Tweaked test PCB layout

readme.md

@@ -892,6 +892,7 @@ Parametric green terminal blocks
 | ```gt_back_depth(type)``` | Back ledge depth |
 | ```gt_back_height(type)``` | Height at the back |
 | ```gt_box_h(type)``` | Height of the cable entry box |
+| ```gt_box_setback(type)``` | How far the contact box is set back from the front |
 | ```gt_box_w(type)``` | Width inside the cable entry box |
 | ```gt_depth(type)``` | Total front to back depth |
 | ```gt_front_depth(type)``` | Front ledge depth |
@@ -916,8 +917,9 @@ Parametric green terminal blocks
 | Qty | Module call | BOM entry |
 | ---:|:--- |:---|
 |   1 | ```green_terminal(gt_6p35, 2)``` |  Terminal block 2 way 0.25" |
-|   1 | ```green_terminal(gt_3p5, 3)``` |  Terminal block 3 way 3.5mm |
-|   1 | ```green_terminal(gt_2p54, 4)``` |  Terminal block 4 way 0.1" |
+|   1 | ```green_terminal(gt_5p08, 3)``` |  Terminal block 3 way 0.2" |
+|   1 | ```green_terminal(gt_3p5, 4)``` |  Terminal block 4 way 3.5mm |
+|   1 | ```green_terminal(gt_2p54, 5)``` |  Terminal block 5 way 0.1" |
 
 
 <a href="#top">Top</a>
@@ -1937,6 +1939,30 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
 ### Vitamins
 | Qty | Module call | BOM entry |
 | ---:|:--- |:---|
+|   1 | ```box_header(2p54header, 4, 2, smt = 0)``` |  Box header 4 x 2 |
+|   1 | ```d_plug(DCONN9, pcb = true)``` |  D-type 9 way PCB mount plug |
+|   1 | ```hdmi(hdmi_full)``` |  HDMI socket |
+|   1 | ```idc_transition(2p54header, 5)``` |  IDC transition header 5 x 2 |
+|   1 | ```microswitch(small_microswitch)``` |  Microswitch DM1-00P-110-3 |
+|   1 | ```hdmi(hdmi_mini)``` |  Mini HDMI socket |
+|   1 | ```molex_254(2)``` |  Molex KK header 2 way |
+|   1 | ```pin_header(2p54header, 4, 1, smt = 0)``` |  Pin header 4 x 1 |
+|   1 | ```pin_header(2p54header, 5, 1, smt = undef)``` |  Pin header 5 x 1 |
+|   1 | ```pin_socket(2p54header, 4, 1, right_angle = undef, height = undef, smt = undef)``` |  Pin socket 4 x 1 |
+|   1 | ```pin_socket(2p54header, 6, 1)``` |  Pin socket 6 x 1 |
+|   1 | ```pin_socket(2p54header, 8, 1)``` |  Pin socket 8 x 1 |
+|   1 | ```pin_socket(2p54header, 8, 1, right_angle = undef, height = undef, smt = undef)``` |  Pin socket 8 x 1 |
+|   1 | ```square_button(button_6mm)``` |  Square button 6mm |
+|   1 | ```pcb(TMC2130)``` |  TMC2130 |
+|   1 | ```green_terminal(gt_5p08, 2)``` |  Terminal block 2 way 0.2" |
+|   2 | ```green_terminal(gt_6p35, 2)``` |  Terminal block 2 way 0.25" |
+|   1 | ```green_terminal(gt_5x17, 2)``` |  Terminal block 2 way 5mm |
+|   2 | ```green_terminal(gt_2p54, 3)``` |  Terminal block 3 way 0.1" |
+|   1 | ```terminal_35(3)``` |  Terminal block 3 way 3.5mm |
+|   1 | ```green_terminal(gt_5x11, 3)``` |  Terminal block 3 way 5mm |
+|   1 | ```green_terminal(gt_5x17, 3)``` |  Terminal block 3 way 5mm |
+|   2 | ```green_terminal(gt_3p5, 4)``` |  Terminal block 4 way 3.5mm |
+|   1 | ```terminal_35(4)``` |  Terminal block 4 way 3.5mm |
 |   1 | ```pcb(TestPCB)``` |  Test PCB |
 
 
@@ -2040,7 +2066,7 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
 |   1 | ```molex_254(3)``` |  Molex KK header 3 way |
 |  16 | ```nut(M2_nut, nyloc = true)``` |  Nut M2 x 1.6mm nyloc |
 |  30 | ```nut(M2p5_nut, nyloc = true)``` |  Nut M2.5 x 2.2mm nyloc |
-|  12 | ```nut(M3_nut, nyloc = true)``` |  Nut M3 x 2.4mm nyloc |
+|  16 | ```nut(M3_nut, nyloc = true)``` |  Nut M3 x 2.4mm nyloc |
 |  12 | ```nut(M4_nut, nyloc = true)``` |  Nut M4 x 3.2mm nyloc |
 |   1 | ```pcb(PI_IO)``` |  PI_IO V2 |
 |   1 | ```pcb(PSU12V1A)``` |  PSU 12V 1A |
@@ -2062,17 +2088,18 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
 |   4 | ```screw(M2p5_pan_screw, 20)``` |  Screw M2.5 pan x 20mm |
 |  12 | ```screw(M2p5_pan_screw, 25)``` |  Screw M2.5 pan x 25mm |
 |   4 | ```screw(M3_cap_screw, 16)``` |  Screw M3 cap x 16mm |
-|   4 | ```screw(M3_cap_screw, 30)``` |  Screw M3 cap x 30mm |
+|   8 | ```screw(M3_cap_screw, 30)``` |  Screw M3 cap x 30mm |
 |   4 | ```screw(M3_cap_screw, 35)``` |  Screw M3 cap x 35mm |
-|   8 | ```screw(M4_cap_screw, 30)``` |  Screw M4 cap x 30mm |
-|   4 | ```screw(M4_cap_screw, 35)``` |  Screw M4 cap x 35mm |
+|   4 | ```screw(M4_cap_screw, 30)``` |  Screw M4 cap x 30mm |
+|   8 | ```screw(M4_cap_screw, 35)``` |  Screw M4 cap x 35mm |
 |   1 | ```pcb(TP4056)``` |  TP4056 Li-lon Battery charger module |
 |   3 | ```terminal_35(2)``` |  Terminal block 2 way 3.5mm |
 |   2 | ```green_terminal(gt_2p54, 4)``` |  Terminal block 4 way 0.1" |
 |   1 |  |  USB A to Mini B lead |
+|   1 | ```pcb(WD2002SJ)``` |  WD2002SJ Buck Boost DC-DC converter |
 |  16 | ```washer(M2_washer)``` |  Washer  M2 x 5mm x 0.3mm |
 |  30 | ```washer(M2p5_washer)``` |  Washer  M2.5 x 5.9mm x 0.5mm |
-|  12 | ```washer(M3_washer)``` |  Washer  M3 x 7mm x 0.5mm |
+|  16 | ```washer(M3_washer)``` |  Washer  M3 x 7mm x 0.5mm |
 |  12 | ```washer(M4_washer)``` |  Washer  M4 x 9mm x 0.8mm |
 |   1 | ```pcb(ZC_A0591)``` |  ZC-A0591 ULN2003 driver PCB |
 
@@ -2089,14 +2116,15 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
 |   4 | pcb_spacer25130_2.stl |
 |   4 | pcb_spacer25140_2.stl |
 |   4 | pcb_spacer25150_2.stl |
-|   4 | pcb_spacer25170.stl |
+|   4 | pcb_spacer25180.stl |
 |   2 | pcb_spacer2570.stl |
 |   4 | pcb_spacer30160.stl |
-|   4 | pcb_spacer30210.stl |
+|   4 | pcb_spacer30170.stl |
+|   4 | pcb_spacer30220.stl |
 |   4 | pcb_spacer3050.stl |
-|   4 | pcb_spacer40180.stl |
 |   4 | pcb_spacer40190.stl |
 |   4 | pcb_spacer40200.stl |
+|   4 | pcb_spacer40210.stl |
 
 
 <a href="#top">Top</a>

tests/PCB.scad

@@ -22,8 +22,8 @@ include <../vitamins/d_connectors.scad>
 
 use <../vitamins/pcb.scad>
 
-gt_5x17 = ["gt_5x17",    5,   10,   17, 5,   11, 0.4,  9,   2,1.5,     1,  3,   6,     0,  0,   0];
-gt_5x11 = ["gt_5x11",    5,    8,   11, 5,    7, 0.4,  7,   1.5,1.5,   1,2.5,   6,     0,  0,   0];
+gt_5x17 = ["gt_5x17",    5,   10,   17, 5,   11, 0.4,  9,   2,1.5,     1,  3,   6,    0.5, 0,  0,   0];
+gt_5x11 = ["gt_5x11",    5,    8,   11, 5,    7, 0.4,  7,   1.5,1.5,   1,2.5,   6,    0.5, 0,  0,   0];
 
 TMC2130HeatSinkColor = "DeepSkyBlue";
 TMC2130 = ["TMC2130", "TMC2130",
@@ -44,16 +44,19 @@ TMC2130 = ["TMC2130", "TMC2130",
 ];
 
 test_pcb = ["TestPCB", "Test PCB",
-    50, 500, 1.6, // length, width, thickness
+    100, 250, 1.6, // length, width, thickness
     3,      // Corner radius
     2.75,   // Mounting hole diameter
-    6,      // Pad around mounting hole
+    5.5,    // Pad around mounting hole
     "green",// Color
-    false,  // True if the parts should be separate BOM items
+    true,   // True if the parts should be separate BOM items
     // hole offsets
     [ [3, 3], [3, -3], [-3, 3], [-3, -3] ],
     // components
     [
+        [ 20, -5, 180, "trimpot10"],
+        [ 20, -15,  0, "trimpot10", true],
+
         [ 10,  10,   0, "2p54header", 4, 1],
         [ 25,  10,   0, "2p54header", 5, 1, undef, "blue" ],
         [ 10,  20,   0, "2p54boxhdr", 4, 2],
@@ -65,41 +68,45 @@ test_pcb = ["TestPCB", "Test PCB",
         [  8, 100, 180, "usb_Ax2"],
         [  3, 120, 180, "usb_uA"],
         [  8, 140, 180, "usb_B"],
-        [ 10, 160,   0, "buzzer"],
-        [ 25, 160,   0, "buzzer", 4.5, 8.5],
-        [ 10, 175,   0, "potentiometer"],
-        [ 30, 175,   0, "potentiometer", 7, 8],
+        [  5, 160,   0, "buzzer", 4.5, 8.5],
+        [ 20, 160,   0, "buzzer"],
         [  8, 190, 180, "jack"],
         [  6, 200, 180, "barrel_jack"],
-        [  5, 220, 180, "hdmi"],
-        [  3, 240, 180, "mini_hdmi"],
-        [ 10, 250,   0, "flex"],
-        [ 10, 265,   0, "flat_flex"],
-        [ 10, 280,   0, "D_plug", DCONN9],
-        [ 10, 300,   0, "molex_hdr", 2],
-        [ 10, 310,   0, "jst_xh", 2],
-        [ 10, 320, 180, "term254", 3],
-        [ 20, 320, 180, "term254", 3, undef, grey20],
-        [ 10, 340, 180, "gterm35", 4, [1,2]],
-        [ 20, 340, 180, "gterm35", 4, [1,2], "red"],
-        [ 30, 340, 180, "gterm", gt_5x11, 3],
-        [ 10, 360, 180, "gterm635", 2],
-        [ 25, 360, 180, "gterm635", 2, undef, "blue"],
-        [ 40, 360, 180, "gterm", gt_5x17, 2, undef, grey20],
-        [ 40, 340, 180, "gterm", gt_5x17, 3, [1], "red"],
-        [ 10, 380, 180, "term35", 4],
-        [ 20, 380, 180, "term35", 3, "lime"],
-        [ 10, 400,   0, "transition", 5],
-        [ 10, 410,   0, "block", 10, 5, 8, "orange"],
-        [ 10, 420,   0, "button_6mm"],
-        [ 10, 435,   0, "microswitch", small_microswitch],
-        [ 12, 450,   0, "pcb", 11, TMC2130 ],
-        [ 12, 456,   0, "2p54socket", 8, 1 ],
-        [ 12, 444,   0, "2p54socket", 8, 1, undef, undef, undef, "red" ],
-        [ 10, 470,   0, "standoff",  5, 4.5, 12.5, 2.54],
-        [  6, 480, 180, "uSD", [12, 11.5, 1.4]],
-        [ 20, -5, 180, "trimpot10"],
-        [ 20, -15,  0, "trimpot10", true],
+        [  5, 218, 180, "hdmi"],
+        [  3, 235, 180, "mini_hdmi"],
+        [  6, 175, 180, "uSD", [12, 11.5, 1.4]],
+
+        [ 60,   3,   0, "flex"],
+        [ 50,  15,   0, "flat_flex"],
+        [ 60,  35,   0, "D_plug", DCONN9],
+
+        [ 50,  50,   0, "molex_hdr", 2],
+        [ 50,  60,   0, "jst_xh", 2],
+        [ 50,  70, 180, "term254", 3],
+        [ 63,  70, 180, "term254", 3, undef, grey20],
+        [ 75,  70, 180, "gterm508",2, undef, "blue"],
+
+        [ 50,  90, 180, "gterm35", 4, [1,2]],
+        [ 63,  90, 180, "gterm35", 4, [1,2], "red"],
+        [ 75,  90, 180, "gterm", gt_5x11, 3],
+        [ 90,  90, 180, "gterm", gt_5x17, 3, [1], "red"],
+
+        [ 55, 110, 180, "gterm635", 2],
+        [ 75, 110, 180, "gterm635", 2, undef, "blue"],
+        [ 90, 110, 180, "gterm", gt_5x17, 2, undef, grey20],
+
+        [ 50, 130, 180, "term35", 4],
+        [ 70, 130, 180, "term35", 3, "lime"],
+        [ 50, 150,   0, "transition", 5],
+        [ 50, 160,   0, "block", 10, 5, 8, "orange"],
+        [ 50, 170,   0, "button_6mm"],
+        [ 50, 185,   0, "microswitch", small_microswitch],
+        [ 52, 200,   0, "pcb", 11, TMC2130 ],
+        [ 52, 206,   0, "2p54socket", 8, 1 ],
+        [ 52, 194,   0, "2p54socket", 8, 1, undef, undef, undef, "red" ],
+        [ 50, 220,   0, "standoff",  5, 4.5, 12.5, 2.54],
+        [ 50, 240,   0, "potentiometer"],
+        [ 75, 240,   0, "potentiometer", 7, 8],
     ],
     // accessories
     []

vitamins/green_terminal.scad

@@ -35,9 +35,10 @@ function gt_screw_r(type)      = type[9];   //! Screw head radius
 function gt_front_t(type)      = type[10];  //! Thickness of frame around the front aperture
 function gt_box_w(type)        = type[11];  //! Width inside the cable entry box
 function gt_box_h(type)        = type[12];  //! Height of the cable entry box
-function gt_y_offset(type)     = type[13];  //! Offset of the pins from centre of the depth
-function gt_y_offset2(type)    = type[14];  //! Offset of the pins from the screws
-function gt_tube_h(type)       = type[15];  //! Height of optional tubes around the screws
+function gt_box_setback(type)  = type[13];  //! How far the contact box is set back from the front
+function gt_y_offset(type)     = type[14];  //! Offset of the pins from centre of the depth
+function gt_y_offset2(type)    = type[15];  //! Offset of the pins from the screws
+function gt_tube_h(type)       = type[16];  //! Height of optional tubes around the screws
 
 module green_terminal(type, ways, skip = [], colour = "lime") { //! Draw green terminal blocks, skip can be used to remove pins.
     pitch = gt_pitch(type);
@@ -60,7 +61,7 @@ module green_terminal(type, ways, skip = [], colour = "lime") { //! Draw green t
         box_h2 = gt_box_h(type);
         y = gt_y_offset(type);
         y2 = gt_y_offset2(type);
-        box_front = y + depth / 2 - 2;
+        box_front = y + depth / 2 - gt_box_setback(type);
         box_back = y - depth / 2 + 1;
 
         module horizontal_section()

vitamins/green_terminals.scad

@@ -19,17 +19,19 @@
 // Green terminal blocks
 //
 
-//                                            f        b                               y   y
-//                                   h        h    f   h    b   s      f               o   o
-//                       p     d     e        e    d   e    d   c      r               f   f    t
-//                       i     e     i        i    e   i    e   r      o   b    b      f   f    u
-//                       t     p     g  t     g    p   g    p   e      n   o    o      s   s    b
-//                       c     t     h  o     h    t   h    t   w      t   x    x      e   t    e
-//                       h     h     t  p     t    h   t    h   r      t   w    h      t   2    h
-gt_2p54 = ["gt_2p54", 2.54,  6.6,   10, 3,    6, 0.4,  6.4, 1,  1,    0.2, 2,   2,     0,  0,   0];
-gt_3p5  = ["gt_3p5",  3.5,   7.3,  8.5, 4,    5, 0.4,  4,   0,  1.35, 0.4, 1.8, 2,     0,  0,   0];
-gt_6p35 = ["gt_6p35", 6.35, 12.6, 17.4, 6.8, 12, 0.4, 11,   2,  2.7,  0.8, 3.4, 4.2, 1.8,  1.1, 21.4];
+//                                            f        b                               b    y    y
+//                                   h        h    f   h    b     s      f             o    o    o
+//                       p     d     e        e    d   e    d     c      r             x    f    f     t
+//                       i     e     i        i    e   i    e     r      o   b    b         f    f     u
+//                       t     p     g  t     g    p   g    p     e      n   o    o    s    s    s     b
+//                       c     t     h  o     h    t   h    t     w      t   x    x    b    e    t     e
+//                       h     h     t  p     t    h   t    h     r      t   w    h         t    2     h
+//
+gt_2p54 = ["gt_2p54", 2.54,  6.6,   10, 3,    6, 0.4,  6.4, 1,    1,    0.2, 2,   2,   2,   0,   0,    0];
+gt_3p5  = ["gt_3p5",  3.5,   7.3,  8.5, 4,    5, 0.4,  4,   0,    1.35, 0.4, 1.8, 2,   2,   0,   0,    0];
+gt_5p08 = ["gt_5p08", 5.08,  7.9,   10, 5.0,  7, 0.0,  6.8, 1.45, 1.95, 0.5, 4.0, 5.4, 0.5, 0,   0,    0];
+gt_6p35 = ["gt_6p35", 6.35, 12.6, 17.4, 6.8, 12, 0.4, 11,   2,    2.7,  0.8, 3.4, 4.2, 2,   1.8, 1.1, 21.4];
 
-green_terminals = [gt_2p54, gt_3p5, gt_6p35];
+green_terminals = [gt_2p54, gt_3p5, gt_5p08, gt_6p35];
 
 use <green_terminal.scad>

vitamins/pcb.scad

@@ -808,6 +808,7 @@ module pcb_component(comp, cutouts = false, angle = undef) { //! Draw pcb compon
         if(show(comp, "term254")) if(!cutouts) green_terminal(gt_2p54,comp[4], comp[5], param(6,"lime"));
         if(show(comp, "gterm")) if(!cutouts) green_terminal(comp[4], comp[5], comp[6], param(7,"lime"));
         if(show(comp, "gterm35")) if(!cutouts) green_terminal(gt_3p5, comp[4], comp[5], param(6,"lime"));
+        if(show(comp, "gterm508")) if(!cutouts) green_terminal(gt_5p08, comp[4], comp[5], param(6,"lime"));
         if(show(comp, "gterm635")) if(!cutouts) green_terminal(gt_6p35, comp[4], comp[5], param(6,"lime"));
         if(show(comp, "term35")) if(!cutouts) terminal_35(comp[4], param(5,"blue"));
         if(show(comp, "transition")) if(!cutouts) idc_transition(2p54header, comp[4], comp[5]);

vitamins/pcbs.scad

@@ -337,6 +337,16 @@ TP4056 = ["TP4056", "TP4056 Li-lon Battery charger module", 26.2, 17.5, 1.0, 0,
 
     ]];
 
+WD2002SJ = ["WD2002SJ", "WD2002SJ Buck Boost DC-DC converter", 78, 47, 1.6, 0, 3.2, 0, "#2140BE", false, [[4,4], [-4,4], [-4,-4], [4,-4]],
+    [ [ 39,   -20.5,  0, "-chip", 63, 41, 4, "silver"],
+      [ -4,    12,    0, "gterm508", 2, [], "blue"],
+      [  4,    12,  180, "gterm508", 2, [], "blue"],
+      [ -25.5, 3.1,   0, "trimpot10", true],
+      [  30.5, 3.1,   0, "trimpot10", true],
+      [  41.5, 3.1,   0, "trimpot10", true],
+    ],
+    []];
+
 PERF80x20 = ["PERF80x20", "Perfboard 80 x 20mm", 80, 20, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.87, 3.49]];
 
 PERF70x50 = ["PERF70x50", "Perfboard 70 x 50mm", 70, 50, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.87, 3.49]];
@@ -362,7 +372,7 @@ RAMPSEndstop = ["RAMPSEndstop", "RAMPS Endstop Switch",
     []];
 
 
-pcbs = [TP4056, MT3608, RAMPSEndstop, ExtruderPCB, PI_IO, ZC_A0591, RPI0, EnviroPlus, ArduinoUno3, ArduinoLeonardo, Keyes5p1, PSU12V1A, RPI3, DuetE, Duex2, Duex5, Melzi];
+pcbs = [TP4056, MT3608, RAMPSEndstop, ExtruderPCB, PI_IO, ZC_A0591, RPI0, EnviroPlus, ArduinoUno3, ArduinoLeonardo, Keyes5p1, PSU12V1A, WD2002SJ, RPI3, DuetE, Duex2, Duex5, Melzi];
 
 perfboards = [PERF74x51, PERF70x50, PERF60x40, PERF70x30, PERF80x20];