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13 Commits

Author SHA1 Message Date
Chris Palmer
b5fe03fcb2 Test image pixel differences due to switch to winter computer 2020-11-04 20:48:22 +00:00
Chris Palmer
1658f6f0b4 Sweep can now cope with the start having colinear points. 2020-11-04 19:56:51 +00:00
Chris Palmer
7b126f9792 More spelling 2020-11-04 19:50:35 +00:00
Chris Palmer
479207fd4f Spelling 2020-11-04 10:52:57 +00:00
Chris Palmer
3ee55981f9 Comment spelling. 2020-10-05 12:02:54 +01:00
Chris Palmer
8c2b4a20fe Added tesrdrop_minus() and horicylinder(). 2020-10-05 10:59:50 +01:00
Chris Palmer
1529759406 Fixes for lazy union. 2020-10-05 10:42:13 +01:00
Chris Palmer
c4a986aa21 Test for circle_intersect() 2020-10-05 10:41:27 +01:00
Chris Palmer
ebee729d08 Added MP1584EN PCB. Melzi no longer displayed. 2020-10-05 10:40:43 +01:00
Chris Palmer
90e7f1a315 Added circle_intersect() calculation to maths.scad. 2020-10-04 22:01:08 +01:00
Chris Palmer
e39af154bb Fixed use of intersection with conditional argument to suit new OpenSCAD behaviour. 2020-10-03 15:53:41 +01:00
Chris Palmer
933fea687c Removed debug code 2020-09-20 09:07:01 +01:00
Chris Palmer
a7803b1efb Improved numerical accuarcy of catenary calculations. 2020-09-19 23:52:57 +01:00
28 changed files with 148 additions and 58 deletions

View File

@@ -18,7 +18,7 @@
//
//
// Include this file to use the miniumum library plus screws, nuts and washers
// Include this file to use the minimum library plus screws, nuts and washers
//
include <utils/core/core.scad>
//

View File

@@ -33,7 +33,7 @@ $exploded = is_undef($explode) ? 0 : $explode; // 1 f
layer_height = is_undef($layer_height) ? 0.25 : $layer_height; // layer heigth when printing
extrusion_width = is_undef($extrusion_width) ? 0.5 : $extrusion_width; // filament width when printing
nozzle = is_undef($nozzle) ? 0.45 : $nozzle; // 3D printer nozzle
cnc_bit_r = is_undef($cnc_bit_r) ? 1.2 : $cnc_bit_r; // miniumum tool radius when milling 2D objects
cnc_bit_r = is_undef($cnc_bit_r) ? 1.2 : $cnc_bit_r; // minimum tool radius when milling 2D objects
pp1_colour = is_undef($pp1_colour) ? [0, 146/255, 0] : $pp1_colour; // printed part colour 1, RepRap logo colour
pp2_colour = is_undef($pp2_colour) ? "red" : $pp2_colour; // printed part colour 2
pp3_colour = is_undef($pp3_colour) ? "blue" : $pp3_colour; // printed part colour 3

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@@ -403,7 +403,7 @@ PCB mounted buttons. Can optionally have a coloured cap
## Cable_strips
A strip of polypropylene used with ribbon cable to make a cable flexible in one direction only.
Modelled with a Bezier spline, which is not quite the same as a miniumum energy curve but very close, epecially
Modelled with a Bezier spline, which is not quite the same as a minimum energy curve but very close, epecially
near the extreme positions, where the model needs to be accurate.
When the sides are constrained then a circular model is more accurate.
@@ -2332,14 +2332,14 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
| 1 | ```pcb(EnviroPlus)``` | Enviro+ |
| 1 | ```pcb(ExtruderPCB)``` | Extruder connection PCB |
| 1 | ```pcb(Keyes5p1)``` | Keyes5.1 Arduino Uno expansion board |
| 1 | ```pcb(MP1584EN)``` | MP1584EN 3A buck converter |
| 1 | ```pcb(MT3608)``` | MT3608 boost converter module |
| 1 | ```pcb(Melzi)``` | Melzi electronics |
| 5 | | Micro SD card |
| 4 | | Micro SD card |
| 1 | ```molex_254(2)``` | Molex KK header 2 way |
| 1 | ```molex_254(3)``` | Molex KK header 3 way |
| 16 | ```nut(M2_nut, nyloc = true)``` | Nut M2 x 1.6mm nyloc |
| 34 | ```nut(M2p5_nut, nyloc = true)``` | Nut M2.5 x 2.2mm nyloc |
| 16 | ```nut(M3_nut, nyloc = true)``` | Nut M3 x 2.4mm nyloc |
| 12 | ```nut(M3_nut, nyloc = true)``` | Nut M3 x 2.4mm nyloc |
| 12 | ```nut(M4_nut, nyloc = true)``` | Nut M4 x 3.2mm nyloc |
| 1 | ```pcb(PI_IO)``` | PI_IO V2 |
| 1 | ```pcb(PSU12V1A)``` | PSU 12V 1A |
@@ -2355,24 +2355,21 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
| 1 | ```pcb(RPI0)``` | Raspberry Pi Zero |
| 12 | ```screw(M2_cap_screw, 16)``` | Screw M2 cap x 16mm |
| 4 | ```screw(M2_cap_screw, 20)``` | Screw M2 cap x 20mm |
| 2 | ```screw(M2p5_cap_screw, 16)``` | Screw M2.5 cap x 16mm |
| 4 | ```screw(M2p5_cap_screw, 20)``` | Screw M2.5 cap x 20mm |
| 4 | ```screw(M2p5_cap_screw, 25)``` | Screw M2.5 cap x 25mm |
| 2 | ```screw(M2p5_cap_screw, 20)``` | Screw M2.5 cap x 20mm |
| 8 | ```screw(M2p5_cap_screw, 25)``` | Screw M2.5 cap x 25mm |
| 8 | ```screw(M2p5_cap_screw, 30)``` | Screw M2.5 cap x 30mm |
| 4 | ```screw(M2p5_pan_screw, 20)``` | Screw M2.5 pan x 20mm |
| 12 | ```screw(M2p5_pan_screw, 25)``` | Screw M2.5 pan x 25mm |
| 4 | ```screw(M3_cap_screw, 16)``` | Screw M3 cap x 16mm |
| 8 | ```screw(M3_cap_screw, 30)``` | Screw M3 cap x 30mm |
| 4 | ```screw(M3_cap_screw, 35)``` | Screw M3 cap x 35mm |
| 12 | ```screw(M4_cap_screw, 35)``` | Screw M4 cap x 35mm |
| 1 | ```pcb(TP4056)``` | TP4056 Li-lon Battery charger module |
| 3 | ```terminal_35(2)``` | Terminal block 2 way 3.5mm |
| 2 | ```green_terminal(gt_2p54, 4)``` | Terminal block 4 way 0.1" |
| 1 | | USB A to Mini B lead |
| 1 | ```pcb(WD2002SJ)``` | WD2002SJ Buck Boost DC-DC converter |
| 16 | ```washer(M2_washer)``` | Washer M2 x 5mm x 0.3mm |
| 34 | ```washer(M2p5_washer)``` | Washer M2.5 x 5.9mm x 0.5mm |
| 16 | ```washer(M3_washer)``` | Washer M3 x 7mm x 0.5mm |
| 12 | ```washer(M3_washer)``` | Washer M3 x 7mm x 0.5mm |
| 12 | ```washer(M4_washer)``` | Washer M4 x 9mm x 0.8mm |
| 1 | ```pcb(ZC_A0591)``` | ZC-A0591 ULN2003 driver PCB |
@@ -2383,22 +2380,21 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
| 4 | pcb_spacer2070.stl |
| 4 | pcb_spacer2080.stl |
| 4 | pcb_spacer2090.stl |
| 4 | pcb_spacer25100.stl |
| 4 | pcb_spacer25110.stl |
| 4 | pcb_spacer25120.stl |
| 4 | pcb_spacer25130_2.stl |
| 4 | pcb_spacer25130.stl |
| 4 | pcb_spacer25140_2.stl |
| 4 | pcb_spacer25150_2.stl |
| 4 | pcb_spacer25180.stl |
| 4 | pcb_spacer25160_2.stl |
| 4 | pcb_spacer25190.stl |
| 2 | pcb_spacer2570.stl |
| 4 | pcb_spacer30160.stl |
| 4 | pcb_spacer25200.stl |
| 2 | pcb_spacer2580.stl |
| 4 | pcb_spacer30170.stl |
| 4 | pcb_spacer30230.stl |
| 4 | pcb_spacer30180.stl |
| 4 | pcb_spacer3050.stl |
| 4 | pcb_spacer40200.stl |
| 4 | pcb_spacer40210.stl |
| 4 | pcb_spacer40220.stl |
| 4 | pcb_spacer40230.stl |
<a href="#top">Top</a>
@@ -5268,7 +5264,7 @@ The coordinates of the lowest point on the curve can be retrieved by calling ```
|:--- |:--- |
| ```catenary(t, a)``` | Parametric catenary function linear along the length of the curve. |
| ```catenary_ds_by_da(d, a)``` | First derivative of the length with respect to ```a```. |
| ```catenary_find_a(d, l, a = 1)``` | Find the catenary constant ```a```, given half the horizontal span and the length. |
| ```catenary_find_a(d, l, a = 1, best_e = inf, best_a = 1)``` | Find the catenary constant ```a```, given half the horizontal span and the length. |
| ```catenary_points(l, x, y, steps = 100)``` | Returns a list of 2D points on the curve that goes from the origin to ```(x,y)``` and has length ```l```. |
| ```catenary_s(d, a)``` | Length of a symmetric catenary with width ```2d```. |
@@ -5391,6 +5387,8 @@ Method to print holes in mid air. See <https://hydraraptor.blogspot.com/2014/03/
## Horiholes
Utilities for depicting the staircase slicing of horizontal holes made with [`teardrop_plus()`](#teardrops), see <https://hydraraptor.blogspot.com/2020/07/horiholes-2.html>
```horicylinder()``` makes cylinders that fit inside a round hole. Layers that are less than 2 filaments wide and layers that need more than a 45 degree overhang are omitted.
[utils/horiholes.scad](utils/horiholes.scad) Implementation.
@@ -5399,11 +5397,13 @@ Utilities for depicting the staircase slicing of horizontal holes made with [`te
### Functions
| Function | Description |
|:--- |:--- |
| ```teardrop_minus_x(r, y, h)``` | Calculate the ordinate of a compensated teardrop given y and layer height. |
| ```teardrop_plus_x(r, y, h)``` | Calculate the ordinate of a compensated teardrop given y and layer height. |
### Modules
| Module | Description |
|:--- |:--- |
| ```horicylinder(r, z, h = 0, center = true)``` | For making horizontal cylinders that don't need support material and are correct dimensions |
| ```horihole(r, z, h = 0, center = true)``` | For making horizontal holes that don't need support material and are correct dimensions |
![horiholes](tests/png/horiholes.png)
@@ -5455,6 +5455,7 @@ Maths utilities for manipulating vectors and matrices.
| ```argsinh(x)``` | inverse hyperbolic sine |
| ```argtanh(x)``` | inverse hyperbolic tangent |
| ```augment(m)``` | Augment a matrix by adding an identity matrix to the right |
| ```circle_intersect(c1, r1, c2, r2)``` | Calculate one point where two circles in the X-Z plane intersect, clockwise around c1 |
| ```cosh(x)``` | hyperbolic cosine |
| ```coth(x)``` | hyperbolic cotangent |
| ```degrees(radians)``` | Convert degrees to radians |

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@@ -69,9 +69,13 @@ module horiholes() {
color(silver)
cylinder(r = $r, h = eps, center = true, $fn = 360);
hole_positions()
color("blue")
horicylinder(r = $r, z = $z, h = 2 * eps, center = true, $fn = 360);
hole_positions()
color("red")
linear_extrude(2 * eps, center = true)
linear_extrude(3 * eps, center = true)
intersection() {
difference() {
square(8, center = true);

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@@ -69,6 +69,33 @@ module maths() {
// Test Euler
//
assert(euler(rotate(r)) == r, "euler() failed");
//
// Circle intersect
//
r1 = 10;
c1 = [50, 0, 10];
r2 = 20;
c2 = [67, 0, 0];
p1 = circle_intersect(c1, r1, c2, r2);
p2 = circle_intersect(c2, r2, c1, r1);
rotate(90) {
color(grey(90))
translate(c1) rotate([90, 0, 0]) cylinder(r = r1, h = 4 * eps, center = true);
color(grey(80))
translate(c2) rotate([90, 0, 0]) cylinder(r = r2, h = eps, center = true);
color("red")
translate(p1) rotate([90, 0, 0]) cylinder(r = 0.1, h = 6 * eps, center = true);
color("blue")
translate(p2) rotate([90, 0, 0]) cylinder(r = 0.1, h = 6 * eps, center = true);
translate(p1) arrow();
translate(p2) vflip() arrow();
}
}
rotate(45)

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@@ -33,21 +33,20 @@ function catenary(t, a) = let(u = argsinh(t)) a * [u, cosh(u)]; //! Parametric c
function catenary_s(d, a) = 2 * a * sinh(d / a); //! Length of a symmetric catenary with width ```2d```.
function catenary_ds_by_da(d, a) = 2 * sinh(d / a) - 2 * d / a * cosh(d / a); //! First derivative of the length with respect to ```a```.
function catenary_find_a(d, l, a = 1) = //! Find the catenary constant ```a```, given half the horizontal span and the length.
assert(l > 2 * d, "Not long enough to span the gap") assert(d)
abs(catenary_s(d, a) - l) < 0.0001 ? a
: catenary_find_a(d, l, max(a - (catenary_s(d, a) - l) / catenary_ds_by_da(d, a), 0.001));
function catenary_find_a(d, l, a = 1, best_e = inf, best_a = 1) = //! Find the catenary constant ```a```, given half the horizontal span and the length.
assert(l > 2 * d, "Not long enough to span the gap") assert(d) let(error = abs(catenary_s(d, a) - l))
error >= best_e && error < 0.0001 ? best_a
: catenary_find_a(d, l, max(a - (catenary_s(d, a) - l) / catenary_ds_by_da(d, a), d / argsinh(1e99)), error, a);
function catenary_points(l, x, y, steps = 100) = //! Returns a list of 2D points on the curve that goes from the origin to ```(x,y)``` and has length ```l```.
let(
d = x / 2,
a = catenary_find_a(d, sqrt(sqr(l) - sqr(y)), d / 2), // Find a to get the correct length
a = catenary_find_a(d, sqrt(sqr(l) - sqr(y))), // Find a to get the correct length
offset = argsinh(y / catenary_s(d, a)),
t0 = sinh(-d / a + offset),
t1 = sinh( d / a + offset),
h = a * cosh(-d / a + offset) - a,
lowest = offset > d / a ? [0, 0] : offset < -d / a ? [x, y] : [d - offset * a, -h],
//dummy = echo(l = l, d = d, a = a, t0=t0, t1=t1, sinh(d / a), s = catenary_s(d, a), offset = offset * a, h = h),
p0 = catenary(t0, a)
)
steps ? [for(t = [t0 : (t1 - t0) / steps : t1]) catenary(t, a) - p0] : lowest;

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@@ -18,7 +18,7 @@
//
//
// Include this file to use the miniumum library
// Include this file to use the minimum library
//
include <../../global_defs.scad>
//

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@@ -19,6 +19,8 @@
//
//! Utilities for depicting the staircase slicing of horizontal holes made with [`teardrop_plus()`](#teardrops), see <https://hydraraptor.blogspot.com/2020/07/horiholes-2.html>
//!
//! ```horicylinder()``` makes cylinders that fit inside a round hole. Layers that are less than 2 filaments wide and layers that need more than a 45 degree overhang are omitted.
//
include <../utils/core/core.scad>
@@ -53,3 +55,29 @@ module horihole(r, z, h = 0, center = true) { //! For making horizontal holes th
}
}
}
function teardrop_minus_x(r, y, h) = //! Calculate the ordinate of a compensated teardrop given y and layer height.
let(fr = h / 2,
hpot = r - fr,
x2 = sqr(hpot) - sqr(y),
x = x2 > 0 ? sqrt(x2) : 0,
X = y >= -hpot / sqrt(2) ? x + fr : 0
)
X >= extrusion_width ? X : 0;
module horicylinder(r, z, h = 0, center = true) { //! For making horizontal cylinders that don't need support material and are correct dimensions
bot_layer = floor((z - r) / layer_height);
top_layer = ceil((z + r) / layer_height);
render(convexity = 5)
extrude_if(h, center)
for(i = [bot_layer : top_layer]) {
Z = i * layer_height;
y = Z - z + layer_height / 2;
x = teardrop_minus_x(r, y, layer_height);
if(x >= extrusion_width)
hull()
for(end = [-1, 1])
translate([end * (x - layer_height / 2), y])
circle(d = layer_height, $fn = 32);
}
}

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@@ -146,3 +146,10 @@ function invert(m) = let(n =len(m), m = solve(augment(m))) [ //! Invert a matrix
each m[i][j]
]
];
function circle_intersect(c1, r1, c2, r2) = //! Calculate one point where two circles in the X-Z plane intersect, clockwise around c1
let(
v = c1 - c2, // Line between centres
d = norm(v), // Distance between centres
a = atan2(v.z, v.x) - acos((sqr(d) + sqr(r2) - sqr(r1)) / (2 * d * r2)) // Cosine rule to find angle from c2
) c2 + r2 * [cos(a), 0, sin(a)]; // Point on second circle

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@@ -34,14 +34,22 @@ function transpose3(m) = [ [m[0].x, m[1].x, m[2].x],
[m[0].y, m[1].y, m[2].y],
[m[0].z, m[1].z, m[2].z] ];
//
// Find the first non-colinear point
//
tiny = 0.00001;
function find_curve(tangents, i = 1) =
i >= len(tangents) - 1 || norm(cross(tangents[0], tangents[i] - tangents[0])) > tiny ? i
: find_curve(tangents, i + 1);
//
// Frenet-Serret frame
//
function fs_frame(tangents) =
let(tangent = tangents[0],
normal = tangents[1] - tangents[0],
i = find_curve(tangents),
normal = tangents[i] - tangents[0],
binormal = cross(tangent, normal),
z = unit(tangent),
x = assert(norm(binormal) > 0.00001, "first three points are colinear") unit(binormal),
x = assert(norm(binormal) > tiny, "all points are colinear") unit(binormal),
y = unit(cross(z, x))
) [[x.x, y.x, z.x],
[x.y, y.y, z.y],
@@ -70,7 +78,6 @@ function orientate(p, r) =
[x.y, y.y, z.y],
[x.z, y.z, z.z],
[p.x, p.y, p.z]];
//
// Rotate around z
//

View File

@@ -20,7 +20,7 @@
//
//! A strip of polypropylene used with ribbon cable to make a cable flexible in one direction only.
//!
//! Modelled with a Bezier spline, which is not quite the same as a miniumum energy curve but very close, epecially
//! Modelled with a Bezier spline, which is not quite the same as a minimum energy curve but very close, epecially
//! near the extreme positions, where the model needs to be accurate.
//!
//! When the sides are constrained then a circular model is more accurate.

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@@ -161,13 +161,13 @@ module al_clad_resistor(type, value, leads = true) { //! Draw an aluminium clad
}
linear_extrude(thickness)
difference() {
for(end = [-1, 1])
translate([end * (length - tab) / 2, end * (width - width / 2) / 2])
square([tab, width / 2], center = true);
union()
for(end = [-1, 1])
translate([end * (length - tab) / 2, end * (width - width / 2) / 2])
square([tab, width / 2], center = true);
al_clad_resistor_hole_positions(type)
circle(d = al_clad_hole(type));
}
if(leads) {
translate_z(height / 2)

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@@ -137,19 +137,26 @@ module insert_lug(insert, wall, counter_bore = 0, extension = 0, corner_r = 0, f
boss_h = insert_hole_length(insert);
boss_h2 = boss_h + counter_bore;
module shape()
intersection() {
module shape() {
module _shape()
hull() {
circle(boss_r);
translate([boss_r + extension - eps, 0])
square([eps, 2 * boss_r], center = true);
}
if(corner_r)
if(corner_r)
intersection() {
_shape();
translate([boss_r + extension - corner_r, 0])
rotate(-45)
quadrant(w = 100, r = corner_r - eps, center = true);
}
}
else
_shape();
}
translate_z(-boss_h)
linear_extrude(boss_h)

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@@ -179,23 +179,27 @@ module jhead_hot_end_assembly(type, filament, naked = false) { //! Assembly with
//
// heater block
//
rotate(90)
translate([-nozzle_x(heater), 0, inset - insulator_length - heater_height(heater) / 2]) {
intersection() {
group() {
translate([resistor_x(heater), -exploded() * 15, 0])
rotate([90, 0, 0])
sleeved_resistor(resistor, PTFE20, bare = -10);
module heater_components() {
translate([resistor_x(heater), -exploded() * 15, 0])
rotate([90, 0, 0])
sleeved_resistor(resistor, PTFE20, bare = -10);
translate([-heater_length(heater) / 2 + resistor_length(thermistor) / 2 - exploded() * 10, thermistor_y(heater), 0])
rotate([90, 0, -90])
sleeved_resistor(thermistor, PTFE07, heatshrink = HSHRNK16);
}
rotate(90)
translate([-nozzle_x(heater), 0, inset - insulator_length - heater_height(heater) / 2])
if(exploded())
heater_components();
else
intersection() {
heater_components();
translate([-heater_length(heater) / 2 + resistor_length(thermistor) / 2 - exploded() * 10, thermistor_y(heater), 0])
rotate([90, 0, -90])
sleeved_resistor(thermistor, PTFE07, heatshrink = HSHRNK16);
}
if(!exploded())
if(naked)
color("grey") cylinder(r = 12, h = 100, center = true);
else
cube(1, true); // hide the wires when not exploded
}
}
}
}

View File

@@ -385,6 +385,11 @@ WD2002SJ = ["WD2002SJ", "WD2002SJ Buck Boost DC-DC converter", 78, 47, 1.6, 0, 3
],
[]];
MP1584EN = ["MP1584EN", "MP1584EN 3A buck converter", 22, 17, 1.2, 0, 1, [2, 2], "green", false,
[[1.75, 1.75], [1.75, -1.75], [-1.75, 1.75], [-1.75, -1.75], [-1.75, -4.4], [-1.75, 4.48], [1.75, -4.4], [1.75, 4.4]],
[]
];
PERF80x20 = ["PERF80x20", "Perfboard 80 x 20mm", 80, 20, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.87, 3.49]];
PERF70x50 = ["PERF70x50", "Perfboard 70 x 50mm", 70, 50, 1.6, 0, 2.3, 0, "green", true, [[2,2],[-2,2],[2,-2],[-2,-2]], [], [], [5.87, 3.49]];
@@ -410,7 +415,7 @@ RAMPSEndstop = ["RAMPSEndstop", "RAMPS Endstop Switch",
[]];
pcbs = [TP4056, MT3608, RAMPSEndstop, ExtruderPCB, PI_IO, ZC_A0591, RPI0, EnviroPlus, ArduinoUno3, ArduinoLeonardo, Keyes5p1, PSU12V1A, WD2002SJ, RPI3, RPI4, DuetE, Duex2, Duex5, Melzi];
pcbs = [MP1584EN, TP4056, MT3608, RAMPSEndstop, ExtruderPCB, PI_IO, ZC_A0591, RPI0, EnviroPlus, ArduinoUno3, ArduinoLeonardo, Keyes5p1, PSU12V1A, WD2002SJ, RPI3, RPI4, DuetE, Duex2, Duex5];
perfboards = [PERF74x51, PERF70x50, PERF60x40, PERF70x30, PERF80x20];

View File

@@ -62,9 +62,10 @@ module smd_led(type, colour, cutout) { //! Draw an SMD LED with specified ```col
intersection() {
square([size.x, size.y], center = true);
for(end = [-1, 1])
translate([end * size.x / 2, 0])
ring(or = r, ir = r / 2);
union()
for(end = [-1, 1])
translate([end * size.x / 2, 0])
ring(or = r, ir = r / 2);
}
color(colour, 0.9)