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19 Commits

Author SHA1 Message Date
Chris Palmer
eda88cc8d7 Fixed vero() constructor documentation.
Fixed missing space in veroboard vitamin decription.
2022-06-14 15:10:59 +01:00
Chris Palmer
630268d71a Changed screw_knob() facets to be suitable for 3D printing.
Fixed knob_height() so it can take a screw as a type.
2022-06-14 15:08:20 +01:00
Chris
66f793b00b Updated changelog. 2022-05-31 17:22:27 +01:00
Chris
cc5654d7d7 Added usb_miniA(). 2022-05-31 17:20:52 +01:00
Chris Palmer
9989f13edf Updated changelog. 2022-04-01 16:33:37 +01:00
Chris Palmer
d46913ce4f Printed screw_knob() is now fully customisable by passing a parameter
list, constructed by screw_knob(), in place of the screw.

Screws can still be passed for backwards compaibility.
2022-04-01 16:31:45 +01:00
Chris Palmer
b9f676a753 Documented insert_hole_length(). 2022-04-01 15:43:17 +01:00
Chris Palmer
1a649060bd Updated changelog. 2022-03-17 23:57:57 +00:00
Chris Palmer
68fd04f6d5 Merge branch 'MorrieG-master' 2022-03-17 23:56:03 +00:00
Chris Palmer
ddc4150ed7 Updated images and readme. 2022-03-17 23:55:41 +00:00
Chris Palmer
ed7e55808a Merge branch 'master' of https://github.com/MorrieG/NopSCADlib into MorrieG-master 2022-03-17 21:53:49 +00:00
Chris Palmer
3eff5fc2e0 Updated changelog. 2022-03-17 21:47:20 +00:00
Chris Palmer
744ebc2935 Added functions for generating twisted cable paths and calculating its radius.
Top row of cable bundles reversed to match a twisted cable.
2022-03-17 21:24:54 +00:00
Chris Palmer
99a5570e24 Fixed ziptie bug for small wires and corners made sharper. 2022-03-17 20:48:43 +00:00
Chris Palmer
b70911dc13 Image odd pixel changes due to move to summer computer. 2022-03-17 20:37:16 +00:00
Mozza
50d62b4170 Merge branch 'master' of https://github.com/MorrieG/NopSCADlib 2022-03-16 19:11:38 +11:00
Mozza
7e126c94ca Add A23 cell 2022-03-16 19:10:07 +11:00
Chris Palmer
2d20fb130a Removed dead code in spiral_paths(). 2022-03-01 08:12:30 +00:00
Chris Palmer
738c7914e2 Updated chnagelog. 2022-02-25 10:41:11 +00:00
32 changed files with 330 additions and 99 deletions

View File

@@ -3,6 +3,41 @@
This changelog is generated by `changelog.py` using manually added semantic version tags to classify commits as breaking changes, additions or fixes.
### [v20.5.0](https://github.com/nophead/NopSCADlib/releases/tag/v20.5.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v20.4.0...v20.5.0 "diff with v20.4.0")
* 2022-05-31 [`cc5654d`](https://github.com/nophead/NopSCADlib/commit/cc5654d7d756287f5311e35104003f38a4a94475 "show commit") [C.](# "Chris") Added `usb_miniA()`.
### [v20.4.0](https://github.com/nophead/NopSCADlib/releases/tag/v20.4.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v20.3.1...v20.4.0 "diff with v20.3.1")
* 2022-04-01 [`d46913c`](https://github.com/nophead/NopSCADlib/commit/d46913ce4f64656889fd29dccc0709d84d4d9c49 "show commit") [C.P.](# "Chris Palmer") Printed `screw_knob()` is now fully customisable by passing a parameter
list, constructed by `screw_knob(),` in place of the screw.
* Screws can still be passed for backwards compatibility.
#### [v20.3.1](https://github.com/nophead/NopSCADlib/releases/tag/v20.3.1 "show release") Fixes [...](https://github.com/nophead/NopSCADlib/compare/v20.3.0...v20.3.1 "diff with v20.3.0")
* 2022-04-01 [`b9f676a`](https://github.com/nophead/NopSCADlib/commit/b9f676a75369d666540f79abe0392e209e20d0f0 "show commit") [C.P.](# "Chris Palmer") Documented `insert_hole_length()`.
### [v20.3.0](https://github.com/nophead/NopSCADlib/releases/tag/v20.3.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v20.2.0...v20.3.0 "diff with v20.2.0")
* 2022-03-17 [`ddc4150`](https://github.com/nophead/NopSCADlib/commit/ddc4150ed73c8300bc3ef4326a91cd4ec54ed9e3 "show commit") [C.P.](# "Chris Palmer") Updated images and readme.
* 2022-03-16 [`7e126c9`](https://github.com/nophead/NopSCADlib/commit/7e126c94cadd120d686eaad8459723e0c1dfc0b2 "show commit") [M.](# "Mozza") Add A23 cell
### [v20.2.0](https://github.com/nophead/NopSCADlib/releases/tag/v20.2.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v20.1.2...v20.2.0 "diff with v20.1.2")
* 2022-03-17 [`744ebc2`](https://github.com/nophead/NopSCADlib/commit/744ebc293594e2d049220bba7325f3a22f40a71a "show commit") [C.P.](# "Chris Palmer") Added functions for generating twisted cable paths and calculating its radius.
Top row of cable bundles reversed to match a twisted cable.
#### [v20.1.2](https://github.com/nophead/NopSCADlib/releases/tag/v20.1.2 "show release") Fixes [...](https://github.com/nophead/NopSCADlib/compare/v20.1.1...v20.1.2 "diff with v20.1.1")
* 2022-03-17 [`99a5570`](https://github.com/nophead/NopSCADlib/commit/99a5570e248be32747bead61e17feaa3bde13f9b "show commit") [C.P.](# "Chris Palmer") Fixed ziptie bug for small wires and corners made sharper.
* 2022-03-17 [`b70911d`](https://github.com/nophead/NopSCADlib/commit/b70911dc132727f24798e92be06a87ab37f2917e "show commit") [C.P.](# "Chris Palmer") Image odd pixel changes due to move to summer computer.
* 2022-03-01 [`2d20fb1`](https://github.com/nophead/NopSCADlib/commit/2d20fb130a260b1f7358ea9fbb9fca2b5a18a65b "show commit") [C.P.](# "Chris Palmer") Removed dead code in `spiral_paths()`.
#### [v20.1.1](https://github.com/nophead/NopSCADlib/releases/tag/v20.1.1 "show release") Fixes [...](https://github.com/nophead/NopSCADlib/compare/v20.1.0...v20.1.1 "diff with v20.1.0")
* 2022-02-25 [`943deed`](https://github.com/nophead/NopSCADlib/commit/943deededfe2b258f23ca64001ae7c010ed626bc "show commit") [C.P.](# "Chris Palmer") Updated the readme.
* 2022-02-24 [`c0d9067`](https://github.com/nophead/NopSCADlib/commit/c0d9067b740fc5ea4a41e696c88613a284685118 "show commit") [M.B.](# "Martin Budden") Fixed typos.
* 2022-02-25 [`a30aff9`](https://github.com/nophead/NopSCADlib/commit/a30aff9613f51092bbad7052bfe1194a61557efc "show commit") [C.P.](# "Chris Palmer") Fixed missing brackets for sheets with chamfered corners.
### [v20.1.0](https://github.com/nophead/NopSCADlib/releases/tag/v20.1.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v20.0.1...v20.1.0 "diff with v20.0.1")
* 2022-02-23 [`f173284`](https://github.com/nophead/NopSCADlib/commit/f173284709acdbd32de21f0d27cb3ab10b42eb2a "show commit") [C.P.](# "Chris Palmer") Can now inhibit exploded lines for issue [#220](https://github.com/nophead/NopSCADlib/issues/220 "show issue").
@@ -385,8 +420,6 @@ Fixed `M6_cs_cap_screw` and `M4_grub_screw` socket sizes.
#### [v15.21.1](https://github.com/nophead/NopSCADlib/releases/tag/v15.21.1 "show release") Fixes [...](https://github.com/nophead/NopSCADlib/compare/v15.21.0...v15.21.1 "diff with v15.21.0")
* 2021-08-09 [`be53547`](https://github.com/nophead/NopSCADlib/commit/be53547728834d8e786ad4cb5637c768320a3105 "show commit") [M.B.](# "Martin Budden") Fixed display of BLDC prop shaft when thread length `=` 0.
* 2021-07-04 [`ba7d7d3`](https://github.com/nophead/NopSCADlib/commit/ba7d7d32adf554d163143c0ae1707565340bb35b "show commit") [C.P.](# "Chris Palmer") Updated chnagelog.
### [v15.21.0](https://github.com/nophead/NopSCADlib/releases/tag/v15.21.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v15.20.0...v15.21.0 "diff with v15.20.0")
* 2021-07-01 [`df35e14`](https://github.com/nophead/NopSCADlib/commit/df35e14fc71794c3826d6c99ce3cab93a4cfa5fe "show commit") [M.B.](# "Martin Budden") Improved handling of pcb plating colour.

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@@ -163,14 +163,11 @@ corner_blocks_y = fixing_blocks_y + 30;
translate([x5, corner_blocks_y])
corner_blocks();
feet_y = corner_blocks_y + 70;
translate([x5, feet_y])
feet();
translate([x5 + 70, feet_y])
screw_knobs_y = corner_blocks_y + 70;
translate([x5, screw_knobs_y])
screw_knobs();
knobs_y = feet_y + 40;
knobs_y = screw_knobs_y + 40;
translate([640, knobs_y])
printed_pulley_test();
@@ -185,6 +182,9 @@ strap_y = clips_y + 50;
translate([x5 + 60, strap_y])
strap_handles();
translate([x6, strap_y])
feet();
handle_y = strap_y + 50;
translate([x5, handle_y])
handle();

View File

@@ -19,53 +19,102 @@
//
//! Knob with embedded hex head screw.
//!
//! Most aspects can be customised, e.g. the flange thickness and radius. It can also be solid or just a wall and be wavey edged or fluted.
//
include <../core.scad>
use <../utils/hanging_hole.scad>
knob_wall = 2;
function screw_knob_screw(type) = type[0]; //! The hex screw
function screw_knob_wall(type) = type[1]; //! Wall thickness
function screw_knob_stem_h(type) = type[2]; //! The stem height below the flange
function screw_knob_flange_t(type) = type[3]; //! The thickness of the flange
function screw_knob_flange_r(type) = type[4]; //! The flange outside radius
function screw_knob_solid(type) = type[5]; //! Is the flange solid or just a wall
function screw_knob_waves(type) = type[6]; //! Number of waves around the flange edge
function screw_knob_wave_amp(type) = type[7]; //! Wave amplitude
function screw_knob_fluted(type) = type[8]; //! Fluted instead of sine wave
function screw_knob(screw, wall = 2, stem_h = 6, flange_t = 4, flange_r = 9, solid = true, waves = 5, wave_amp = 2, fluted = false) = //! Constructor
[screw, wall, stem_h, flange_t, flange_r, solid, waves, wave_amp, fluted];
function knob_nut_trap_depth(screw) = round_to_layer(screw_head_height(screw));
knob_stem_h = 6;
knob_thickness = 4;
knob_r = 8;
knob_wave = 1;
knob_waves = 5;
knob_height = knob_stem_h + knob_thickness;
function knob_height() = knob_height;
function knob_height(type) = //! Total height of the knob
let(type = !is_list(type[0]) ? screw_knob(type) : type)
screw_knob_stem_h(type) + screw_knob_flange_t(type);
module screw_knob(screw) { //! Generate the STL for a knob to fit the specified hex screw
knob_stem_r = nut_trap_radius(screw_nut(screw)) + knob_wall;
module screw_knob(type) { //! Generate the STL for a knob to fit the specified hex screw
type = !is_list(type[0]) ? screw_knob(type) : type; // Allow just the screw to be specified for backwards compatability
screw = screw_knob_screw(type);
wall = screw_knob_wall(type);
trap_r = nut_trap_radius(screw_nut(screw));
stem_r = trap_r + wall;
amp = screw_knob_wave_amp(type);
flange_r = max(screw_knob_flange_r(type), stem_r + amp);
flange_t = screw_knob_flange_t(type);
knob_h = knob_height(type);
waves = screw_knob_waves(type);
function wave(a) = knob_r + sin(a * knob_waves) * knob_wave;
function wave(a) = flange_r - amp / 2 + sin(a * waves) * amp / 2;
fn = r2sides(flange_r);
points = [for(i = [0 : fn - 1], a = i * 360 / fn) wave(a) * [sin(a), cos(a)]];
solid = screw_knob_solid(type);
module shape()
if(screw_knob_fluted(type))
difference() {
circle4n(flange_r);
c = flange_r * sin(90 / waves); // Flute half chord
d = flange_r - flange_r * cos(90 / waves); // Distance from chord to perimeter
b = amp - d; // Distance from chord to flute bottom
flute_r = (b^2 + c^2) / b / 2;
for(i = [0 : waves - 1])
rotate(360 * i / waves)
translate([0, flange_r - amp + flute_r])
circle4n(flute_r);
}
else
polygon(points);
stl(str("screw_knob_M", screw_radius(screw) * 20))
union() {
render() difference() {
cylinder(r = knob_stem_r, h = knob_thickness + knob_stem_h);
cylinder(r = stem_r, h = knob_h);
hanging_hole(knob_nut_trap_depth(screw), screw_clearance_radius(screw))
rotate(45)
circle(r = nut_trap_radius(screw_nut(screw)), $fn = 6);
circle(r = trap_r, $fn = 6);
}
linear_extrude(knob_thickness, convexity = 3)
difference() {
polygon(points = [for(a = [0 : 359]) [wave(a) * sin(a), wave(a) * cos(a)]]);
for(i = [0 : 1])
linear_extrude(i ? flange_t : round_to_layer(wall), convexity = 3)
difference() {
shape();
circle(knob_stem_r - eps);
}
if(i && ! solid)
offset(-wall)
shape();
circle(stem_r - eps);
}
}
}
//! Place the screw through the printed part
module screw_knob_assembly(screw, length) //! Assembly with the screw in place
assembly(str("screw_knob_M", 20 * screw_radius(screw), "_", length), ngb = true) {
translate_z(knob_height)
vflip()
stl_colour(pp1_colour) screw_knob(screw);
module screw_knob_assembly(type, length) { //! Assembly with the screw in place
type = !is_list(type[0]) ? screw_knob(type) : type;
screw = screw_knob_screw(type);
knob_h = knob_height(type);
translate_z(knob_height - knob_nut_trap_depth(screw))
rotate(-45)
screw(screw, length);
assembly(str("screw_knob_M", 20 * screw_radius(screw), "_", length), ngb = true) {
translate_z(knob_h)
vflip()
stl_colour(pp1_colour) screw_knob(type);
translate_z(knob_h - knob_nut_trap_depth(screw))
rotate(-45)
screw(screw, length);
}
}
module screw_knob_M30_stl() screw_knob(M3_hex_screw);

View File

@@ -234,8 +234,9 @@ exposing enough information to make a battery box.
### Vitamins
| Qty | Module call | BOM entry |
| ---:|:--- |:---|
| 6 | `battery_contact(bcontact, false)` | Battery negative contact |
| 6 | `battery_contact(bcontact, true)` | Battery positive contact |
| 7 | `battery_contact(bcontact, false)` | Battery negative contact |
| 7 | `battery_contact(bcontact, true)` | Battery positive contact |
| 1 | `battery(A23CELL)` | Cell A23 12v |
| 1 | `battery(AACELL)` | Cell AA |
| 1 | `battery(AAACELL)` | Cell AAA |
| 1 | `battery(CCELL)` | Cell C |
@@ -1511,6 +1512,7 @@ Heatfit threaded inserts. Can be pushed into thermoplastics using a soldering ir
| Function | Description |
|:--- |:--- |
| `insert_boss_radius(type, wall)` | Compute the outer radius of an insert boss |
| `insert_hole_length(type)` | Length of the insert rounded to layer height |
| `insert_nose_length(type, d)` | The length before the second ring. |
### Modules
@@ -2401,6 +2403,7 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
| `usb_Ax2(cutout = false)` | Draw USB type A dual socket |
| `usb_B(cutout = false)` | Draw USB B connector |
| `usb_C(cutout = false)` | Draw USB C connector |
| `usb_miniA(cutout = false)` | Draw USB mini A connector |
| `usb_uA(cutout = false)` | Draw USB micro A connector |
| `vero_pin(cropped = false)` | Draw a vero pin |
@@ -2551,6 +2554,7 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
| `usb_Ax2(cutout = false)` | Draw USB type A dual socket |
| `usb_B(cutout = false)` | Draw USB B connector |
| `usb_C(cutout = false)` | Draw USB C connector |
| `usb_miniA(cutout = false)` | Draw USB mini A connector |
| `usb_uA(cutout = false)` | Draw USB micro A connector |
| `vero_pin(cropped = false)` | Draw a vero pin |
@@ -4242,7 +4246,7 @@ Veroboard with mounting holes, track breaks, removed tracks, solder points and c
### Functions
| Function | Description |
|:--- |:--- |
| `vero(name, assembly, holes, strips, pitch = inch(0.1)` | Constructor |
| `vero(name, assembly, holes, strips, pitch = 2.54, fr4 = false, screw = M3_cap_screw, mounting_holes = [], breaks = [], no_tracks = [], components = [], joints = [])` | Constructor |
| `vero_length(type)` | Length of the board |
| `vero_size(type)` | Board size |
| `vero_thickness(type)` | Thickness of the substrate |
@@ -4270,7 +4274,7 @@ Veroboard with mounting holes, track breaks, removed tracks, solder points and c
| 4 | `nut(M3_nut, nyloc = true)` | Nut M3 x 2.4mm nyloc |
| 4 | `screw(M3_dome_screw, 25)` | Screw M3 dome x 25mm |
| 2 | `green_terminal(gt_2p54, 10)` | Terminal block 10 way 0.1" |
| 2 | `veroboard(z_vb)` | Veroboard 5 holes x 22strips |
| 2 | `veroboard(z_vb)` | Veroboard 5 holes x 22 strips |
| 8 | `washer(M3_washer)` | Washer M3 x 7mm x 0.5mm |
### Printed
@@ -4382,7 +4386,7 @@ If a washer is given a child, usually a screw or a nut, then it is placed on its
---
<a name="Wire"></a>
## Wire
Just a BOM entry at the moment and cable bundle size functions for holes, plus cable ties.
Utilities for adding wires to the BOM and optionally drawing them and cable bundle size functions for holes, plus cable ties.
[vitamins/wire.scad](vitamins/wire.scad) Implementation.
@@ -4391,21 +4395,25 @@ Just a BOM entry at the moment and cable bundle size functions for holes, plus c
### Functions
| Function | Description |
|:--- |:--- |
| `cable(wires, size, colours, ribbon = false)` | Cable constructor |
| `cable_bundle(cable)` | Arrangement of a bundle in a flat cable clip |
| `cable(wires, size, colours, ribbon = false, tlen = 25)` | Cable constructor |
| `cable_bundle(cable)` | Dimensions of the bounding rectangle of a bundle of wires in a flat cable clip |
| `cable_bundle_positions(cable)` | Positions of wires in a bundle to go through a cable strip |
| `cable_height(cable)` | Height in flat clip |
| `cable_is_ribbon(cable)` | Is a ribbon cable? |
| `cable_radius(cable)` | Radius of a bundle of wires, see <http://mathworld.wolfram.com/CirclePacking.html>. |
| `cable_tlen(cable)` | Twisted cable twist length |
| `cable_twisted_radius(cable)` | Approximate radius of a cable when twisted |
| `cable_width(cable)` | Width in flat clip |
| `cable_wire_colours(cable)` | Individual wire colours |
| `cable_wire_size(cable)` | Size of each wire in a bundle |
| `cable_wires(cable)` | Number of wires in a bundle |
| `twisted_cable(cable, path, irot = 0, frot = 0)` | Return the paths for a twisted cable, `irot` is the initial rotation and frot the final rotation |
| `wire_hole_radius(cable)` | Radius of a hole to accept a bundle of wires, rounded up to standard metric drill size |
### Modules
| Module | Description |
|:--- |:--- |
| `cable(cable, paths)` | Draw a cable, given a list of paths |
| `cable_tie(cable_r, thickness)` | A ziptie threaded around cable radius `cable_r` and through a panel with specified `thickness`. |
| `cable_tie_holes(cable_r, h = 100)` | Holes to thread a ziptie through a panel to make a cable tie. |
| `mouse_hole(cable, h = 100, teardrop = false)` | A mouse hole to allow a panel to go over a wire bundle. |
@@ -4417,13 +4425,13 @@ Just a BOM entry at the moment and cable bundle size functions for holes, plus c
### Vitamins
| Qty | Module call | BOM entry |
| ---:|:--- |:---|
| 1 | | Wire black 7/0.2mm strands, length 90mm |
| 1 | | Wire blue 7/0.2mm strands, length 90mm |
| 1 | | Wire brown 7/0.2mm strands, length 90mm |
| 1 | | Wire green 7/0.2mm strands, length 90mm |
| 1 | | Wire orange 7/0.2mm strands, length 90mm |
| 1 | | Wire red 7/0.2mm strands, length 90mm |
| 1 | | Wire yellow 7/0.2mm strands, length 90mm |
| 1 | | Wire black 7/0.2mm strands, length 60mm |
| 1 | | Wire blue 7/0.2mm strands, length 60mm |
| 1 | | Wire brown 7/0.2mm strands, length 60mm |
| 1 | | Wire green 7/0.2mm strands, length 60mm |
| 1 | | Wire orange 7/0.2mm strands, length 60mm |
| 1 | | Wire red 7/0.2mm strands, length 60mm |
| 1 | | Wire yellow 7/0.2mm strands, length 60mm |
| 1 | `ziptie(small_ziptie)` | Ziptie 2.5mm x 100mm min length |
@@ -5908,15 +5916,36 @@ Clamp for ribbon cable and polypropylene strip or one or more ribbon cables.
## Screw_knob
Knob with embedded hex head screw.
Most aspects can be customised, e.g. the flange thickness and radius. It can also be solid or just a wall and be wavey edged or fluted.
[printed/screw_knob.scad](printed/screw_knob.scad) Implementation.
[tests/screw_knob.scad](tests/screw_knob.scad) Code for this example.
### Properties
| Function | Description |
|:--- |:--- |
| `screw_knob_flange_r(type)` | The flange outside radius |
| `screw_knob_flange_t(type)` | The thickness of the flange |
| `screw_knob_fluted(type)` | Fluted instead of sine wave |
| `screw_knob_screw(type)` | The hex screw |
| `screw_knob_solid(type)` | Is the flange solid or just a wall |
| `screw_knob_stem_h(type)` | The stem height below the flange |
| `screw_knob_wall(type)` | Wall thickness |
| `screw_knob_wave_amp(type)` | Wave amplitude |
| `screw_knob_waves(type)` | Number of waves around the flange edge |
### Functions
| Function | Description |
|:--- |:--- |
| `knob_height(type)` | Total height of the knob |
| `screw_knob(screw, wall = 2, stem_h = 6, flange_t = 4, flange_r = 9, solid = true, waves = 5, wave_amp = 2, fluted = false)` | Constructor |
### Modules
| Module | Description |
|:--- |:--- |
| `screw_knob(screw)` | Generate the STL for a knob to fit the specified hex screw |
| `screw_knob_assembly(screw, length)` | Assembly with the screw in place |
| `screw_knob(type)` | Generate the STL for a knob to fit the specified hex screw |
| `screw_knob_assembly(type, length)` | Assembly with the screw in place |
![screw_knob](tests/png/screw_knob.png)
@@ -5925,18 +5954,24 @@ Knob with embedded hex head screw.
| ---:|:--- |:---|
| 1 | `screw(M3_hex_screw, 16)` | Screw M3 hex x 16mm |
| 1 | `screw(M4_hex_screw, 16)` | Screw M4 hex x 16mm |
| 1 | `screw(M5_hex_screw, 16)` | Screw M5 hex x 16mm |
| 1 | `screw(M6_hex_screw, 16)` | Screw M6 hex x 16mm |
### Printed
| Qty | Filename |
| ---:|:--- |
| 1 | screw_knob_M30.stl |
| 1 | screw_knob_M40.stl |
| 1 | screw_knob_M50.stl |
| 1 | screw_knob_M60.stl |
### Assemblies
| Qty | Name |
| ---:|:--- |
| 1 | screw_knob_M30_16_assembly |
| 1 | screw_knob_M40_16_assembly |
| 1 | screw_knob_M50_16_assembly |
| 1 | screw_knob_M60_16_assembly |
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@@ -162,6 +162,6 @@ if __name__ == '__main__':
# Print commits excluding merges
if not c.comment.startswith('Merge branch') and not c.comment.startswith('Merge pull') and not re.match(r'U..ated chang.*log.*', c.comment):
if not c.comment.startswith('Merge branch') and not c.comment.startswith('Merge pull') and not re.match(r'U..ated ch.*log.*', c.comment):
print('* %s [`%s`](%s "show commit") %s %s\n' % (c.date, c.hash[:7], url + '/commit/' + c.hash, initials(c.author), fixup_comment(c.comment, url)), file = file)
do_cmd(('codespell -w -L od ' + filename).split())

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@@ -85,16 +85,18 @@ test_pcb = ["test_pcb", "Test PCB",
[ 8, 105, 180, "usb_Ax2"],
[ 7, 85, 180, "molex_usb_Ax1"],
[ 8.5,125, 180, "molex_usb_Ax2"],
[ 3, 140, 180, "usb_uA"],
[ 8, 155, 180, "usb_B"],
[ 3, 138, 180, "usb_uA"],
[ 4.6,148, 180, "usb_miniA"],
[ 3.7,158, 180, "usb_C"],
[ 8, 170, 180, "usb_B"],
[ 6, 184, 180, "uSD", [12, 11.5, 1.4]],
[ 8, 196, 180, "jack"],
[ 6, 206, 180, "barrel_jack"],
[ 5, 220, 180, "hdmi"],
[ 3, 235, 180, "mini_hdmi"],
[ 38, 190, -90, "text", 25, 4, "Silkscreen", "Liberation Sans:style=Bold"],
[ 25, 200, 0, "buzzer", 4.5, 8.5],
[ 25, 218, 0, "buzzer"],
[ 38, 190, -90, "text", 25, 4, "Silkscreen", "Liberation Sans:style=Bold"],
[ 8, 190, 180, "jack"],
[ 6, 200, 180, "barrel_jack"],
[ 5, 218, 180, "hdmi"],
[ 3, 235, 180, "mini_hdmi"],
[ 6, 175, 180, "uSD", [12, 11.5, 1.4]],
[ 65, 9, 0, "link", inch(0.4)],
[ 65, 12, 0, "ax_res", res1_8, 1000],

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@@ -17,20 +17,26 @@
// If not, see <https://www.gnu.org/licenses/>.
//
include <../core.scad>
use <../utils/layout.scad>
use <../printed/screw_knob.scad>
screws = [M3_hex_screw, M4_hex_screw];
knobs = [
M3_hex_screw,
M4_hex_screw,
screw_knob(M5_hex_screw, flange_r = 12, flange_t = 6, stem_h = 2, waves = 6),
screw_knob(M6_hex_screw, flange_r = 15, flange_t = 6, solid = false, stem_h = 2, waves = 6, wall = 1.6, fluted = true),
];
module do_screw_knob(screw)
module do_screw_knob(knob) {
if($preview)
screw_knob_assembly(screw, 16);
screw_knob_assembly(knob, 16);
else
screw_knob(screw);
screw_knob(knob);
}
module screw_knobs()
for(i = [0 : len(screws) - 1])
translate([i * 30, 0])
do_screw_knob(screws[i]);
layout([for(k = knobs) 2 * screw_knob_flange_r(k)], 10)
do_screw_knob(knobs[$i]);
screw_knobs();

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@@ -17,18 +17,25 @@
// If not, see <https://www.gnu.org/licenses/>.
//
include <../utils/core/core.scad>
use <../utils/sweep.scad>
use <../utils/bezier.scad>
use <../vitamins/wire.scad>
bundle = [7, 1.4];
twist_len = 25; // [5 : 50]
wires = 7; // [1 : 7]
irot = -60; // [-90 : 0]
/* [Hidden] */
wire_d = 1.4;
bundle = cable(wires, wire_d);
bundle_r = cable_radius(bundle);
thickness = 2;
w = 60;
d = 20;
h = 40;
wire_l = 90;
h = 10;
wire_l = 60;
mouse_y = 10;
cable_pitch = 7;
@@ -49,6 +56,7 @@ module wires() {
translate([bundle_r - d / 2, 0]) {
colour = ["black", "brown", "red", "orange", "yellow", "blue", "purple"][i];
wire(colour, 7, wire_l);
color(colour)
cylinder(d = d, h = wire_l, center = true);
}
@@ -66,7 +74,7 @@ module wires() {
mouse_hole(bundle, 0, true);
for(i = [1 : 6])
let(cable = [i, 1.4], bundle = cable_bundle(cable))
let(cable = cable(i, wire_d), bundle = cable_bundle(cable))
translate([mouse_y + cable_pitch * i - bundle.x / 2, -eps])
square([bundle.x, bundle.y]);
}
@@ -81,18 +89,28 @@ module wires() {
cable_tie_holes(bundle_r, 0);
}
}
translate([-15, mouse_y])
cable_tie(bundle_r, thickness);
for(i = [1 : 6]) let(cable = [i, 1.4])
translate([0, mouse_y + cable_pitch * i])
let(positions = cable_bundle_positions(cable))
for(i = [0 : len(positions) - 1])
let(p = positions[i])
translate([0, p.x, p.y])
rotate([0, 90, 0])
color([grey(10), "blue", "red", "orange", "yellow", "green"][i])
cylinder(d = cable_wire_size(cable), h = 60, center = true);
for(i = [1 : 6]) let(cable = cable(i, wire_d, [grey(10), "blue", "red", "orange", "yellow", "green"], tlen = twist_len))
translate([0, mouse_y + cable_pitch * i]) {
tr = cable_twisted_radius(cable);
bend_r = 5;
x = -d + thickness - bend_r;
path = [
[-5, 0, tr],
[x, 0, tr],
bend_r, [x, 0, -25]
];
rpath = rounded_path(path);
tpaths = twisted_cable(cable, rpath, irot = irot, frot = -irot);
positions = cable_bundle_positions(cable);
ends = [for(p = positions) [[30, p.x, p.y], [0, p.x, p.y]]];
paths = [for(i = [0 : len(tpaths) - 1]) bezier_join(ends[i], tpaths[i], 1.3, 3)];
cable(cable, paths, $fn = 32);
}
}
if($preview)

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@@ -16,14 +16,23 @@
// You should have received a copy of the GNU General Public License along with NopSCADlib.
// If not, see <https://www.gnu.org/licenses/>.
//
wire_r = 5; // [1 : 20]
t = 0; // [0 : 3]
include <../utils/core/core.scad>
use <../utils/layout.scad>
include <../vitamins/zipties.scad>
module zipties()
layout([for(z = zipties) 9], 10)
ziptie(zipties[$i], 5);
layout([for(z = zipties) 9], 2 * wire_r) {
ziptie(zipties[$i], wire_r, t);
if(t)
color(grey(20))
cylinder(r = wire_r, h = 10, center = true);
}
if($preview)
zipties();

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@@ -241,8 +241,7 @@ function segmented_path(path, min_segment) = [ //! Add points to a path to enfo
function spiral_paths(path, n, r, twists, start_angle) = let( //! Create a new paths which sprial around the given path. Use for making twisted cables
segment = twists ? path_length(path) / twists / r2sides(2 * r) : inf,
transforms = sweep_transforms(segmented_path(path, segment), twist = 360 * twists),
initial = [r, 0, 0, 1] * rotate(start_angle)
transforms = sweep_transforms(segmented_path(path, segment), twist = 360 * twists)
) [for(i = [0 : n - 1]) let(initial = [r, 0, 0, 1] * rotate(start_angle + i * 360 / n)) [for(t = transforms) initial * t]];
function rounded_path_vertices(path) = [path[0], for(i = [1 : 2 : len(path) - 1]) path[i]]; //! Show the unrounded version of a rounded_path for debug

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@@ -44,7 +44,8 @@ AACELL = ["AACELL", "Cell AA", 50.5, 14.5
AAACELL = ["AAACELL", "Cell AAA", 44.5, 10.5, 8, 3.8, 0.8, "grey", [], 0, bcontact];
CCELL = ["CCELL", "Cell C", 50, 26.2, 20, 7.5, 1.5, "brown", [], 0, bcontact];
DCELL = ["DCELL", "Cell D", 61.5, 34.2, 22, 8.2, 2.4, "brown", [], 0, bcontact];
A23CELL = ["A23CELL", "Cell A23 12v", 28.5, 10.3, 5.2,5.2, 1.0, "silver", [], 0, bcontact];
batteries = [AAACELL, AACELL, CCELL, DCELL, LUMINTOP, S25R18650];
batteries = [AAACELL, AACELL, CCELL, DCELL, LUMINTOP, S25R18650, A23CELL];
use <battery.scad>

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@@ -33,7 +33,7 @@ function insert_ring1_h(type) = type[6]; //! Height of the top and mi
function insert_ring2_d(type) = type[7]; //! Diameter of the middle ring
function insert_ring3_d(type) = type[8]; //! Diameter of the bottom ring
function insert_hole_length(type) = round_to_layer(insert_length(type));
function insert_hole_length(type) = round_to_layer(insert_length(type)); //! Length of the insert rounded to layer height
function insert_nose_length(type, d) = let( //! The length before the second ring.
length = insert_length(type),

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@@ -485,6 +485,50 @@ module usb_uA(cutout = false) { //! Draw USB micro A connector
}
}
module usb_miniA(cutout = false) { //! Draw USB mini A connector
l = 9.2;
iw1 = 7.0;
iw2 = 6.0;
ih1 = 1.05;
ih2 = 1.0;
h = 4.0;
t = 0.4;
module D() {
hull() {
translate([-iw1 / 2, h - t - ih1])
square([iw1, ih1]);
translate([-iw2 / 2, t + ih2])
square([iw2, eps]);
}
translate([-iw2 / 2, t])
square([iw2, ih2]);
}
if(cutout)
rotate([90, 0, 90])
linear_extrude(100)
offset(2 * panel_clearance)
D();
else
color("silver") rotate([90, 0, 90]) {
linear_extrude(l, center = true)
difference() {
offset(t)
D();
D();
}
translate_z(-l / 2)
linear_extrude(1)
offset(t)
D();
}
}
module usb_C(cutout = false) { //! Draw USB C connector
l = 7.35;
w = 8.94;
@@ -1046,6 +1090,7 @@ module pcb_component(comp, cutouts = false, angle = undef) { //! Draw pcb compon
if(show(comp, "usb_A")) usb_Ax1(cutouts);
if(show(comp, "usb_Ax2")) usb_Ax2(cutouts);
if(show(comp, "usb_uA")) usb_uA(cutouts);
if(show(comp, "usb_miniA")) usb_miniA(cutouts);
if(show(comp, "usb_B")) usb_B(cutouts);
if(show(comp, "usb_C")) usb_C(cutouts);
if(show(comp, "jack")) jack(cutouts);

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@@ -885,7 +885,7 @@ ArduinoNano = let(l = 43.18, w = 17.78, pitch = inch(0.6), pins = 15, poffset =
[l / 2 + poffset, w / 2 - pitch / 2, 0, "-2p54joiner", pins, 1],
[l / 2 + poffset, w / 2 + pitch / 2, 0, "-2p54joiner", pins, 1],
[l / 2 + poffset + inch(0.75), w / 2, 0, "2p54header", 2, 3, false, undef, false, false],
[1.75, w / 2, 180, "usb_uA" ],
[3.1, w / 2, 180, "usb_miniA" ],
[l / 2 - inch(0.25), w / 2, 45, "chip", 7, 7, 1.3],
[l / 2 + poffset + inch(0.15), w / 2, 0, "chip", 3.5, 6, 1.8, silver ], // mock button
[l / 2 + poffset + inch(0.15), w / 2, 0, "chip", 1.3, 2.6, 2.6, grey(90) ], // mock button

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@@ -41,7 +41,7 @@ function vero_track_width(type) = vero_pitch(type) * 0.8; //! The width of th
function vero_length(type) = vero_holes(type) * vero_pitch(type); //! Length of the board
function vero_width(type) = vero_strips(type) * vero_pitch(type); //! Width of the board
function vero(name, assembly, holes, strips, pitch = inch(0.1), fr4 = false, screw = M3_cap_screw, mounting_holes = [], breaks = [], no_tracks = [], components = [], joints = []) = //! Constructor
function vero(name, assembly, holes, strips, pitch = 2.54, fr4 = false, screw = M3_cap_screw, mounting_holes = [], breaks = [], no_tracks = [], components = [], joints = []) = //! Constructor
[ name, assembly, holes, strips, pitch, fr4, screw, mounting_holes, breaks, no_tracks, components, joints ];
function vero_size(type) = [vero_length(type), vero_width(type), vero_thickness(type)]; //! Board size
@@ -89,7 +89,7 @@ module veroboard(type) { //! Draw specified veroboard with missing tracks and tr
tc = vero_fr4(type) ? "silver" : copper;
no_track = vero_no_track(type);
vitamin(str("veroboard(", type[0], "): Veroboard ", holes, " holes x ", strips, "strips"));
vitamin(str("veroboard(", type[0], "): Veroboard ", holes, " holes x ", strips, " strips"));
color(colour) linear_extrude(vero_thickness(type))
difference() {

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@@ -18,9 +18,11 @@
//
//
//! Just a BOM entry at the moment and cable bundle size functions for holes, plus cable ties.
//! Utilities for adding wires to the BOM and optionally drawing them and cable bundle size functions for holes, plus cable ties.
//
include <../utils/core/core.scad>
use <../utils/sweep.scad>
use <../utils/maths.scad>
include <zipties.scad>
module wire(colour, strands, length, strand = 0.2) //! Add stranded wire to the BOM
@@ -35,15 +37,16 @@ module ribbon_cable(ways, length) //! Add ribbon cable to the
function cable_wires(cable) = cable[0]; //! Number of wires in a bundle
function cable_wire_size(cable) = cable[1]; //! Size of each wire in a bundle
function cable_is_ribbon(cable) = len(cable) > 2 && cable[2]; //! Is a ribbon cable?
function cable_wire_colours(cable) = assert(len(cable[3]) == cable_wires(cable)) cable[3]; //! Individual wire colours
function cable(wires, size, colours, ribbon = false) = [wires, size, ribbon, colours]; //! Cable constructor
function cable_wire_colours(cable) = assert(len(cable[3]) >= cable_wires(cable)) cable[3]; //! Individual wire colours
function cable_tlen(cable) = cable[4]; //! Twisted cable twist length
function cable(wires, size, colours, ribbon = false, tlen = 25) = [wires, size, ribbon, colours, tlen]; //! Cable constructor
// numbers from http://mathworld.wolfram.com/CirclePacking.html
function cable_radius(cable) = [0, 1, 2, 2.15, 2.41, 2.7, 3, 3, 3.3][cable_wires(cable)] * cable_wire_size(cable) / 2; //! Radius of a bundle of wires, see <http://mathworld.wolfram.com/CirclePacking.html>.
function wire_hole_radius(cable) = ceil(4 * cable_radius(cable) + 1) / 4; //! Radius of a hole to accept a bundle of wires, rounded up to standard metric drill size
function cable_bundle(cable) = //! Arrangement of a bundle in a flat cable clip
function cable_bundle(cable) = //! Dimensions of the bounding rectangle of a bundle of wires in a flat cable clip
(cable_is_ribbon(cable) ? [cable_wires(cable), 1] :
[[0,0], [1,1], [2,1], [2, 1 + sin(60)], [2,2], [3, 1 + sin(60)], [3,2]][cable_wires(cable)]) * cable_wire_size(cable);
@@ -53,12 +56,42 @@ function cable_bundle_positions(cable) = let( //! Positions of wires in a bundle
top = wires - bottom
)
[for(i = [0 : 1 : bottom - 1]) [i - (bottom - 1) / 2, 0.5],
for(i = [0 : 1 : top - 1]) [i - (top - 1) / 2, top == bottom ? 1.5 : 0.5 + sin(60)]
for(i = [top - 1 : -1 : 0]) [i - (top - 1) / 2, top == bottom ? 1.5 : 0.5 + sin(60)]
] * cable_wire_size(cable);
function cable_width(cable) = cable_bundle(cable).x; //! Width in flat clip
function cable_height(cable) = cable_bundle(cable).y; //! Height in flat clip
function cable_twisted_radius(cable) = let( //! Approximate radius of a cable when twisted
tlen = cable_tlen(cable), // Twist length
a = cable_wire_size(cable) / 2, // Ellipse minor axis
R = cable_radius(cable) - a, // Radius of wire centres when not twisted
angle = atan2(tlen, 2 * PI * R), // Slope angle of the spiral
b = a / sin(angle), // Ellipse major axis
grad = tan(180 / cable_wires(cable)), // Gradient at contact point between elipses
x = a^2 / sqrt(a^2 + (b / grad)^2), // Contact point of the ellipse tangent
y = b * sqrt(1 - x^2 / a^2)
) R ? x + y / grad + a : a; // Where the tangent meets the X axis plus radius
function twisted_cable(cable, path, irot = 0, frot = 0) = let( //! Return the paths for a twisted cable, `irot` is the initial rotation and frot the final rotation
tlen = cable_tlen(cable), // Twist length
r = cable_wire_size(cable) / 2,
pitch = cable_twisted_radius(cable) - r,
wires = cable_wires(cable),
bottom = wires > 4 ? 3 : 2,
irot = irot + 90 - 180 * (bottom - 1) / wires
)
spiral_paths(path, wires, pitch, round(path_length(path) / tlen) - frot / 360, irot);
module cable(cable, paths) { //! Draw a cable, given a list of paths
wires = cable_wires(cable);
assert(len(paths) == wires);
r = cable_wire_size(cable) / 2;
for(i = [0 : wires - 1])
color(cable_wire_colours(cable)[i])
sweep(paths[i], circle_points(r), convexity = 5);
}
module mouse_hole(cable, h = 100, teardrop = false) { //! A mouse hole to allow a panel to go over a wire bundle.
r = wire_hole_radius(cable);

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@@ -33,17 +33,16 @@ function ziptie_tail(type) = type[5]; //! The length without teeth
module ziptie(type, r = 5, t = 0) //! Draw specified ziptie wrapped around radius `r` and optionally through panel thickness `t`
{
latch = ziptie_latch(type);
lx = latch.x / 2;
zt = ziptie_thickness(type);
cr = zt; // sharp corner radius
lx = min(latch.x / 2, r + zt / 2);
right_bulge = (r > lx - zt / 2) || !t;
cr = zt / 2; // sharp corner radius
z = r + t - cr;
x = r - cr;
inside_corners = t ? [ [0, 0, r], [-x, z, cr], [x, z, cr] ] : [];
outside_corners = t ? [ [0, 0, r + zt], [-x, z, cr + zt], [x, z, cr + zt] ] : [];
x1 = lx - zt / 2;
x2 = x1 + x1 * zt / r;
inside_path = concat([ [0, 0, r], [x1, -r, eps] ], inside_corners);
outside_path = concat([ [0, 0, r + zt], [x2, -r - zt, eps] ], outside_corners);
outside_path = concat([ if(right_bulge) [0, 0, r + zt], [x2, -r - zt, eps] ], outside_corners);
tangents = rounded_polygon_tangents(outside_path);
length = ceil(rounded_polygon_length(outside_path, tangents) + ziptie_tail(type) + latch.z + 1);
@@ -56,7 +55,9 @@ module ziptie(type, r = 5, t = 0) //! Draw specified ziptie wrapped around radiu
linear_extrude(width, center = true)
difference() {
rounded_polygon(outside_path, tangents);
rounded_polygon(inside_path);
offset(-zt)
rounded_polygon(outside_path, tangents);
}
translate([lx, -r])