#Mains_sockets">Mains_sockets</a> </td><td> <a href = "#Variacs">Variacs</a> </td><td></td><td></td><td></td></tr>
+<tr><td> <a href = "#Meter">Meter</a> </td><td> <a href = "#Veroboard">Veroboard</a> </td><td></td><td></td><td></td></tr>
+<tr><td> <a href = "#Microswitches">Microswitches</a> </td><td> <a href = "#Washers">Washers</a> </td><td></td><td></td><td></td></tr>
+<tr><td> <a href = "#Microview">Microview</a> </td><td> <a href = "#Wire">Wire</a> </td><td></td><td></td><td></td></tr>
+<tr><td> <a href = "#Modules">Modules</a> </td><td> <a href = "#Zipties">Zipties</a> </td><td></td><td></td><td></td></tr>
+<tr><td> <a href = "#Nuts">Nuts</a> </td><td></td><td></td><td></td><td></td></tr>
 </table>
 
 ---
@@ -889,12 +890,18 @@ Heatfit threaded inserts. Can be pushed into thermoplastics using a soldering ir
 | ```insert_ring3_d(type)``` | Diameter of the bottom ring |
 | ```insert_screw_diameter(type)``` | Screw size |
 
+### Functions
+| Function | Description |
+|:--- |:--- |
+| ```insert_boss_radius(type, wall)``` | Compute the outer radius of an insert boss |
+
 ### Modules
 | Module | Description |
 |:--- |:--- |
 | ```insert(type)``` | Draw specified insert |
 | ```insert_boss(type, z, wall = 2 * extrusion_width)``` | Make a boss to take an insert |
 | ```insert_hole(type, counterbore = 0, horizontal = false)``` | Make a hole to take an insert, ```counterbore``` is the extra length for the screw |
+| ```insert_lug(insert, wall, side, counter_bore = 0)``` | Make a flying insert lug, see [ssr_shroud](#Ssr_shroud) |
 
 ![inserts](tests/png/inserts.png)
 
@@ -945,6 +952,47 @@ E.g. a "brown" socket for mains live needs to be displayed as "sienna" to look r
 |   1 | ```jack_4mm_shielded("brown", 3, "sienna")``` |  4mm shielded jack socket brown |
 
 
+<a href="#top">Top</a>
+
+---
+<a name="Ldrs"></a>
+## Ldrs
+Light dependent resistors.
+
+Larger ones seem to have both a higher dark resistance and a lower bright light resistance.
+
+
+[vitamins/ldrs.scad](vitamins/ldrs.scad) Object definitions.
+
+[vitamins/ldr.scad](vitamins/ldr.scad) Implementation.
+
+[tests/ldrs.scad](tests/ldrs.scad) Code for this example.
+
+### Properties
+| Function | Description |
+|:--- |:--- |
+| ```ldr_active(type)``` | The active width |
+| ```ldr_description(type)``` | Description |
+| ```ldr_diameter(type)``` | The diameter of the round bit |
+| ```ldr_lead_d(type)``` | The lead diameter |
+| ```ldr_pitch(type)``` | Pitch between the leads |
+| ```ldr_thickness(type)``` | Thickness |
+| ```ldr_width(type)``` | Across the flats |
+
+### Modules
+| Module | Description |
+|:--- |:--- |
+| ```LDR(type, lead_length = 3)``` | Draw an LDR, can specify the lead length |
+
+![ldrs](tests/png/ldrs.png)
+
+### Vitamins
+| Qty | Module call | BOM entry |
+| ---:|:--- |:---|
+|   1 | ```ldr(large_ldr)``` |  Light dependent resistor - large |
+|   1 | ```ldr(small_ldr)``` |  Light dependent resistor - small |
+
+
 <a href="#top">Top</a>
 
 ---

tests/fillet.scad

@@ -20,7 +20,8 @@ include <../global_defs.scad>
 use <../utils/fillet.scad>
 
 module fillets() {
-    fillet(3, 25);
+    rotate(180)
+        fillet(3, 10);
 }
 
 fillets();

tests/ldrs.scad

@@ -0,0 +1,27 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+include <../vitamins/ldrs.scad>
+
+use <../utils/layout.scad>
+
+module ldrs()
+    layout([for(l = ldrs) ldr_diameter(l)], 5)
+        LDR(ldrs[$i]);
+
+ldrs();

utils/fillet.scad

@@ -28,5 +28,6 @@ module fillet(r, h, center = false) //! Fillet with specified radius and height
             translate([-eps, -eps, 0])
                 square(r + eps);
 
-            circle(r + eps);
+            translate([r, r])
+                circle(r + eps);
         }

vitamins/insert.scad

@@ -93,6 +93,8 @@ module insert_hole(type, counterbore = 0, horizontal = false) { //! Make a hole
         }
 }
 
+function insert_boss_radius(type, wall) = corrected_radius(insert_hole_radius(type)) + wall; //! Compute the outer radius of an insert boss
+
 module insert_boss(type, z, wall = 2 * extrusion_width) { //! Make a boss to take an insert
     render(convexity = 3)
         difference() {
@@ -105,3 +107,45 @@ module insert_boss(type, z, wall = 2 * extrusion_width) { //! Make a boss to tak
                 insert_hole(type, max(0, z - insert_hole_length(type) - 2 * layer_height));
         }
 }
+
+module insert_lug(insert, wall, side, counter_bore = 0) { //! Make a flying insert lug, see [ssr_shroud](#Ssr_shroud)
+    boss_r = insert_boss_radius(insert, wall);
+    boss_h = insert_hole_length(insert);
+    boss_h2 = boss_h + counter_bore;
+    translate_z(-boss_h)
+        linear_extrude(height = boss_h)
+             difference() {
+                hull() {
+                    circle(boss_r);
+
+                    translate([side * (boss_r - 1), 0])
+                        square([eps, 2 * boss_r], center = true);
+                }
+                poly_circle(insert_hole_radius(insert));
+            }
+
+    // insert boss counter_bore
+    translate_z(-boss_h2) {
+        linear_extrude(height = counter_bore + eps)
+             difference() {
+                hull() {
+                    circle(boss_r);
+
+                    translate([side * (boss_r - 1), 0])
+                        square([eps, 2 * boss_r], center = true);
+                }
+                poly_circle(insert_screw_diameter(insert) / 2 + 0.1);
+            }
+
+        // support cones
+        hull() {
+            cylinder(h = eps, r = boss_r - eps);
+
+            translate([side * (boss_r - 1), 0])
+                cube([eps, 2 * boss_r, eps], center = true);
+
+            translate([side * (boss_r - wall + eps), 0, - (2 * boss_r - wall)])
+                cube(eps, center = true);
+        }
+    }
+}

vitamins/ldr.scad

@@ -0,0 +1,105 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+
+//
+//! Light dependent resistors.
+//!
+//! Larger ones seem to have both a higher dark resistance and a lower bright light resistance.
+//
+include <../core.scad>
+
+function ldr_description(type) = type[1]; //! Description
+function ldr_diameter(type)    = type[2]; //! The diameter of the round bit
+function ldr_width(type)       = type[3]; //! Across the flats
+function ldr_thickness(type)   = type[4]; //! Thickness
+function ldr_pitch(type)       = type[5]; //! Pitch between the leads
+function ldr_active(type)      = type[6]; //! The active width
+function ldr_lead_d(type)      = type[7]; //! The lead diameter
+
+module LDR(type, lead_length = 3) { //! Draw an LDR, can specify the lead length
+    vitamin(str("ldr(", type[0], "): Light dependent resistor - ", ldr_description(type)));
+
+    module shape()
+        intersection() {
+            circle(d = ldr_diameter(type));
+
+            square([100, ldr_width(type)], center = true);
+        }
+
+    function serpentine_t() = let(w = ldr_width(type), n = floor(w / 0.5) + 0.5) w / (n * 2);
+
+    module serpentine() {
+        w = ldr_width(type);
+
+        t = serpentine_t();
+        pitch = 2 * t;
+        l = ldr_active(type);
+        lines = ceil(w / pitch);
+
+        for(i = [0 : lines - 1])
+            translate([0, i * pitch - w / 2 + t / 2]) {
+                square([l - 3 * t, t], center = true);
+
+                end = i % 2 ? 1 : -1;
+                $fn = 16;
+                translate([end * (l / 2 - 1.5 * t), t])
+                    rotate(-end * 90)
+                    difference() {
+                        semi_circle(1.5 * t);
+
+                        semi_circle(t / 2);
+                    }
+            }
+    }
+
+    t = ldr_thickness(type);
+
+    color("white")
+        linear_extrude(height = t - 0.4)
+            shape();
+
+    color("orange")
+        translate_z(t - 0.4)
+            linear_extrude(height = 0.1)
+                shape();
+
+    color([0.9, 0.9, 0.9])
+        translate_z(t - 0.3)
+            linear_extrude(height = 0.1)
+                difference() {
+                    offset(-serpentine_t())
+                        shape();
+
+                serpentine();
+            }
+
+    color("silver")
+        for(side = [-1, 1])
+            translate([side * ldr_pitch(type) / 2, 0]) {
+                translate_z(-lead_length)
+                    cylinder(d = ldr_lead_d(type), h = lead_length, $fn = 16);
+
+                translate_z(t - 0.3)
+                    cylinder(d = 1.5 * ldr_lead_d(type), h = 0.2, $fn = 16);
+            }
+    color([1, 1, 1, 0.25])
+        translate_z(t - 0.3 + eps)
+            linear_extrude(height = 0.3)
+                shape();
+}

vitamins/ldrs.scad

@@ -0,0 +1,28 @@
+//
+// NopSCADlib Copyright Chris Palmer 2018
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+
+//
+// Light dependent resistors.
+//
+small_ldr = ["small_ldr", "small", 5,   4.2, 2.0, 3.2, 2.5, 0.4];
+large_ldr = ["large_ldr", "large", 9.2, 7.9, 2.0, 6.8, 4.5, 0.5];
+
+ldrs = [small_ldr, large_ldr];
+
+use <ldr.scad>

vitamins/nut.scad

@@ -58,7 +58,7 @@ module nut(type, nyloc = false, brass = false, nylon = false) { //! Draw specifi
                     rounded_cylinder(r = outer_rad * cos(30) , h = nyloc_thickness, r2 = (nyloc_thickness - thickness) / 2, ir = hole_rad);
         }
     if($children)
-        translate_z(thickness)
+        translate_z(nut_thickness(type, nyloc))
             children();
 }
 

vitamins/pcb.scad

@@ -750,14 +750,19 @@ module pcb(type) { //! Draw specified PCB
                 }
 }
 
-module pcb_spacer(screw, height, wall = 1.8) { //! Generate STL for PCB spacer
-    stl(str("pcb_spacer", round(screw_radius(screw) * 20), round(height * 10)));
+module pcb_spacer(screw, height, wall = 1.8, taper = 0) { //! Generate STL for PCB spacer
+    stl(str("pcb_spacer", round(screw_radius(screw) * 20), round(height * 10), taper ? str("_", taper) : ""));
 
     ir = screw_clearance_radius(screw);
     or = corrected_radius(ir) + wall;
 
-    linear_extrude(height = height)
-        poly_ring(or, ir);
+    if(height > taper)
+        linear_extrude(height = height - taper)
+            poly_ring(or, ir);
+
+    if(taper)
+        linear_extrude(height = height)
+            poly_ring(ir + 2 * extrusion_width, ir);
 }
 
 module pcb_base(type, height, thickness, wall = 2) { //! Generate STL for a base with PCB spacers
@@ -798,12 +803,8 @@ module pcb_assembly(type, height, thickness) { //! Draw PCB assembly with spaces
                 screw(screw, screw_length);
 
             color(pp1_colour)
-                if(taper) {
-                    h2 = max(0,  height - 2);
-                    if(h2)
-                        pcb_spacer(screw, h2);
-                    pcb_spacer(screw, height, 2 * extrusion_width); // Thin as can be at the top because there is no clearance around the holes.
-                }
+                if(taper)
+                    pcb_spacer(screw, height, taper = 2);
                 else
                     pcb_spacer(screw, height);