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9 Commits

Author SHA1 Message Date
Chris Palmer
d46913ce4f Printed screw_knob() is now fully customisable by passing a parameter
list, constructed by screw_knob(), in place of the screw.

Screws can still be passed for backwards compaibility.
2022-04-01 16:31:45 +01:00
Chris Palmer
b9f676a753 Documented insert_hole_length(). 2022-04-01 15:43:17 +01:00
Chris Palmer
1a649060bd Updated changelog. 2022-03-17 23:57:57 +00:00
Chris Palmer
68fd04f6d5 Merge branch 'MorrieG-master' 2022-03-17 23:56:03 +00:00
Chris Palmer
ddc4150ed7 Updated images and readme. 2022-03-17 23:55:41 +00:00
Chris Palmer
ed7e55808a Merge branch 'master' of https://github.com/MorrieG/NopSCADlib into MorrieG-master 2022-03-17 21:53:49 +00:00
Chris Palmer
3eff5fc2e0 Updated changelog. 2022-03-17 21:47:20 +00:00
Mozza
50d62b4170 Merge branch 'master' of https://github.com/MorrieG/NopSCADlib 2022-03-16 19:11:38 +11:00
Mozza
7e126c94ca Add A23 cell 2022-03-16 19:10:07 +11:00
11 changed files with 140 additions and 48 deletions

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@@ -3,6 +3,22 @@
This changelog is generated by `changelog.py` using manually added semantic version tags to classify commits as breaking changes, additions or fixes.
### [v20.3.0](https://github.com/nophead/NopSCADlib/releases/tag/v20.3.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v20.2.0...v20.3.0 "diff with v20.2.0")
* 2022-03-17 [`ddc4150`](https://github.com/nophead/NopSCADlib/commit/ddc4150ed73c8300bc3ef4326a91cd4ec54ed9e3 "show commit") [C.P.](# "Chris Palmer") Updated images and readme.
* 2022-03-16 [`7e126c9`](https://github.com/nophead/NopSCADlib/commit/7e126c94cadd120d686eaad8459723e0c1dfc0b2 "show commit") [M.](# "Mozza") Add A23 cell
### [v20.2.0](https://github.com/nophead/NopSCADlib/releases/tag/v20.2.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v20.1.2...v20.2.0 "diff with v20.1.2")
* 2022-03-17 [`744ebc2`](https://github.com/nophead/NopSCADlib/commit/744ebc293594e2d049220bba7325f3a22f40a71a "show commit") [C.P.](# "Chris Palmer") Added functions for generating twisted cable paths and calculating its radius.
Top row of cable bundles reversed to match a twisted cable.
#### [v20.1.2](https://github.com/nophead/NopSCADlib/releases/tag/v20.1.2 "show release") Fixes [...](https://github.com/nophead/NopSCADlib/compare/v20.1.1...v20.1.2 "diff with v20.1.1")
* 2022-03-17 [`99a5570`](https://github.com/nophead/NopSCADlib/commit/99a5570e248be32747bead61e17feaa3bde13f9b "show commit") [C.P.](# "Chris Palmer") Fixed ziptie bug for small wires and corners made sharper.
* 2022-03-17 [`b70911d`](https://github.com/nophead/NopSCADlib/commit/b70911dc132727f24798e92be06a87ab37f2917e "show commit") [C.P.](# "Chris Palmer") Image odd pixel changes due to move to summer computer.
* 2022-03-01 [`2d20fb1`](https://github.com/nophead/NopSCADlib/commit/2d20fb130a260b1f7358ea9fbb9fca2b5a18a65b "show commit") [C.P.](# "Chris Palmer") Removed dead code in `spiral_paths()`.
#### [v20.1.1](https://github.com/nophead/NopSCADlib/releases/tag/v20.1.1 "show release") Fixes [...](https://github.com/nophead/NopSCADlib/compare/v20.1.0...v20.1.1 "diff with v20.1.0")
* 2022-02-25 [`943deed`](https://github.com/nophead/NopSCADlib/commit/943deededfe2b258f23ca64001ae7c010ed626bc "show commit") [C.P.](# "Chris Palmer") Updated the readme.
@@ -392,8 +408,6 @@ Fixed `M6_cs_cap_screw` and `M4_grub_screw` socket sizes.
#### [v15.21.1](https://github.com/nophead/NopSCADlib/releases/tag/v15.21.1 "show release") Fixes [...](https://github.com/nophead/NopSCADlib/compare/v15.21.0...v15.21.1 "diff with v15.21.0")
* 2021-08-09 [`be53547`](https://github.com/nophead/NopSCADlib/commit/be53547728834d8e786ad4cb5637c768320a3105 "show commit") [M.B.](# "Martin Budden") Fixed display of BLDC prop shaft when thread length `=` 0.
* 2021-07-04 [`ba7d7d3`](https://github.com/nophead/NopSCADlib/commit/ba7d7d32adf554d163143c0ae1707565340bb35b "show commit") [C.P.](# "Chris Palmer") Updated chnagelog.
### [v15.21.0](https://github.com/nophead/NopSCADlib/releases/tag/v15.21.0 "show release") Additions [...](https://github.com/nophead/NopSCADlib/compare/v15.20.0...v15.21.0 "diff with v15.20.0")
* 2021-07-01 [`df35e14`](https://github.com/nophead/NopSCADlib/commit/df35e14fc71794c3826d6c99ce3cab93a4cfa5fe "show commit") [M.B.](# "Martin Budden") Improved handling of pcb plating colour.

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@@ -163,14 +163,11 @@ corner_blocks_y = fixing_blocks_y + 30;
translate([x5, corner_blocks_y])
corner_blocks();
feet_y = corner_blocks_y + 70;
translate([x5, feet_y])
feet();
translate([x5 + 70, feet_y])
screw_knobs_y = corner_blocks_y + 70;
translate([x5, screw_knobs_y])
screw_knobs();
knobs_y = feet_y + 40;
knobs_y = screw_knobs_y + 40;
translate([640, knobs_y])
printed_pulley_test();
@@ -185,6 +182,9 @@ strap_y = clips_y + 50;
translate([x5 + 60, strap_y])
strap_handles();
translate([x6, strap_y])
feet();
handle_y = strap_y + 50;
translate([x5, handle_y])
handle();

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@@ -23,49 +23,93 @@
include <../core.scad>
use <../utils/hanging_hole.scad>
knob_wall = 2;
function screw_knob_screw(type) = type[0]; //! The hex screw
function screw_knob_wall(type) = type[1]; //! Wall thickness
function screw_knob_stem_h(type) = type[2]; //! The stem height below the flange
function screw_knob_flange_t(type) = type[3]; //! The thickness of the flange
function screw_knob_flange_r(type) = type[4]; //! The flange outside radius
function screw_knob_solid(type) = type[5]; //! Is the flange solid or just a wall
function screw_knob_waves(type) = type[6]; //! Number of waves around the flange edge
function screw_knob_wave_amp(type) = type[7]; //! Wave amplitude
function screw_knob_fluted(type) = type[8]; //! Fluted instead of sine wave
function screw_knob(screw, wall = 2, stem_h = 6, flange_t = 4, flange_r = 9, solid = true, waves = 5, wave_amp = 2, fluted = false) = //! Constructor
[screw, wall, stem_h, flange_t, flange_r, solid, waves, wave_amp, fluted];
function knob_nut_trap_depth(screw) = round_to_layer(screw_head_height(screw));
knob_stem_h = 6;
knob_thickness = 4;
knob_r = 8;
knob_wave = 1;
knob_waves = 5;
knob_height = knob_stem_h + knob_thickness;
function knob_height() = knob_height;
function knob_height(type) = screw_knob_stem_h(type) + screw_knob_flange_t(type); //! Total height of the knob
module screw_knob(screw) { //! Generate the STL for a knob to fit the specified hex screw
knob_stem_r = nut_trap_radius(screw_nut(screw)) + knob_wall;
module screw_knob(type) { //! Generate the STL for a knob to fit the specified hex screw
type = !is_list(type[0]) ? screw_knob(type) : type; // Allow just the screw to be specified for backwards compatability
screw = screw_knob_screw(type);
wall = screw_knob_wall(type);
trap_r = nut_trap_radius(screw_nut(screw));
stem_r = trap_r + wall;
amp = screw_knob_wave_amp(type);
flange_r = max(screw_knob_flange_r(type), stem_r + amp);
flange_t = screw_knob_flange_t(type);
knob_h = knob_height(type);
waves = screw_knob_waves(type);
function wave(a) = knob_r + sin(a * knob_waves) * knob_wave;
function wave(a) = flange_r - amp / 2 + sin(a * waves) * amp / 2;
points = [for(a = [0 : 359]) wave(a) * [sin(a), cos(a)]];
solid = screw_knob_solid(type);
module shape()
if(screw_knob_fluted(type))
difference() {
circle(flange_r, $fn = 360);
c = flange_r * sin(90 / waves); // Flute half chord
d = flange_r - flange_r * cos(90 / waves); // Distance from chord to perimeter
b = amp - d; // Distance from chord to flute bottom
flute_r = (b^2 + c^2) / b / 2;
for(i = [0 : waves - 1])
rotate(360 * i / waves)
translate([0, flange_r - amp + flute_r])
circle(flute_r, $fn = 360);
}
else
polygon(points);
stl(str("screw_knob_M", screw_radius(screw) * 20))
union() {
render() difference() {
cylinder(r = knob_stem_r, h = knob_thickness + knob_stem_h);
cylinder(r = stem_r, h = knob_h);
hanging_hole(knob_nut_trap_depth(screw), screw_clearance_radius(screw))
rotate(45)
circle(r = nut_trap_radius(screw_nut(screw)), $fn = 6);
circle(r = trap_r, $fn = 6);
}
linear_extrude(knob_thickness, convexity = 3)
difference() {
polygon(points = [for(a = [0 : 359]) [wave(a) * sin(a), wave(a) * cos(a)]]);
for(i = [0 : 1])
linear_extrude(i ? flange_t : round_to_layer(wall), convexity = 3)
difference() {
shape();
circle(knob_stem_r - eps);
}
if(i && ! solid)
offset(-wall)
shape();
circle(stem_r - eps);
}
}
}
//! Place the screw through the printed part
module screw_knob_assembly(screw, length) //! Assembly with the screw in place
assembly(str("screw_knob_M", 20 * screw_radius(screw), "_", length), ngb = true) {
translate_z(knob_height)
vflip()
stl_colour(pp1_colour) screw_knob(screw);
module screw_knob_assembly(type, length) { //! Assembly with the screw in place
type = !is_list(type[0]) ? screw_knob(type) : type;
screw = screw_knob_screw(type);
knob_h = knob_height(type);
translate_z(knob_height - knob_nut_trap_depth(screw))
rotate(-45)
screw(screw, length);
assembly(str("screw_knob_M", 20 * screw_radius(screw), "_", length), ngb = true) {
translate_z(knob_h)
vflip()
stl_colour(pp1_colour) screw_knob(type);
translate_z(knob_h - knob_nut_trap_depth(screw))
rotate(-45)
screw(screw, length);
}
}
module screw_knob_M30_stl() screw_knob(M3_hex_screw);

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@@ -234,8 +234,9 @@ exposing enough information to make a battery box.
### Vitamins
| Qty | Module call | BOM entry |
| ---:|:--- |:---|
| 6 | `battery_contact(bcontact, false)` | Battery negative contact |
| 6 | `battery_contact(bcontact, true)` | Battery positive contact |
| 7 | `battery_contact(bcontact, false)` | Battery negative contact |
| 7 | `battery_contact(bcontact, true)` | Battery positive contact |
| 1 | `battery(A23CELL)` | Cell A23 12v |
| 1 | `battery(AACELL)` | Cell AA |
| 1 | `battery(AAACELL)` | Cell AAA |
| 1 | `battery(CCELL)` | Cell C |
@@ -1511,6 +1512,7 @@ Heatfit threaded inserts. Can be pushed into thermoplastics using a soldering ir
| Function | Description |
|:--- |:--- |
| `insert_boss_radius(type, wall)` | Compute the outer radius of an insert boss |
| `insert_hole_length(type)` | Length of the insert rounded to layer height |
| `insert_nose_length(type, d)` | The length before the second ring. |
### Modules
@@ -5916,11 +5918,30 @@ Knob with embedded hex head screw.
[tests/screw_knob.scad](tests/screw_knob.scad) Code for this example.
### Properties
| Function | Description |
|:--- |:--- |
| `screw_knob_flange_r(type)` | The flange outside radius |
| `screw_knob_flange_t(type)` | The thickness of the flange |
| `screw_knob_fluted(type)` | Fluted instead of sine wave |
| `screw_knob_screw(type)` | The hex screw |
| `screw_knob_solid(type)` | Is the flange solid or just a wall |
| `screw_knob_stem_h(type)` | The stem height below the flange |
| `screw_knob_wall(type)` | Wall thickness |
| `screw_knob_wave_amp(type)` | Wave amplitude |
| `screw_knob_waves(type)` | Number of waves around the flange edge |
### Functions
| Function | Description |
|:--- |:--- |
| `knob_height(type)` | Total height of the knob |
| `screw_knob(screw, wall = 2, stem_h = 6, flange_t = 4, flange_r = 9, solid = true, waves = 5, wave_amp = 2, fluted = false)` | Constructor |
### Modules
| Module | Description |
|:--- |:--- |
| `screw_knob(screw)` | Generate the STL for a knob to fit the specified hex screw |
| `screw_knob_assembly(screw, length)` | Assembly with the screw in place |
| `screw_knob(type)` | Generate the STL for a knob to fit the specified hex screw |
| `screw_knob_assembly(type, length)` | Assembly with the screw in place |
![screw_knob](tests/png/screw_knob.png)
@@ -5929,18 +5950,24 @@ Knob with embedded hex head screw.
| ---:|:--- |:---|
| 1 | `screw(M3_hex_screw, 16)` | Screw M3 hex x 16mm |
| 1 | `screw(M4_hex_screw, 16)` | Screw M4 hex x 16mm |
| 1 | `screw(M5_hex_screw, 16)` | Screw M5 hex x 16mm |
| 1 | `screw(M6_hex_screw, 16)` | Screw M6 hex x 16mm |
### Printed
| Qty | Filename |
| ---:|:--- |
| 1 | screw_knob_M30.stl |
| 1 | screw_knob_M40.stl |
| 1 | screw_knob_M50.stl |
| 1 | screw_knob_M60.stl |
### Assemblies
| Qty | Name |
| ---:|:--- |
| 1 | screw_knob_M30_16_assembly |
| 1 | screw_knob_M40_16_assembly |
| 1 | screw_knob_M50_16_assembly |
| 1 | screw_knob_M60_16_assembly |
<a href="#top">Top</a>

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@@ -162,6 +162,6 @@ if __name__ == '__main__':
# Print commits excluding merges
if not c.comment.startswith('Merge branch') and not c.comment.startswith('Merge pull') and not re.match(r'U..ated chang.*log.*', c.comment):
if not c.comment.startswith('Merge branch') and not c.comment.startswith('Merge pull') and not re.match(r'U..ated ch.*log.*', c.comment):
print('* %s [`%s`](%s "show commit") %s %s\n' % (c.date, c.hash[:7], url + '/commit/' + c.hash, initials(c.author), fixup_comment(c.comment, url)), file = file)
do_cmd(('codespell -w -L od ' + filename).split())

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@@ -17,20 +17,26 @@
// If not, see <https://www.gnu.org/licenses/>.
//
include <../core.scad>
use <../utils/layout.scad>
use <../printed/screw_knob.scad>
screws = [M3_hex_screw, M4_hex_screw];
knobs = [
M3_hex_screw,
M4_hex_screw,
screw_knob(M5_hex_screw, flange_r = 12, flange_t = 6, stem_h = 2, waves = 6),
screw_knob(M6_hex_screw, flange_r = 15, flange_t = 6, solid = false, stem_h = 2, waves = 6, wall = 1.6, fluted = true),
];
module do_screw_knob(screw)
module do_screw_knob(knob) {
if($preview)
screw_knob_assembly(screw, 16);
screw_knob_assembly(knob, 16);
else
screw_knob(screw);
screw_knob(knob);
}
module screw_knobs()
for(i = [0 : len(screws) - 1])
translate([i * 30, 0])
do_screw_knob(screws[i]);
layout([for(k = knobs) 2 * screw_knob_flange_r(k)], 10)
do_screw_knob(knobs[$i]);
screw_knobs();

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@@ -44,7 +44,8 @@ AACELL = ["AACELL", "Cell AA", 50.5, 14.5
AAACELL = ["AAACELL", "Cell AAA", 44.5, 10.5, 8, 3.8, 0.8, "grey", [], 0, bcontact];
CCELL = ["CCELL", "Cell C", 50, 26.2, 20, 7.5, 1.5, "brown", [], 0, bcontact];
DCELL = ["DCELL", "Cell D", 61.5, 34.2, 22, 8.2, 2.4, "brown", [], 0, bcontact];
A23CELL = ["A23CELL", "Cell A23 12v", 28.5, 10.3, 5.2,5.2, 1.0, "silver", [], 0, bcontact];
batteries = [AAACELL, AACELL, CCELL, DCELL, LUMINTOP, S25R18650];
batteries = [AAACELL, AACELL, CCELL, DCELL, LUMINTOP, S25R18650, A23CELL];
use <battery.scad>

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@@ -33,7 +33,7 @@ function insert_ring1_h(type) = type[6]; //! Height of the top and mi
function insert_ring2_d(type) = type[7]; //! Diameter of the middle ring
function insert_ring3_d(type) = type[8]; //! Diameter of the bottom ring
function insert_hole_length(type) = round_to_layer(insert_length(type));
function insert_hole_length(type) = round_to_layer(insert_length(type)); //! Length of the insert rounded to layer height
function insert_nose_length(type, d) = let( //! The length before the second ring.
length = insert_length(type),