The pose module can now specify the camera distance supressing viewall and

autocentre.

docs/usage.md

@@ -172,7 +172,7 @@ This is achieved by having a pair of modules: -
     //! Place inserts in the bottom of the posts and push them home with a soldering iron with a conical bit heated to 200°C.
     //
     module handle_assembly() pose([225, 0, 150], [0, 0, 14]) //! Printed part with inserts in place
-    assembly("handle") {
+    assembly("handle", ngb = true) {
         translate_z(handle_height())
             stl_colour(pp1_colour) vflip() handle_stl();
 
@@ -182,7 +182,7 @@ This is achieved by having a pair of modules: -
     }
 
     module handle_fastened_assembly(thickness) { //! Assembly with fasteners in place
-        screw_length = screw_longer_than(thickness + insert_length(insert) + 2 * washer_thickness(screw_washer(screw)));
+        screw_length = screw_length(screw, thickness, 2, true, longer = true);
 
         handle_assembly();
 
@@ -201,6 +201,9 @@ When the parent assembly is shown exploded the handle's screws will be exploded
 Note also the `pose([225, 0, 150], [0, 0, 14])` call before the `assembly()` call. This allows the sub-assembly to be posed differently in its build step but doesn't
 affect its orientation in the parent assembly. The pose parameters are the rotation and the translation taken from the GUI.
 
+Setting `ngb = true` in the `assembly()` prevents the handle assembly appearing as a columun in the top level BOM in the build instructions.
+Instead its parts are merged into the parent BOM so the correct quantites are listed.
+
 ### Exploded diagrams
 
 A lot of vitamins explode themselves when `$explode=1`. This is done with module `explode()` that can be passed a Z offset, or a 3D vector that gives the displacement

examples/MainsBreakOutBox/bom/bom.json

@@ -2,6 +2,7 @@
     {
         "name": "base_assembly",
         "big": null,
+        "ngb": false,
         "count": 1,
         "assemblies": {},
         "vitamins": {
@@ -20,6 +21,7 @@
     {
         "name": "feet_assembly",
         "big": null,
+        "ngb": false,
         "count": 1,
         "assemblies": {
             "base_assembly": 1
@@ -46,6 +48,7 @@
     {
         "name": "mains_in_assembly",
         "big": null,
+        "ngb": false,
         "count": 1,
         "assemblies": {
             "feet_assembly": 1
@@ -82,6 +85,7 @@
     {
         "name": "main_assembly",
         "big": null,
+        "ngb": false,
         "count": 1,
         "assemblies": {
             "mains_in_assembly": 1

examples/MainsBreakOutBox/readme.md

@@ -15,6 +15,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![Main Assembly](assemblies/main_assembled.png)
 
+<span></span>
 
 ---
 ## Table of Contents
@@ -24,6 +25,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 1. [Mains In Assembly](#mains_in_assembly)
 1. [Main Assembly](#main_assembly)
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -54,6 +56,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;socket_box.stl |
 | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;5&nbsp; | &nbsp;&nbsp;Total 3D printed parts count |
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -81,6 +84,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![base_assembled](assemblies/base_assembled.png)
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -117,6 +121,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![feet_assembled](assemblies/feet_assembled.png)
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -156,6 +161,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![mains_in_assembled](assemblies/mains_in_assembled.png)
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -199,4 +205,5 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![main_assembled](assemblies/main_assembled.png)
 
+<span></span>
 [Top](#TOP)

gallery/readme.md

@@ -1,40 +1,30 @@
 # A gallery of projects made with NopSCADlib
-<a name="TOP"></a>
 ## ArduinoThermostat
 Arduino thermostat to control a beer fridge to use it as an environmental chamber.
 
 ![](ArduinoThermostat.png)
 
-
-<a name="TOP"></a>
 ## EnviroPlus
 Environmental monitor using Enviro+ sensor board and a Raspberry Pi Zero.
 
 ![](EnviroPlus.png)
 
-
-<a name="TOP"></a>
 ## FilamentDryBox
 A small fan oven with a spool holder to keep the filament warm and dry.
 
 ![](FilamentDryBox.png)
 
-
-<a name="TOP"></a>
 ## HydraBot
 Current state of HydraRaptor after being modified for laser engraving.
 
 ![](HydraBot.png)
 
 
-<a name="TOP"></a>
 ## IOT 50V PSU
 WiFi controllable PSU
 
 ![](IOT_50V_PSU.png)
 
-
-<a name="TOP"></a>
 ## Lab ATX PSU
 Bench power supply built around an ATX PSU.
 
@@ -47,15 +37,11 @@ Bench power supply built around an ATX PSU.
 
 
 
-
-<a name="TOP"></a>
 ## Laser Load
 15kV dummy load for testing CO2 laser PSUs
 
 ![](Laser_load.png)
 
-
-<a name="TOP"></a>
 ## MainsBreakOutBox
 13A socket break out box with 4mm jacks to measure voltage and / or load current and earth leakage current.
 
@@ -72,8 +58,6 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![](MainsBreakOutBox.png)
 
-
-<a name="TOP"></a>
 ## Mains Box
 Mains isolated and variable supply with metering.
 
@@ -81,15 +65,11 @@ Mains isolated and variable supply with metering.
 
 
 
-
-<a name="TOP"></a>
 ## SunBot
 A solar tracker to keep a solar panel pointing at the sun.
 
 ![](SunBot.png)
 
-
-<a name="TOP"></a>
 ## Turntable
 WiFi enabled remote control turntable for photography
 
@@ -97,8 +77,6 @@ WiFi enabled remote control turntable for photography
 
 Was actually made from DiBond but shown made with carbon fibre here.
 
-
-<a name="TOP"></a>
 ## Variac
 Motorised variac with WiFi control, see [hydraraptor.blogspot.com/2018/04/esp8266-spi-spy](https://hydraraptor.blogspot.com/2018/04/esp8266-spi-spy.html)
 
@@ -106,4 +84,3 @@ Motorised variac with WiFi control, see [hydraraptor.blogspot.com/2018/04/esp826
 
 
 
-

lib.scad

@@ -35,7 +35,6 @@ include <vitamins/displays.scad>
 include <vitamins/extrusions.scad>
 include <vitamins/extrusion_brackets.scad>
 include <vitamins/geared_steppers.scad>
-include <vitamins/green_terminals.scad>
 include <vitamins/hot_ends.scad>
 include <vitamins/inserts.scad>
 include <vitamins/kp_pillow_blocks.scad>

libtest.scad

@@ -117,7 +117,9 @@ use <tests/flat_hinge.scad>
 use <tests/foot.scad>
 use <tests/handle.scad>
 use <tests/PCB_mount.scad>
+use <tests/pocket_handle.scad>
 use <tests/printed_box.scad>
+use <tests/printed_pulleys.scad>
 use <tests/ribbon_clamp.scad>
 use <tests/screw_knob.scad>
 use <tests/socket_box.scad>
@@ -170,13 +172,19 @@ translate([x5, cable_grommets_y + 370])
 translate([x5 + 60, cable_grommets_y + 200])
     strap_handles();
 
+translate([640, cable_grommets_y + 200])
+    printed_pulley_test();
+
 translate([x5, cable_grommets_y + 250])
     handle();
 
 translate([950, 600])
     box_test();
 
-translate([890, 750])
+translate([830, 770])
+    pocket_handles();
+
+translate([950, 750])
     printed_boxes();
 
 translate([850, 1330])
@@ -351,7 +359,7 @@ modules_y = iecs_y + 60;
 ssrs_y = modules_y + 80;
 blowers_y = ssrs_y + 60;
 batteries_y = blowers_y + 100;
-steppers_y = batteries_y + 70;
+steppers_y = batteries_y + 55;
 panel_meters_y = steppers_y + 70;
 extrusions_y = panel_meters_y + 80;
 

printed/box.scad

@@ -75,9 +75,9 @@ function box_corner_overlap(type) = box_wall(type);
 function box_corner_rad(type) = box_sheet_slot(type) - sheet_slot_clearance / 2 + box_corner_gap(type) + box_corner_overlap(type);
 function box_sheet_r(type) = box_corner_rad(type) - box_sheet_slot(type) - box_corner_overlap(type);
 
-function box_screw_length(type, top) = screw_longer_than(2 * washer_thickness(box_washer(type))
-                                                    + sheet_thickness(top ? box_top_sheet(type) : box_base_sheet(type))
-                                                    + box_corner_gap(type) + box_profile_overlap(type) + box_insert_l(type) - 1);
+function box_screw_length(type, top) =
+    let(s = top ? box_top_sheet(type) : box_base_sheet(type))
+        screw_length(box_screw(type), sheet_thickness(s) + box_corner_gap(type) + box_profile_overlap(type) - 1, washers = 2, insert = true, longer = true);
 
 function box_wall_clearance(type) = box_sheet_slot(type) / 2 - sheet_thickness(box_sheets(type)) / 2;
 function box_margin(type) = box_profile_overlap(type) + box_corner_gap(type); //! How much the bezel intrudes on the specified height
@@ -139,17 +139,17 @@ module box_corner_profile_2D(type) { //! The 2D shape of the corner profile.
 }
 
 module box_corner_profile(type) { //! Generates the corner profile STL for 3D printing.
-    stl("box_corner_profile");
-
     length = box_height(type) - 2 * box_margin(type);
-    difference() {
-        linear_extrude(length, center = true, convexity = 5)
-            box_corner_profile_2D(type);
 
-        for(z = [-1, 1])
-            translate([box_hole_inset(type), box_hole_inset(type), z * length / 2])
-                insert_hole(box_insert(type), 5);
-    }
+    stl("box_corner_profile")
+        difference() {
+            linear_extrude(length, center = true, convexity = 5)
+                box_corner_profile_2D(type);
+
+            for(z = [-1, 1])
+                translate([box_hole_inset(type), box_hole_inset(type), z * length / 2])
+                    insert_hole(box_insert(type), 5);
+        }
 }
 
 module box_corner_profile_section(type, section, sections) { //! Generates interlocking sections of the corner profile to allow it to be taller than the printer
@@ -209,7 +209,6 @@ module box_corner_quadrants(type, width, depth)
     }
 
 module box_bezel(type, bottom) { //! Generates top and bottom bezel STLs
-    stl(bottom ? "bottom_bezel" : "top_bezel");
     feet = bottom && box_feet(type);
     t = box_sheet_slot(type);
     outset =  box_outset(type);
@@ -221,66 +220,67 @@ module box_bezel(type, bottom) { //! Generates top and bottom bezel STLs
     height = box_bezel_height(type, bottom);
     foot_extension = foot_height - height;
 
-    difference() {
-        w = box_width(type);
-        d = box_depth(type);
-        translate_z(-box_profile_overlap(type)) difference() {
-            tw = w + 2 * outset;
-            td = d + 2 * outset;
-            rounded_rectangle([tw, td, feet ? foot_height : height], box_corner_rad(type), false);
-            //
-            // Remove edges between the feet
-            //
-            if(feet)
-                hull() {
-                    translate_z(height + 0.5)
-                        cube([w - 2 * foot_length, td + 1, 1], center = true);
+    stl(bottom ? "bottom_bezel" : "top_bezel")
+        difference() {
+            w = box_width(type);
+            d = box_depth(type);
+            translate_z(-box_profile_overlap(type)) difference() {
+                tw = w + 2 * outset;
+                td = d + 2 * outset;
+                rounded_rectangle([tw, td, feet ? foot_height : height], box_corner_rad(type));
+                //
+                // Remove edges between the feet
+                //
+                if(feet)
+                    hull() {
+                        translate_z(height + 0.5)
+                            cube([w - 2 * foot_length, td + 1, 1], center = true);
 
-                    translate_z(foot_height + 1)
-                        cube([w - 2 * (foot_length - foot_extension), td + 1, 1], center = true);
-                }
-            if(feet)
-                hull() {
-                    translate_z(height + 0.5)
-                        cube([tw + 1, d - 2 * foot_length, 1], center = true);
-
-                    translate_z(foot_height + 1)
-                        cube([tw + 1, d - 2 * (foot_length - foot_extension), 1], center = true);
-                }
-        }
-        //
-        // slots for side panels
-        //
-        translate_z(-box_profile_overlap(type))
-            linear_extrude(2 * box_profile_overlap(type), center = true)
-                for(i = [-1, 1]) {
-                    translate([i * (w + t - sheet_slot_clearance) / 2, 0])
-                         square([t, d - 2 * cgap], center = true);
-
-                    translate([0, i * (d + t - sheet_slot_clearance) / 2])
-                         square([w - 2 * cgap, t], center = true);
-                }
-        //
-        // recess for top / bottom panel
-        //
-        translate_z(cgap)
-            rounded_rectangle([w + bezel_clearance, d + bezel_clearance, height], inner_r + bezel_clearance / 2, false);
-        //
-        // leave plastic over the corner profiles
-        //
-        translate_z(-box_profile_overlap(type) - 1)
-            linear_extrude(box_profile_overlap(type) + cgap + 2)
-                union() {
-                    difference() {
-                        square([w - 2 * inset,
-                                d - 2 * inset], center = true);
-
-                        box_corner_quadrants(type, w, d);
+                        translate_z(foot_height + 1)
+                            cube([w - 2 * (foot_length - foot_extension), td + 1, 1], center = true);
                     }
-                    box_screw_hole_positions(type)
-                        poly_circle(screw_clearance_radius(box_screw(type)));
-                }
-     }
+                if(feet)
+                    hull() {
+                        translate_z(height + 0.5)
+                            cube([tw + 1, d - 2 * foot_length, 1], center = true);
+
+                        translate_z(foot_height + 1)
+                            cube([tw + 1, d - 2 * (foot_length - foot_extension), 1], center = true);
+                    }
+            }
+            //
+            // slots for side panels
+            //
+            translate_z(-box_profile_overlap(type))
+                linear_extrude(2 * box_profile_overlap(type), center = true)
+                    for(i = [-1, 1]) {
+                        translate([i * (w + t - sheet_slot_clearance) / 2, 0])
+                             square([t, d - 2 * cgap], center = true);
+
+                        translate([0, i * (d + t - sheet_slot_clearance) / 2])
+                             square([w - 2 * cgap, t], center = true);
+                    }
+            //
+            // recess for top / bottom panel
+            //
+            translate_z(cgap)
+                rounded_rectangle([w + bezel_clearance, d + bezel_clearance, height], inner_r + bezel_clearance / 2);
+            //
+            // leave plastic over the corner profiles
+            //
+            translate_z(-box_profile_overlap(type) - 1)
+                linear_extrude(box_profile_overlap(type) + cgap + 2)
+                    union() {
+                        difference() {
+                            square([w - 2 * inset,
+                                    d - 2 * inset], center = true);
+
+                            box_corner_quadrants(type, w, d);
+                        }
+                        box_screw_hole_positions(type)
+                            poly_circle(screw_clearance_radius(box_screw(type)));
+                    }
+         }
 }
 
 dowel_length = 20;
@@ -485,7 +485,6 @@ module box_shelf_screw_positions(type, screw_positions, thickness = 0, wall = un
 }
 
 module box_shelf_bracket(type, screw_positions, wall = undef) { //! Generates a shelf bracket, the first optional child is a 2D cutout and the second 3D cutouts
-    stl("shelf_bracket");
     w = is_undef(wall) ? box_wall(type) : wall;
     insert = box_shelf_insert(type);
     lip = 2 * insert_boss_radius(insert, w);
@@ -513,44 +512,45 @@ module box_shelf_bracket(type, screw_positions, wall = undef) { //! Generates a
                         square([lip, eps]);
                 }
 
-    difference() {
-        union() {
-            linear_extrude(w)
-                difference() {
-                    shape()
-                        if($children)
-                            children(0);
-
-                    round(2) offset(-width)
+    stl("shelf_bracket")
+        difference() {
+            union() {
+                linear_extrude(w)
+                    difference() {
                         shape()
                             if($children)
                                 children(0);
-                }
 
-            linear_extrude(lip)
-                difference() {
-                    shape()
-                        if($children)
-                            children(0);
+                        round(2) offset(-width)
+                            shape()
+                                if($children)
+                                    children(0);
+                    }
 
-                    offset(-w)
+                linear_extrude(lip)
+                    difference() {
                         shape()
                             if($children)
                                 children(0);
-                }
+
+                        offset(-w)
+                            shape()
+                                if($children)
+                                    children(0);
+                    }
+
+                hflip()
+                    box_shelf_screw_positions(type, screw_positions, 0, w)
+                        boss();
+            }
+            if($children > 1)
+                hflip()
+                    children(1);
 
             hflip()
                 box_shelf_screw_positions(type, screw_positions, 0, w)
-                    boss();
+                    insert_hole(insert, counterbore = 1, horizontal = true);
         }
-        if($children > 1)
-            hflip()
-                children(1);
-
-        hflip()
-            box_shelf_screw_positions(type, screw_positions, 0, w)
-                insert_hole(insert, counterbore = 1, horizontal = true);
-    }
 }
 
 module box_shelf_bracket_section(type, rows, cols, x, y) { //! Generates sections of the shelf bracket to allow it to be bigger than the printer

printed/cable_grommets.scad

@@ -49,84 +49,84 @@ module ribbon_grommet_hole(ways, h = 50, expand = true) { //! Generate a hole fo
 }
 
 module ribbon_grommet(ways, thickness) { //! Generate the STL for a printed ribbon grommet
-    stl(str("ribbon_grommet_", ways, "_", thickness));
 
     width = 2 * (wall + clearance) + thickness;
     slot_length = ribbon_clamp_slot(ways);
     length = slot_length + 2 * wall + 2 * overlap;
 
-    rotate([90, 0, 0])
-        union() {
-            for(side = [-1, 1])
-                translate_z(side * (width - wall) / 2)
-                    linear_extrude(wall, center = true, convexity = 5)
-                        difference() {
-                            hull() {
-                                translate([-length / 2, 0])
-                                    square([length, base]);
+    stl(str("ribbon_grommet_", ways, "_", thickness))
+        rotate([90, 0, 0])
+            union() {
+                for(side = [-1, 1])
+                    translate_z(side * (width - wall) / 2)
+                        linear_extrude(wall, center = true, convexity = 5)
+                            difference() {
+                                hull() {
+                                    translate([-length / 2, 0])
+                                        square([length, base]);
 
-                                for(end = [-1, 1])
-                                    translate([end * (length / 2 - rad), height - rad])
-                                        semi_circle(rad);
+                                    for(end = [-1, 1])
+                                        translate([end * (length / 2 - rad), height - rad])
+                                            semi_circle(rad);
+                                }
+                                translate([-slot_length / 2, base])
+                                    square([slot_length, slot_height]);
                             }
-                            translate([-slot_length / 2, base])
-                                square([slot_length, slot_height]);
-                        }
 
-            linear_extrude(width -1, center = true)
-                difference() {
-                    ribbon_grommet_hole(ways, expand = false, h = 0);
+                linear_extrude(width -1, center = true)
+                    difference() {
+                        ribbon_grommet_hole(ways, expand = false, h = 0);
 
-                    translate([-slot_length / 2, base])
-                        square([slot_length, slot_height]);
-                }
-        }
+                        translate([-slot_length / 2, base])
+                            square([slot_length, slot_height]);
+                    }
+            }
 }
 
 module round_grommet_top(diameter, thickness, od = undef) { //! Generate the STL for a round grommet top half
-    stl(str("round_grommet_top_", round(diameter * 10), "_", thickness));
     chamfer = layer_height;
     h = wall + thickness + wall;
     r1 = diameter / 2;
     r2 = od == undef ? corrected_radius(r1) + wall : od / 2;
     r3 = r2 + overlap;
     r0 = r1 + 1;
-    union() {
-        rotate_extrude()
-            polygon([
-                [r0, 0],
-                [r3 - chamfer, 0],
-                [r3, chamfer],
-                [r3, wall],
-                [r2, wall],
-                [r2, h - chamfer],
-                [r2 - chamfer, h],
-                [r0, h],
-            ]);
+    stl(str("round_grommet_top_", round(diameter * 10), "_", thickness))
+        union() {
+            rotate_extrude()
+                polygon([
+                    [r0, 0],
+                    [r3 - chamfer, 0],
+                    [r3, chamfer],
+                    [r3, wall],
+                    [r2, wall],
+                    [r2, h - chamfer],
+                    [r2 - chamfer, h],
+                    [r0, h],
+                ]);
 
-        render() difference() {
-            cylinder(r = r0 + eps, h = h);
+            render() difference() {
+                cylinder(r = r0 + eps, h = h);
 
-            poly_cylinder(r = r1, h = 100, center = true);
+                poly_cylinder(r = r1, h = 100, center = true);
+            }
         }
-    }
 }
 
 module round_grommet_bottom(diameter, od = undef) { //! Generate the STL for a round grommet bottom half
-    stl(str("round_grommet_bottom_", round(diameter * 10)));
     chamfer = layer_height;
     r1 = diameter / 2;
     r2 = od == undef ? corrected_radius(r1) + wall : od / 2;
     r3 = r2 + max(overlap, wall + chamfer);
-    rotate_extrude()
-        polygon([
-            [r2, chamfer],
-            [r2 + chamfer, 0],
-            [r3, 0],
-            [r3, wall - chamfer],
-            [r3 - chamfer, wall],
-            [r2, wall],
-        ]);
+    stl(str("round_grommet_bottom_", round(diameter * 10)))
+        rotate_extrude()
+            polygon([
+                [r2, chamfer],
+                [r2 + chamfer, 0],
+                [r3, 0],
+                [r3, wall - chamfer],
+                [r3 - chamfer, wall],
+                [r2, wall],
+            ]);
 }
 
 module round_grommet_hole(diameter, h = 100) //! Make a hole for a round grommet
@@ -161,30 +161,30 @@ module mouse_grommet_hole(r, h = 50, z = undef, expand = wall + clearance) //! M
 function mouse_grommet_offset(r) = r + wall;
 
 module mouse_grommet(r, thickness) { //! Make the STL for a mouse grommet
-    stl(str("mouse_grommet_", r * 10, "_", thickness));
 
     width = 2 * (wall + clearance) + thickness;
     length = 2 * r + 2 * wall + 2 * overlap;
 
-    rotate([90, 0, 0])
-        union() {
-            for(side = [-1, 1])
-                translate_z(side * (width - wall) / 2)
-                    linear_extrude(wall, center = true)
-                        difference() {
-                            mouse_grommet_hole(r, z = r + wall, h = 0, expand = wall + overlap);
+    stl(str("mouse_grommet_", r * 10, "_", thickness))
+        rotate([90, 0, 0])
+            union() {
+                for(side = [-1, 1])
+                    translate_z(side * (width - wall) / 2)
+                        linear_extrude(wall, center = true)
+                            difference() {
+                                mouse_grommet_hole(r, z = r + wall, h = 0, expand = wall + overlap);
+
+                            translate([0, wall])
+                                mouse_grommet_hole(r, h = 0, expand = 0);
+                        }
+                linear_extrude(width - 1, center = true)
+                    difference() {
+                        mouse_grommet_hole(r, h = 0, z = r + wall, expand = wall);
 
                         translate([0, wall])
                             mouse_grommet_hole(r, h = 0, expand = 0);
                     }
-            linear_extrude(width - 1, center = true)
-                difference() {
-                    mouse_grommet_hole(r, h = 0, z = r + wall, expand = wall);
-
-                    translate([0, wall])
-                        mouse_grommet_hole(r, h = 0, expand = 0);
-                }
-        }
+            }
 }
 
 module mouse_grommet_assembly(r, thickness)

printed/camera_housing.scad

@@ -68,7 +68,7 @@ function cam_screw_length(cam) = let(
     front = cam_front_size(cam),
     screw = pcb_screw(camera_pcb(cam)),
     nut = screw_nut(screw)
-    ) screw_longer_than(front.z + washer_thickness(screw_washer(screw)) - nut_trap_depth(nut) + nut_thickness(nut, true));
+    ) screw_length(screw, front.z - nut_trap_depth(nut), 1, nyloc = true);
 
 function hinge_z(cam) = cam_screw_length(cam) - hinge_r;
 
@@ -82,7 +82,6 @@ module cam_holes(cam) {
 }
 
 module rpi_camera_focus_ring_stl() { //! Focus ring the glue onto RPI lens
-    stl("rpi_camera_focus_ring");
 
     rad = 15 / 2;
     hole_r1 = 2.5 / 2;
@@ -93,58 +92,58 @@ module rpi_camera_focus_ring_stl() { //! Focus ring the glue onto RPI lens
     x = rad / (sin(angle / 2) + cos(angle / 2));
     r = x * sin(angle / 2);
 
-    difference() {
-        linear_extrude(height = thickness, convexity = 5)
-            difference() {
-                union() {
-                    circle(x);
+    stl("rpi_camera_focus_ring")
+        difference() {
+            linear_extrude(height = thickness, convexity = 5)
+                difference() {
+                    union() {
+                        circle(x);
+                        for(i = [0 : flutes - 1])
+                            rotate([0, 0, 2 * angle * i])
+                                translate([x, 0])
+                                    circle(r);
+                    }
                     for(i = [0 : flutes - 1])
-                        rotate([0, 0, 2 * angle * i])
+                        rotate([0, 0, 2 * angle * i + angle])
                             translate([x, 0])
                                 circle(r);
                 }
-                for(i = [0 : flutes - 1])
-                    rotate([0, 0, 2 * angle * i + angle])
-                        translate([x, 0])
-                            circle(r);
-            }
-        hull() {
-            poly_cylinder(r = hole_r1, h = 0.1, center = true);
+            hull() {
+                poly_cylinder(r = hole_r1, h = 0.1, center = true);
 
-            translate([0, 0, thickness])
-                poly_cylinder(r = hole_r2, h = 0.1, center = true);
+                translate([0, 0, thickness])
+                    poly_cylinder(r = hole_r2, h = 0.1, center = true);
+            }
         }
-    }
 }
 
 module camera_back(cam) { //! Make the STL for a camera case back
-    stl(str("camera_back_", cam[0]));
     pcb = camera_pcb(cam);
     back = cam_back_size(cam);
     screw = pcb_screw(pcb);
     nut = screw_nut(screw);
 
-    translate_z(back.z)
-        hflip()
-            difference() {
-                translate_z(back.z / 2)
-                    cube(back, center = true);
+    stl(str("camera_back_", cam[0]))
+        translate_z(back.z)
+            hflip()
+                difference() {
+                    translate_z(back.z / 2)
+                        cube(back, center = true);
 
-                translate([0, -cam_back_overlap])
-                    cube([pcb_length(pcb) - 2 * cam_back_overlap, pcb_width(pcb), 2 * cam_back_clearance], center = true);
+                    translate([0, -cam_back_overlap])
+                        cube([pcb_length(pcb) - 2 * cam_back_overlap, pcb_width(pcb), 2 * cam_back_clearance], center = true);
 
-                translate([0, -pcb_width(pcb) / 2])
-                    cube([connector_size.x + 2 * clearance, 2 * connector_size.y + 1, 2 * round_to_layer(connector_size.z + clearance)], center = true);
+                    translate([0, -pcb_width(pcb) / 2])
+                        cube([connector_size.x + 2 * clearance, 2 * connector_size.y + 1, 2 * round_to_layer(connector_size.z + clearance)], center = true);
 
-                translate_z(back.z)
-                    cam_holes(cam)
-                        hflip()
-                            nut_trap(screw, nut, supported = true);
-            }
+                    translate_z(back.z)
+                        cam_holes(cam)
+                            hflip()
+                                nut_trap(screw, nut, supported = true);
+                }
 }
 
 module camera_front(cam, hinge = 0) { //! Make the STL for a camera case front
-    stl(str("camera_front_", cam[0]));
     front = cam_front_size(cam);
     back = cam_back_size(cam);
     pcb = camera_pcb(cam);
@@ -170,70 +169,71 @@ module camera_front(cam, hinge = 0) { //! Make the STL for a camera case front
                 translate([0, (hinge ? front.x * hinge : front.y) / 2 + hinge_offset, hinge_r])
                     children();
 
-    difference() {
-        union() {
-            hull()
-                for(x = [-1, 1], y = [-1, 1])
-                    translate([x * (front.x / 2 - rad), y * (front.y / 2 - rad)])
-                        hull() {    // 3D truncated teardrop gives radiused edges without exceeding 45 degree overhang
-                            translate_z(front.z - 1)
-                                cylinder(r = rad, h = 1);
+    stl(str("camera_front_", cam[0]))
+        difference() {
+            union() {
+                hull()
+                    for(x = [-1, 1], y = [-1, 1])
+                        translate([x * (front.x / 2 - rad), y * (front.y / 2 - rad)])
+                            hull() {    // 3D truncated teardrop gives radiused edges without exceeding 45 degree overhang
+                                translate_z(front.z - 1)
+                                    cylinder(r = rad, h = 1);
 
-                            translate_z(rad)
-                                sphere(rad);
+                                translate_z(rad)
+                                    sphere(rad);
 
-                            cylinder(r = rad * (sqrt(2) - 1), h = eps);
-                        }
+                                cylinder(r = rad * (sqrt(2) - 1), h = eps);
+                            }
 
-            hinge_pos()
-                hull() {
-                    rotate([-90, 0, -90])
-                        teardrop(r = hinge_r, h = hinge_h, center = false);
+                hinge_pos()
+                    hull() {
+                        rotate([-90, 0, -90])
+                            teardrop(r = hinge_r, h = hinge_h, center = false);
 
-                    translate([0, -10, -hinge_r])
-                        cube([hinge_h, eps, 2 * hinge_r]);
-                }
-        }
-
-        hinge_pos()
-            rotate([90, 0, 90])
-                teardrop_plus(r = screw_clearance_radius(hinge_screw), h = 100, center = true);
-
-        translate_z(front.z / 2 + shelf - layer_height)                                 // recess for the back
-            cube([back.x + 2 * clearance, back.y + 2 * clearance, front.z], center = true);
-
-        translate_z(front.z / 2 + shelf - pcb_size.z)                                   // recess for PCB
-            cube([pcb_size.x + 2 * clearance, pcb_size.y + 2 * clearance, front.z], center = true);
-
-        translate_z(shelf)
-            hflip() {
-                pcb_component_position(pcb, "smd_led")                                  // clearance for LED
-                    cube(led_clearance, center = true);
-
-                pcb_component_position(pcb, "smd_res")                                  // clearance for resistor
-                    cube(res_clearance, center = true);
+                        translate([0, -10, -hinge_r])
+                            cube([hinge_h, eps, 2 * hinge_r]);
+                    }
             }
 
-        translate([conn_pos.x, lens_offset.y + sensor_length / 2, shelf - pcb_size.z])  // clearance for sensor connector
-            cube([conn.x + 2 * clearance, sensor_length, 2 * cam_front_clearance(cam)], center = true);
+            hinge_pos()
+                rotate([90, 0, 90])
+                    teardrop_plus(r = screw_clearance_radius(hinge_screw), h = 100, center = true);
 
-        translate([0, -front.y / 2, shelf + front.z / 2])                               // slot for connector
-            cube([connector_slot.x, connector_slot.y, front.z], center = true);
+            translate_z(front.z / 2 + shelf - layer_height)                                 // recess for the back
+                cube([back.x + 2 * clearance, back.y + 2 * clearance, front.z], center = true);
 
-        translate_z(cam_back_clearance + layer_height)
-            cam_holes(cam)
-                rotate(90)
-                    poly_cylinder(r = screw_clearance_radius(screw), h = 100, center = true);
+            translate_z(front.z / 2 + shelf - pcb_size.z)                                   // recess for PCB
+                cube([pcb_size.x + 2 * clearance, pcb_size.y + 2 * clearance, front.z], center = true);
+
+            translate_z(shelf)
+                hflip() {
+                    pcb_component_position(pcb, "smd_led")                                  // clearance for LED
+                        cube(led_clearance, center = true);
+
+                    pcb_component_position(pcb, "smd_res")                                  // clearance for resistor
+                        cube(res_clearance, center = true);
+                }
+
+            translate([conn_pos.x, lens_offset.y + sensor_length / 2, shelf - pcb_size.z])  // clearance for sensor connector
+                cube([conn.x + 2 * clearance, sensor_length, 2 * cam_front_clearance(cam)], center = true);
+
+            translate([0, -front.y / 2, shelf + front.z / 2])                               // slot for connector
+                cube([connector_slot.x, connector_slot.y, front.z], center = true);
+
+            translate_z(cam_back_clearance + layer_height)
+                cam_holes(cam)
+                    rotate(90)
+                        poly_cylinder(r = screw_clearance_radius(screw), h = 100, center = true);
+
+            translate_z(shelf - pcb_size.z)
+                hflip()
+                    camera_lens(cam, clearance);
 
-        translate_z(shelf - pcb_size.z)
             hflip()
-                camera_lens(cam, clearance);
-
-        hflip()
-            pcb_component_position(pcb, "smd_led")
-                rotate(45)
-                    poly_cylinder(r = led_hole_r, h = 100, center = true);              // hole for led
-    }
+                pcb_component_position(pcb, "smd_led")
+                    rotate(45)
+                        poly_cylinder(r = led_hole_r, h = 100, center = true);              // hole for led
+        }
 }
 
 function bracket_thickness(cam) = max(wall, min(3.5, hinge_z(cam) - hinge_r - 1));
@@ -253,38 +253,39 @@ module camera_bracket_position(cam) //! Position children at the bracket positio
         children();
 
 module camera_bracket(cam) { //! Make the STL for the camera bracket
-    stl(str("camera_bracket_", cam[0]));
-
     t = bracket_thickness(cam);
     z = hinge_z(cam);
-    translate([hinge_h / 2, 0])
-        difference() {
-            hull() {
-                translate_z(eps / 2)
-                    cube([hinge_h, 2 * hinge_r, eps], center = true);
 
-                translate_z(z)
-                    rotate([0, 90, 0])
-                        cylinder(r = hinge_r, h = hinge_h, center = true);
+    stl(str("camera_bracket_", cam[0])) union() {
+        translate([hinge_h / 2, 0])
+            difference() {
+                hull() {
+                    translate_z(eps / 2)
+                        cube([hinge_h, 2 * hinge_r, eps], center = true);
+
+                    translate_z(z)
+                        rotate([0, 90, 0])
+                            cylinder(r = hinge_r, h = hinge_h, center = true);
+                }
+                translate([hinge_h / 2, 0, z])
+                    rotate([90, 0, 90])
+                        nut_trap(hinge_screw, screw_nut(hinge_screw), horizontal = true);
             }
-            translate([hinge_h / 2, 0, z])
-                rotate([90, 0, 90])
-                    nut_trap(hinge_screw, screw_nut(hinge_screw), horizontal = true);
-        }
 
-    linear_extrude(t)
-        difference() {
-            hull()
+        linear_extrude(t)
+            difference() {
+                hull()
+                    camera_bracket_screw_positions(cam)
+                        circle(washer_radius(screw_washer(bracket_screw)) + 0.5);
+
                 camera_bracket_screw_positions(cam)
-                    circle(washer_radius(screw_washer(bracket_screw)) + 0.5);
-
-            camera_bracket_screw_positions(cam)
-                poly_circle(screw_clearance_radius(bracket_screw));
-        }
+                    poly_circle(screw_clearance_radius(bracket_screw));
+            }
+    }
 }
 
 module camera_assembly(cam, angle = 0) //! Camera case assembly
-assembly(str("camera_", cam[0])) {
+assembly(str("camera_", cam[0]), ngb = true) {
     front = cam_front_size(cam);
     screw = pcb_screw(camera_pcb(cam));
     nut = screw_nut(screw);
@@ -344,9 +345,8 @@ module camera_fastened_assembly(cam, thickness, angle = 0) {
     camera_bracket_position(cam)
         camera_bracket_screw_positions(cam) {
             nut = screw_nut(bracket_screw);
-            washer = screw_washer(bracket_screw);
             t = bracket_thickness(cam);
-            screw_length = screw_longer_than(thickness + t + nut_thickness(nut, true) + 2 * washer_thickness(washer));
+            screw_length = screw_length(bracket_screw, thickness + t, 2, nyloc = true);
             vflip()
                 translate_z(thickness)
                     screw_and_washer(bracket_screw, screw_length);

printed/carriers.scad

@@ -27,7 +27,6 @@ include <../utils/core/core.scad>
 function carrier_height() = 3; //! Height of PCB carrier
 
 module ESP12F_carrier_stl() { //! Generate the STL for an ESP12 carrier
-    stl("ESP12F_carrier");
     pins = 8;
     pitch1 = 2;
     pitch2 = 2.54;
@@ -43,29 +42,29 @@ module ESP12F_carrier_stl() { //! Generate the STL for an ESP12 carrier
     width1 = wpitch1 + hole + squeezed_wall * 2;
     width2 = wpitch2 + hole2 + squeezed_wall * 2;
 
-    difference() {
-        hull() {
-            translate_z(height - eps / 2)
-                cube([width1, length1, eps], center = true);
+    stl("ESP12F_carrier")
+        difference() {
+            hull() {
+                translate_z(height - eps / 2)
+                    cube([width1, length1, eps], center = true);
 
-            translate_z(eps / 2)
-                cube([width2, length2, eps], center = true);
+                translate_z(eps / 2)
+                    cube([width2, length2, eps], center = true);
+            }
+
+            for(side = [-1, 1])
+                for(i = [0 : pins - 1])
+                    hull() {
+                        translate([side * wpitch1 / 2, i * pitch1 - (pins - 1) * pitch1 / 2, height])
+                            cube([hole, hole, eps], center = true);
+
+                        translate([side * wpitch2 / 2, i * pitch2 - (pins - 1) * pitch2 / 2])
+                            cube([hole2, hole2, eps], center = true);
+                    }
         }
-
-        for(side = [-1, 1])
-            for(i = [0 : pins - 1])
-                hull() {
-                    translate([side * wpitch1 / 2, i * pitch1 - (pins - 1) * pitch1 / 2, height])
-                        cube([hole, hole, eps], center = true);
-
-                    translate([side * wpitch2 / 2, i * pitch2 - (pins - 1) * pitch2 / 2])
-                        cube([hole2, hole2, eps], center = true);
-                }
-    }
 }
 
 module TP4056_carrier_stl() { //! Generate the STL for an TP4056 carrier, two required
-    stl("TP4056_carrier");
     pitch = 2.54;
     outer_pitch = 13.9;
     inner_pitch = 7.54;
@@ -78,30 +77,30 @@ module TP4056_carrier_stl() { //! Generate the STL for an TP4056 carrier, two re
     width = hole + squeezed_wall * 2;
     spacing = inch(0.9);
 
-    difference() {
-        hull() {
-            translate_z(height - eps / 2)
-                cube([width, length1, eps], center = true);
+    stl("TP4056_carrier")
+        difference() {
+            hull() {
+                translate_z(height - eps / 2)
+                    cube([width, length1, eps], center = true);
 
-            translate_z(eps / 2)
-                cube([width, length2, eps], center = true);
+                translate_z(eps / 2)
+                    cube([width, length2, eps], center = true);
+            }
+
+            for(i = [0 : pins - 1])
+                let(x = [-outer_pitch / 2, - inner_pitch / 2, 0, 0, inner_pitch / 2, outer_pitch / 2][i])
+                    if(x)
+                        hull() {
+                            translate([0, x, height])
+                                cube([hole, hole, eps], center = true);
+
+                            translate([0, i * pitch - (pins - 1) * pitch / 2])
+                                cube([hole, hole, eps], center = true);
+                        }
         }
-
-        for(i = [0 : pins - 1])
-            let(x = [-outer_pitch / 2, - inner_pitch / 2, 0, 0, inner_pitch / 2, outer_pitch / 2][i])
-                if(x)
-                    hull() {
-                        translate([0, x, height])
-                            cube([hole, hole, eps], center = true);
-
-                        translate([0, i * pitch - (pins - 1) * pitch / 2])
-                            cube([hole, hole, eps], center = true);
-                    }
-    }
 }
 
 module MT3608_carrier_stl() { //! Generate the STL for an MT3608 carrier, two required
-    stl("MT3608_carrier");
     pcb_width = 17;
     w_pitch_top = 6.81;
     w_pitch_bot = inch(0.3);
@@ -113,21 +112,22 @@ module MT3608_carrier_stl() { //! Generate the STL for an MT3608 carrier, two re
     width = hole + 2 * wall;
     offset = (l_pitch_top - l_pitch_bot) / 2;
 
-    difference() {
-        hull() {
-            translate([offset, 0, height - eps / 2])
-                rounded_rectangle([width, pcb_width - 2, eps], 1);
-
-            translate_z(eps / 2)
-                rounded_rectangle([width, pcb_width - 2, eps], 1);
-        }
-        for(side = [-1, 1])
+    stl("MT3608_carrier")
+        difference() {
             hull() {
-                translate([offset, side * w_pitch_top / 2, height])
-                    cube([hole, hole, eps], center = true);
+                translate([offset, 0, height - eps / 2])
+                    rounded_rectangle([width, pcb_width - 2, eps], 1, true);
 
-                translate([0, side * w_pitch_bot / 2])
-                    cube([hole, hole, eps], center = true);
+                translate_z(eps / 2)
+                    rounded_rectangle([width, pcb_width - 2, eps], 1, true);
             }
-    }
+            for(side = [-1, 1])
+                hull() {
+                    translate([offset, side * w_pitch_top / 2, height])
+                        cube([hole, hole, eps], center = true);
+
+                    translate([0, side * w_pitch_bot / 2])
+                        cube([hole, hole, eps], center = true);
+                }
+        }
 }

printed/corner_block.scad

@@ -72,8 +72,6 @@ module corner_block_holes(screw = def_screw) //! Place children at all the holes
             children();
 
 module corner_block(screw = def_screw, name = false) { //! Generate the STL for a printed corner block
-    stl(name ? name : str("corner_block", "_M", screw_radius(screw) * 20));
-
     r = 1;
     cb_width = corner_block_width(screw);
     cb_height = cb_width;
@@ -81,43 +79,45 @@ module corner_block(screw = def_screw, name = false) { //! Generate the STL for
     insert = screw_insert(screw);
     corner_rad = insert_outer_d(insert) / 2 + wall;
     offset = corner_block_hole_offset(screw);
-    difference() {
-        hull()  {
-            translate([r, r])
-                rounded_cylinder(r = r, h = cb_height, r2 = r);
 
-            translate([r, cb_depth - r])
-                cylinder(r = r, h = cb_height - corner_rad);
+    stl(name ? name : str("corner_block", "_M", screw_radius(screw) * 20))
+        difference() {
+            hull()  {
+                translate([r, r])
+                    rounded_cylinder(r = r, h = cb_height, r2 = r);
 
-            translate([cb_width - r, r])
-                cylinder(r = r, h = cb_height - corner_rad);
+                translate([r, cb_depth - r])
+                    cylinder(r = r, h = cb_height - corner_rad);
 
-            translate([offset, offset, offset])
-                sphere(corner_rad);
+                translate([cb_width - r, r])
+                    cylinder(r = r, h = cb_height - corner_rad);
 
-            translate([offset, offset])
-                cylinder(r = corner_rad, h = offset);
+                translate([offset, offset, offset])
+                    sphere(corner_rad);
 
-            translate([offset, r, offset])
-                rotate([-90, 0, 180])
-                    rounded_cylinder(r = corner_rad, h = r, r2 = r);
+                translate([offset, offset])
+                    cylinder(r = corner_rad, h = offset);
 
-            translate([r, offset, offset])
-                rotate([0, 90, 180])
-                    rounded_cylinder(r = corner_rad, h = r, r2 = r);
+                translate([offset, r, offset])
+                    rotate([-90, 0, 180])
+                        rounded_cylinder(r = corner_rad, h = r, r2 = r);
+
+                translate([r, offset, offset])
+                    rotate([0, 90, 180])
+                        rounded_cylinder(r = corner_rad, h = r, r2 = r);
+            }
+            corner_block_v_hole(screw)
+                insert_hole(insert, overshoot);
+
+            corner_block_h_holes(screw)
+                insert_hole(insert, overshoot, true);
+
+            children();
         }
-        corner_block_v_hole(screw)
-            insert_hole(insert, overshoot);
-
-        corner_block_h_holes(screw)
-            insert_hole(insert, overshoot, true);
-
-        children();
-    }
 }
 
 module corner_block_assembly(screw = def_screw, name = false) //! The printed block with inserts
-assembly(str("corner_block_M", 20 * screw_radius(screw))) {
+assembly(str("corner_block_M", 20 * screw_radius(screw)), ngb = true) {
     insert = screw_insert(screw);
 
     stl_colour(name ? pp2_colour : pp1_colour)
@@ -133,12 +133,10 @@ assembly(str("corner_block_M", 20 * screw_radius(screw))) {
 module fastened_corner_block_assembly(thickness, screw = def_screw, thickness_below = undef, thickness_side2 = undef, name = false, show_block = true, star_washers = true) { //! Printed block with all fasteners
     thickness2 = !is_undef(thickness_below) ? thickness_below : thickness;
     thickness3 = !is_undef(thickness_side2) ? thickness_side2 : thickness;
-    washer = screw_washer(screw);
-    insert = screw_insert(screw);
-    function screw_length(t) = screw_shorter_than((star_washers ? 2 : 1) * washer_thickness(washer) + t + insert_length(insert) + overshoot);
-    screw_length = screw_length(thickness);
-    screw_length2 = screw_length(thickness2);
-    screw_length3 = screw_length(thickness3);
+    function screw_len(t) = screw_length(screw, t + overshoot, star_washers ? 2 : 1, true);
+    screw_length = screw_len(thickness);
+    screw_length2 = screw_len(thickness2);
+    screw_length3 = screw_len(thickness3);
 
     if(show_block)
         corner_block_assembly(screw, name) children();

printed/door_hinge.scad

@@ -54,44 +54,44 @@ module door_hinge_hole_positions(dir = 0) {                 //! Position chidren
 }
 
 module door_hinge(door_thickness) {                         //! Generates STL for the moving part of the hinge
-    stl(str("door_hinge_", door_thickness));
 
     hole_pitch = width - 10;
 
-    union() {
-        rotate([90, 0, 0])
-            linear_extrude(width, center = true)
+    stl(str("door_hinge_", door_thickness))
+        union() {
+            rotate([90, 0, 0])
+                linear_extrude(width, center = true)
+                    difference() {
+                        hull() {
+                            translate([dia / 2, thickness + door_thickness / 2])
+                                intersection() {
+                                    rotate(180)
+                                        teardrop(r = dia / 2, h = 0, truncate = false);
+
+                                    square([dia + 1, 2 * thickness + door_thickness], center = true);
+                                }
+
+                                square([1, thickness + door_thickness]);
+                        }
+                        translate([dia / 2, thickness + door_thickness / 2])
+                            teardrop_plus(r = screw_clearance_radius(pin_screw), h = 0);
+                    }
+            linear_extrude(thickness)
                 difference() {
                     hull() {
-                        translate([dia / 2, thickness + door_thickness / 2])
-                            intersection() {
-                                rotate(180)
-                                    teardrop(r = dia / 2, h = 0, truncate = false);
+                        translate([0, -width / 2])
+                            square([1, width]);
 
-                                square([dia + 1, 2 * thickness + door_thickness], center = true);
-                            }
-
-                            square([1, thickness + door_thickness]);
+                        for(side = [-1, 1])
+                            translate([-width + rad, side * (width / 2 - rad)])
+                                circle4n(rad);
                     }
-                    translate([dia / 2, thickness + door_thickness / 2])
-                        teardrop_plus(r = screw_clearance_radius(pin_screw), h = 0);
+                    rotate(180)
+                        vflip()
+                            door_hinge_hole_positions()
+                                poly_circle(screw_clearance_radius(screw));
                 }
-        linear_extrude(thickness)
-            difference() {
-                hull() {
-                    translate([0, -width / 2])
-                        square([1, width]);
-
-                    for(side = [-1, 1])
-                        translate([-width + rad, side * (width / 2 - rad)])
-                            circle4n(rad);
-                }
-                rotate(180)
-                    vflip()
-                        door_hinge_hole_positions()
-                            poly_circle(screw_clearance_radius(screw));
-            }
-    }
+        }
 }
 
 module door_hinge_6_stl() door_hinge(6);
@@ -136,8 +136,7 @@ module door_hinge_assembly(top, door_thickness = 6) { //! The moving assembly th
     dir = top ? -1 : 1;
     pin_x = door_hinge_pin_x();
     pin_y = door_hinge_pin_y();
-    washer = screw_washer(screw);
-    screw_length = screw_shorter_than(thickness + door_thickness +  washer_thickness(washer));
+    screw_length = screw_length(screw, thickness + door_thickness, 1);
 
     translate([0, pin_y - (thickness + door_thickness / 2), dir * width / 2]) {
         rotate([90, 0, 180])
@@ -148,20 +147,20 @@ module door_hinge_assembly(top, door_thickness = 6) { //! The moving assembly th
                 screw_and_washer(screw, screw_length);
     }
 
-    translate([pin_x, pin_y, top ? 0 : -washer_thickness(screw_washer(pin_screw))])
-        washer(screw_washer(pin_screw));
+    washer = screw_washer(pin_screw);
+    wt = washer_thickness(washer);
+    translate([pin_x, pin_y, top ? 0 : -wt])
+        washer(washer);
 
-    translate([pin_x, pin_y, top ? washer_thickness(screw_washer(pin_screw)) + stat_width : width])
-        screw_and_washer(pin_screw, screw_longer_than(2 * washer_thickness(screw_washer(pin_screw)) + width + stat_width));
+    translate([pin_x, pin_y, top ? wt + stat_width : width])
+        screw_and_washer(pin_screw, screw_length(pin_screw, width + stat_width, 2, longer = true));
 }
 
 module door_hinge_static_assembly(top, sheet_thickness = 3) { //! The stationary assembly
     dir = top ? -1 : 1;
     pin_x = door_hinge_pin_x();
 
-    stat_washer = screw_washer(stat_screw);
-    stat_nut = screw_nut(stat_screw);
-    stat_screw_length = screw_longer_than(thickness + sheet_thickness + 2 * washer_thickness(stat_washer) + nut_thickness(stat_nut, true));
+    stat_screw_length = screw_length(stat_screw, thickness + sheet_thickness, 2, nyloc = true);
 
     translate([pin_x, 0, -dir * (stat_width / 2 + washer_thickness(screw_washer(pin_screw)))])
         rotate([90, 0, 0]) {
@@ -169,9 +168,10 @@ module door_hinge_static_assembly(top, sheet_thickness = 3) { //! The stationary
 
             door_hinge_stat_hole_positions() {
                 screw_and_washer(stat_screw, stat_screw_length);
+
                 translate_z(-thickness - sheet_thickness)
                     vflip()
-                        nut_and_washer(stat_nut, true);
+                        nut_and_washer(screw_nut(stat_screw), true);
             }
         }
 }

printed/door_latch.scad

@@ -38,30 +38,30 @@ function door_latch_offset() = width / 2 + 1; //! Offset of the axle from the do
 nut_trap_depth = round_to_layer(screw_head_height(screw)) + 4 * layer_height;
 
 module door_latch_stl() { //! Generates the STL for the printed part
-    stl("door_latch");
-
     ridge = 4;
-    difference() {
-        union() {
-            hull() {
-                rounded_rectangle([length, width, thickness - tan(30) * (width -  ridge) / 2], rad, center = false);
 
-                translate_z(thickness / 2)
-                    cube([length, ridge, thickness], center = true);
+    stl("door_latch")
+        difference() {
+            union() {
+                hull() {
+                    rounded_rectangle([length, width, thickness - tan(30) * (width -  ridge) / 2], rad);
+
+                    translate_z(thickness / 2)
+                        cube([length, ridge, thickness], center = true);
+                }
+
+                cylinder(d = width, h = height);
             }
-
-            cylinder(d = width, h = height);
+            hanging_hole(nut_trap_depth, screw_clearance_radius(screw))
+                circle(r = nut_trap_radius(screw_nut(screw)), $fn = 6);
         }
-        hanging_hole(nut_trap_depth, screw_clearance_radius(screw))
-            circle(r = nut_trap_radius(screw_nut(screw)), $fn = 6);
-    }
 }
 
 module door_latch_assembly(sheet_thickness = 3) { //! The assembly for a specified sheet thickess
     washer = screw_washer(screw);
     nut = screw_nut(screw);
 
-    screw_length = screw_longer_than(height - nut_trap_depth + sheet_thickness + 2 * washer_thickness(washer) + nut_thickness(nut, true));
+    screw_length = screw_length(screw, height - nut_trap_depth + sheet_thickness, 2, nyloc = true);
 
     translate([0, -height - washer_thickness(washer)])
         rotate([-90, 0, 0]) {

printed/drag_chain.scad

@@ -251,7 +251,7 @@ module drag_chain_link(type, start = false, end = false, check_kids = true) { //
 }
 
 // Need to use a wrapper because can't define nested modules in an assembly
-module _drag_chain_assembly(type, pos = 0) {
+module _drag_chain_assembly(type, pos = 0, render = false) {
     s = drag_chain_size(type);
     x = (1 + exploded()) * s.x;
     r = drag_chain_radius(type) * x / s.x;
@@ -278,8 +278,11 @@ module _drag_chain_assembly(type, pos = 0) {
     module link(n)                                  // Position and colour link with origin at the hinge hole
         translate([-z / 2, 0, -z / 2]) {
             stl_colour(n < 0 || n == npoints - 1 ? pp3_colour : n % 2 ? pp1_colour : pp2_colour)
-                drag_chain_link(type, start = n == -1, end = n == npoints - 1, check_kids = false)
-                    let($fasteners = 0) children();
+                render_if(render)
+                    drag_chain_link(type, start = n == -1, end = n == npoints - 1, check_kids = false)
+                        let($fasteners = 0)
+                            children();
+
             let($fasteners = 1) children();
         }
 
@@ -307,15 +310,15 @@ module _drag_chain_assembly(type, pos = 0) {
 
 //! 1. Remove the support material from the links with side cutters.
 //! 1. Clip the links together with the special ones at the ends.
-module drag_chain_assembly(type, pos = 0)  //! Drag chain assembly
-    assembly(str(drag_chain_name(type), "_drag_chain"), big = true)
+module drag_chain_assembly(type, pos = 0, render = false)  //! Drag chain assembly
+    assembly(str(drag_chain_name(type), "_drag_chain"), big = true, ngb = true)
         if($children == 2)
-            _drag_chain_assembly(type, pos) {
+            _drag_chain_assembly(type, pos, render) {
                 children(0);
                 children(1);
             }
         else if($children == 1)
-            _drag_chain_assembly(type, pos)
+            _drag_chain_assembly(type, pos, render)
                 children(0);
         else
-            _drag_chain_assembly(type, pos);
+            _drag_chain_assembly(type, pos, render);

printed/fixing_block.scad

@@ -71,42 +71,42 @@ module fixing_block_h_hole_2D(screw = def_screw) //! Position 2D child on the ho
         children();
 
 module fixing_block(screw = def_screw) { //! Generate the STL
-    stl(str("fixing_block_M", screw_radius(screw) * 20));
-    r = 1;
+   r = 1;
     insert = screw_insert(screw);
     corner_rad = insert_outer_d(insert) / 2 + wall;
     fb_width = fixing_block_width(screw);
     fb_height = fixing_block_height(screw);
     fb_depth = fixing_block_depth(screw);
 
-    difference() {
-        union() {
-            linear_extrude(fb_height, convexity = 5)
-                difference() {
-                    hull() {
-                        for(side = [-1, 1]) {
-                            translate([side * (fb_width / 2 - corner_rad), fb_depth - corner_rad])
-                                circle4n(corner_rad);
+    stl(str("fixing_block_M", screw_radius(screw) * 20))
+        difference() {
+            union() {
+                linear_extrude(fb_height, convexity = 5)
+                    difference() {
+                        hull() {
+                            for(side = [-1, 1]) {
+                                translate([side * (fb_width / 2 - corner_rad), fb_depth - corner_rad])
+                                    circle4n(corner_rad);
 
-                            translate([side * (fb_width / 2 - r), r])
-                                circle4n(r);
+                                translate([side * (fb_width / 2 - r), r])
+                                    circle4n(r);
+                            }
                         }
+                        fixing_block_v_holes(screw)
+                            poly_circle(screw_clearance_radius(screw));
                     }
-                    fixing_block_v_holes(screw)
-                        poly_circle(screw_clearance_radius(screw));
-                }
-        }
-        translate_z(fb_height)
-            fixing_block_v_holes(screw)
-                insert_hole(insert);
+            }
+            translate_z(fb_height)
+                fixing_block_v_holes(screw)
+                    insert_hole(insert);
 
-        fixing_block_h_hole(screw)
-            insert_hole(insert, 10, true);
-    }
+            fixing_block_h_hole(screw)
+                insert_hole(insert, 10, true);
+        }
 }
 
 module fixing_block_assembly(screw = def_screw) pose([55, 180, 25], [0, 4.8, 4.8]) //! Printed part with the inserts inserted
-assembly(str("fixing_block_M", 20 * screw_radius(screw))) {
+assembly(str("fixing_block_M", 20 * screw_radius(screw)), ngb = true) {
     translate_z(fixing_block_height(screw))
         rotate([0, 180, 0])
             stl_colour(pp1_colour) render() fixing_block(screw);
@@ -122,9 +122,7 @@ assembly(str("fixing_block_M", 20 * screw_radius(screw))) {
 
 module fastened_fixing_block_assembly(thickness, screw = def_screw, screw2 = undef, thickness2 = undef, show_block = true, star_washers = true) { //! Assembly with fasteners in place
     module fb_screw(screw, thickness) {
-        washer = screw_washer(screw);
-        insert = screw_insert(screw);
-        screw_length = screw_longer_than((star_washers ? 2 : 1) * washer_thickness(washer) + thickness + insert_length(insert));
+        screw_length = screw_length(screw, thickness, star_washers ? 2 : 1, true, longer = true);
 
         if(thickness)
             translate_z(thickness)

printed/flat_hinge.scad

@@ -65,8 +65,6 @@ module hinge_screw_positions(type) { //! Place children at the screw positions
 }
 
 module hinge_male(type, female = false) {       //! The half with the stationary pin
-    stl(str("hinge_", female ? "fe": "", "male_", type[0]));
-
     r = hinge_radius(type);
     w = hinge_width(type);
     t = hinge_thickness(type);
@@ -85,37 +83,40 @@ module hinge_male(type, female = false) {       //! The half with the stationary
     teardrop_r = kr / cos(22.5);                // The corner on the teardrop
     inset = sqrt(sqr(teardrop_r + gap) - sqr(kr - t)) - kr;
 
-    linear_extrude(t)
-        difference() {
-            hull() {
-                for(side = [-1, 1])
-                    translate([side * (w / 2 - r), hinge_depth(type) - r])
-                        circle4n(r);
+    stl(str("hinge_", female ? "fe": "", "male_", type[0]))
+        union() {
+            linear_extrude(t)
+                difference() {
+                    hull() {
+                        for(side = [-1, 1])
+                            translate([side * (w / 2 - r), hinge_depth(type) - r])
+                                circle4n(r);
 
-                translate([-w / 2, inset])
-                    square([w, eps]);
-            }
-            hinge_screw_positions(type)
-                poly_circle(screw_clearance_radius(hinge_screw(type)));
+                        translate([-w / 2, inset])
+                            square([w, eps]);
+                    }
+                    hinge_screw_positions(type)
+                        poly_circle(screw_clearance_radius(hinge_screw(type)));
+                }
+
+            pitch = mw + gap + fw + gap;
+            dir = female ? -1 : 1;
+            translate([0, -kr, kr])
+                rotate([90, 0, -90])
+                    for(z = [0 : (female ? fn : mn) - 1])
+                        translate_z(-dir * w / 2 + z * dir * pitch + (female ? -fw - mw - gap : 0))
+                            linear_extrude(female ? fw : mw)
+                                difference() {
+                                    hull() {
+                                        rotate(180)
+                                            teardrop(r = kr, h = 0);
+
+                                        translate([-kr - 1, -kr])
+                                            square(1);
+                                    }
+                                    teardrop_plus(r = pr + (female ? gap : 0), h = 0);
+                                }
         }
-
-    pitch = mw + gap + fw + gap;
-    dir = female ? -1 : 1;
-    translate([0, -kr, kr])
-        rotate([90, 0, -90])
-            for(z = [0 : (female ? fn : mn) - 1])
-                translate_z(-dir * w / 2 + z * dir * pitch + (female ? -fw - mw - gap : 0))
-                    linear_extrude(female ? fw : mw)
-                        difference() {
-                            hull() {
-                                rotate(180)
-                                    teardrop(r = kr, h = 0);
-
-                                translate([-kr - 1, -kr])
-                                    square(1);
-                            }
-                            teardrop_plus(r = pr + (female ? gap : 0), h = 0);
-                        }
 }
 
 module hinge_female(type) hinge_male(type, true);
@@ -129,7 +130,7 @@ module hinge_both(type) { //! Both parts together for printing
 }
 
 module hinge_assembly(type, angle = 0)
-assembly(str("hinge_", type[0])) { //! Assembled hinge
+assembly(str("hinge_", type[0]), ngb = true) { //! Assembled hinge
     kr = hinge_knuckle_dia(type) / 2;
     hr = hinge_pin_dia(type) / 2;
     w = hinge_width(type);
@@ -155,9 +156,7 @@ module hinge_fastened_assembly(type, thickness1, thickness2, angle, show_hinge =
         hinge_assembly(type, angle);
 
     screw = hinge_screw(type);
-    washer_t = 2 * washer_thickness(screw_washer(screw));
     nut = screw_nut(screw);
-    nut_t = nut_thickness(nut, true);
     t = hinge_thickness(type);
     kr = hinge_knuckle_dia(type) / 2;
 
@@ -165,7 +164,7 @@ module hinge_fastened_assembly(type, thickness1, thickness2, angle, show_hinge =
         if(thickness)
             hinge_screw_positions(type) {
                 translate_z(t)
-                    screw_and_washer(screw, screw_longer_than(t + thickness + washer_t + nut_t));
+                    screw_and_washer(screw, screw_length(screw, t + thickness, 2, nyloc = true));
 
                 translate_z(-thickness)
                     vflip()

printed/foot.scad

@@ -39,7 +39,6 @@ function foot_screw(type = foot)    = type[4]; //! Screw type
 function foot_slant(type = foot)    = type[5]; //! Taper angle
 
 module foot(type = foot) { //! Generate STL
-    stl("foot");
     h = foot_height(type);
     t = foot_thickness(type);
     r1 = washer_radius(screw_washer(foot_screw(type)));
@@ -47,32 +46,32 @@ module foot(type = foot) { //! Generate STL
     r2 = r3 - h * tan(foot_slant(type));
     r =  foot_rad(type);
 
-    union() {
-        rotate_extrude(convexity = 3) {
-            hull() {
-                translate([r1, 0])
-                    square([r3 - r1, eps]);
+    stl("foot")
+        union() {
+            rotate_extrude(convexity = 3) {
+                hull() {
+                    translate([r1, 0])
+                        square([r3 - r1, eps]);
 
-                for(x = [r1 + r, r2 - r])
-                    translate([x, h - r])
-                        circle4n(r);
+                    for(x = [r1 + r, r2 - r])
+                        translate([x, h - r])
+                            circle4n(r);
+                }
+            }
+            linear_extrude(t)
+                difference() {
+                    circle(r1 + eps);
+
+                    poly_circle( screw_clearance_radius(foot_screw(type)));
             }
         }
-        linear_extrude(t)
-            difference() {
-                circle(r1 + eps);
-
-                poly_circle( screw_clearance_radius(foot_screw(type)));
-        }
-    }
 }
 
 module foot_assembly(t = 0, type = foot, flip = false) { //! Assembly with fasteners in place for specified sheet thickness
     screw = foot_screw(type);
-    washer = screw_washer(screw);
     nut = screw_nut(screw);
     squeeze = 0.5;
-    screw_length = screw_longer_than(foot_thickness(type) + t + 2 * washer_thickness(washer) + nut_thickness(nut, true) - squeeze);
+    screw_length = screw_length(screw, foot_thickness(type) + t - squeeze, 2, nyloc = true);
 
     vflip() explode(15, true) {
         stl_colour(pp4_colour) foot(type);
@@ -94,7 +93,6 @@ module foot_assembly(t = 0, type = foot, flip = false) { //! Assembly with faste
 }
 
 module insert_foot(type = insert_foot) { //! Generate STL for foot with insert
-    stl("insert_foot");
     h = foot_height(type);
     r3 = foot_diameter(type) / 2;
     r2 = r3 - h * tan(foot_slant(type));
@@ -104,36 +102,37 @@ module insert_foot(type = insert_foot) { //! Generate STL for foot with insert
     h2 = insert_hole_length(insert);
     r4 = insert_hole_radius(insert);
     r5 = r4 + 1;
-    union() {
-        rotate_extrude() {
-            union() {
-                hull() {
-                    translate([r5, 0]) {
-                        square([r3 - r5, eps]);
-                        square([eps, h]);
-                    }
+    stl("insert_foot")
+        union() {
+            rotate_extrude() {
+                union() {
+                    hull() {
+                        translate([r5, 0]) {
+                            square([r3 - r5, eps]);
+                            square([eps, h]);
+                        }
 
-                    translate([r2 - r, h - r])
-                        circle4n(r);
+                        translate([r2 - r, h - r])
+                            circle4n(r);
+                    }
                 }
             }
+            linear_extrude(h2 + eps)
+                difference() {
+                    circle(r5 + eps);
+
+                    poly_circle(r4);
+                }
+
+            translate_z(h2)
+                cylinder(r = r5 + eps, h = h - h2);
         }
-        linear_extrude(h2 + eps)
-            difference() {
-                circle(r5 + eps);
-
-                poly_circle(r4);
-            }
-
-        translate_z(h2)
-            cylinder(r = r5 + eps, h = h - h2);
-    }
 }
 //
 //! Place the insert in the bottom of the foot and push home with a soldering iron with a conical bit heated to 200°C.
 //
 module insert_foot_assembly(type = insert_foot) //! Printed part with insert in place
-assembly("insert_foot") {
+assembly("insert_foot", ngb = true) {
     screw = foot_screw(type);
     insert = screw_insert(screw);
 
@@ -146,9 +145,7 @@ assembly("insert_foot") {
 
 module fastened_insert_foot_assembly(t = 3, type = insert_foot) { //! Assembly with fasteners in place for specified sheet thickness
     screw = foot_screw(type);
-    washer = screw_washer(screw);
-    insert = screw_insert(screw);
-    screw_length = screw_shorter_than(insert_length(insert) + t + 2 * washer_thickness(washer));
+    screw_length = screw_length(screw, t, 2, insert = true);
 
     explode(-10) insert_foot_assembly(type);
 

printed/handle.scad

@@ -46,8 +46,6 @@ module handle_holes(h = 100) //! Drills holes for the screws
         drill(screw_clearance_radius(screw), h);
 
 module handle_stl() { //! generate the STL
-    stl("handle");
-
     module end(end)
         translate([end * pitch / 2, 0])
             rotate_extrude()
@@ -59,29 +57,30 @@ module handle_stl() { //! generate the STL
                         square([dia / 2 + 1, dia + 1]);
                 }
 
-    translate_z(dia / 2)
-        union() {
-            hull() {
-                end(-1);
+    stl("handle")
+        translate_z(dia / 2)
+            union() {
+                hull() {
+                    end(-1);
 
-                end(1);
-            }
-
-            handle_screw_positions()
-                render() difference() {
-                    h =  height + dia / 2;
-                    cylinder(d = dia, h = h);
-
-                    translate_z(h)
-                        insert_hole(insert, 6);
+                    end(1);
                 }
-        }
+
+                handle_screw_positions()
+                    render() difference() {
+                        h =  height + dia / 2;
+                        cylinder(d = dia, h = h);
+
+                        translate_z(h)
+                            insert_hole(insert, 6);
+                    }
+            }
 }
 //
 //! Place inserts in the bottom of the posts and push them home with a soldering iron with a conical bit heated to 200°C.
 //
 module handle_assembly() pose([225, 0, 150], [0, 0, 14]) //! Printed part with inserts in place
-assembly("handle") {
+assembly("handle", ngb = true) {
     translate_z(handle_height())
         stl_colour(pp1_colour) vflip() handle_stl();
 
@@ -91,7 +90,7 @@ assembly("handle") {
 }
 
 module handle_fastened_assembly(thickness) { //! Assembly with fasteners in place
-    screw_length = screw_longer_than(thickness + insert_length(insert) + 2 * washer_thickness(screw_washer(screw)));
+    screw_length = screw_length(screw, thickness, 2, true, longer = true);
 
     handle_assembly();
 

printed/pcb_mount.scad

@@ -66,35 +66,35 @@ module pcb_mount_washer_stl() //! A plastic washer to clamp a PCB
         pcb_mount_ring();
 
 module pcb_mount(pcb, height = 5, washers = true) { //! Make the STL of a pcb mount for the specified PCB.
-    stl(str("pcb_mount_", pcb[0], "_", height));
-
     y_pitch = pcb_width(pcb) > 4 * pillar_r + 4 ? pillar_r + 1
                                                 : pcb_width(pcb) / 2 + frame_w + 1 + pillar_r;
 
-    if(washers)
-        for(x = [-1, 1], y = [-1, 1])
-            translate([x * (pillar_r + 1), y * y_pitch, 0])
-                pcb_mount_washer_stl();
+    stl(str("pcb_mount_", pcb[0], "_", height)) union() {
+        if(washers)
+            for(x = [-1, 1], y = [-1, 1])
+                translate([x * (pillar_r + 1), y * y_pitch, 0])
+                    pcb_mount_washer_stl();
 
-    for(x = [-1, 1])
-        translate([x * pillar_x_pitch(pcb) / 2, 0, frame_t / 2])
-            cube([frame_w, pillar_y_pitch(pcb) - 2 * wall, frame_t], center = true);
+        for(x = [-1, 1])
+            translate([x * pillar_x_pitch(pcb) / 2, 0, frame_t / 2])
+                cube([frame_w, pillar_y_pitch(pcb) - 2 * wall, frame_t], center = true);
 
-    for(y = [-1, 1])
-        translate([0, y * pillar_y_pitch(pcb) / 2, frame_t / 2])
-            cube([pillar_x_pitch(pcb) - 2 * wall, frame_w, frame_t], center = true);
+        for(y = [-1, 1])
+            translate([0, y * pillar_y_pitch(pcb) / 2, frame_t / 2])
+                cube([pillar_x_pitch(pcb) - 2 * wall, frame_w, frame_t], center = true);
 
-    pcb_mount_screw_positions(pcb)
-        linear_extrude(height)
-            pcb_mount_ring();
-
-    linear_extrude(height + pcb_thickness(pcb) - layer_height)
-        difference() {
-            pcb_mount_screw_positions(pcb)
+        pcb_mount_screw_positions(pcb)
+            linear_extrude(height)
                 pcb_mount_ring();
 
-            square([pcb_length(pcb) + 2 * clearance, pcb_width(pcb) + 2 * clearance], center = true);
-        }
+        linear_extrude(height + pcb_thickness(pcb) - layer_height)
+            difference() {
+                pcb_mount_screw_positions(pcb)
+                    pcb_mount_ring();
+
+                square([pcb_length(pcb) + 2 * clearance, pcb_width(pcb) + 2 * clearance], center = true);
+            }
+    }
 }
 
 module pcb_mount_assembly(pcb, thickness, height = 5) { //! A PCB mount assembly with fasteners
@@ -103,10 +103,9 @@ module pcb_mount_assembly(pcb, thickness, height = 5) { //! A PCB mount assembly
 
     stl_colour(pp1_colour) pcb_mount(pcb, washers = false);
 
-    washer = screw_washer(screw);
     nut = screw_nut(screw);
     t = pcb_thickness(pcb);
-    screw_length = screw_longer_than(height + t + washer_thickness + thickness + washer_thickness(washer) + nut_thickness(nut, true));
+    screw_length = screw_length(screw, height + t + washer_thickness + thickness, 1, nyloc = true);
 
     pcb_mount_screw_positions(pcb) {
         translate_z(height + t) {

printed/pocket_handle.scad

@@ -0,0 +1,154 @@
+//
+// NopSCADlib Copyright Chris Palmer 2021
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+
+//
+//! Customisable pocket handle
+//
+include <../core.scad>
+
+function pocket_handle(hand_size = [90, 40, 40], slant = 35, screw = M3_cs_cap_screw, panel_t = 3, wall = 4, rad = 4) = //! Construct a pocket_handle property list
+    [hand_size, slant, screw, panel_t, wall, rad];
+
+function pocket_handle_hand_size(type) = type[0]; //! Size of the hole for the fingers
+function pocket_handle_slant(type)     = type[1]; //! Upward slant of the hand hole
+function pocket_handle_screw(type)     = type[2]; //! Screw type, can be countersunk or not
+function pocket_handle_panel_t(type)   = type[3]; //! Thickness of the panel it is mounted in
+function pocket_handle_wall(type)      = type[4]; //! Wall thickness
+function pocket_handle_rad(type)       = type[5]; //! Min corner rad
+
+function pocket_handle_flange(type) = //! Size of the flange
+    let(w = pocket_handle_wall(type),
+        f = washer_diameter(screw_washer(pocket_handle_screw(type))) + 2 + w,
+        s = pocket_handle_hand_size(type))
+             [s.x + 2 * f, s.y + 2 * f, w];
+
+module pocket_handle_hole_positions(type) { //! Place children at screw hole positions
+    f = pocket_handle_flange(type);
+    h = pocket_handle_hand_size(type);
+    x_pitch = (f.x + h.x) / 4;
+    y_pitch = (f.y + h.y) / 4;
+
+    for(x = [-1, 1], y = [-1, 1])
+        translate([x * x_pitch, y * y_pitch])
+            children();
+}
+
+module pocket_handle_holes(type, h = 0) { //! Panel cutout and screw holes
+    hand = pocket_handle_hand_size(type);
+    w = pocket_handle_wall(type);
+    slot = [hand.x + 2 * w, hand.y + 2 * w];
+    t = pocket_handle_panel_t(type);
+    clearance = norm([slot.y, t]) - slot.y + 0.2; // has to be enough clearance for the diagonal to swing it in
+
+    extrude_if(h) {
+        pocket_handle_hole_positions(type)
+            drill(screw_clearance_radius(pocket_handle_screw(type)), 0);
+
+        rounded_square([slot.x  + clearance, slot.y + clearance], pocket_handle_rad(type) + w + clearance / 2);
+    }
+}
+
+module pocket_handle(type) { //! Generate STL for pocket_handle
+    f = pocket_handle_flange(type);
+    r = pocket_handle_rad(type);
+    s = pocket_handle_slant(type);
+    o = f.z * tan(s);
+    h = pocket_handle_hand_size(type);
+    t = pocket_handle_panel_t(type);
+    w = pocket_handle_wall(type);
+    screw = pocket_handle_screw(type) ;
+
+    stl("pocket_handle")
+        union() {
+            difference() {
+                hull() {
+                    rounded_rectangle(f, r);
+
+                    translate_z(f.z - eps)
+                        rounded_rectangle([f.x + 2 * o, f.y + 2 * o, eps], r + o);
+                }
+                hull() {
+                    rounded_rectangle([h.x, h.y, f.z + eps], r);
+
+                    translate_z(-eps)
+                        rounded_rectangle([h.x + 2 * o, h.y + 2 * o, eps], r + o);
+                }
+                pocket_handle_hole_positions(type) {
+                    if(screw_head_height(screw))
+                        translate_z(-eps)
+                            poly_cylinder(r = screw_clearance_radius(screw), h = f.z + 2 * eps, center = false);
+                    else
+                        screw_polysink(screw, h = 2 * f.z + eps, alt = true);
+                }
+            }
+
+            translate_z(f.z)
+                linear_extrude(t)
+                    difference() {
+                        rounded_square([h.x + 2 * w, h.y + 2 * w], r + w);
+
+                        rounded_square([h.x, h.y], r);
+                    }
+
+            translate_z(f.z + t)
+                difference() {
+                    height = h.z - f.z - t;
+                    hull() {
+                        rounded_rectangle([h.x + 2 * w, h.y + 2 * w, eps], r + w);
+
+                        translate((height + w) * [0, sin(s), cos(s)])
+                            rounded_rectangle([h.x + 2 * w, h.y + 2 * w, eps], r + w);
+                    }
+
+                    hull() {
+                        translate_z(-eps)
+                            rounded_rectangle([h.x, h.y, eps], r);
+
+                        translate(height * [0, sin(s), cos(s)])
+                            rounded_rectangle([h.x, h.y, eps], r);
+                    }
+                }
+        }
+}
+
+module pocket_handle_assembly(type) { //! Assembly with fasteners in place
+    f = pocket_handle_flange(type);
+    screw = pocket_handle_screw(type);
+    nut = screw_nut(screw);
+    t = pocket_handle_panel_t(type);
+    washers = screw_head_height(screw) ? 2 : 1;
+    screw_length = screw_length(screw, f.z + t, washers, nyloc = true);
+
+    translate_z(f.z + t / 2) hflip() {
+        stl_colour(pp1_colour)
+            pocket_handle(type);
+
+        pocket_handle_hole_positions(type) {
+            translate_z(f.z + t)
+                explode(15, true)
+                    nut_and_washer(nut, true);
+
+            vflip()
+                if(washers == 2)
+                    screw_and_washer(screw, screw_length);
+                else
+                    screw(screw, screw_length);
+        }
+    }
+}

printed/printed_box.scad

@@ -65,10 +65,8 @@ function pbox_insert(type) = screw_insert(pbox_screw(type)); //! The insert for
 function pbox_washer(type) = screw_washer(pbox_screw(type)); //! The washer for the base screws
 
 function pbox_screw_length(type, panel_thickness = 0) =  //! Length of the base screw
-    let(foot = pbox_foot(type))
-        screw_shorter_than(pbox_base(type) + washer_thickness(pbox_washer(type))
-                            + insert_length(pbox_insert(type))
-                            + (foot ? foot_thickness(foot) : panel_thickness));
+    let(foot = pbox_foot(type), screw = pbox_screw(type))
+        screw_length(screw, pbox_base(type) + (foot ? foot_thickness(foot) : panel_thickness), 1, true);
 
 function pbox_mid_offset(type) = pbox_ridges(type).y + pbox_wall(type) / 2; // Offset to wall midpoint
 
@@ -131,28 +129,27 @@ module pbox_outer_shape(type) //! 2D outer shape of the box
     offset(pbox_wall(type) / 2) pbox_mid_shape(type);
 
 module pbox_base(type) { //! Generate the STL for the base
-    stl(str(pbox_name(type),"_base"));
     t = pbox_base(type);
-    difference() {
-        union() {
-            linear_extrude(t)
-                offset(base_outset - 0.2)
-                    pbox_inner_shape(type);
 
-            if($children > 0)
-                children(0);
+    stl(str(pbox_name(type),"_base"))
+        difference() {
+            union() {
+                linear_extrude(t)
+                    offset(base_outset - 0.2)
+                        pbox_inner_shape(type);
+
+                if($children > 0)
+                    children(0);
+            }
+            pbox_screw_positions(type)
+                poly_cylinder(r = screw_clearance_radius(pbox_screw(type)), h = 2 * t + eps, center = true);
+
+            if($children > 1)
+                children(1);
         }
-        pbox_screw_positions(type)
-            poly_cylinder(r = screw_clearance_radius(pbox_screw(type)), h = 2 * t + eps, center = true);
-
-        if($children > 1)
-            children(1);
-    }
 }
 
 module pbox(type) { //! Generate the STL for the main case
-    stl(pbox_name(type));
-
     height = pbox_height(type);
     total_height = pbox_total_height(type);
     top_thickness = pbox_top(type);
@@ -161,60 +158,61 @@ module pbox(type) { //! Generate the STL for the main case
     ledge_inset = base_outset - base_overlap;
     ledge_h = pbox_base(type) ? (ledge_outset - ledge_inset) * 2 : 0;
 
-    difference() {
-        union() {
-            linear_extrude(total_height)
-                pbox_outer_shape(type);
-
-            if($children > 2)
-                children(2);
-        }
+    stl(pbox_name(type))
         difference() {
-            translate_z(top_thickness)
-                union() {
-                    linear_extrude(height + eps)
-                         offset(-wall / 2) pbox_mid_shape(type);
+            union() {
+                linear_extrude(total_height)
+                    pbox_outer_shape(type);
 
-                     translate_z(height)                                     // Recess for the base
-                        linear_extrude(total_height - height)
-                            offset(base_outset)
-                                pbox_inner_shape(type);
-                }
-            // Ledge to support the lid
-            if(ledge_h)
-                translate_z(top_thickness + height - ledge_h)
-                    difference() {
-                        rounded_rectangle([pbox_width(type) + 2 * outset, pbox_depth(type) + 2 * outset, ledge_h], 1, center = false);
+                if($children > 2)
+                    children(2);
+            }
+            difference() {
+                translate_z(top_thickness)
+                    union() {
+                        linear_extrude(height + eps)
+                             offset(-wall / 2) pbox_mid_shape(type);
 
-                        hull() {
-                            linear_extrude(ledge_h + eps)
-                                offset(ledge_inset)
+                         translate_z(height)                                     // Recess for the base
+                            linear_extrude(total_height - height)
+                                offset(base_outset)
                                     pbox_inner_shape(type);
-
-                            linear_extrude(eps)
-                                offset(ledge_outset)
-                                     pbox_inner_shape(type);
-                        }
-                        pbox_screw_positions(type)
-                            insert_hole(pbox_insert(type));
                     }
+                // Ledge to support the lid
+                if(ledge_h)
+                    translate_z(top_thickness + height - ledge_h)
+                        difference() {
+                            rounded_rectangle([pbox_width(type) + 2 * outset, pbox_depth(type) + 2 * outset, ledge_h], 1);
 
-            // Corner lugs for inserts
-            outset = wall + pbox_ridges(type).y;
-            or = pbox_radius(type) + outset;
-            inset = pbox_screw_inset(type) + outset;
-            br = insert_boss_radius(pbox_insert(type), wall);
-            ext = sqrt(2) * inset - or * (sqrt(2) - 1) - br;
-            translate_z(height + top_thickness)
-                pbox_screw_positions(type)
-                    insert_lug(pbox_insert(type), wall, counter_bore = 0, extension = ext, corner_r = or);
+                            hull() {
+                                linear_extrude(ledge_h + eps)
+                                    offset(ledge_inset)
+                                        pbox_inner_shape(type);
 
-            if($children > 0)
-                children(0);
+                                linear_extrude(eps)
+                                    offset(ledge_outset)
+                                         pbox_inner_shape(type);
+                            }
+                            pbox_screw_positions(type)
+                                insert_hole(pbox_insert(type));
+                        }
+
+                // Corner lugs for inserts
+                outset = wall + pbox_ridges(type).y;
+                or = pbox_radius(type) + outset;
+                inset = pbox_screw_inset(type) + outset;
+                br = insert_boss_radius(pbox_insert(type), wall);
+                ext = sqrt(2) * inset - or * (sqrt(2) - 1) - br;
+                translate_z(height + top_thickness)
+                    pbox_screw_positions(type)
+                        insert_lug(pbox_insert(type), wall, counter_bore = 0, extension = ext, corner_r = or);
+
+                if($children > 0)
+                    children(0);
+            }
+            if($children > 1)
+                children(1);
         }
-        if($children > 1)
-            children(1);
-    }
 }
 
 module pbox_inserts(type) //! Place the inserts for the base screws

printed/printed_pulleys.scad

@@ -0,0 +1,200 @@
+//
+// NopSCADlib Copyright Chris Palmer 2020
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+//! Printed pulleys are a remix of droftarts's (see <https://www.thingiverse.com/droftarts/designs>) Parametric Pulleys
+//! on Thingiverse (see <https://www.thingiverse.com/thing:16627>) and are licensed under the
+//! Creative Commons - Attribution - Share Alike license (see <https://creativecommons.org/licenses/by-sa/3.0/>)
+//
+
+include <../core.scad>
+include <../vitamins/pulleys.scad>
+
+printed_pulley_GT2_profile = [[0.747183,-0.5],[0.747183,0],[0.647876,0.037218],[0.598311,0.130528],[0.578556,0.238423],[0.547158,0.343077],[0.504649,0.443762],[0.451556,0.53975],[0.358229,0.636924],[0.2484,0.707276],[0.127259,0.750044],[0,0.76447],[-0.127259,0.750044],[-0.2484,0.707276],[-0.358229,0.636924],[-0.451556,0.53975],[-0.504797,0.443762],[-0.547291,0.343077],[-0.578605,0.238423],[-0.598311,0.130528],[-0.648009,0.037218],[-0.747183,0],[-0.747183,-0.5]];
+
+function printed_pulley_inverted(type) = pulley_hub_dia(type) < pulley_flange_dia(type); //! Need to print upside down to prevent overhang
+
+function printed_pulley_od(tooth_count, tooth_pitch, pitch_line_offset)
+    = tooth_count * tooth_pitch / PI - 2 * pitch_line_offset;
+
+module printed_pulley_teeth_from_profile(tooth_count, tooth_depth, tooth_width, tooth_profile) {
+    pulley_od = printed_pulley_od(tooth_count, 2, 0.254);
+
+    difference() {
+        rotate (90 / tooth_count)
+            circle(r = pulley_od / 2, $fn = tooth_count * 4);
+        tooth_distance_from_centre = sqrt(pulley_od * pulley_od - (tooth_width + 0.2) * (tooth_width + 0.2)) / 2;
+        for(i = [1 : tooth_count])
+            rotate(i * 360 / tooth_count)
+                translate([0, -tooth_distance_from_centre])
+                    scale([(tooth_width + 0.2) / tooth_width, 1])
+                        polygon(tooth_profile);
+    }
+}
+
+module printed_pulley_GT2_teeth(type) {
+    tooth_count = pulley_teeth(type);
+    if (tooth_count == 0)
+        circle(r = pulley_od(type) / 2);
+    else
+        printed_pulley_teeth_from_profile(tooth_count, 0.764, 1.494, printed_pulley_GT2_profile);
+}
+
+
+module printed_pulley_teeth(type) { //! Draw the pulley's teeth
+    tooth_count = pulley_teeth(type);
+    tw = pulley_od(type) * PI / (tooth_count * 2);
+    ir = pulley_ir(type);
+    or = pulley_od(type) / 2;
+
+    T_angle = 40;
+    GT_r = 0.555;
+    for (i = [0 : 1 : tooth_count - 1])
+        rotate(i * 360 / tooth_count)
+            if (pulley_type(type)[0] == "G")
+                translate([0, ir + GT_r])
+                    hull() {
+                        circle(GT_r);
+                        translate([0, GT_r])
+                            square(2 * GT_r, center = true);
+                    }
+            else
+                translate([0, (ir + or) / 2])
+                    hull() {
+                        for(side = [-1, 1])
+                            translate([side * tw / 2, 0])
+                                rotate(-side * T_angle / 2)
+                                    square([eps, (or - ir)], center = true);
+
+                        translate([0, 1])
+                            square([tw, eps], center = true);
+                    }
+}
+
+module printed_pulley(type) { //! Draw a printable pulley
+    ft = pulley_flange_thickness(type);
+    hl = pulley_hub_length(type);
+    w = pulley_width(type);
+    r1 = pulley_bore(type) / 2;
+    or = pulley_od(type) / 2;
+    screw_z = pulley_screw_z(type);
+
+
+    module core() {
+        translate_z(pulley_hub_length(type) + ft)
+            linear_extrude(w + 1) let($fa  = 1, $fs = 0.1)
+                if ("GT2" == str(pulley_type(type)[0], pulley_type(type)[1], pulley_type(type)[2]))
+                    difference() {
+                        printed_pulley_GT2_teeth(type);
+                        circle(d = pulley_bore(type));
+                    }
+                else
+                    difference() {
+                        circle(or);
+                        printed_pulley_teeth(type);
+                        circle(d = pulley_bore(type));
+                    }
+    }
+
+    module screw_holes() {
+        if(pulley_screws(type))
+            translate_z(screw_z)
+                for(i = [0 : pulley_screws(type) - 1])
+                    rotate([-90, 180, i * -90])
+                        if(show_supports())
+                            teardrop(r = screw_pilot_hole(pulley_screw(type)), h = pulley_flange_dia(type) / 2 + 1, center = false);
+                        else
+                            cylinder(r = screw_radius(pulley_screw(type)), h = pulley_flange_dia(type) / 2 + 1);
+    }
+
+    module hub()
+        linear_extrude(hl)
+            difference() {
+                circle(d= pulley_hub_dia(type));
+                circle(d = pulley_bore(type));
+            }
+
+    stl(str("printed_pulley_", type[0]))
+        translate_z(printed_pulley_inverted(type) ? - hl : 0) {
+            // hub
+            if(hl)
+                translate_z(printed_pulley_inverted(type) ? hl + w + 2 * ft : 0)
+                    if(screw_z && screw_z < hl)
+                        render()
+                            difference() {
+                                hub();
+
+                                screw_holes();
+                            }
+                    else
+                        hub();
+
+            // bottom flange
+            translate_z(hl)
+                linear_extrude(ft)
+                    difference() {
+                        circle(d = pulley_flange_dia(type));
+                        circle(d = pulley_bore(type));
+                    }
+
+            // top flange
+            translate_z(hl + ft + w) {
+                // inner part, supported by core
+                linear_extrude(ft)
+                    difference() {
+                        circle(r = or);
+                        circle(d = pulley_bore(type));
+                    }
+                // outer part at 45 degrees for printing
+                rotate_extrude()
+                    translate([or - eps, ft])
+                        vflip()
+                            right_triangle(ft, ft);
+            }
+
+            if(screw_z && screw_z > hl)
+                render()
+                    difference() { // T5 pulleys have screws through the teeth
+                        core();
+
+                        translate_z(printed_pulley_inverted(type) ? pulley_height(type) + hl - 2 * screw_z : 0)
+                            screw_holes();
+                    }
+                else
+                    core();
+        }
+}
+
+module printed_pulley_assembly(type, colour = pp1_colour) //! Draw a printed pulley with its grub screws in place
+assembly(str("printed_pulley_", type[0]), ngb = true) {
+    translate_z(pulley_offset(type)) {
+        stl_colour(colour)
+            if(printed_pulley_inverted(type))
+                translate_z(pulley_height(type))
+                    hflip()
+                        printed_pulley(type);
+            else
+                printed_pulley(type);
+
+        if(pulley_screws(type))
+            translate_z(pulley_screw_z(type))
+                for(i = [0 : pulley_screws(type) - 1])
+                    rotate([-90, 0, i * -90])
+                        translate_z(pulley_bore(type) / 2 + pulley_screw_length(type))
+                            screw(pulley_screw(type), pulley_screw_length(type));
+    }
+}

printed/psu_shroud.scad

@@ -79,8 +79,6 @@ module psu_shroud_holes(type, cable_d, cables = 1) {
 }
 
 module psu_shroud(type, cable_d, name, cables = 1) { //! Generate the STL file for a specified ssr and cable
-    stl(str("psu_shroud_", name));
-
     extent = psu_shroud_extent(type);
     depth = psu_shroud_depth(type);
     width = psu_shroud_width(type);
@@ -109,41 +107,43 @@ module psu_shroud(type, cable_d, name, cables = 1) { //! Generate the STL file f
         }
     }
 
-    // base and sides
-    translate([centre_x, -centre_y]) {
-        rounded_rectangle([depth - eps, width - eps, top], rad, center = false);
+    stl(str("psu_shroud_", name)) {
+        // base and sides
+        translate([centre_x, -centre_y]) {
+            rounded_rectangle([depth - eps, width - eps, top], rad);
 
-        linear_extrude(height)
-            difference() {
+            linear_extrude(height)
+                difference() {
+                    shape();
+
+                    translate([depth / 2, width / 2 - 5])
+                        square([2 * (depth - extent + terminal_clearance), 10], center = true);
+            }
+            linear_extrude(height - terminal_block_height(tb) - psu_terminal_block_z(type) - terminal_clearance)
                 shape();
-
-                translate([depth / 2, width / 2 - 5])
-                    square([2 * (depth - extent + terminal_clearance), 10], center = true);
         }
-        linear_extrude(height - terminal_block_height(tb) - psu_terminal_block_z(type) - terminal_clearance)
-            shape();
-    }
-    // cable slots
-    for(i = [0 : 1 : cables - 1])
-        translate([centre_x - depth / 2 + wall / 2, -centre_y + (i - cables / 2 + 0.5) *  psu_shroud_cable_pitch(cable_d), height / 2])
-            rotate([90, 0, 90])
-                linear_extrude(wall, center = true)
-                    difference() {
-                        square([cable_d + eps, height], center = true);
+        // cable slots
+        for(i = [0 : 1 : cables - 1])
+            translate([centre_x - depth / 2 + wall / 2, -centre_y + (i - cables / 2 + 0.5) *  psu_shroud_cable_pitch(cable_d), height / 2])
+                rotate([90, 0, 90])
+                    linear_extrude(wall, center = true)
+                        difference() {
+                            square([cable_d + eps, height], center = true);
 
-                        translate([0, height / 2])
-                                vertical_tearslot(h = 0, r = cable_d / 2, l = cable_d);
-                }
-    // insert lugs
-    mirror([0, 1, 0])
-        psu_shroud_hole_positions(type)
-            translate_z(height)
-                rotate($side * 90)
-                    insert_lug(insert, wall, counter_bore);
- }
+                            translate([0, height / 2])
+                                    vertical_tearslot(h = 0, r = cable_d / 2, l = cable_d);
+                    }
+        // insert lugs
+        mirror([0, 1, 0])
+            psu_shroud_hole_positions(type)
+                translate_z(height)
+                    rotate($side * 90)
+                        insert_lug(insert, wall, counter_bore);
+     }
+}
 
 module psu_shroud_assembly(type, cable_d, name, cables = 1) //! The printed parts with inserts fitted
-assembly(str("PSU_shroud_", name)) {
+assembly(str("PSU_shroud_", name), ngb = true) {
 
     translate_z(psu_shroud_height(type))
         vflip()
@@ -156,8 +156,7 @@ assembly(str("PSU_shroud_", name)) {
 
 module psu_shroud_fastened_assembly(type, cable_d, thickness, name, cables = 1) //! Assembly with screws in place
 {
-    washer = screw_washer(screw);
-    screw_length = screw_shorter_than(2 * washer_thickness(washer) + thickness + insert_length(insert) + counter_bore);
+    screw_length = screw_length(screw,thickness + counter_bore, 2, true);
 
     psu_shroud_assembly(type, cable_d, name, cables);
 

printed/ribbon_clamp.scad

@@ -47,7 +47,6 @@ module ribbon_clamp_holes(ways, h = 20, screw = screw) //! Drill screw holes
 
 module ribbon_clamp(ways, screw = screw) { //! Generate STL for given number of ways
     screw_d = screw_radius(screw) * 2;
-    stl(str("ribbon_clamp_", ways, screw_d != 3 ? str("_", screw_d) : ""));
 
     pitch = ribbon_clamp_hole_pitch(ways, screw);
     d = ribbon_clamp_width(screw);
@@ -55,34 +54,35 @@ module ribbon_clamp(ways, screw = screw) { //! Generate STL for given number of
     t = round_to_layer(ribbon_clamp_slot_depth() + wall);
     insert = screw_insert(screw);
 
-    difference() {
-        union() {
-            hull() {
-                translate_z(h - t / 2)
-                    cube([ribbon_clamp_hole_pitch(ways, screw), d, t], center = true);
+    stl(str("ribbon_clamp_", ways, screw_d != 3 ? str("_", screw_d) : ""))
+        difference() {
+            union() {
+                hull() {
+                    translate_z(h - t / 2)
+                        cube([ribbon_clamp_hole_pitch(ways, screw), d, t], center = true);
 
-                translate_z(1)
-                    cube([pitch, max(wall, d - 2 * (h - t)), 2], center = true);
+                    translate_z(1)
+                        cube([pitch, max(wall, d - 2 * (h - t)), 2], center = true);
+                }
+                ribbon_clamp_hole_positions(ways, screw, -1)
+                    cylinder(d = d, h = h);
+
+                ribbon_clamp_hole_positions(ways, screw, 1)
+                    cylinder(d = d, h = h);
             }
-            ribbon_clamp_hole_positions(ways, screw, -1)
-                cylinder(d = d, h = h);
 
-            ribbon_clamp_hole_positions(ways, screw, 1)
-                cylinder(d = d, h = h);
-        }
-
-        translate_z(h)
-            cube([ribbon_clamp_slot(ways), d + 1, ribbon_clamp_slot_depth() * 2], center = true);
-
-        ribbon_clamp_hole_positions(ways, screw)
             translate_z(h)
-                rotate(22.5)
-                    insert_hole(insert, ribbon_clamp_screw_depth(screw) - insert_length(insert));
-    }
+                cube([ribbon_clamp_slot(ways), d + 1, ribbon_clamp_slot_depth() * 2], center = true);
+
+            ribbon_clamp_hole_positions(ways, screw)
+                translate_z(h)
+                    rotate(22.5)
+                        insert_hole(insert, ribbon_clamp_screw_depth(screw) - insert_length(insert));
+        }
 }
 
 module ribbon_clamp_assembly(ways, screw = screw) pose([55, 180, 25])  //! Printed part with inserts in place
-    assembly(let(screw_d = screw_radius(screw) * 2)str("ribbon_clamp_", ways, screw_d != 3 ? str("_", screw_d) : "")) {
+    assembly(let(screw_d = screw_radius(screw) * 2)str("ribbon_clamp_", ways, screw_d != 3 ? str("_", screw_d) : ""), ngb = true) {
     h = ribbon_clamp_height(screw);
     insert = screw_insert(screw);
 
@@ -101,8 +101,7 @@ module ribbon_clamp_fastened_assembly(ways, thickness, screw = screw) { //! Clam
 
     vitamin(str(": Tape self amalgamating silicone ",tape_l," x 25mm"));
 
-    washer = screw_washer(screw);
-    screw_length = screw_shorter_than(2 * washer_thickness(washer) + thickness + ribbon_clamp_screw_depth(screw));
+    screw_length = screw_length(screw, thickness + ribbon_clamp_screw_depth(screw), 2);
 
     ribbon_clamp_assembly(ways, screw);
 

printed/screw_knob.scad

@@ -34,32 +34,31 @@ knob_height = knob_stem_h + knob_thickness;
 function knob_height() = knob_height;
 
 module screw_knob(screw) { //! Generate the STL for a knob to fit the specified hex screw
-    stl(str("screw_knob_M", screw_radius(screw) * 20));
-
     knob_stem_r = nut_trap_radius(screw_nut(screw)) + knob_wall;
 
     function wave(a) = knob_r + sin(a * knob_waves) * knob_wave;
 
-    union() {
-        render() difference() {
-            cylinder(r = knob_stem_r, h = knob_thickness + knob_stem_h);
+    stl(str("screw_knob_M", screw_radius(screw) * 20))
+        union() {
+            render() difference() {
+                cylinder(r = knob_stem_r, h = knob_thickness + knob_stem_h);
 
-            hanging_hole(knob_nut_trap_depth(screw), screw_clearance_radius(screw))
-                rotate(45)
-                    circle(r = nut_trap_radius(screw_nut(screw)), $fn = 6);
-        }
-        linear_extrude(knob_thickness, convexity = 3)
-            difference() {
-                polygon(points = [for(a = [0 : 359]) [wave(a) * sin(a), wave(a) * cos(a)]]);
-
-                circle(knob_stem_r - eps);
+                hanging_hole(knob_nut_trap_depth(screw), screw_clearance_radius(screw))
+                    rotate(45)
+                        circle(r = nut_trap_radius(screw_nut(screw)), $fn = 6);
             }
-    }
+            linear_extrude(knob_thickness, convexity = 3)
+                difference() {
+                    polygon(points = [for(a = [0 : 359]) [wave(a) * sin(a), wave(a) * cos(a)]]);
+
+                    circle(knob_stem_r - eps);
+                }
+        }
 }
 
 //! Place the screw through the printed part
 module screw_knob_assembly(screw, length) //! Assembly with the screw in place
-assembly(str("screw_knob_M", 20 * screw_radius(screw), "_", length)) {
+assembly(str("screw_knob_M", 20 * screw_radius(screw), "_", length), ngb = true) {
     translate_z(knob_height)
         vflip()
             stl_colour(pp1_colour) screw_knob(screw);

printed/socket_box.scad

@@ -41,7 +41,6 @@ height = base_thickness + box_height;
 function socket_box_depth() = height; //! Outside depth of the backbox
 
 module socket_box(type) { //! Generate STL of the backbox for the specified socket
-    stl(str("socket_box_",type[0]));
 
     screw = mains_socket_screw(type);
     screw_clearance_radius = screw_clearance_radius(screw);
@@ -51,37 +50,38 @@ module socket_box(type) { //! Generate STL of the backbox for the specified sock
     insert_boss = mains_socket_insert_boss(type);
     insert_hole_radius = insert_hole_radius(insert);
 
-    difference() {
-        linear_extrude(height, convexity = 5)
-            face_plate(type);
-
+    stl(str("socket_box_",type[0]))
         difference() {
-            translate_z(base_thickness)
-                linear_extrude(height, convexity = 5)
-                     offset(-wall) offset(1) face_plate(type);
+            linear_extrude(height, convexity = 5)
+                face_plate(type);
 
-            for(side = [-1, 1])
-                hull()
-                    for(x = [1, 2])
-                        translate([side * mains_socket_pitch(type) / x, 0])
-                            cylinder(d = insert_boss, h = 100);
-        }
-        //
-        // Socket holes
-        //
-        translate_z(height)
-            mains_socket_hole_positions(type) {
-                poly_cylinder(r = screw_clearance_radius, h = 2 * box_height, center = true);
+            difference() {
+                translate_z(base_thickness)
+                    linear_extrude(height, convexity = 5)
+                         offset(-wall) offset(1) face_plate(type);
 
-                poly_cylinder(r = insert_hole_radius, h = 2 * insert_length, center = true);
+                for(side = [-1, 1])
+                    hull()
+                        for(x = [1, 2])
+                            translate([side * mains_socket_pitch(type) / x, 0])
+                                cylinder(d = insert_boss, h = 100);
             }
-        //
-        // Cable hole
-        //
-        translate([cable_x, cable_y(type), cable_z])
-            rotate([90, 0, 0])
-                teardrop_plus(r = cable_d / 2, h = 30);
-    }
+            //
+            // Socket holes
+            //
+            translate_z(height)
+                mains_socket_hole_positions(type) {
+                    poly_cylinder(r = screw_clearance_radius, h = 2 * box_height, center = true);
+
+                    poly_cylinder(r = insert_hole_radius, h = 2 * insert_length, center = true);
+                }
+            //
+            // Cable hole
+            //
+            translate([cable_x, cable_y(type), cable_z])
+                rotate([90, 0, 0])
+                    teardrop_plus(r = cable_d / 2, h = 30);
+        }
 }
 
 module socket_box_MKLOGIC_stl() socket_box(MKLOGIC);
@@ -105,8 +105,7 @@ module socket_box_MKLOGIC_assembly() socket_box_assembly(MKLOGIC);
 
 module socket_box_fastened_assembly(type, thickness) { //! The socket and backbox on each side of the specified panel thickness
     screw = mains_socket_screw(type);
-    insert = screw_insert(screw);
-    screw_length = screw_longer_than(mains_socket_height(type) + thickness + insert_length(insert));
+    screw_length = screw_length(screw, mains_socket_height(type) + thickness, 0, true, longer = true);
 
     explode(-50)
         translate_z(-height - thickness)

printed/ssr_shroud.scad

@@ -61,53 +61,54 @@ module ssr_shroud_holes(type, cable_d) { //! Drill the screw and ziptie holes
 }
 
 module ssr_shroud(type, cable_d, name) {    //! Generate the STL file for a specified ssr and cable
-    stl(str("ssr_shroud_", name));
-
     width = ssr_shroud_width(type);
     depth = ssr_length(type) / 3 + ssr_shroud_extent(type, cable_d);
     height = ssr_shroud_height(type);
     cable_x = ssr_shroud_cable_x(type, cable_d);
     center_x = -ssr_length(type) / 6 - depth / 2;
 
-    // base and sides
-    translate([center_x, 0]) {
-        rounded_rectangle([depth - eps, width - eps, top], rad, center = false);
 
-        linear_extrude(height) difference() {
-            round(or = wall / 2 - eps, ir = 0) difference() {
-                rounded_square([depth, width], rad);
+    stl(str("ssr_shroud_", name)) {
+        // base and sides
+        translate([center_x, 0]) {
+            rounded_rectangle([depth - eps, width - eps, top], rad);
 
-                rounded_square([depth - 2 * wall, width - 2 * wall], rad - wall);
+            linear_extrude(height) difference() {
+                round(or = wall / 2 - eps, ir = 0) difference() {
+                    rounded_square([depth, width], rad);
 
-                translate([depth / 2, 0])
-                    square([2 * rad, width], center = true);
+                    rounded_square([depth - 2 * wall, width - 2 * wall], rad - wall);
 
+                    translate([depth / 2, 0])
+                        square([2 * rad, width], center = true);
+
+                }
+                translate([cable_x - center_x, 0])
+                    square([cable_d, width + 1], center = true);
             }
-            translate([cable_x - center_x, 0])
-                square([cable_d, width + 1], center = true);
         }
-    }
-    // cable slots
-    for(side = [-1, 1])
-        translate([cable_x, side * (width / 2 - wall / 2), height / 2])
-            rotate([90, 0, 0])
-                linear_extrude(wall, center = true)
-                    difference() {
-                        square([cable_d + eps, height], center = true);
+        // cable slots
+        for(side = [-1, 1])
+            translate([cable_x, side * (width / 2 - wall / 2), height / 2])
+                rotate([90, 0, 0])
+                    linear_extrude(wall, center = true)
+                        difference() {
+                            square([cable_d + eps, height], center = true);
 
-                        translate([0, height / 2])
-                            vertical_tearslot(h = 0, r = cable_d / 2, l = cable_d);
-                    }
-    // insert boss
-    ssr_shroud_hole_positions(type)
-        vflip()
-            translate_z(height)
-                rotate($side * 90)
-                    insert_lug(insert, wall, counter_bore);
+                            translate([0, height / 2])
+                                vertical_tearslot(h = 0, r = cable_d / 2, l = cable_d);
+                        }
+        // insert boss
+        ssr_shroud_hole_positions(type)
+            vflip()
+                translate_z(height)
+                    rotate($side * 90)
+                        insert_lug(insert, wall, counter_bore);
+    }
 }
 
 module ssr_shroud_assembly(type, cable_d, name) //! The printed parts with inserts fitted
-assembly(str("SSR_shroud_", name)) {
+assembly(str("SSR_shroud_", name), ngb = true) {
 
     translate_z(ssr_shroud_height(type))
         vflip()
@@ -119,8 +120,7 @@ assembly(str("SSR_shroud_", name)) {
 
 module ssr_shroud_fastened_assembly(type, cable_d, thickness, name) //! Assembly with screws in place
 {
-    washer = screw_washer(screw);
-    screw_length = screw_shorter_than(2 * washer_thickness(washer) + thickness + insert_length(insert) + counter_bore);
+    screw_length = screw_length(screw, thickness + counter_bore, 2, true);
 
     ssr_shroud_assembly(type, cable_d, name);
 

printed/strap_handle.scad

@@ -75,32 +75,29 @@ module strap_holes(length, type = strap, h = 100) //! The panel cut outs
                     strap_boss_shape(type);
 
 module strap(length, type = strap) { //! Generate the STL for the rubber strap
-    stl("strap");
-
     len = length - 2 * (wall + clearance);
     w = strap_width(type);
 
-    linear_extrude(strap_thickness(type), convexity = 3)
-        difference() {
-            rounded_square([len, w], w / 2 - eps);
+    stl("strap")
+        linear_extrude(strap_thickness(type), convexity = 3)
+            difference() {
+                rounded_square([len, w], w / 2 - eps);
 
-            for(end = [-1, 1])
-                translate([end * (len / 2 - strap_min_width(type) - strap_boss_r(type) - clearance), 0])
-                    rotate(end * 90 + 90)
-                        hull() {
-                            offset(clearance)
-                                strap_boss_shape(type);
-
-                            translate([strap_extension(type) / 2, 0])
+                for(end = [-1, 1])
+                    translate([end * (len / 2 - strap_min_width(type) - strap_boss_r(type) - clearance), 0])
+                        rotate(end * 90 + 90)
+                            hull() {
                                 offset(clearance)
                                     strap_boss_shape(type);
-                        }
-        }
+
+                                translate([strap_extension(type) / 2, 0])
+                                    offset(clearance)
+                                        strap_boss_shape(type);
+                            }
+            }
 }
 
 module strap_end(type = strap) { //! Generate the STL for end piece
-    stl("strap_end");
-
     z1 = strap_height(type) - strap_thickness(type) - clearance;
     z2 = strap_height(type) + strap_key(type);
     r1 = strap_boss_r(type) - 1;
@@ -121,48 +118,49 @@ module strap_end(type = strap) { //! Generate the STL for end piece
             circle(r1);
         }
 
-    union() {
-        linear_extrude(z1)
-            with_hole()
-                outer();
-
-        translate_z(z1)
-            linear_extrude(strap_height(type) - z1)
-                difference() {
+    stl("strap_end")
+        union() {
+            linear_extrude(z1)
+                with_hole()
                     outer();
 
-                    hull() {
-                        translate([0, -strap_width(type) / 2 - clearance])
-                            square([strap_boss_r(type) + overlap, strap_width(type) + 2 * clearance]);
+            translate_z(z1)
+                linear_extrude(strap_height(type) - z1)
+                    difference() {
+                        outer();
 
-                        translate([-strap_extension(type) / 2, 0])
-                            circle(d = strap_width(type) + 2 * clearance);
+                        hull() {
+                            translate([0, -strap_width(type) / 2 - clearance])
+                                square([strap_boss_r(type) + overlap, strap_width(type) + 2 * clearance]);
+
+                            translate([-strap_extension(type) / 2, 0])
+                                circle(d = strap_width(type) + 2 * clearance);
+                        }
                     }
-                }
 
-        linear_extrude(strap_height(type) - layer_height)
-            with_hole()
-                strap_boss_shape(type);
+            linear_extrude(strap_height(type) - layer_height)
+                with_hole()
+                    strap_boss_shape(type);
 
-        linear_extrude(z2)
-            with_hole()
-                 offset(cnc_bit_r)
-                    offset(-step - cnc_bit_r)
-                        strap_boss_shape(type);
+            linear_extrude(z2)
+                with_hole()
+                     offset(cnc_bit_r)
+                        offset(-step - cnc_bit_r)
+                            strap_boss_shape(type);
 
-        render() difference() {
-            cylinder(r = r1 + eps, h = z2);
+            render() difference() {
+                cylinder(r = r1 + eps, h = z2);
 
-            translate_z(z2)
-                insert_hole(strap_insert(type), counterbore);
+                translate_z(z2)
+                    insert_hole(strap_insert(type), counterbore);
+            }
         }
-    }
 }
 //
 //! * Place the insert into the hole and push home with a soldering iron with a tapered bit heated to 200°C.
 //
 module strap_end_assembly(type = strap)
-assembly("strap_end") {
+assembly("strap_end", ngb = true) {
     stl_colour(pp1_colour)
         strap_end(type);
 
@@ -172,11 +170,9 @@ assembly("strap_end") {
 
 module strap_assembly(length, type = strap) { //! Assembly with screws in place
     screw = strap_screw(type);
-    washer = screw_washer(screw);
-    penny = penny_washer(washer);
-    insert = strap_insert(type);
+    penny = penny_washer(screw_washer(screw));
 
-    screw_length = screw_shorter_than(washer_thickness(washer) + washer_thickness(penny) + insert_length(insert) + panel_clearance + counterbore);
+    screw_length = screw_length(screw, washer_thickness(penny) + panel_clearance + counterbore, 1, true);
 
     stl_colour(pp4_colour) strap(length, type);
 

readme.md

@@ -35,15 +35,15 @@ See [usage](docs/usage.md) for requirements, installation instructions and a usa
 <tr><td> <a href = "#Displays">Displays</a> </td><td> <a href = "#Nuts">Nuts</a> </td><td> <a href = "#Spools">Spools</a> </td><td> <a href = "#Handle">Handle</a> </td><td> <a href = "#Rounded_cylinder">Rounded_cylinder</a> </td><td></td></tr>
 <tr><td> <a href = "#Extrusion_brackets">Extrusion_brackets</a> </td><td> <a href = "#O_ring">O_ring</a> </td><td> <a href = "#Springs">Springs</a> </td><td> <a href = "#PCB_mount">PCB_mount</a> </td><td> <a href = "#Rounded_polygon">Rounded_polygon</a> </td><td></td></tr>
 <tr><td> <a href = "#Extrusions">Extrusions</a> </td><td> <a href = "#Opengrab">Opengrab</a> </td><td> <a href = "#Stepper_motors">Stepper_motors</a> </td><td> <a href = "#PSU_shroud">PSU_shroud</a> </td><td> <a href = "#Rounded_right_triangle">Rounded_right_triangle</a> </td><td></td></tr>
-<tr><td> <a href = "#Fans">Fans</a> </td><td> <a href = "#PCB">PCB</a> </td><td> <a href = "#Swiss_clips">Swiss_clips</a> </td><td> <a href = "#Press_fit">Press_fit</a> </td><td> <a href = "#Sector">Sector</a> </td><td></td></tr>
-<tr><td> <a href = "#Fuseholder">Fuseholder</a> </td><td> <a href = "#PCBs">PCBs</a> </td><td> <a href = "#Toggles">Toggles</a> </td><td> <a href = "#Printed_box">Printed_box</a> </td><td> <a href = "#Sweep">Sweep</a> </td><td></td></tr>
-<tr><td> <a href = "#Geared_steppers">Geared_steppers</a> </td><td> <a href = "#PSUs">PSUs</a> </td><td> <a href = "#Transformers">Transformers</a> </td><td> <a href = "#Ribbon_clamp">Ribbon_clamp</a> </td><td> <a href = "#Thread">Thread</a> </td><td></td></tr>
-<tr><td> <a href = "#Green_terminals">Green_terminals</a> </td><td> <a href = "#Panel_meters">Panel_meters</a> </td><td> <a href = "#Tubings">Tubings</a> </td><td> <a href = "#SSR_shroud">SSR_shroud</a> </td><td> <a href = "#Tube">Tube</a> </td><td></td></tr>
-<tr><td> <a href = "#Hot_ends">Hot_ends</a> </td><td> <a href = "#Pillars">Pillars</a> </td><td> <a href = "#Variacs">Variacs</a> </td><td> <a href = "#Screw_knob">Screw_knob</a> </td><td></td><td></td></tr>
-<tr><td> <a href = "#Hygrometer">Hygrometer</a> </td><td> <a href = "#Pin_headers">Pin_headers</a> </td><td> <a href = "#Veroboard">Veroboard</a> </td><td> <a href = "#Socket_box">Socket_box</a> </td><td></td><td></td></tr>
-<tr><td> <a href = "#IECs">IECs</a> </td><td> <a href = "#Pulleys">Pulleys</a> </td><td> <a href = "#Washers">Washers</a> </td><td> <a href = "#Strap_handle">Strap_handle</a> </td><td></td><td></td></tr>
-<tr><td> <a href = "#Inserts">Inserts</a> </td><td></td><td> <a href = "#Wire">Wire</a> </td><td></td><td></td><td></td></tr>
-<tr><td></td><td></td><td> <a href = "#Zipties">Zipties</a> </td><td></td><td></td><td></td></tr>
+<tr><td> <a href = "#Fans">Fans</a> </td><td> <a href = "#PCB">PCB</a> </td><td> <a href = "#Swiss_clips">Swiss_clips</a> </td><td> <a href = "#Pocket_handle">Pocket_handle</a> </td><td> <a href = "#Sector">Sector</a> </td><td></td></tr>
+<tr><td> <a href = "#Fuseholder">Fuseholder</a> </td><td> <a href = "#PCBs">PCBs</a> </td><td> <a href = "#Toggles">Toggles</a> </td><td> <a href = "#Press_fit">Press_fit</a> </td><td> <a href = "#Sweep">Sweep</a> </td><td></td></tr>
+<tr><td> <a href = "#Geared_steppers">Geared_steppers</a> </td><td> <a href = "#PSUs">PSUs</a> </td><td> <a href = "#Transformers">Transformers</a> </td><td> <a href = "#Printed_box">Printed_box</a> </td><td> <a href = "#Thread">Thread</a> </td><td></td></tr>
+<tr><td> <a href = "#Green_terminals">Green_terminals</a> </td><td> <a href = "#Panel_meters">Panel_meters</a> </td><td> <a href = "#Tubings">Tubings</a> </td><td> <a href = "#Printed_pulleys">Printed_pulleys</a> </td><td> <a href = "#Tube">Tube</a> </td><td></td></tr>
+<tr><td> <a href = "#Hot_ends">Hot_ends</a> </td><td> <a href = "#Pillars">Pillars</a> </td><td> <a href = "#Variacs">Variacs</a> </td><td> <a href = "#Ribbon_clamp">Ribbon_clamp</a> </td><td></td><td></td></tr>
+<tr><td> <a href = "#Hygrometer">Hygrometer</a> </td><td> <a href = "#Pin_headers">Pin_headers</a> </td><td> <a href = "#Veroboard">Veroboard</a> </td><td> <a href = "#SSR_shroud">SSR_shroud</a> </td><td></td><td></td></tr>
+<tr><td> <a href = "#IECs">IECs</a> </td><td> <a href = "#Pulleys">Pulleys</a> </td><td> <a href = "#Washers">Washers</a> </td><td> <a href = "#Screw_knob">Screw_knob</a> </td><td></td><td></td></tr>
+<tr><td> <a href = "#Inserts">Inserts</a> </td><td></td><td> <a href = "#Wire">Wire</a> </td><td> <a href = "#Socket_box">Socket_box</a> </td><td></td><td></td></tr>
+<tr><td></td><td></td><td> <a href = "#Zipties">Zipties</a> </td><td> <a href = "#Strap_handle">Strap_handle</a> </td><td></td><td></td></tr>
 </table>
 
 ---
@@ -288,6 +288,8 @@ Models of radial blowers.
 | `blower_screw_holes(type)` | List of XY coordinates of the screw holes |
 | `blower_top(type)` | Thickness of the top |
 | `blower_wall(type)` | Side wall thickness |
+| `blower_wall_left(type)` | Left side wall thickness |
+| `blower_wall_right(type)` | Right wall thickness (for square fans) |
 | `blower_width(type)` | Width of enclosing rectangle |
 
 ### Functions
@@ -311,10 +313,12 @@ Models of radial blowers.
 |   1 | `blower(PE4020)` |  Blower Pengda Technology 4020 |
 |   1 | `blower(RB5015)` |  Blower Runda RB5015 |
 |   4 | `screw(M2_cap_screw, 8)` |  Screw M2 cap x  8mm |
+|   2 | `screw(M2_cap_screw, 10)` |  Screw M2 cap x 10mm |
 |   3 | `screw(M3_cap_screw, 20)` |  Screw M3 cap x 20mm |
 |   2 | `screw(M4_cap_screw, 25)` |  Screw M4 cap x 25mm |
-|   1 | `blower(BL40x10)` |  Square radial 4010 |
-|   4 | `washer(M2_washer)` |  Washer  M2 x 5mm x 0.3mm |
+|   1 | `blower(BL30x10)` |  Square radial fan 3010 |
+|   1 | `blower(BL40x10)` |  Square radial fan 4010 |
+|   6 | `washer(M2_washer)` |  Washer  M2 x 5mm x 0.3mm |
 |   3 | `washer(M3_washer)` |  Washer  M3 x 7mm x 0.5mm |
 |   2 | `washer(M4_washer)` |  Washer  M4 x 9mm x 0.8mm |
 
@@ -1048,10 +1052,12 @@ Parametric green terminal blocks
 ### Vitamins
 | Qty | Module call | BOM entry |
 | ---:|:--- |:---|
-|   1 | `green_terminal(gt_6p35, 2)` |  Terminal block 2 way 0.25" |
-|   1 | `green_terminal(gt_5p08, 3)` |  Terminal block 3 way 0.2" |
-|   1 | `green_terminal(gt_3p5, 4)` |  Terminal block 4 way 3.5mm |
-|   1 | `green_terminal(gt_2p54, 5)` |  Terminal block 5 way 0.1" |
+|   1 | `green_terminal(gt_5x17, 2)` |  Terminal block 2 way 5mm |
+|   1 | `green_terminal(gt_5x11, 3)` |  Terminal block 3 way 5mm |
+|   1 | `green_terminal(gt_6p35, 4)` |  Terminal block 4 way 0.25" |
+|   1 | `green_terminal(gt_5p08, 5)` |  Terminal block 5 way 0.2" |
+|   1 | `green_terminal(gt_3p5, 6)` |  Terminal block 6 way 3.5mm |
+|   1 | `green_terminal(gt_2p54, 7)` |  Terminal block 7 way 0.1" |
 
 
 <a href="#top">Top</a>
@@ -1102,17 +1108,17 @@ Needs updating as mostly obsolete versions.
 ### Vitamins
 | Qty | Module call | BOM entry |
 | ---:|:--- |:---|
-|   2 | `tubing(HSHRNK16)` |  Heatshrink sleeving ID 1.6mm x 15mm |
+|   2 | `tubing(HSHRNK16)` |  Heatshrink sleeving ID 1.6mm x 15mm - not shown |
 |   4 | `tubing(HSHRNK64, 60)` |  Heatshrink sleeving ID 6.4mm x 60mm |
 |   1 | `e3d_hot_end(E3Dv5, 3)` |  Hot end E3D V5 direct 3mm |
 |   1 | `e3d_hot_end(E3Dv6, 3)` |  Hot end E3D V6 direct 3mm |
 |   1 | `e3d_hot_end(E3D_clone, 3)` |  Hot end E3D clone aliexpress 3mm |
 |   1 | `jhead_hot_end(JHeadMk5, 3)` |  Hot end JHead MK5 3mm |
-|   2 | `tubing(PTFE07, 62)` |  PTFE sleeving OD 1.2mm ID 0.71mm x 62mm |
-|   2 | `tubing(PTFE20, 45)` |  PTFE sleeving OD 2.6mm ID 2mm x 45mm |
-|   1 | `resistor(RIE1212UB5C5R6)` |  Resistor UB5C 5R6F 5R6 3W vitreous enamel |
+|   2 | `tubing(PTFE07, 62)` |  PTFE sleeving OD 1.2mm ID 0.71mm x 62mm - not shown |
+|   2 | `tubing(PTFE20, 45)` |  PTFE sleeving OD 2.6mm ID 2mm x 45mm - not shown |
+|   1 | `resistor(RIE1212UB5C5R6)` |  Resistor UB5C 5R6F 5R6 3W vitreous enamel - not shown |
 |   1 |  |  Tape self amalgamating silicone 110mm x 25mm |
-|   1 | `resistor(Epcos)` |  Thermistor Epcos B57560G104F 100K 1% |
+|   1 | `resistor(Epcos)` |  Thermistor Epcos B57560G104F 100K 1% - not shown |
 |   2 |  |  Wire Red PTFE 16/0.2mm strands, length 170mm |
 |   4 | `ziptie(small_ziptie, 8)` |  Ziptie 2.5mm x 100mm min length |
 
@@ -1687,6 +1693,13 @@ Cylindrical and ring magnets.
 
 ![magnets](tests/png/magnets.png)
 
+### Vitamins
+| Qty | Module call | BOM entry |
+| ---:|:--- |:---|
+|   1 | `magnet(MAG484)` |  Magnet 6.35mm diameter, 6.35mm high, 3.175mm bore |
+|   1 | `magnet(MAG8x4x4p2)` |  Magnet 8mm diameter, 4mm high, 4.2mm bore |
+|   1 | `magnet(MAG5x8)` |  Magnet 8mm diameter, 5mm high |
+
 
 <a href="#top">Top</a>
 
@@ -1741,7 +1754,11 @@ UK 13A sockets at the moment.
 ---
 <a name="Microswitches"></a>
 ## Microswitches
-Used for limit switches.
+Used for limit switches. Currently only the button type is supported as the lever and roller types are less accurate.
+
+The switch is drawn with the button at the nominal operation point. This can be plus or minus `microswitch_op_tol(type)`.
+
+When the button is released it comes out by a maximum of `microswitch_fp_max(type)` from the nominal operating point.
 
 [vitamins/microswitches.scad](vitamins/microswitches.scad) Object definitions.
 
@@ -1754,14 +1771,16 @@ Used for limit switches.
 |:--- |:--- |
 | `microswitch_body_clr(type)` | Body colour |
 | `microswitch_button_clr(type)` | Button colour |
-| `microswitch_button_pos(type)` | Button position |
+| `microswitch_button_pos(type)` | Button position at operating point |
 | `microswitch_button_t(type)` | Button thickness |
 | `microswitch_button_w(type)` | Button width |
+| `microswitch_fp_max(type)` | Free position maximum |
 | `microswitch_hole_d(type)` | Screw hole diameter |
 | `microswitch_holes(type)` | Hole positions |
 | `microswitch_leg(type)` | Leg types |
 | `microswitch_legs(type)` | Leg positions |
 | `microswitch_length(type)` | Body length |
+| `microswitch_op_tol(type)` | Operating position +/- tolerance |
 | `microswitch_radius(type)` | Body corner radius |
 | `microswitch_thickness(type)` | Body thickness |
 | `microswitch_width(type)` | Body width |
@@ -1771,6 +1790,7 @@ Used for limit switches.
 |:--- |:--- |
 | `microswitch_lower_extent(type)` | How far legs extend downwards |
 | `microswitch_right_extent(type)` | How far legs extend right |
+| `microswitch_size(type)` | Body size |
 
 ### Modules
 | Module | Description |
@@ -2295,25 +2315,31 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
 | ---:|:--- |:---|
 |   1 | `pcb(ArduinoLeonardo)` |  Arduino Leonardo |
 |   1 | `pcb(ArduinoUno3)` |  Arduino Uno R3 |
+|   1 | `pcb(BTT_SKR_E3_TURBO)` |  BigTreeTech SKR E3 Turbo |
+|   1 | `pcb(BTT_SKR_MINI_E3_V2_0)` |  BigTreeTech SKR Mini E3 v2.0 |
+|   1 | `pcb(BTT_SKR_V1_4_TURBO)` |  BigTreeTech SKR v1.4 Turbo |
 |   1 |  |  Cat 5 patch cable 300mm |
 |   1 | `d_plug(DCONN15, pcb = true)` |  D-type 15 way PCB mount plug |
 |   1 | `pcb(DuetE)` |  Duet 2 Ethernet electronics |
-|   1 | `pcb(Duex2)` |  Duex2 expansion board |
+|   1 | `pcb(Duex2)` |  Duex2 expansion board - not shown |
 |   1 | `pcb(Duex5)` |  Duex5 expansion board |
+|   1 | `pcb(ESP-01)` |  ESP-01 |
 |   1 | `pcb(EnviroPlus)` |  Enviro+ |
 |   1 | `pcb(ExtruderPCB)` |  Extruder connection PCB |
-|   1 | `pcb(Keyes5p1)` |  Keyes5.1 Arduino Uno expansion board |
+|   1 | `pcb(Keyes5p1)` |  Keyes5.1 Arduino Uno expansion board - not shown |
 |   1 | `pcb(MP1584EN)` |  MP1584EN 3A buck converter |
 |   1 | `pcb(MT3608)` |  MT3608 boost converter module |
+|   1 | `pcb(Melzi)` |  Melzi electronics - not shown |
 |   4 |  |  Micro SD card |
+|   1 |  |  Micro SD card - not shown |
 |   1 | `molex_254(2)` |  Molex KK header 2 way |
 |   1 | `molex_254(3)` |  Molex KK header 3 way |
 |  16 | `nut(M2_nut, nyloc = true)` |  Nut M2 x 1.6mm nyloc |
-|  34 | `nut(M2p5_nut, nyloc = true)` |  Nut M2.5 x 2.2mm nyloc |
-|  12 | `nut(M3_nut, nyloc = true)` |  Nut M3 x 2.4mm nyloc |
-|  12 | `nut(M4_nut, nyloc = true)` |  Nut M4 x 3.2mm nyloc |
+|  30 | `nut(M2p5_nut, nyloc = true)` |  Nut M2.5 x 2.2mm nyloc |
+|  22 | `nut(M3_nut, nyloc = true)` |  Nut M3 x 2.4mm nyloc |
+|   8 | `nut(M4_nut, nyloc = true)` |  Nut M4 x 3.2mm nyloc |
 |   1 | `pcb(PI_IO)` |  PI_IO V2 |
-|   1 | `pcb(PSU12V1A)` |  PSU 12V 1A |
+|   1 | `pcb(PSU12V1A)` |  PSU 12V 1A - not shown |
 |   1 | `pcb(PERF60x40)` |  Perfboard 60 x 40mm |
 |   1 | `pcb(PERF70x30)` |  Perfboard 70 x 30mm |
 |   1 | `pcb(PERF70x50)` |  Perfboard 70 x 50mm |
@@ -2329,19 +2355,20 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
 |   2 | `screw(M2p5_cap_screw, 20)` |  Screw M2.5 cap x 20mm |
 |   8 | `screw(M2p5_cap_screw, 25)` |  Screw M2.5 cap x 25mm |
 |   8 | `screw(M2p5_cap_screw, 30)` |  Screw M2.5 cap x 30mm |
-|   4 | `screw(M2p5_pan_screw, 20)` |  Screw M2.5 pan x 20mm |
 |  12 | `screw(M2p5_pan_screw, 25)` |  Screw M2.5 pan x 25mm |
 |   4 | `screw(M3_cap_screw, 16)` |  Screw M3 cap x 16mm |
-|   8 | `screw(M3_cap_screw, 30)` |  Screw M3 cap x 30mm |
-|  12 | `screw(M4_cap_screw, 35)` |  Screw M4 cap x 35mm |
+|   9 | `screw(M3_cap_screw, 30)` |  Screw M3 cap x 30mm |
+|   9 | `screw(M3_cap_screw, 35)` |  Screw M3 cap x 35mm |
+|   8 | `screw(M4_cap_screw, 35)` |  Screw M4 cap x 35mm |
 |   1 | `pcb(TP4056)` |  TP4056 Li-lon Battery charger module |
 |   3 | `terminal_35(2)` |  Terminal block 2 way 3.5mm |
 |   2 | `green_terminal(gt_2p54, 4)` |  Terminal block 4 way 0.1" |
+|   1 |  |  USB A to Mini B lead - not shown |
 |   1 | `pcb(WD2002SJ)` |  WD2002SJ Buck Boost DC-DC converter |
 |  16 | `washer(M2_washer)` |  Washer  M2 x 5mm x 0.3mm |
-|  34 | `washer(M2p5_washer)` |  Washer  M2.5 x 5.9mm x 0.5mm |
-|  12 | `washer(M3_washer)` |  Washer  M3 x 7mm x 0.5mm |
-|  12 | `washer(M4_washer)` |  Washer  M4 x 9mm x 0.8mm |
+|  30 | `washer(M2p5_washer)` |  Washer  M2.5 x 5.9mm x 0.5mm |
+|  22 | `washer(M3_washer)` |  Washer  M3 x 7mm x 0.5mm |
+|   8 | `washer(M4_washer)` |  Washer  M4 x 9mm x 0.8mm |
 |   1 | `pcb(ZC_A0591)` |  ZC-A0591 ULN2003 driver PCB |
 
 ### Printed
@@ -2351,21 +2378,21 @@ PCBs and perfboard with optional components. The shape can be a rectangle with o
 |   4 | pcb_spacer2070.stl |
 |   4 | pcb_spacer2080.stl |
 |   4 | pcb_spacer2090.stl |
-|   4 | pcb_spacer25110.stl |
 |   4 | pcb_spacer25120.stl |
 |   4 | pcb_spacer25130.stl |
-|   4 | pcb_spacer25140_2.stl |
+|   4 | pcb_spacer25140.stl |
 |   4 | pcb_spacer25150_2.stl |
 |   4 | pcb_spacer25160_2.stl |
+|   4 | pcb_spacer25180.stl |
 |   4 | pcb_spacer25190.stl |
-|   4 | pcb_spacer25200.stl |
 |   2 | pcb_spacer2580.stl |
 |   4 | pcb_spacer30170.stl |
-|   4 | pcb_spacer30180.stl |
+|   5 | pcb_spacer30200.stl |
+|   5 | pcb_spacer30210.stl |
+|   4 | pcb_spacer30220.stl |
 |   4 | pcb_spacer3050.stl |
-|   4 | pcb_spacer40210.stl |
-|   4 | pcb_spacer40220.stl |
 |   4 | pcb_spacer40230.stl |
+|   4 | pcb_spacer40240.stl |
 
 
 <a href="#top">Top</a>
@@ -2595,8 +2622,8 @@ Timing belt pulleys, both toothed and plain with internal bearings for idlers.
 ### Modules
 | Module | Description |
 |:--- |:--- |
-| `pulley(type)` | Draw a pulley |
-| `pulley_assembly(type)` | Draw a pulley with its grub screws in place |
+| `pulley(type, colour = silver)` | Draw a pulley |
+| `pulley_assembly(type, colour = silver)` | Draw a pulley with its grub screws in place |
 
 ![pulleys](tests/png/pulleys.png)
 
@@ -2643,13 +2670,15 @@ Linear rails with carriages.
 | `carriage_length(type)` | Overall length |
 | `carriage_pitch_x(type)` | Screw hole x pitch |
 | `carriage_pitch_y(type)` | Screw hole y pitch |
+| `carriage_rail(type)` | Rail type |
 | `carriage_screw(type)` | Carriage screw type |
 | `carriage_width(type)` | Width of carriage |
 | `rail_bore(type)` | Counter bore diameter for screw head |
 | `rail_bore_depth(type)` | Counter bore depth |
-| `rail_carriage(type)` | Carriage type |
 | `rail_end(type)` | Minimum distance screw can be from the end |
 | `rail_end_screw(type)` | Screw used for ends only (Countersink used for better location) |
+| `rail_groove_offset(type)` | Offset of centre of groove from top of rail |
+| `rail_groove_width(type)` | Groove width |
 | `rail_height(type)` | Height of rail section |
 | `rail_hole(type)` | Screw hole diameter |
 | `rail_pitch(type)` | Distance between screws |
@@ -2661,27 +2690,26 @@ Linear rails with carriages.
 |:--- |:--- |
 | `carriage_screw_depth(type)` | Carriage thread depth |
 | `carriage_size(type)` | Size of carriage |
+| `carriage_travel(type, rail_length)` | How far the carriage can travel on a given length rail |
 | `rail_holes(type, length)` | Number of holes in a rail given its `length` |
 | `rail_screw_height(type, screw)` | Position screw taking into account countersink into counterbored hole |
-| `rail_travel(type, length)` | How far the carriage can travel |
 
 ### Modules
 | Module | Description |
 |:--- |:--- |
-| `carriage(type, rail, end_colour = grey(20)` | Draw the specified carriage |
+| `carriage(type, end_colour = grey(20)` | Draw the specified carriage |
 | `carriage_hole_positions(type)` | Position children over screw holes |
-| `rail(type, length)` | Draw the specified rail |
-| `rail_assembly(type, length, pos, carriage_end_colour = grey(20)` | Rail and carriage assembly |
+| `rail(type, length, colour = grey(90)` | Draw the specified rail |
+| `rail_assembly(carriage, length, pos, carriage_end_colour = grey(20)` | Rail and carriage assembly |
 | `rail_hole_positions(type, length, first = 0, screws = 100, both_ends = true)` | Position children over screw holes |
-| `rail_screws(type, length, thickness, screws = 100)` | Place screws in the rail |
+| `rail_screws(type, length, thickness, screws = 100, index_screws = undef)` | Place screws in the rail |
 
 ![rails](tests/png/rails.png)
 
 ### Vitamins
 | Qty | Module call | BOM entry |
 | ---:|:--- |:---|
-|   1 | `rail(MGN12, 200)` |  Linear rail MGN12 x 200mm |
-|   1 | `rail(MGN12H, 200)` |  Linear rail MGN12H x 200mm |
+|   2 | `rail(MGN12, 200)` |  Linear rail MGN12 x 200mm |
 |   1 | `rail(MGN15, 200)` |  Linear rail MGN15 x 200mm |
 |   1 | `rail(MGN5, 200)` |  Linear rail MGN5 x 200mm |
 |   1 | `rail(MGN7, 200)` |  Linear rail MGN7 x 200mm |
@@ -2889,10 +2917,11 @@ For an explanation of `screw_polysink()` see <https://hydraraptor.blogspot.com/2
 |:--- |:--- |
 | `screw_boss_diameter(type)` | Boss big enough for nut trap and washer |
 | `screw_head_depth(type, d = 0)` | How far a counter sink head will go into a straight hole diameter d |
-| `screw_longer_than(x)` | Returns shortest screw length longer or equal to x |
+| `screw_length(screw, thickness, washers, insert = false, nyloc = false, nut = false, longer = false)` | Returns the length of the longest or shortest screw that will got through `thickness` and `washers` and possibly an `insert`, `nut` or `nyloc` |
+| `screw_longer_than(x)` | Returns the length of the shortest screw length longer or equal to x |
 | `screw_nut_radius(type)` | Radius of matching nut |
 | `screw_polysink_r(type, z)` | Countersink hole profile corrected for rounded staircase extrusions. |
-| `screw_shorter_than(x)` | Returns longest screw length shorter than or equal to x |
+| `screw_shorter_than(x)` | Returns the length of the longest screw shorter than or equal to x |
 
 ### Modules
 | Module | Description |
@@ -2928,6 +2957,7 @@ For an explanation of `screw_polysink()` see <https://hydraraptor.blogspot.com/2
 |   1 | `screw(M4_pan_screw, 30)` |  Screw M4 pan x 30mm |
 |   1 | `screw(M5_cap_screw, 30)` |  Screw M5 cap x 30mm |
 |   1 | `screw(M5_cs_cap_screw, 30)` |  Screw M5 cs cap x 30mm |
+|   1 | `screw(M5_dome_screw, 30)` |  Screw M5 dome x 30mm |
 |   1 | `screw(M5_hex_screw, 30)` |  Screw M5 hex x 30mm |
 |   1 | `screw(M5_pan_screw, 30)` |  Screw M5 pan x 30mm |
 |   1 | `screw(M6_cap_screw, 30)` |  Screw M6 cap x 30mm |
@@ -3461,15 +3491,16 @@ NEMA stepper motor model.
 | Qty | Module call | BOM entry |
 | ---:|:--- |:---|
 |   4 | `ring_terminal(M3_ringterm)` |  Ring terminal 3mm |
-|  15 | `screw(M3_pan_screw, 8)` |  Screw M3 pan x  8mm |
+|  20 | `screw(M3_pan_screw, 8)` |  Screw M3 pan x  8mm |
 |   1 | `NEMA(NEMA14)` |  Stepper motor NEMA14 x 36mm |
 |   1 | `NEMA(NEMA16)` |  Stepper motor NEMA16 x 19.2mm |
+|   1 | `NEMA(NEMA17P)` |  Stepper motor NEMA17 x 26.5mm |
 |   1 | `NEMA(NEMA17S)` |  Stepper motor NEMA17 x 34mm |
 |   1 | `NEMA(NEMA17M)` |  Stepper motor NEMA17 x 40mm |
 |   1 | `NEMA(NEMA17)` |  Stepper motor NEMA17 x 47mm |
 |   1 | `NEMA(NEMA23)` |  Stepper motor NEMA22 x 51.2mm |
-|  11 | `washer(M3_washer)` |  Washer  M3 x 7mm x 0.5mm |
-|  15 | `star_washer(M3_washer)` |  Washer star M3 x 0.5mm |
+|  16 | `washer(M3_washer)` |  Washer  M3 x 7mm x 0.5mm |
+|  20 | `star_washer(M3_washer)` |  Washer star M3 x 0.5mm |
 
 
 <a href="#top">Top</a>
@@ -3767,6 +3798,7 @@ Veroboard with mounting holes, track breaks, removed tracks, solder points and c
 | Function | Description |
 |:--- |:--- |
 | `vero_length(type)` | Length of the board |
+| `vero_size(type)` | Board size |
 | `vero_thickness(type)` | Thickness of the substrate |
 | `vero_track_thickness(type)` | Thickness of the tracks |
 | `vero_track_width(type)` | The width of the tracks |
@@ -3780,7 +3812,7 @@ Veroboard with mounting holes, track breaks, removed tracks, solder points and c
 | `vero_mounting_hole_positions(type)` | Positions children at the mounting holes |
 | `vero_mounting_holes(type, h = 100)` | Drill mounting holes in a panel |
 | `veroboard(type)` | Draw specified veroboard with missing tracks and track breaks |
-| `veroboard_assembly(type, height, thickness, flip = false)` | Draw the assembly with components and fasteners in place |
+| `veroboard_assembly(type, height, thickness, flip = false, ngb = false)` | Draw the assembly with components and fasteners in place |
 
 ![veroboard](tests/png/veroboard.png)
 
@@ -4549,7 +4581,7 @@ to the assembly, for example to add inserts.
 ### Modules
 | Module | Description |
 |:--- |:--- |
-| `drag_chain_assembly(type, pos = 0)` | Drag chain assembly |
+| `drag_chain_assembly(type, pos = 0, render = false)` | Drag chain assembly |
 | `drag_chain_link(type, start = false, end = false, check_kids = true)` | One link of the chain, special case for start and end |
 | `drag_chain_screw_positions(type, end)` | Place children at the screw positions, end = 0 for the start, 1 for the end |
 | `screw_lug(screw, h = 0)` | Create a D shaped lug for a screw |
@@ -4924,6 +4956,56 @@ The stl must be given a parameterless wrapper in the project that uses it.
 |   1 | pcb_mount_PI_IO_5.stl |
 
 
+<a href="#top">Top</a>
+
+---
+<a name="Pocket_handle"></a>
+## Pocket_handle
+Customisable pocket handle
+
+[printed/pocket_handle.scad](printed/pocket_handle.scad) Implementation.
+
+[tests/pocket_handle.scad](tests/pocket_handle.scad) Code for this example.
+
+### Properties
+| Function | Description |
+|:--- |:--- |
+| `pocket_handle_hand_size(type)` | Size of the hole for the fingers |
+| `pocket_handle_panel_t(type)` | Thickness of the panel it is mounted in |
+| `pocket_handle_rad(type)` | Min corner rad |
+| `pocket_handle_screw(type)` | Screw type, can be countersunk or not |
+| `pocket_handle_slant(type)` | Upward slant of the hand hole |
+| `pocket_handle_wall(type)` | Wall thickness |
+
+### Functions
+| Function | Description |
+|:--- |:--- |
+| `pocket_handle(hand_size = [90, 40, 40], slant = 35, screw = M3_cs_cap_screw, panel_t = 3, wall = 4, rad = 4)` | Construct a pocket_handle property list |
+| `pocket_handle_flange(type)` | Size of the flange |
+
+### Modules
+| Module | Description |
+|:--- |:--- |
+| `pocket_handle(type)` | Generate STL for pocket_handle |
+| `pocket_handle_assembly(type)` | Assembly with fasteners in place |
+| `pocket_handle_hole_positions(type)` | Place children at screw hole positions |
+| `pocket_handle_holes(type, h = 0)` | Panel cutout and screw holes |
+
+![pocket_handle](tests/png/pocket_handle.png)
+
+### Vitamins
+| Qty | Module call | BOM entry |
+| ---:|:--- |:---|
+|   4 | `nut(M3_nut, nyloc = true)` |  Nut M3 x 2.4mm nyloc |
+|   4 | `screw(M3_cs_cap_screw, 12)` |  Screw M3 cs cap x 12mm |
+|   4 | `washer(M3_washer)` |  Washer  M3 x 7mm x 0.5mm |
+
+### Printed
+| Qty | Filename |
+| ---:|:--- |
+|   1 | pocket_handle.stl |
+
+
 <a href="#top">Top</a>
 
 ---
@@ -5029,6 +5111,73 @@ It can also have printed feet on the base with the screws doubling up to hold th
 |   1 | box2_assembly |
 
 
+<a href="#top">Top</a>
+
+---
+<a name="Printed_pulleys"></a>
+## Printed_pulleys
+Printed pulleys are a remix of droftarts's (see <https://www.thingiverse.com/droftarts/designs>) Parametric Pulleys
+on Thingiverse (see <https://www.thingiverse.com/thing:16627>) and are licensed under the
+Creative Commons - Attribution - Share Alike license (see <https://creativecommons.org/licenses/by-sa/3.0/>)
+
+[printed/printed_pulleys.scad](printed/printed_pulleys.scad) Implementation.
+
+[tests/printed_pulleys.scad](tests/printed_pulleys.scad) Code for this example.
+
+### Functions
+| Function | Description |
+|:--- |:--- |
+| `printed_pulley_inverted(type)` | Need to print upside down to prevent overhang |
+
+### Modules
+| Module | Description |
+|:--- |:--- |
+| `printed_pulley(type)` | Draw a printable pulley |
+| `printed_pulley_assembly(type, colour = pp1_colour)` | Draw a printed pulley with its grub screws in place |
+| `printed_pulley_teeth(type)` | Draw the pulley's teeth |
+
+![printed_pulleys](tests/png/printed_pulleys.png)
+
+### Vitamins
+| Qty | Module call | BOM entry |
+| ---:|:--- |:---|
+|   1 | `screw(M3_grub_screw, 3)` |  Screw M3 grub x  3mm |
+|   2 | `screw(M3_grub_screw, 4.5)` |  Screw M3 grub x  4.5mm |
+|   2 | `screw(M3_grub_screw, 4)` |  Screw M3 grub x  4mm |
+|   4 | `screw(M3_grub_screw, 6)` |  Screw M3 grub x  6mm |
+|   1 | `screw(M4_grub_screw, 6)` |  Screw M4 grub x  6mm |
+
+### Printed
+| Qty | Filename |
+| ---:|:--- |
+|   1 | printed_pulley_GT2x12_pulley.stl |
+|   1 | printed_pulley_GT2x16_plain_idler.stl |
+|   1 | printed_pulley_GT2x16_pulley.stl |
+|   1 | printed_pulley_GT2x16_toothed_idler.stl |
+|   1 | printed_pulley_GT2x16x7_plain_idler.stl |
+|   1 | printed_pulley_GT2x20_plain_idler.stl |
+|   1 | printed_pulley_GT2x20_toothed_idler.stl |
+|   1 | printed_pulley_GT2x20ob_pulley.stl |
+|   1 | printed_pulley_GT2x20um_pulley.stl |
+|   1 | printed_pulley_T2p5x16_pulley.stl |
+|   1 | printed_pulley_T5x10_pulley.stl |
+
+### Assemblies
+| Qty | Name |
+| ---:|:--- |
+|   1 | printed_pulley_GT2x12_pulley_assembly |
+|   1 | printed_pulley_GT2x16_plain_idler_assembly |
+|   1 | printed_pulley_GT2x16_pulley_assembly |
+|   1 | printed_pulley_GT2x16_toothed_idler_assembly |
+|   1 | printed_pulley_GT2x16x7_plain_idler_assembly |
+|   1 | printed_pulley_GT2x20_plain_idler_assembly |
+|   1 | printed_pulley_GT2x20_toothed_idler_assembly |
+|   1 | printed_pulley_GT2x20ob_pulley_assembly |
+|   1 | printed_pulley_GT2x20um_pulley_assembly |
+|   1 | printed_pulley_T2p5x16_pulley_assembly |
+|   1 | printed_pulley_T5x10_pulley_assembly |
+
+
 <a href="#top">Top</a>
 
 ---
@@ -5727,7 +5876,8 @@ Cylinder with a rounded end.
 ---
 <a name="Rounded_polygon"></a>
 ## Rounded_polygon
-Draw a polygon with rounded corners. Each element of the vector is the XY coordinate and a radius. Radius can be negative for a concave corner.
+Draw a polygon with rounded corners. Each element of the vector is the XY coordinate and a radius in clockwise order.
+Radius can be negative for a concave corner.
 
 Because the tangents need to be calculated to find the length these can be calculated separately and re-used when drawing to save calculating them twice.
 
@@ -5738,6 +5888,7 @@ Because the tangents need to be calculated to find the length these can be calcu
 ### Functions
 | Function | Description |
 |:--- |:--- |
+| `circle_tangent(p1, p2)` | Compute the clockwise tangent between two circles represented as [x,y,r] |
 | `rounded_polygon_length(points, tangents)` | Calculate the length given the point list and the list of tangents computed by ` rounded_polygon_tangents` |
 | `rounded_polygon_tangents(points)` | Compute the straight sections needed to draw and to compute the lengths |
 
@@ -5885,6 +6036,7 @@ Simple tube or ring
 ### Modules
 | Module | Description |
 |:--- |:--- |
+| `rectangular_tube(size, center = true, thickness = 1, fillet = 0.5)` | Create a retangular tube with filleted corners |
 | `ring(or, ir)` | Create a ring with specified external and internal radii |
 | `tube(or, ir, h, center = true)` | Create a tube with specified external and internal radii and height `h` |
 | `woven_tube(or, ir, h, center= true, colour = grey(30)` | Create a woven tube with specified external and internal radii, height `h`, colours, warp and weft |
@@ -5904,9 +6056,23 @@ Assembly views shown in the instructions can be large or small and this is deduc
 parts are used.
 This heuristic isn't always correct, so the default can be overridden by setting the `big` parameter of `assembly` to `true` or `false`.
 
+Setting the `ngb` parameter of `assembly` to `true` removes its column from the global BOM and merges it parts into its parent assembly column of the global BOM.
+This is to prevent the global BOM page becoming too wide in large projects by having it include just the major assemblies.
+
 The example below shows how to define a vitamin and incorporate it into an assembly with sub-assemblies and make an exploded view.
 The resulting flat BOM is shown but heirachical BOMs are also generated for real projects.
 
+If the code to make an STL or DXF is made a child of the `stl()` or `dxf()` module then the STL or DXF will be used in the assembly views generated by `views.py` instead of generating
+it with code.
+This can speed up the generation of the build instructions greatly but isn't compatible with STLs that include support structures.
+
+The `pose()` module allows assembly views in the readme to be posed differently to the default view in the GUI:
+
+* Setting the `exploded` parameter to `true` allows just the exploded version to be posed and setting to `false` allows just the assembled view to be posed, the default is both.
+* If the `d` parameter is set to specify the camera distance then the normal `viewall` and `autocenter` options are supressed allowing a small section to be zoomed in to fill the view.
+* To get the parameter values make the GUI window square, pose the view with the mouse and then copy the viewport parameters from the Edit menu and paste them into the pose invocation.
+* Two `pose()` modules can be chained to allow different poses for exploded and assembled views.
+
 [utils/core/bom.scad](utils/core/bom.scad) Implementation.
 
 [tests/BOM.scad](tests/BOM.scad) Code for this example.
@@ -5923,19 +6089,21 @@ The resulting flat BOM is shown but heirachical BOMs are also generated for real
 ### Modules
 | Module | Description |
 |:--- |:--- |
-| `assembly(name, big = undef)` | Name an assembly that will appear on the BOM, there needs to a module named `<name>_assembly` to make it. `big` can force big or small assembly diagrams. |
+| `assembly(name, big = undef, ngb = false)` | Name an assembly that will appear on the BOM, there needs to a module named `<name>_assembly` to make it. `big` can force big or small assembly diagrams. |
 | `dxf(name)` | Name a dxf that will appear on the BOM, there needs to a module named `<name>_dxf` to make it |
 | `explode(d, explode_children = false, offset = [0,0,0])` | Explode children by specified Z distance or vector `d`, option to explode grand children |
 | `hidden()` | Make item invisible, except on the BOM |
 | `no_explode()` | Prevent children being exploded |
 | `no_pose()` | Force children not to be posed even if parent is |
 | `not_on_bom(on = false)` | Specify the following child parts are not on the BOM, for example when they are on a PCB that comes assembled |
-| `pose(a = [55, 0, 25], t = [0, 0, 0], exploded = undef)` | Pose an STL or assembly for rendering to png by specifying rotation `a` and translation `t`, `exploded = true for` just the exploded view or `false` for unexploded only. |
+| `pose(a = [55, 0, 25], t = [0, 0, 0], exploded = undef, d = undef)` | Pose an STL or assembly for rendering to png by specifying rotation `a`, translation `t` and optionally `d`, `exploded = true for` just the exploded view or `false` for unexploded only. |
 | `pose_hflip(exploded = undef)` | Pose an STL or assembly for rendering to png by flipping around the Y axis, `exploded = true for` just the exploded view or `false` for unexploded only. |
 | `pose_vflip(exploded = undef)` | Pose an STL or assembly for rendering to png by flipping around the X axis, `exploded = true for` just the exploded view or `false` for unexploded only. |
 | `stl(name)` | Name an stl that will appear on the BOM, there needs to a module named `<name>_stl` to make it |
 | `stl_colour(colour = pp1_colour, alpha = 1)` | Colour an stl where it is placed in an assembly. `alpha` can be used to make it appear transparent. |
-| `vitamin(description)` | Describe a vitamin for the BOM entry and precede it with a module call that creates it, eg. "wigit(42): Type 42 widget" |
+| `use_dxf(name)` | Import a DXF to make a build panel |
+| `use_stl(name)` | Import an STL to make a build platter |
+| `vitamin(description)` | Describe a vitamin for the BOM entry and precede it with a module call that creates it, eg. "widget(42): Widget size 42" |
 
 ![bom](tests/png/bom.png)
 
@@ -5962,9 +6130,9 @@ The resulting flat BOM is shown but heirachical BOMs are also generated for real
 ### Assemblies
 | Qty | Name |
 | ---:|:--- |
+|   1 | widget_assembly |
+|   1 | widget_base_assembly |
 |   1 | widget_top_assembly |
-|   1 | widgit_base_assembly |
-|   1 | wigdit_assembly |
 
 
 <a href="#top">Top</a>
@@ -6062,18 +6230,18 @@ leaving a scar on either surface.
 ### Functions
 | Function | Description |
 |:--- |:--- |
-| `corrected_diameter(d, n = 0)` | Adjusted diameter to make flats lie on the circle |
-| `corrected_radius(r, n = 0)` | Adjusted radius to make flats lie on the circle |
-| `sides(r)` | Optimium number of sides for specified radius |
+| `corrected_diameter(d, n = undef)` | Adjusted diameter to make flats lie on the circle |
+| `corrected_radius(r, n = undef)` | Adjusted radius to make flats lie on the circle |
+| `sides(r, n = undef)` | Optimium number of sides for specified radius |
 
 ### Modules
 | Module | Description |
 |:--- |:--- |
 | `drill(r, h = 100, center = true)` | Make a cylinder for drilling holes suitable for CNC routing, set h = 0 for circle |
-| `poly_circle(r, sides = 0)` | Make a circle adjusted to print the correct size |
-| `poly_cylinder(r, h, center = false, sides = 0, chamfer = false, twist = 0)` | Make a cylinder adjusted to print the correct size |
+| `poly_circle(r, sides = undef)` | Make a circle adjusted to print the correct size |
+| `poly_cylinder(r, h, center = false, sides = undef, chamfer = false, twist = 0)` | Make a cylinder adjusted to print the correct size |
 | `poly_drill(r, h = 100, center = true)` | Make a cylinder for drilling holes suitable for CNC routing if cnc_bit_r is non zero, otherwise a poly_cylinder. |
-| `poly_ring(or, ir, sides = 0)` | Make a 2D ring adjusted to have the correct internal radius |
+| `poly_ring(or, ir, sides = undef)` | Make a 2D ring adjusted to have the correct internal radius |
 | `poly_tube(or, ir, h, center = false)` | Make a tube adjusted to have the correct internal radius |
 | `slot(r, l, h = 100)` | Make a horizontal slot suitable for CNC routing, set h = 0 for 2D version |
 
@@ -6125,9 +6293,10 @@ Rectangle with rounded corners.
 ### Modules
 | Module | Description |
 |:--- |:--- |
-| `rounded_rectangle(size, r, center = true, xy_center = true)` | Like `cube()` but corners rounded in XY plane and separate centre options for xy and z. |
-| `rounded_rectangle_xz(size, r, center = true, xy_center = true)` | Like `cube()` but corners rounded in XZ plane and separate centre options for xy and z. |
-| `rounded_rectangle_yz(size, r, center = true, xy_center = true)` | Like `cube()` but corners rounded in YX plane and separate centre options for xy and z. |
+| `rounded_cube_xy(size, r = 0, xy_center = false, z_center = false)` | Like `cube()` but corners rounded in XY plane and separate centre options for xy and z. |
+| `rounded_cube_xz(size, r = 0, xy_center = false, z_center = false)` | Like `cube()` but corners rounded in XZ plane and separate centre options for xy and z. |
+| `rounded_cube_yz(size, r = 0, xy_center = false, z_center = false)` | Like `cube()` but corners rounded in YX plane and separate centre options for xy and z. |
+| `rounded_rectangle(size, r, center = false, xy_center = true)` | Like `cube()` but corners rounded in XY plane and separate centre options for xy and z. |
 | `rounded_square(size, r, center = true)` | Like `square()` but with with rounded corners |
 
 ![rounded_rectangle](tests/png/rounded_rectangle.png)
@@ -6171,12 +6340,12 @@ do not intrude into the circle. See <https://hydraraptor.blogspot.com/2020/07/ho
 ### Modules
 | Module | Description |
 |:--- |:--- |
-| `semi_teardrop(h, r, d = undef, center = true, chamfer = 0, plus = false)` | A semi teardrop in the positive Y domain |
-| `teardrop(h, r, center = true, truncate = true, chamfer = 0, plus = false)` | For making horizontal holes that don't need support material, set `truncate = false` to make traditional RepRap teardrops that don't even need bridging |
-| `teardrop_chamfer(h, center, chamfer)` | Helper module for adding chamfer to a teardrop |
-| `teardrop_plus(h, r, center = true, truncate = true, chamfer = 0)` | Slightly elongated teardrop to allow for the 3D printing staircase effect |
-| `tearslot(h, r, w, center = true, chamfer = 0, plus = false)` | A horizontal slot that doesn't need support material |
-| `vertical_tearslot(h, r, l, center = true, chamfer = 0, plus = false)` | A vertical slot that doesn't need support material |
+| `semi_teardrop(h, r, d = undef, center = true, chamfer = 0, chamfer_both_ends = true, plus = false)` | A semi teardrop in the positive Y domain |
+| `teardrop(h, r, center = true, truncate = true, chamfer = 0, chamfer_both_ends = true, plus = false)` | For making horizontal holes that don't need support material, set `truncate = false` to make traditional RepRap teardrops that don't even need bridging |
+| `teardrop_chamfer(h, center, chamfer, chamfer_both_ends)` | Helper module for adding chamfer to a teardrop |
+| `teardrop_plus(h, r, center = true, truncate = true, chamfer = 0, chamfer_both_ends = true)` | Slightly elongated teardrop to allow for the 3D printing staircase effect |
+| `tearslot(h, r, w, center = true, chamfer = 0, chamfer_both_ends = true, plus = false)` | A horizontal slot that doesn't need support material |
+| `vertical_tearslot(h, r, l, center = true, chamfer = 0, chamfer_both_ends = true, plus = false)` | A vertical slot that doesn't need support material |
 
 ![teardrops](tests/png/teardrops.png)
 

scripts/bom.py

@@ -60,6 +60,8 @@ class BOM:
     def __init__(self, name):
         self.name = name
         self.big = None
+        self.ngb = False
+        self.zoomed = 0
         self.count = 1
         self.vitamins = {}
         self.printed = {}
@@ -73,6 +75,8 @@ class BOM:
         return {
              "name"       : self.name,
              "big"        : self.big,
+             "ngb"        : self.ngb,
+             "zoomed"     : self.zoomed,
              "count"      : self.count,
              "assemblies" : assemblies,
              "vitamins"   : {v : self.vitamins[v].data() for v in self.vitamins},
@@ -249,7 +253,7 @@ def boms(target = None, assembly = None):
         #
         # Run openscad
         #
-        openscad.run("-D", "$bom=2", "-D", "$preview=true", "--hardwarnings", "-o", "openscad.echo", "-d", bom_dir + "/bom.deps", bom_maker_name)
+        openscad.run("-D", "$bom=2", "-D", "$preview=true", "-o", "openscad.echo", "-d", bom_dir + "/bom.deps", bom_maker_name)
         os.remove(bom_maker_name)
         print("Generating bom ...", end=" ")
 

scripts/deps.py

@@ -18,6 +18,7 @@
 #
 import os
 from set_config import source_dir
+from colorama import Fore
 
 def mtime(file):
     if os.path.isfile(file):
@@ -41,13 +42,13 @@ def read_deps(dname):
 def check_deps(target, dname):
     target_mtime = mtime(target)
     if not target_mtime:
-        return target + " missing"
+        return Fore.CYAN + target + " missing" + Fore.WHITE
     if not os.path.isfile(dname):
-        return "no deps"
+        return Fore.CYAN + "no deps" + Fore.WHITE
     deps = read_deps(dname)
     for dep in deps:
         if mtime(dep) > target_mtime:
-            return dep + ' changed'
+            return Fore.CYAN + dep + ' changed' + Fore.WHITE
     return None
 
 def source_dirs(bom_dir):

scripts/exports.py

@@ -28,7 +28,10 @@ from set_config import *
 import time
 import times
 from deps import *
+from tmpdir import *
 import json
+import shutil
+from colorama import Fore, init
 
 def bom_to_parts(bom_dir, part_type, assembly = None):
     #
@@ -43,7 +46,7 @@ def bom_to_parts(bom_dir, part_type, assembly = None):
             if words:
                 last_word = words[-1]
                 if last_word.endswith(suffix):
-                   part_files.append(last_word[:-4] + '.' + part_type)
+                    part_files.append(last_word[:-4] + '.' + part_type)
     return part_files
 
 def usage(t):
@@ -62,20 +65,29 @@ def make_parts(target, part_type, parts = None):
     #
     top_dir = set_config(target, lambda: usage(part_type))
     target_dir = top_dir + part_type + 's'
-    deps_dir = top_dir + "deps"
+    deps_dir = target_dir + "/deps"
     bom_dir = top_dir + "bom"
+    tmp_dir = mktmpdir(top_dir)
+
     if not os.path.isdir(target_dir):
         os.makedirs(target_dir)
+
     if not os.path.isdir(deps_dir):
         os.makedirs(deps_dir)
+
+    old_deps = top_dir + 'deps'  #old location
+    if os.path.isdir(old_deps):
+         shutil.rmtree(old_deps)
+
     times.read_times(target_dir)
     #
     # Decide which files to make
     #
+    all_parts = bom_to_parts(bom_dir, part_type)
     if parts:
         targets = list(parts)           #copy the list so we dont modify the list passed in
     else:
-        targets = bom_to_parts(bom_dir, part_type)
+        targets = list(all_parts)
         for file in os.listdir(target_dir):
             if file.endswith('.' + part_type):
                 if not file in targets:
@@ -119,15 +131,15 @@ def make_parts(target, part_type, parts = None):
                                         changed = check_deps(part_file, dname)
                                         changed = times.check_have_time(changed, part)
                                         if part_type == 'stl' and not changed and not part in bounds_map:
-                                            changed = "No bounds"
+                                            changed = Fore.CYAN + "No bounds" + Fore.WHITE
                                         if changed:
                                             print(changed)
                                             #
                                             # make a file to use the module
                                             #
-                                            part_maker_name = part_type + ".scad"
+                                            part_maker_name = tmp_dir + '/' + part_type + ".scad"
                                             with open(part_maker_name, "w") as f:
-                                                f.write("use <%s/%s>\n" % (dir, filename))
+                                                f.write("use <%s/%s>\n" % (reltmp(dir, target), filename))
                                                 f.write("%s();\n" % module);
                                             t = time.time()
                                             openscad.run("-D$bom=1", "-d", dname, "-o", part_file, part_maker_name)
@@ -144,10 +156,14 @@ def make_parts(target, part_type, parts = None):
         with open(bounds_fname, 'w') as outfile:
             json.dump(bounds_map, outfile, indent = 4)
     #
+    # Remove tmp dir
+    #
+    rmtmpdir(tmp_dir)
+    #
     # List the ones we didn't find
     #
     if targets:
         for part in targets:
             print("Could not find a module called", part[:-4] + module_suffix, "to make", part)
         usage(part_type)
-    times.print_times()
+    times.print_times(all_parts)

scripts/gallery.py

@@ -68,9 +68,10 @@ def gallery(force):
                             match = re.match(r"^(#+).*$", line)
                             if match:
                                 line = '#' + line
-                        if line == '---\n':
-                            break;
-                        print(line[:-1], file = output_file)
+                        if line == '---\n' or line == '<span></span>\n':
+                            break
+                        if line != '<a name="TOP"></a>\n':
+                            print(line[:-1], file = output_file)
             else:
                 print(Fore.MAGENTA + "Can't find", document, Fore.WHITE);
     with open(target_dir + "/readme.html", "wt") as html_file:

scripts/openscad.py

@@ -25,19 +25,25 @@ from __future__ import print_function
 import subprocess, sys
 
 def run_list(args, silent = False, verbose = False):
-    cmd = ["openscad.exe"] + args
+    cmd = ["openscad", "--hardwarnings"] + args
     if not silent:
         for arg in cmd:
             print(arg, end=" ")
         print()
     with open("openscad.log", "w") as log:
         rc = subprocess.call(cmd, stdout = log, stderr = log)
-    for line in open("openscad.log", "rt"):
+    log_file = "openscad.echo" if "openscad.echo" in cmd else "openscad.log"
+    bad = False
+    for line in open(log_file, "rt"):
         if verbose or 'ERROR:' in line or 'WARNING:' in line:
+            bad = True
             print(line[:-1])
     if rc:
         sys.exit(rc)
 
+    if bad:
+        sys.exit(1)
+
 def run(*args):
     run_list(list(args), False)
 

scripts/options.py

@@ -20,6 +20,7 @@
 # Set command line options from enviroment variables and check if they have changed
 
 import json, os, deps
+from colorama import Fore, init
 
 def check_options(dir = '.'):
     global options, options_mtime
@@ -37,7 +38,7 @@ def check_options(dir = '.'):
 
 def have_changed(changed, target):
     if not changed and deps.mtime(target) < options_mtime:
-        return "command line options changed"
+        return Fore.CYAN + "command line options changed" + Fore.WHITE
     return changed
 
 def list():

scripts/plateup.py

@@ -26,8 +26,10 @@ import sys
 import c14n_stl
 from set_config import *
 from deps import *
-from shutil import copyfile
+import shutil
 import re
+import time
+import times
 
 source_dirs = { "stl" : "platters", "dxf" : "panels" }
 target_dirs = { "stl" : "printed",  "dxf" : "routed" }
@@ -41,11 +43,14 @@ def plateup(target, part_type, usage = None):
     target_dir = parts_dir + '/' + target_dirs[part_type]
     source_dir1 = source_dirs[part_type]
     source_dir2 = top_dir + source_dirs[part_type]
+
+    times.read_times(target_dir)
     #
     # Loop through source directories
     #
-    used = []
+    all_used = []
     all_sources = []
+    all_parts = []
     for dir in [source_dir1, source_dir2]:
         if not os.path.isdir(dir):
             continue
@@ -54,9 +59,12 @@ def plateup(target, part_type, usage = None):
         #
         # Make the deps dir
         #
-        deps_dir = dir + "/deps"
+        deps_dir = parts_dir + "/deps"
         if not os.path.isdir(deps_dir):
             os.makedirs(deps_dir)
+
+        if os.path.isdir(dir + '/deps'): #old deps
+            shutil.rmtree(dir + '/deps')
         #
         # Decide which files to make
         #
@@ -65,40 +73,55 @@ def plateup(target, part_type, usage = None):
         #
         # Run OpenSCAD on the source files to make the targets
         #
+        target_def = ['-D$target="%s"' % target] if target else []
+        cwd_def = ['-D$cwd="%s"' % os.getcwd().replace('\\', '/')]
         for src in sources:
             src_file = dir + '/' + src
-            part_file = target_dir + '/' + src[:-4] + part_type
+            part =  src[:-4] + part_type
+            all_parts.append(part)
+            part_file = target_dir + '/' + part
+            uses_file = deps_dir + '/' + src[:-4] + 'txt'
             dname = deps_name(deps_dir, src)
-            changed = check_deps(part_file, dname)
+            oldest = part_file if mtime(part_file) < mtime(uses_file) else uses_file
+            changed = check_deps(oldest, dname)
+            used = []
             if changed:
                 print(changed)
-                openscad.run("-D$bom=1", "-d", dname, "-o", part_file, src_file)
+                t = time.time()
+                openscad.run_list(["-D$bom=1"] + target_def + cwd_def + ["-d", dname, "-o", part_file, src_file])
                 if part_type == 'stl':
                     c14n_stl.canonicalise(part_file)
+                times.add_time(part, t)
                 log_name = 'openscad.log'
+                #
+                # Add the files on the BOM to the used list
+                #
+                with open(log_name) as file:
+                    for line in file.readlines():
+                        match = re.match(r'^ECHO: "~(.*?\.' + part_type + r').*"$', line)
+                        if match:
+                            used.append(match.group(1))
+                with open(uses_file, "wt") as file:
+                    for part in used:
+                        print(part, file = file)
             else:
-                log_name = 'openscad.echo'
-                openscad.run_silent("-D$bom=1", "-o", log_name, src_file)
-            #
-            # Add the files on the BOM to the used list
-            #
-            with open(log_name) as file:
-                for line in file.readlines():
-                    match = re.match(r'^ECHO: "~(.*?\.' + part_type + r').*"$', line)
-                    if match:
-                        used.append(match.group(1))
+                with open(uses_file, "rt") as file:
+                    for line in file:
+                        used.append(line[:-1])
+            all_used += used
+
     copied = []
     if all_sources:
         #
         # Copy files that are not included
         #
         for file in os.listdir(parts_dir):
-            if file.endswith('.' + part_type) and not file in used:
+            if file.endswith('.' + part_type) and not file in all_used:
                 src = parts_dir + '/' + file
                 dst = target_dir + '/' + file
                 if mtime(src) > mtime(dst):
                     print("Copying %s to %s" % (src, dst))
-                    copyfile(src, dst)
+                    shutil.copyfile(src, dst)
                 copied.append(file)
         #
         # Remove any cruft
@@ -109,3 +132,12 @@ def plateup(target, part_type, usage = None):
                 if not file in targets and not file in copied:
                     print("Removing %s" % file)
                     os.remove(target_dir + '/' + file)
+
+        targets = [file[:-4] + 'txt' for file in all_sources]
+        for file in os.listdir(deps_dir):
+            if file.endswith('.' + 'txt'):
+                if not file in targets:
+                    print("Removing %s" % file)
+                    os.remove(deps_dir + '/' + file)
+
+    times.print_times(all_parts)

scripts/render.py

@@ -30,6 +30,7 @@ from tests import do_cmd, update_image, colour_scheme, background
 from deps import mtime
 from colorama import init
 import json
+from tmpdir import *
 
 def usage():
     print("\nusage:\n\trender [target_config] - Render images of the stl and dxf files.");
@@ -40,6 +41,7 @@ def render(target, type):
     # Make the target directory
     #
     top_dir = set_config(target, usage)
+    tmp_dir = mktmpdir(top_dir)
     target_dir = top_dir + type + 's'
     bom_dir = top_dir + 'bom'
     if not os.path.isdir(target_dir):
@@ -80,7 +82,7 @@ def render(target, type):
         # make a file to import the stl
         #
         if mtime(part_file) > mtime(png_name):
-            png_maker_name = "png.scad"
+            png_maker_name = tmp_dir + "/png.scad"
             pp1 = [0, 146/255, 0]
             colour = pp1
             if part in colours:
@@ -88,15 +90,19 @@ def render(target, type):
                 if not '[' in colour:
                     colour = '"' + colour + '"'
             with open(png_maker_name, "w") as f:
-                f.write('color(%s) import("%s");\n' % (colour, part_file))
+                f.write('color(%s) import("%s");\n' % (colour, reltmp(part_file, target)))
             cam = "--camera=0,0,0,70,0,315,500" if type == 'stl' else "--camera=0,0,0,0,0,0,500"
             render = "--preview" if type == 'stl' or colour != pp1 else "--render"
-            tmp_name = 'tmp.png'
+            tmp_name = tmp_dir + '/' + part[:-4] + '.png'
             openscad.run(colour_scheme, "--projection=p", "--imgsize=4096,4096", cam, render, "--autocenter", "--viewall", "-o", tmp_name, png_maker_name);
             do_cmd(("magick "+ tmp_name + " -trim -resize 280x280 -background %s -gravity Center -extent 280x280 -bordercolor %s -border 10 %s"
                     % (background, background, tmp_name)).split())
             update_image(tmp_name, png_name)
             os.remove(png_maker_name)
+    #
+    # Remove tmp dir
+    #
+    rmtmpdir(tmp_dir)
 
 if __name__ == '__main__':
     init()

scripts/set_config.py

@@ -69,17 +69,22 @@ def set_config(target, usage = None):
         sys.exit(1)
 
     fname = source_dir + "/target.scad"
-    text = "include <config_%s.scad>\n" % target;
-    line = ""
+    text = ['include <config_%s.scad>\n' % target,
+            '$target = "%s";\n' % target,
+            '$cwd="%s";\n' % os.getcwd().replace('\\', '/')
+    ]
+
+    lines = [""]
     try:
         with open(fname,"rt") as f:
-            line = f.read()
+            lines = f.readlines()
     except:
         pass
 
-    if line != text:
+    if lines != text:
         with open(fname,"wt") as f:
-            f. write(text);
+            for t in text:
+                f. write(t);
     return target + "/"
 
 def usage():

scripts/tests.py

@@ -34,6 +34,7 @@ import shutil
 from deps import *
 from blurb import *
 from colorama import Fore
+from tmpdir import *
 
 w = 4096
 h = w
@@ -50,13 +51,16 @@ def do_cmd(cmd, output = sys.stdout):
     return subprocess.call(cmd, stdout = output, stderr = output)
 
 def compare_images(a, b, c):
+    if not os.path.isfile(b):
+        print(Fore.MAGENTA + "Failed to generate %s while making %s" % (b, a), Fore.WHITE)
+        sys.exit(1)
     if not os.path.isfile(a):
         return -1
     log_name = 'magick.log'
     with open(log_name, 'w') as output:
         do_cmd(("magick compare -metric AE -fuzz %d%% %s %s %s" % (fuzz, a, b, c)).split(), output = output)
     with open(log_name, 'r') as f:
-        pixels = int(f.read().strip())
+        pixels = int(float(f.read().strip()))
     os.remove(log_name)
     return pixels
 
@@ -91,6 +95,7 @@ def usage():
 
 def tests(tests):
     scad_dir = "tests"
+    tmp_dir = mktmpdir(scad_dir + '/')
     deps_dir = scad_dir + "/deps"
     png_dir  = scad_dir + "/png"
     bom_dir  = scad_dir + "/bom"
@@ -126,14 +131,13 @@ def tests(tests):
     #
     # List of individual part files
     #
-
     scads = [i for i in sorted(os.listdir(scad_dir), key = lambda s: s.lower()) if i[-5:] == ".scad"]
     types = []
     for scad in scads:
         base_name = scad[:-5]
         if not tests or base_name in tests:
             done.append(base_name)
-            print('\n'+base_name)
+            print(base_name)
             cap_name = base_name[0].capitalize() + base_name[1:]
             base_name = base_name.lower()
             scad_name = scad_dir + '/' + scad
@@ -232,7 +236,7 @@ def tests(tests):
             if changed:
                 print(changed)
                 t = time.time()
-                tmp_name = 'tmp.png'
+                tmp_name = tmp_dir + '/tmp.png'
                 openscad.run_list(options.list() + ["-D$bom=2", colour_scheme, "--projection=p", "--imgsize=%d,%d" % (w, h), "--camera=0,0,0,70,0,315,500", "--autocenter", "--viewall", "-d", dname, "-o", tmp_name, scad_name]);
                 times.add_time(scad_name, t)
                 do_cmd(["magick", tmp_name, "-trim", "-resize", "1000x600", "-bordercolor", background, "-border", "10", tmp_name])
@@ -240,6 +244,7 @@ def tests(tests):
                 BOM = bom.parse_bom()
                 with open(bom_name, 'wt') as outfile:
                     json.dump(BOM.flat_data(), outfile, indent = 4)
+                print()
 
             with open(bom_name, "rt") as bom_file:
                 BOM = json.load(bom_file)
@@ -300,6 +305,11 @@ def tests(tests):
     with open(doc_base_name + ".html", "wt") as html_file:
         do_cmd(("python -m markdown -x tables " + doc_name).split(), html_file)
     times.print_times()
+    #
+    # Remove tmp dir
+    #
+    rmtmpdir(tmp_dir)
+
     do_cmd(('codespell -L od ' + doc_name).split())
 
 if __name__ == '__main__':

scripts/times.py

@@ -44,7 +44,7 @@ def got_time(name):
 
 def check_have_time(changed, name):
     if not changed and not got_time(name):
-        changed = "no previous time"
+        changed = Fore.CYAN + "no previous time" + Fore.WHITE
     return changed
 
 def add_time(name, start):
@@ -52,23 +52,34 @@ def add_time(name, start):
         del times[name.lower()]
     times[name] = round(time.time() - start, 3)
 
-def print_times():
-    write_times()
+def print_times(files = None):
     sorted_times = sorted(times.items(), key=lambda kv: kv[1])
     total = 0
+    old_total = 0
     for entry in sorted_times:
-        colour = Fore.WHITE
         key = entry[0]
-        new = entry[1]
-        delta = 0
-        if key in last_times:
-            old = last_times[key]
-            delta = new - old
-            if delta > 0.3:
-                colour = Fore.RED
-            if delta < -0.3:
-                colour = Fore.GREEN
-        print(colour + "%5.1f %5.1f %s" % (new, delta, key))
-        total += new
+        if files and not key in files:
+            del times[key]
+        else:
+            new = entry[1]
+            delta = 0
+            colour = Fore.WHITE
+            if key in last_times:
+                old = last_times[key]
+                old_total += old
+                delta = new - old
+                if delta > 0.3:
+                    colour = Fore.RED
+                if delta < -0.3:
+                    colour = Fore.GREEN
+            print(colour + "%6.1f %5.1f %s" % (new, delta, key))
+            total += new
+    write_times()
     if sorted_times:
-        print(Fore.WHITE + "%5.1f" % total)
+        colour = Fore.WHITE
+        delta = total - old_total
+        if delta > 1:
+            colour = Fore.RED
+        if delta < -1:
+            colour = Fore.GREEN
+        print(colour + "%6.1f %5.1f TOTAL%s" % (total, delta, Fore.WHITE))

scripts/tmpdir.py

@@ -0,0 +1,40 @@
+#
+# NopSCADlib Copyright Chris Palmer 2021
+# nop.head@gmail.com
+# hydraraptor.blogspot.com
+#
+# This file is part of NopSCADlib.
+#
+# NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+# GNU General Public License as published by the Free Software Foundation, either version 3 of
+# the License, or (at your option) any later version.
+#
+# NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+# without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+# See the GNU General Public License for more details.
+#
+# You should have received a copy of the GNU General Public License along with NopSCADlib.
+# If not, see <https://www.gnu.org/licenses/>.
+#
+"""
+Make a directory for tmp files.
+"""
+import os
+import time
+
+def mktmpdir(top_dir):
+    tmp_dir = top_dir + 'tmp'
+    if not os.path.isdir(tmp_dir):
+        os.makedirs(tmp_dir)
+    else:
+        for file in os.listdir(tmp_dir):
+            os.remove(tmp_dir + '/' + file)
+    return tmp_dir
+
+def reltmp(dir, target):
+    return dir if os.path.isabs(dir) else '../../' + dir if target else '../' + dir
+
+def rmtmpdir(tmp_dir):
+    os.rmdir(tmp_dir)
+    while os.path.isdir(tmp_dir):
+        time.sleep(0.1)

scripts/views.py

@@ -36,7 +36,9 @@ import blurb
 import bom
 import shutil
 import re
+import copy
 from colorama import Fore
+from tmpdir import *
 
 def is_assembly(s):
     return s[-9:] == '_assembly' or s[-11:] == '_assemblies'
@@ -74,19 +76,17 @@ def bom_to_assemblies(bom_dir, bounds_map):
     # Remove the main assembly if it is a shell
     #
     if flat_bom:
-        ass =  flat_bom[-1]
+        ass = flat_bom[-1]
         if len(ass["assemblies"]) < 2 and not ass["vitamins"] and not ass["printed"] and not ass["routed"]:
             flat_bom = flat_bom[:-1]
     return [assembly["name"] for  assembly in flat_bom]
 
-def eop(print_mode, doc_file, last = False, first = False):
-    if print_mode:
-         print('\n<div style="page-break-after: always;"></div>', file = doc_file)
-    else:
-        if not first:
-            print('[Top](#TOP)',   file = doc_file)
-        if not last:
-            print("\n---", file = doc_file)
+def eop(doc_file, last = False, first = False):
+    print('<span></span>', file = doc_file)     # An invisable marker for page breaks because markdown takes much longer if the document contains a div
+    if not first:
+        print('[Top](#TOP)', file = doc_file)
+    if not last:
+        print("\n---", file = doc_file)
 
 def pad(s, before, after = 0):
     return '&nbsp;' * before + str(s) + '&nbsp;' * after
@@ -103,14 +103,36 @@ def usage():
     print("\nusage:\n\t views [target_config] [<name1>_assembly] ... [<nameN>_assembly] - Create assembly images and readme.")
     sys.exit(1)
 
+types = ["vitamins", "printed", "routed"]
+
+def merged(bom):
+    bom = copy.deepcopy(bom)
+    for aname in bom["assemblies"]:
+        count = bom["assemblies"][aname]
+        for ass in flat_bom:
+            if ass['name'] == aname and ass['ngb']:
+                merged_assembly = merged(ass)
+                total = ass['count']
+                for t in types:
+                    for thing in merged_assembly[t]:
+                        items = merged_assembly[t][thing]['count'] * count // total
+                        if thing in bom[t]:
+                            bom[t][thing]['count'] += items
+                        else:
+                            bom[t][thing] = merged_assembly[t][thing]
+                            bom[t][thing]['count'] = items
+                break
+    return bom
+
 def views(target, do_assemblies = None):
     done_assemblies = []
     #
     # Make the target directory
     #
     top_dir = set_config(target, usage)
+    tmp_dir = mktmpdir(top_dir)
     target_dir = top_dir + 'assemblies'
-    deps_dir = top_dir + "deps"
+    deps_dir = target_dir + "/deps"
     bom_dir = top_dir + "bom"
     if not os.path.isdir(target_dir):
         os.makedirs(target_dir)
@@ -139,6 +161,7 @@ def views(target, do_assemblies = None):
     # Find all the scad files
     #
     main_blurb = None
+    pngs = []
     for dir in source_dirs(bom_dir):
         if os.path.isdir(dir):
             for filename in os.listdir(dir):
@@ -162,33 +185,43 @@ def views(target, do_assemblies = None):
                                     #
                                     for ass in flat_bom:
                                         if ass["name"] == real_name:
+                                            zoomed = ass['zoomed']
                                             if not "blurb" in ass:
                                                 ass["blurb"] = blurb.scrape_module_blurb(lines[:line_no])
                                             break
-                                    if not do_assemblies or real_name in do_assemblies:
+
+                                    #
+                                    # Run openscad on the created file
+                                    #
+                                    dname = deps_name(deps_dir, filename)
+                                    for explode in [0, 1]:
                                         #
-                                        # Run openscad on the created file
+                                        # Generate png name
                                         #
-                                        dname = deps_name(deps_dir, filename)
-                                        for explode in [0, 1]:
-                                            png_name = target_dir + '/' + real_name + '.png'
-                                            if not explode:
-                                                png_name = png_name.replace('_assembly', '_assembled')
+                                        png_name = target_dir + '/' + real_name + '.png'
+                                        if not explode:
+                                            png_name = png_name.replace('_assembly', '_assembled')
+                                        pngs.append(png_name)
+
+                                        if not do_assemblies or real_name in do_assemblies:
                                             changed = check_deps(png_name, dname)
                                             changed = times.check_have_time(changed, png_name)
                                             changed = options.have_changed(changed, png_name)
-                                            tmp_name = 'tmp.png'
+                                            tmp_name = tmp_dir + '/' + real_name + '.png'
                                             if changed:
                                                 print(changed)
                                                 #
                                                 # make a file to use the module
                                                 #
-                                                png_maker_name = 'png.scad'
+                                                png_maker_name = tmp_dir + '/png.scad'
                                                 with open(png_maker_name, "w") as f:
-                                                    f.write("use <%s/%s>\n" % (dir, filename))
+                                                    f.write("use <%s/%s>\n" % (reltmp(dir, target), filename))
                                                     f.write("%s();\n" % module);
                                                 t = time.time()
-                                                openscad.run_list(options.list() + ["-D$pose=1", "-D$explode=%d" % explode, colour_scheme, "--projection=p", "--imgsize=4096,4096", "--autocenter", "--viewall", "-d", dname, "-o", tmp_name, png_maker_name]);
+                                                target_def = ['-D$target="%s"' % target] if target else []
+                                                cwd_def = ['-D$cwd="%s"' % os.getcwd().replace('\\', '/')]
+                                                view_def = ['--viewall', '--autocenter'] if not (zoomed & (1 << explode)) else ['--camera=0,0,0,55,0,25,140']
+                                                openscad.run_list(options.list() + target_def + cwd_def + view_def +["-D$pose=1", "-D$explode=%d" % explode, colour_scheme, "--projection=p", "--imgsize=4096,4096", "-d", dname, "-o", tmp_name, png_maker_name]);
                                                 times.add_time(png_name, t)
                                                 do_cmd(["magick", tmp_name, "-trim", "-resize", "1004x1004", "-bordercolor", background, "-border", "10", tmp_name])
                                                 update_image(tmp_name, png_name)
@@ -202,193 +235,221 @@ def views(target, do_assemblies = None):
                                     if module == 'main_assembly':
                                         main_blurb = blurb.scrape_module_blurb(lines[:line_no])
                         line_no += 1
-    times.print_times()
     #
     # Build the document
     #
-    for print_mode in [True, False]:
-        doc_name = top_dir + "readme.md"
-        with open(doc_name, "wt") as doc_file:
-            #
-            # Title, description and picture
-            #
-            project = ' '.join(word[0].upper() + word[1:] for word in os.path.basename(os.getcwd()).split('_'))
-            print('<a name="TOP"></a>\n# %s' % project, file = doc_file)
-            main_file = bom.find_scad_file('main_assembly')
-            if not main_file:
-                raise Exception("can't find source for main_assembly")
-            text = blurb.scrape_blurb(source_dir + '/' + main_file)
-            blurbs = blurb.split_blurb(text)
-            if len(text):
-                print(blurbs[0], file = doc_file)
-            else:
-                if print_mode:
-                    print(Fore.MAGENTA + "Missing project description" + Fore.WHITE)
-            #
-            # Only add the image if the first blurb section doesn't contain one.
-            #
-            if not re.search(r'\!\[.*\]\(.*\)', blurbs[0], re.MULTILINE):
-                print('![Main Assembly](assemblies/%s.png)\n' % flat_bom[-1]["name"].replace('_assembly', '_assembled'), file = doc_file)
-            eop(print_mode, doc_file, first = True)
-            #
-            # Build TOC
-            #
-            print('## Table of Contents', file = doc_file)
-            print('1. [Parts list](#Parts_list)', file = doc_file)
-            for ass in flat_bom:
-                name =  ass["name"]
-                cap_name = titalise(name)
-                print('1. [%s](#%s)' % (cap_name, name), file = doc_file)
-            print(file = doc_file)
-            if len(blurbs) > 1:
-                print(blurbs[1], file = doc_file)
-            eop(print_mode, doc_file)
-            #
-            # Global BOM
-            #
-            print('<a name="Parts_list"></a>\n## Parts list', file = doc_file)
-            types = ["vitamins", "printed", "routed"]
-            headings = {"vitamins" : "vitamins", "printed" : "3D printed parts", "routed" : "CNC routed parts"}
-            things = {}
+    doc_name = top_dir + "readme.md"
+    with open(doc_name, "wt") as doc_file:
+        #
+        # Title, description and picture
+        #
+        project = ' '.join(word[0].upper() + word[1:] for word in os.path.basename(os.getcwd()).split('_'))
+        print('<a name="TOP"></a>', file = doc_file)
+        print('# %s' % project, file = doc_file)
+        main_file = bom.find_scad_file('main_assembly')
+        if not main_file:
+            raise Exception("can't find source for main_assembly")
+        text = blurb.scrape_blurb(source_dir + '/' + main_file)
+        blurbs = blurb.split_blurb(text)
+        if len(text):
+            print(blurbs[0], file = doc_file)
+        else:
+            print(Fore.MAGENTA + "Missing project description" + Fore.WHITE)
+        #
+        # Only add the image if the first blurb section doesn't contain one.
+        #
+        if not re.search(r'\!\[.*\]\(.*\)', blurbs[0], re.MULTILINE):
+            print('![Main Assembly](assemblies/%s.png)\n' % flat_bom[-1]["name"].replace('_assembly', '_assembled'), file = doc_file)
+        eop(doc_file, first = True)
+        #
+        # Build TOC
+        #
+        print('## Table of Contents', file = doc_file)
+        print('1. [Parts list](#Parts_list)', file = doc_file)
+        for ass in flat_bom:
+            name =  ass["name"]
+            cap_name = titalise(name)
+            print('1. [%s](#%s)' % (cap_name, name), file = doc_file)
+        print(file = doc_file)
+        if len(blurbs) > 1:
+            print(blurbs[1], file = doc_file)
+        eop(doc_file)
+        #
+        # Global BOM
+        #
+        global_bom = [merged(ass) for ass in flat_bom if not ass['ngb']]
+        print('<a name="Parts_list"></a>\n## Parts list', file = doc_file)
+        headings = {"vitamins" : "vitamins", "printed" : "3D printed parts", "routed" : "CNC routed parts"}
+        things = {}
+        for t in types:
+            things[t] = {}
+        for ass in flat_bom:
             for t in types:
-                things[t] = {}
-            for ass in flat_bom:
-                for t in types:
-                    for thing in ass[t]:
-                        if thing in things[t]:
-                            things[t][thing] += ass[t][thing]["count"]
-                        else:
-                            things[t][thing] = ass[t][thing]["count"]
-            for ass in flat_bom:
-                name = titalise(ass["name"][:-9]).replace(' ','&nbsp;')
-                print('| <span style="writing-mode: vertical-rl; text-orientation: mixed;">%s</span> ' % name, file = doc_file, end = '')
-            print('| <span style="writing-mode: vertical-rl; text-orientation: mixed;">TOTALS</span> |  |', file = doc_file)
+                for thing in ass[t]:
+                    if thing in things[t]:
+                        things[t][thing] += ass[t][thing]["count"]
+                    else:
+                        things[t][thing] = ass[t][thing]["count"]
+        for ass in global_bom:
+            name = titalise(ass["name"][:-9]).replace(' ','&nbsp;')
+            if ass["count"] > 1:
+                name = "%d x %s" % (ass["count"], name)
+            print('| <span style="writing-mode: vertical-rl; text-orientation: mixed;">%s</span> ' % name, file = doc_file, end = '')
+        print('| <span style="writing-mode: vertical-rl; text-orientation: mixed;">TOTALS</span> |  |', file = doc_file)
+        print(('|---:' * len(global_bom) + '|---:|:---|'), file = doc_file)
 
-            print(('|---:' * len(flat_bom) + '|---:|:---|'), file = doc_file)
-
-            for t in types:
-                if things[t]:
-                    totals = {}
-                    heading = headings[t][0:1].upper() + headings[t][1:]
-                    print(('|  ' * len(flat_bom) + '| | **%s** |') % heading, file = doc_file)
-                    for thing in sorted(things[t], key = lambda s: s.split(":")[-1]):
-                        for ass in flat_bom:
-                            count = ass[t][thing]["count"] if thing in ass[t] else 0
-                            print('| %s ' % pad(count if count else '.', 2, 1), file = doc_file, end = '')
-                            name = ass["name"]
-                            if name in totals:
-                                totals[name] += count
-                            else:
-                                totals[name] = count
-                        print('|  %s | %s |' % (pad(things[t][thing], 2, 1), pad(thing.split(":")[-1], 2)), file = doc_file)
-
-                    grand_total = 0
-                    for ass in flat_bom:
+        for t in types:
+            if things[t]:
+                totals = {}
+                grand_total2 = 0
+                heading = headings[t][0].upper() + headings[t][1:]
+                print(('|  ' * len(global_bom) + '| | **%s** |') % heading, file = doc_file)
+                for thing in sorted(things[t], key = lambda s: s.split(":")[-1]):
+                    for ass in global_bom:
+                        count = ass[t][thing]["count"] if thing in ass[t] else 0
+                        print('| %s ' % pad(count if count else '.', 2, 1), file = doc_file, end = '')
                         name = ass["name"]
-                        total = totals[name] if name in totals else 0
-                        print('| %s ' % pad(total if total else '.', 2, 1), file = doc_file, end = '')
-                        grand_total += total
-                    print("| %s | %s |" % (pad(grand_total, 2, 1), pad('Total %s count' % headings[t], 2)), file = doc_file)
+                        if name in totals:
+                            totals[name] += count
+                        else:
+                            totals[name] = count
+                        grand_total2 += count
+                    print('|  %s | %s |' % (pad(things[t][thing], 2, 1), pad(thing.split(":")[-1], 2)), file = doc_file)
 
-            print(file = doc_file)
-            if len(blurbs) > 2:
-                print(blurbs[2], file = doc_file)
-            eop(print_mode, doc_file)
-            #
-            # Assembly instructions
-            #
-            for ass in flat_bom:
-                name = ass["name"]
-                cap_name = titalise(name)
-
-                if ass["count"] > 1:
-                    print('<a name="%s"></a>\n## %d x %s' % (name, ass["count"], cap_name), file = doc_file)
-                else:
-                    print('<a name="%s"></a>\n## %s' % (name, cap_name), file = doc_file)
-                vitamins = ass["vitamins"]
-                if vitamins:
-                    print("### Vitamins",         file = doc_file)
-                    print("|Qty|Description|",    file = doc_file)
-                    print("|---:|:----------|",    file = doc_file)
-                    for v in sorted(vitamins, key = lambda s: s.split(":")[-1]):
-                        print("|%d|%s|" % (vitamins[v]["count"], v.split(":")[1]),     file = doc_file)
-                    print("\n", file = doc_file)
-
-                printed = ass["printed"]
-                if printed:
-                    print('### 3D Printed parts', file = doc_file)
-                    keys = sorted(list(printed.keys()))
-                    for i, p in enumerate(keys):
-                        print('%s %d x %s |' % ('\n|' if not (i % 3) else '', printed[p]["count"], p), file = doc_file, end = '')
-                        if (i % 3) == 2 or i == len(printed) - 1:
-                            n = (i % 3) + 1
-                            print('\n|%s' % ('---|' * n), file =  doc_file)
-                            for j in range(n):
-                                part = keys[i - n + j + 1]
-                                print('| ![%s](stls/%s) %s' % (part, part.replace('.stl','.png'), '|\n' if j == j - 1 else ''), end = '', file = doc_file)
-                            print('\n', file = doc_file)
-                    print('\n', file  = doc_file)
-
-                routed = ass["routed"]
-                if routed:
-                    print("### CNC Routed parts", file = doc_file)
-                    keys = sorted(list(routed.keys()))
-                    for i, r in enumerate(keys):
-                        print('%s %d x %s |' % ('\n|' if not (i % 3) else '', routed[r]["count"], r), file = doc_file, end = '')
-                        if (i % 3) == 2 or i == len(routed) - 1:
-                            n = (i % 3) + 1
-                            print('\n|%s' % ('---|' * n), file =  doc_file)
-                            for j in range(n):
-                                part = keys[i - n + j + 1]
-                                print('| ![%s](dxfs/%s) %s' % (part, part.replace('.dxf','.png'), '|\n' if j == j - 1 else ''), end = '', file = doc_file)
-                            print('\n', file = doc_file)
-                    print('\n', file  = doc_file)
-
-                sub_assemblies = ass["assemblies"]
-                if sub_assemblies:
-                    print("### Sub-assemblies", file = doc_file)
-                    keys = sorted(list(sub_assemblies.keys()))
-                    for i, a in enumerate(keys):
-                        print('%s %d x %s |' % ('\n|' if not (i % 3) else '', sub_assemblies[a], a), file = doc_file, end = '')
-                        if (i % 3) == 2 or i == len(keys) - 1:
-                            n = (i % 3) + 1
-                            print('\n|%s' % ('---|' * n), file =  doc_file)
-                            for j in range(n):
-                                a = keys[i - n + j + 1].replace('_assembly', '_assembled')
-                                print('| ![%s](assemblies/%s) %s' % (a, a + '_tn.png', '|\n' if j == j - 1 else ''), end = '', file = doc_file)
-                            print('\n', file = doc_file)
-                    print('\n', file  = doc_file)
-
-                small = not ass["big"]
-                suffix = '_tn.png' if small else '.png'
-                print('### Assembly instructions', file = doc_file)
-                print('![%s](assemblies/%s)\n' % (name, name + suffix), file = doc_file)
-
-                if "blurb" in ass and ass["blurb"]:
-                    print(ass["blurb"], file = doc_file)
-                else:
-                    if print_mode:
-                        print(Fore.MAGENTA + "Missing instructions for %s" % name, Fore.WHITE)
-
-                name = name.replace('_assembly', '_assembled')
-                print('![%s](assemblies/%s)\n' % (name, name + suffix), file = doc_file)
-                eop(print_mode, doc_file, last = ass == flat_bom[-1] and not main_blurb)
-            #
-            # If main module is suppressed print any blurb here
-            #
-            if main_blurb:
-                print(main_blurb, file = doc_file)
-                eop(print_mode, doc_file, last = True)
+                grand_total = 0
+                for ass in global_bom:
+                    name = ass["name"]
+                    total = totals[name] if name in totals else 0
+                    print('| %s ' % pad(total if total else '.', 2, 1), file = doc_file, end = '')
+                    grand_total += total
+                print("| %s | %s |" % (pad(grand_total, 2, 1), pad('Total %s count' % headings[t], 2)), file = doc_file)
+                assert grand_total == grand_total2
+        print(file = doc_file)
+        if len(blurbs) > 2:
+            print(blurbs[2], file = doc_file)
+        eop(doc_file)
         #
-        # Convert to HTML
+        # Assembly instructions
         #
-        html_name = "printme.html" if print_mode else "readme.html"
-        with open(top_dir + html_name, "wt") as html_file:
-            do_cmd(("python -m markdown -x tables -x sane_lists " + doc_name).split(), html_file)
+        for ass in flat_bom:
+            name = ass["name"]
+            cap_name = titalise(name)
+
+            print('<a name="%s"></a>' % name, file = doc_file)
+            if ass["count"] > 1:
+                print('## %d x %s' % (ass["count"], cap_name), file = doc_file)
+            else:
+                print('## %s' % cap_name, file = doc_file)
+            vitamins = ass["vitamins"]
+            if vitamins:
+                print("### Vitamins",         file = doc_file)
+                print("|Qty|Description|",    file = doc_file)
+                print("|---:|:----------|",    file = doc_file)
+                for v in sorted(vitamins, key = lambda s: s.split(":")[-1]):
+                    print("|%d|%s|" % (vitamins[v]["count"], v.split(":")[1]),     file = doc_file)
+                print("\n", file = doc_file)
+
+            printed = ass["printed"]
+            if printed:
+                print('### 3D Printed parts', file = doc_file)
+                keys = sorted(list(printed.keys()))
+                for i, p in enumerate(keys):
+                    print('%s %d x %s |' % ('\n|' if not (i % 3) else '', printed[p]["count"], p), file = doc_file, end = '')
+                    if (i % 3) == 2 or i == len(printed) - 1:
+                        n = (i % 3) + 1
+                        print('\n|%s' % ('---|' * n), file =  doc_file)
+                        for j in range(n):
+                            part = keys[i - n + j + 1]
+                            print('| ![%s](stls/%s) %s' % (part, part.replace('.stl','.png'), '|\n' if j == j - 1 else ''), end = '', file = doc_file)
+                        print('\n', file = doc_file)
+                print('\n', file  = doc_file)
+
+            routed = ass["routed"]
+            if routed:
+                print("### CNC Routed parts", file = doc_file)
+                keys = sorted(list(routed.keys()))
+                for i, r in enumerate(keys):
+                    print('%s %d x %s |' % ('\n|' if not (i % 3) else '', routed[r]["count"], r), file = doc_file, end = '')
+                    if (i % 3) == 2 or i == len(routed) - 1:
+                        n = (i % 3) + 1
+                        print('\n|%s' % ('---|' * n), file =  doc_file)
+                        for j in range(n):
+                            part = keys[i - n + j + 1]
+                            print('| ![%s](dxfs/%s) %s' % (part, part.replace('.dxf','.png'), '|\n' if j == j - 1 else ''), end = '', file = doc_file)
+                        print('\n', file = doc_file)
+                print('\n', file  = doc_file)
+
+            sub_assemblies = ass["assemblies"]
+            if sub_assemblies:
+                print("### Sub-assemblies", file = doc_file)
+                keys = sorted(list(sub_assemblies.keys()))
+                for i, a in enumerate(keys):
+                    print('%s %d x %s |' % ('\n|' if not (i % 3) else '', sub_assemblies[a], a), file = doc_file, end = '')
+                    if (i % 3) == 2 or i == len(keys) - 1:
+                        n = (i % 3) + 1
+                        print('\n|%s' % ('---|' * n), file =  doc_file)
+                        for j in range(n):
+                            a = keys[i - n + j + 1].replace('_assembly', '_assembled')
+                            print('| ![%s](assemblies/%s) %s' % (a, a + '_tn.png', '|\n' if j == j - 1 else ''), end = '', file = doc_file)
+                        print('\n', file = doc_file)
+                print('\n', file  = doc_file)
+
+            small = not ass["big"]
+            suffix = '_tn.png' if small else '.png'
+            print('### Assembly instructions', file = doc_file)
+            print('![%s](assemblies/%s)\n' % (name, name + suffix), file = doc_file)
+
+            if "blurb" in ass and ass["blurb"]:
+                print(ass["blurb"], file = doc_file)
+            else:
+                print(Fore.MAGENTA + "Missing instructions for %s" % name, Fore.WHITE)
+
+            name = name.replace('_assembly', '_assembled')
+            print('![%s](assemblies/%s)\n' % (name, name + suffix), file = doc_file)
+            eop(doc_file, last = ass == flat_bom[-1] and not main_blurb)
+        #
+        # If main module is suppressed print any blurb here
+        #
+        if main_blurb:
+            print(main_blurb, file = doc_file)
+            eop(doc_file, last = True)
+    #
+    # Convert to HTML
+    #
+    html_name = top_dir + 'readme.html'
+    t = time.time()
+    with open(html_name, "wt") as html_file:
+        do_cmd(("python -m markdown -x tables -x sane_lists " + doc_name).split(), html_file)
+    times.add_time(html_name, t)
+    times.print_times(pngs + [html_name])
+    #
+    # Make the printme.html by replacing empty spans that invisbly mark the page breaks by page break divs.
+    #
+    with open(html_name, 'rt') as src:
+        lines = src.readlines()
+
+    i = 0
+    with open(top_dir + 'printme.html', 'wt') as dst:
+        while i < len(lines):
+            line = lines[i]
+            if line.startswith('<p><span></span>'):                # Empty span used to mark page breaks
+                i += 1
+                if lines[i].startswith('<a href="#TOP">Top</a>'):  # The first page break won't have one
+                    i += 1
+                if i < len(lines) and lines[i] == '<hr />\n':      # The last page break doesn't have one
+                    dst.write('<div style="page-break-after: always;"></div>\n')
+                    i += 1
+            else:
+                dst.write(line)
+                i += 1
+    #
+    # Remove tmp dir
+    #
+    rmtmpdir(tmp_dir)
     #
     # Spell check
     #
-    do_cmd('codespell -L od readme.md'.split())
+    do_cmd(('codespell -L od ' + top_dir + 'readme.md').split())
     #
     # List the ones we didn't find
     #

tests/BOM.scad

@@ -30,7 +30,6 @@ sheet = PMMA3;
 height = 10;
 
 insert = screw_insert(screw);
-washer = screw_washer(screw);
 
 module widget(thickness) {
     vitamin(str("widget(", thickness, "): Rivit like thing for ", thickness, "mm sheets"));
@@ -44,31 +43,29 @@ module widget(thickness) {
     }
 }
 
-module widgit_stl() {
-    stl("widget");
+module widget_stl() {
+    stl("widget")
+        union() {
+            rounded_rectangle([30, 30, 3], 2, true);
 
-    union() {
-        rounded_rectangle([30, 30, 3], 2);
-
-        render() insert_boss(insert, height, 2.2);
-    }
+            render() insert_boss(insert, height, 2.2);
+        }
 }
 
-module widgit_dxf() {
-    dxf("widget");
+module widget_dxf() {
+    dxf("widget")
+        difference() {
+            sheet_2D(sheet, 20, 20, 1);
 
-    difference() {
-        sheet_2D(sheet, 20, 20, 1);
-
-        drill(screw_clearance_radius(screw), 0);
-    }
+            drill(screw_clearance_radius(screw), 0);
+        }
 }
 
 //! * Push the insert into the base with a soldering iron heated to 200°C
-module widgit_base_assembly()
-assembly("widgit_base") {
+module widget_base_assembly()
+assembly("widget_base") {
     stl_colour(pp1_colour)
-        widgit_stl();
+        widget_stl();
 
     translate_z(height)
         insert(insert);
@@ -81,18 +78,18 @@ assembly("widget_top") {
         widget(sheet_thickness(sheet));
 
     render_2D_sheet(sheet)      // Must be last because it is transparent
-        widgit_dxf();
+        widget_dxf();
 }
 
 //! * Screw the two assemblies together
-module widgit_assembly()
-assembly("wigdit") {
+module widget_assembly()
+assembly("widget") {
 
-    widgit_base_assembly();                 // Note this is not exloded because it is sub-assembly
+    widget_base_assembly();                 // Note this is not exloded because it is sub-assembly
 
     translate_z(height) {
         translate_z(sheet_thickness(sheet))
-            screw_and_washer(screw, screw_longer_than(sheet_thickness(sheet) + 2 * washer_thickness(washer) + 3), true);
+            screw_and_washer(screw, screw_length(screw, sheet_thickness(sheet) + 3, 2, longer = true), true);
 
         explode(5)
             translate_z(sheet_thickness(sheet) / 2 + eps)
@@ -101,7 +98,7 @@ assembly("wigdit") {
 }
 
 module boms() {
-    widgit_assembly();
+    widget_assembly();
 }
 
 boms();

tests/PCBs.scad

@@ -21,8 +21,10 @@ include <../vitamins/pcbs.scad>
 
 use <../utils/layout.scad>
 
+function spacing(p) = let(w = pcb_width(p)) w < 22 ? w + 3 : w + 10;
+
 module pcbs() {
-    layout([for(p = pcbs) pcb_width(p)], 10)
+    layout([for(p = pcbs) spacing(p)], 0)
         translate([0, pcb_length(pcbs[$i]) / 2])
             rotate(90)
                 pcb_assembly(pcbs[$i], 5 + $i, 3);
@@ -31,6 +33,10 @@ module pcbs() {
         layout([for(p = perfboards) pcb_length(p)], 10)
             translate([0, -pcb_width(perfboards[$i]) / 2])
                 pcb_assembly(perfboards[$i], 5 + $i, 3);
+
+    for(p = pcbs_not_shown)
+        hidden()
+            pcb(p);
 }
 if($preview)
     pcbs();

tests/blowers.scad

@@ -22,18 +22,15 @@ use <../utils/layout.scad>
 include <../vitamins/blowers.scad>
 
 module blowers()
-    layout([for(b = blowers) blower_width(b)], 10, true) let(b = blowers[$i]){
+    layout([for(b = blowers) blower_width(b)], 5, true) let(b = blowers[$i]){
         screw = blower_screw(b);
-        washer = screw_washer(screw);
         h = blower_lug(b);
 
         blower(b);
 
         blower_hole_positions(b)
             translate_z(h)
-                screw_and_washer(screw, screw_longer_than(h + washer_thickness(washer) + 5));
-
-
+                screw_and_washer(screw, screw_length(screw, h + 5, 1, longer = true));
     }
 
 if($preview)

tests/horiholes.scad

@@ -56,7 +56,7 @@ module horiholes_stl(t = thickness) {
         }
     if(t == thickness)
         translate([length / 2, 0])
-            rounded_rectangle([length + 2 * overlap_x, thickness + 2 * overlap_y, 2], 5);
+            rounded_rectangle([length + 2 * overlap_x, thickness + 2 * overlap_y, 2], 5, true);
 }
 
 module horiholes() {

tests/pocket_handle.scad

@@ -0,0 +1,40 @@
+//
+// NopSCADlib Copyright Chris Palmer 2021
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+include <../core.scad>
+
+include <../vitamins/sheets.scad>
+
+use <../printed/pocket_handle.scad>
+
+show_holes = false;
+
+handle = pocket_handle();
+
+module pocket_handles() {
+    if($preview) {
+        pocket_handle_assembly(handle);
+
+        if(show_holes)
+            #pocket_handle_holes(handle);
+    }
+    else
+        pocket_handle(handle);
+}
+
+pocket_handles();

tests/printed_pulleys.scad

@@ -0,0 +1,45 @@
+//
+// NopSCADlib Copyright Chris Palmer 2020
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+
+include <../core.scad>
+include <../vitamins/pulleys.scad>
+include <../printed/printed_pulleys.scad>
+use <../utils/layout.scad>
+
+
+module printed_pulley_test(show_metal = false) {
+    layout([for (p = pulleys) pulley_flange_dia(p)]) let(p = pulleys[$i]) {
+        rotate(-145)
+            if($preview)
+                printed_pulley_assembly(p);
+            else
+                printed_pulley(p);
+
+        if(show_metal)
+            not_on_bom()
+                translate([0, 20])
+                    rotate(-145)
+                        pulley_assembly(p);
+    }
+}
+
+if($preview)
+    printed_pulley_test(true);
+else
+    printed_pulley_test();

tests/pulleys.scad

@@ -23,7 +23,7 @@ include <../vitamins/pulleys.scad>
 
 module pulleys()
     layout([for(p = pulleys) pulley_flange_dia(p)])
-        rotate(-45)
+        rotate(-145)
             pulley_assembly(pulleys[$i]);
 
 if($preview)

tests/rails.scad

@@ -26,15 +26,16 @@ sheet = 3;
 pos = 1; //[-1 : 0.1 : 1]
 
 module rails()
-    layout([for(l = rails) carriage_width(rail_carriage(l))], 20)
+    layout([for(l = carriages) carriage_width(l)], 20)
         rotate(-90) {
-            rail = rails[$i];
+            carriage = carriages[$i];
+            rail = carriage_rail(carriage);
             length = 200;
             screw = rail_screw(rail);
             nut = screw_nut(screw);
             washer = screw_washer(screw);
 
-            rail_assembly(rail, length, pos * rail_travel(rail, length) / 2, $i<2 ? grey(20) : "green", $i<2 ? grey(20) : "red");
+            rail_assembly(carriage, length, pos * carriage_travel(carriage, length) / 2, $i<2 ? grey(20) : "green", $i<2 ? grey(20) : "red");
 
             rail_screws(rail, length, sheet + nut_thickness(nut, true) + washer_thickness(washer));
 

tests/rounded_rectangle.scad

@@ -27,10 +27,13 @@ module rounded_rectangles() {
         rounded_rectangle([30, 20, 10], 3);
 
     translate([80, 0])
-        rounded_rectangle_xz([30, 20, 10], 3);
+        rounded_cube_xy([30, 20, 10], 3);
 
     translate([120, 0])
-        rounded_rectangle_yz([30, 20, 10], 3);
+        rounded_cube_xz([30, 20, 10], 3);
+
+    translate([160, 0])
+        rounded_cube_yz([30, 20, 10], 3);
 }
 
 rounded_rectangles();

tests/stepper_motors.scad

@@ -22,9 +22,9 @@ include <../vitamins/stepper_motors.scad>
 use <../utils/layout.scad>
 
 module stepper_motors()
-    layout([for(s = stepper_motors) NEMA_width(s)], 5) let(m = stepper_motors[$i]) {
+    layout([for(s = stepper_motors) NEMA_width(s)], 5, no_offset = true) let(m = stepper_motors[$i]) {
         rotate(180)
-            NEMA(m, 0, m == NEMA17M || m == NEMA17M8);
+            NEMA(m, 0, m == NEMA17P || m == NEMA17M || m == NEMA17M8);
 
         translate_z(4)
             NEMA_screws(m, M3_pan_screw, n = $i, earth = $i > 4 ? undef : $i - 1);

tests/tube.scad

@@ -27,6 +27,9 @@ module tubes() {
 
     translate([50, 10])
         tube(10, 8, 30);
+
+    translate([100, 10])
+        rectangular_tube([10, 20, 30]);
 }
 
 tubes();

utils/core/bom.scad

@@ -25,16 +25,28 @@
 //! parts are used.
 //! This heuristic isn't always correct, so the default can be overridden by setting the `big` parameter of `assembly` to `true` or `false`.
 //!
+//! Setting the `ngb` parameter of `assembly` to `true` removes its column from the global BOM and merges it parts into its parent assembly column of the global BOM.
+//! This is to prevent the global BOM page becoming too wide in large projects by having it include just the major assemblies.
+//!
 //! The example below shows how to define a vitamin and incorporate it into an assembly with sub-assemblies and make an exploded view.
 //! The resulting flat BOM is shown but heirachical BOMs are also generated for real projects.
+//!
+//! If the code to make an STL or DXF is made a child of the `stl()` or `dxf()` module then the STL or DXF will be used in the assembly views generated by `views.py` instead of generating
+//! it with code.
+//! This can speed up the generation of the build instructions greatly but isn't compatible with STLs that include support structures.
+//!
+//! The `pose()` module allows assembly views in the readme to be posed differently to the default view in the GUI:
+//!
+//! * Setting the `exploded` parameter to `true` allows just the exploded version to be posed and setting to `false` allows just the assembled view to be posed, the default is both.
+//! * If the `d` parameter is set to specify the camera distance then the normal `viewall` and `autocenter` options are supressed allowing a small section to be zoomed in to fill the view.
+//! * To get the parameter values make the GUI window square, pose the view with the mouse and then copy the viewport parameters from the Edit menu and paste them into the pose invocation.
+//! * Two `pose()` modules can be chained to allow different poses for exploded and assembled views.
 //
 function bom_mode(n = 1) = $_bom >= n && (is_undef($on_bom) || $on_bom);  //! Current BOM mode, 0 = none, 1 = printed and routed parts and assemblies, 2 includes vitamins as well
 function exploded() = is_undef($exploded_parent) ? $exploded : 0;   //! Returns the value of `$exploded` if it is defined, else `0`
 function show_supports() = !$preview || exploded();                 //! True if printed support material should be shown
 
 module no_explode() let($exploded_parent = true) children();        //! Prevent children being exploded
-module no_pose() let($posed = true) children();                     //! Force children not to be posed even if parent is
-
 module explode(d, explode_children = false, offset = [0,0,0]) {     //! Explode children by specified Z distance or vector `d`, option to explode grand children
     v = is_list(d) ? d : [0, 0, d];
     o = is_list(offset) ? offset : [0, 0, offset];
@@ -55,17 +67,29 @@ module explode(d, explode_children = false, offset = [0,0,0]) {     //! Explode
         children();
 }
 
-module pose(a = [55, 0, 25], t = [0, 0, 0], exploded = undef)       //! Pose an STL or assembly for rendering to png by specifying rotation `a` and translation `t`, `exploded = true for` just the exploded view or `false` for unexploded only.
-    if(is_undef($pose) || !is_undef($posed) || (!is_undef(exploded) && exploded != !!exploded()))
-        children();
-    else
-        let($posed = true) // only pose the top level
-            rotate([55, 0, 25])
-                rotate([-a.x, 0, 0])
-                    rotate([0, -a.y, 0])
-                        rotate([0, 0, -a.z])
-                            translate(-t)
-                                children();
+module no_pose() let($posed = true, $zoomed = undef) children();    //! Force children not to be posed even if parent is
+
+module pose(a = [55, 0, 25], t = [0, 0, 0], exploded = undef, d = undef)       //! Pose an STL or assembly for rendering to png by specifying rotation `a`, translation `t` and optionally `d`, `exploded = true for` just the exploded view or `false` for unexploded only.
+    let($zoomed = is_undef(d)
+            ? is_undef($zoomed)
+                ? undef
+                : $zoomed
+            : is_undef(exploded)
+                ? 3
+                : exploded
+                    ? 2
+                    : 1)
+        if(is_undef($pose) || !is_undef($posed) || (!is_undef(exploded) && exploded != !!exploded()))
+            children();
+        else
+            let($posed = true) // only pose the top level
+                rotate([55, 0, 25])
+                    translate_z(is_undef(d) ? 0 : 140 - d)
+                        rotate([-a.x, 0, 0])
+                            rotate([0, -a.y, 0])
+                                rotate([0, 0, -a.z])
+                                    translate(-t)
+                                        children();
 
 module pose_hflip(exploded = undef)       //! Pose an STL or assembly for rendering to png by flipping around the Y axis, `exploded = true for` just the exploded view or `false` for unexploded only.
     if(is_undef($pose) || !is_undef($posed) || (!is_undef(exploded) && exploded != !!exploded()))
@@ -84,9 +108,11 @@ module pose_vflip(exploded = undef)       //! Pose an STL or assembly for render
                 children();
 
 
-module assembly(name, big = undef) {    //! Name an assembly that will appear on the BOM, there needs to a module named `<name>_assembly` to make it. `big` can force big or small assembly diagrams.
+module assembly(name, big = undef, ngb = false) {    //! Name an assembly that will appear on the BOM, there needs to a module named `<name>_assembly` to make it. `big` can force big or small assembly diagrams.
     if(bom_mode()) {
-        args = is_undef(big) ? "" : str("(big=", big, ")");
+        zoom = is_undef($zoomed) ? 0 : $zoomed;
+        arglist = str(arg(big, undef, "big"), arg(ngb, false, "ngb"), arg(zoom, 0, "zoomed"));
+        args = len(arglist) ? str("(", slice(arglist, 2), ")") : "";
         echo(str("~", name, "_assembly", args, "{"));
     }
     no_pose()
@@ -108,21 +134,43 @@ module stl_colour(colour = pp1_colour, alpha = 1) { //! Colour an stl where it i
 }
 
 module stl(name) {                      //! Name an stl that will appear on the BOM, there needs to a module named `<name>_stl` to make it
-    if(bom_mode()) {
+    if(bom_mode() && is_undef($in_stl)) {
         colour = is_undef($stl_colour) ? pp1_colour : $stl_colour;
         echo(str("~", name, ".stl(colour='", colour, "')"));
     }
+    if($children)
+        if(is_undef($pose))
+            let($in_stl = true)
+                children();
+        else {
+            path = is_undef($target) ? "/stls/" : str("/", $target, "/stls/");
+            import(str($cwd, path, name, ".stl"));
+        }
 }
 
 module dxf(name) {                      //! Name a dxf that will appear on the BOM, there needs to a module named `<name>_dxf` to make it
-    if(bom_mode()) {
+    if(bom_mode() && is_undef($in_dxf)) {
         if(is_undef($dxf_colour))
             echo(str("~", name, ".dxf"));
         else
             echo(str("~", name, ".dxf(colour='", $dxf_colour, "')"));
     }
+    if($children)
+        if(is_undef($pose))
+            let($in_dfx = true)
+                children();
+        else {
+            path = is_undef($target) ? "/dxfs/" : str("/", $target, "/dxfs/");
+            import(str($cwd, path, name, ".dxf"));
+        }
 }
 
+module use_stl(name)                //! Import an STL to make a build platter
+    assert(false);                  // Here for documentation only, real version in core.scad
+
+module use_dxf(name)                //! Import a DXF to make a build panel
+    assert(false);                  // Here for documentation only, real version in core.scad
+
 function value_string(value) = is_string(value) ? str("\"", value, "\"") : str(value); //! Convert `value` to a string or quote it if it is already a string
 
 function arg(value, default, name = "") =   //! Create string for arg if not default, helper for `vitamin()`
@@ -130,7 +178,7 @@ function arg(value, default, name = "") =   //! Create string for arg if not def
                      : name ? str(", ", name, " = ", value_string(value))
                             : str(", ", value_string(value));
 
-module vitamin(description) {                //! Describe a vitamin for the BOM entry and precede it with a module call that creates it, eg. "wigit(42): Type 42 widget"
+module vitamin(description) {                //! Describe a vitamin for the BOM entry and precede it with a module call that creates it, eg. "widget(42): Widget size 42"
     if(bom_mode(2))
         echo(str("~", description, !is_undef($hidden) ? " - not shown" : ""));
 }

utils/core/core.scad

@@ -28,12 +28,12 @@ use <global.scad>
 
 module use_stl(name) {               //! Import an STL to make a build platter
     stl(name);
-    path = is_undef($target) ? "../stls/" : str("../", $target, "/stls/");
+    path = is_undef($target) ? "../stls/" : str($cwd, "/", $target, "/stls/");
     import(str(path, name, ".stl"));
 }
 
 module use_dxf(name) {               //! Import a DXF to make a build panel
     dxf(name);
-    path = is_undef($target) ? "../dxfs/" : str("../", $target, "/dxfs/");
+    path = is_undef($target) ? "../dxfs/" : str($cwd, "/", $target, "/dxfs/");
     import(str(path, name, ".dxf"));
 }

utils/core/polyholes.scad

@@ -33,20 +33,20 @@
 //! When `twist` is set the resulting cylinder is extended by `eps` at each end so that the exact length of the hole can be used without
 //! leaving a scar on either surface.
 //
-function sides(r) = max(round(4 * r), 3);                                       //! Optimium number of sides for specified radius
-function corrected_radius(r, n = 0)   = r / cos(180 / (n ? n : sides(r)));      //! Adjusted radius to make flats lie on the circle
-function corrected_diameter(d, n = 0) = d / cos(180 / (n ? n : sides(d / 2)));  //! Adjusted diameter to make flats lie on the circle
+function sides(r, n = undef) = is_undef(n) ? max(round(4 * r), 3) : n ? max(n, 3) : r2sides(r); //! Optimium number of sides for specified radius
+function corrected_radius(r, n = undef)   = r / cos(180 / sides(r, n));                         //! Adjusted radius to make flats lie on the circle
+function corrected_diameter(d, n = undef) = 2 * corrected_radius(d / 2 , n);                    //! Adjusted diameter to make flats lie on the circle
 
-module poly_circle(r, sides = 0) { //! Make a circle adjusted to print the correct size
-    n = sides ? sides : sides(r);
-    circle(r = corrected_radius(r,n), $fn = n);
+module poly_circle(r, sides = undef) { //! Make a circle adjusted to print the correct size
+    n = sides(r, sides);
+    circle(r = corrected_radius(r, n), $fn = n);
 }
 
-module poly_cylinder(r, h, center = false, sides = 0, chamfer = false, twist = 0) {//! Make a cylinder adjusted to print the correct size
+module poly_cylinder(r, h, center = false, sides = undef, chamfer = false, twist = 0) {//! Make a cylinder adjusted to print the correct size
     if(twist) {
         slices = ceil(h / layer_height);
         twists = min(twist + 1, slices);
-        sides = sides ? sides : sides(r);
+        sides = sides(r, sides);
         rot = 360 / sides / twists * (twists < slices ? (1 + 1 / slices) : 1);
         if(center)
             for(side = [0, 1])
@@ -64,10 +64,10 @@ module poly_cylinder(r, h, center = false, sides = 0, chamfer = false, twist = 0
             poly_circle(r, sides);
 
     if(h && chamfer)
-        poly_cylinder(r + layer_height, center ? layer_height * 2 : layer_height, center, sides = sides ? sides : sides(r));
+        poly_cylinder(r + layer_height, center ? layer_height * 2 : layer_height, center, sides = sides(r, sides));
 }
 
-module poly_ring(or, ir, sides = 0) { //! Make a 2D ring adjusted to have the correct internal radius
+module poly_ring(or, ir, sides = undef) { //! Make a 2D ring adjusted to have the correct internal radius
     cir = corrected_radius(ir, sides);
     filaments = (or - cir) / extrusion_width;
     if(filaments > 3 + eps)

utils/core/rounded_rectangle.scad

@@ -22,26 +22,33 @@
 //
 module rounded_square(size, r, center = true) //! Like `square()` but with with rounded corners
 {
+    assert(r < min(size.x, size.y) / 2);
     $fn = r2sides4n(r);
     offset(r) offset(-r) square(size, center = center);
 }
 
-module rounded_rectangle(size, r, center = true, xy_center = true) //! Like `cube()` but corners rounded in XY plane and separate centre options for xy and z.
+module rounded_rectangle(size, r, center = false, xy_center = true) //! Like `cube()` but corners rounded in XY plane and separate centre options for xy and z.
 {
-    linear_extrude(size.z, center = center)
+    extrude_if(size.z, center = center)
         rounded_square([size.x, size.y], r, xy_center);
 }
 
-module rounded_rectangle_xz(size, r, center = true, xy_center = true) //! Like `cube()` but corners rounded in XZ plane and separate centre options for xy and z.
+module rounded_cube_xy(size, r = 0, xy_center = false, z_center = false) //! Like `cube()` but corners rounded in XY plane and separate centre options for xy and z.
 {
-    translate([xy_center ? 0 : size.x / 2, xy_center ? 0 : size.y / 2, center ? 0 : size.z / 2])
-        rotate([90, 0, 0])
-            rounded_rectangle([size.x, size.z, size.y], r, center = true, xy_center = true);
+    extrude_if(size.z, center = z_center)
+        rounded_square([size.x, size.y], r, xy_center);
 }
 
-module rounded_rectangle_yz(size, r, center = true, xy_center = true) //! Like `cube()` but corners rounded in YX plane and separate centre options for xy and z.
+module rounded_cube_xz(size, r = 0, xy_center = false, z_center = false) //! Like `cube()` but corners rounded in XZ plane and separate centre options for xy and z.
 {
-    translate([xy_center ? 0 : size.x / 2, xy_center ? 0 : size.y / 2, center ? 0 : size.z / 2])
-        rotate([90, 0, 90])
-            rounded_rectangle([size.y, size.z, size.x], r, center = true, xy_center = true);
+    translate([xy_center ? 0 : size.x / 2, xy_center ? 0 : size.y / 2, z_center ? 0 : size.z / 2])
+        rotate([90, 0, 0])
+            rounded_cube_xy([size.x, size.z, size.y], r, xy_center = true, z_center = true);
+}
+
+module rounded_cube_yz(size, r = 0, xy_center = false, z_center = false) //! Like `cube()` but corners rounded in YX plane and separate centre options for xy and z.
+{
+    translate([xy_center ? 0 : size.x / 2, xy_center ? 0 : size.y / 2, z_center ? 0 : size.z / 2])
+        rotate([90, 0, 90])
+            rounded_cube_xy([size.y, size.z, size.x], r, xy_center = true, z_center = true);
 }

utils/core/teardrops.scad

@@ -24,7 +24,7 @@
 //! Using teardrop_plus() or setting the plus option on other modules will elongate the teardrop vertically by the layer height, so when sliced the staircase tips
 //! do not intrude into the circle. See <https://hydraraptor.blogspot.com/2020/07/horiholes-2.html>
 //
-module teardrop(h, r, center = true, truncate = true, chamfer = 0, plus = false) { //! For making horizontal holes that don't need support material, set `truncate = false` to make traditional RepRap teardrops that don't even need bridging
+module teardrop(h, r, center = true, truncate = true, chamfer = 0, chamfer_both_ends = true, plus = false) { //! For making horizontal holes that don't need support material, set `truncate = false` to make traditional RepRap teardrops that don't even need bridging
     module teardrop_2d(r, truncate) {
         er = layer_height / 2 - eps;    // Extrustion edge radius
         R = plus ? r + er : r;          // Corrected radius
@@ -52,7 +52,7 @@ module teardrop(h, r, center = true, truncate = true, chamfer = 0, plus = false)
         extrude_if(h, center)
             teardrop_2d(r, truncate);
 
-    teardrop_chamfer(h, center, chamfer) {
+    teardrop_chamfer(h, center, chamfer, chamfer_both_ends) {
         linear_extrude(eps, center = true)
             teardrop_2d(r + chamfer / 2, truncate);
 
@@ -62,7 +62,7 @@ module teardrop(h, r, center = true, truncate = true, chamfer = 0, plus = false)
     }
 }
 
-module semi_teardrop(h, r, d = undef, center = true, chamfer = 0, plus = false) { //! A semi teardrop in the positive Y domain
+module semi_teardrop(h, r, d = undef, center = true, chamfer = 0, chamfer_both_ends = true, plus = false) { //! A semi teardrop in the positive Y domain
     module semi_teardrop_2d(r, d)
         intersection() {
             R = is_undef(d) ? r : d / 2;
@@ -77,7 +77,7 @@ module semi_teardrop(h, r, d = undef, center = true, chamfer = 0, plus = false)
         extrude_if(h, center)
             semi_teardrop_2d(r, d);
 
-    teardrop_chamfer(h, center, chamfer) {
+    teardrop_chamfer(h, center, chamfer, chamfer_both_ends) {
         linear_extrude(eps, center = true)
             semi_teardrop_2d(r + chamfer / 2, d);
 
@@ -87,10 +87,10 @@ module semi_teardrop(h, r, d = undef, center = true, chamfer = 0, plus = false)
     }
 }
 
-module teardrop_plus(h, r, center = true, truncate = true, chamfer = 0) //! Slightly elongated teardrop to allow for the 3D printing staircase effect
-    teardrop(h, r, center, truncate, chamfer, plus = true);
+module teardrop_plus(h, r, center = true, truncate = true, chamfer = 0, chamfer_both_ends = true) //! Slightly elongated teardrop to allow for the 3D printing staircase effect
+    teardrop(h, r, center, truncate, chamfer, chamfer_both_ends, plus = true);
 
-module tearslot(h, r, w, center = true, chamfer = 0, plus = false) { //! A horizontal slot that doesn't need support material
+module tearslot(h, r, w, center = true, chamfer = 0, chamfer_both_ends = true, plus = false) { //! A horizontal slot that doesn't need support material
     module tearslot_2d(r, w)
         hull()
             for(x = [-1, 1])
@@ -99,7 +99,7 @@ module tearslot(h, r, w, center = true, chamfer = 0, plus = false) { //! A horiz
     extrude_if(h, center)
         tearslot_2d(r, w);
 
-    teardrop_chamfer(h, center, chamfer) {
+    teardrop_chamfer(h, center, chamfer, chamfer_both_ends) {
         linear_extrude(eps, center = true)
             tearslot_2d(r + chamfer / 2, w);
 
@@ -109,7 +109,7 @@ module tearslot(h, r, w, center = true, chamfer = 0, plus = false) { //! A horiz
     }
 }
 
-module vertical_tearslot(h, r, l, center = true, chamfer = 0, plus = false) { //! A vertical slot that doesn't need support material
+module vertical_tearslot(h, r, l, center = true, chamfer = 0, chamfer_both_ends = true, plus = false) { //! A vertical slot that doesn't need support material
     module vertical_tearslot_2d(r, l)
         hull()
             for(y = [-1, 1])
@@ -119,7 +119,7 @@ module vertical_tearslot(h, r, l, center = true, chamfer = 0, plus = false) { //
     extrude_if(h, center)
         vertical_tearslot_2d(r, l);
 
-    teardrop_chamfer(h, center, chamfer) {
+    teardrop_chamfer(h, center, chamfer, chamfer_both_ends) {
         linear_extrude(eps, center = true)
             vertical_tearslot_2d(r + chamfer / 2, l);
 
@@ -129,10 +129,10 @@ module vertical_tearslot(h, r, l, center = true, chamfer = 0, plus = false) { //
     }
 }
 
-module teardrop_chamfer(h, center, chamfer) { //! Helper module for adding chamfer to a teardrop
+module teardrop_chamfer(h, center, chamfer, chamfer_both_ends) { //! Helper module for adding chamfer to a teardrop
     if(h && chamfer)
         translate_z(center ? 0 : h / 2)
-            for(m = [0, 1])
+            for(m = chamfer_both_ends ? [0, 1] : [1])
                 mirror([0, 0, m])
                     translate_z((h - eps ) / 2)
                         hull()

utils/rounded_polygon.scad

@@ -18,13 +18,14 @@
 //
 
 //
-//! Draw a polygon with rounded corners. Each element of the vector is the XY coordinate and a radius. Radius can be negative for a concave corner.
+//! Draw a polygon with rounded corners. Each element of the vector is the XY coordinate and a radius in clockwise order.
+//! Radius can be negative for a concave corner.
 //!
 //! Because the tangents need to be calculated to find the length these can be calculated separately and re-used when drawing to save calculating them twice.
 //
 include <../utils/core/core.scad>
 
-function circle_tangent(p1, p2) =
+function circle_tangent(p1, p2) = //! Compute the clockwise tangent between two circles represented as [x,y,r]
     let(
         r1 = p1[2],
         r2 = p2[2],
@@ -32,11 +33,8 @@ function circle_tangent(p1, p2) =
         dy = p2.y - p1.y,
         d = sqrt(dx * dx + dy * dy),
         theta = atan2(dy, dx) + acos((r1 - r2) / d),
-        xa = p1.x +(cos(theta) * r1),
-        ya = p1.y +(sin(theta) * r1),
-        xb = p2.x +(cos(theta) * r2),
-        yb = p2.y +(sin(theta) * r2)
-    )[ [xa, ya], [xb, yb] ];
+        v = [cos(theta), sin(theta)]
+    )[ p1 + r1 * v, p2 + r2 * v ];
 
 function rounded_polygon_tangents(points) = //! Compute the straight sections needed to draw and to compute the lengths
     let(len = len(points))

utils/rounded_right_triangle.scad

@@ -21,7 +21,7 @@
 //! Draw a 3D right triangle with rounded edges. Intended to be embedded in other parts. Can be optionally offset by the filleted amount.
 //
 include <../utils/core/core.scad>
-include <NopSCADlib/utils/core/rounded_rectangle.scad>
+include <..//utils/core/rounded_rectangle.scad>
 
 module rounded_right_triangle(x, y, z, fillet, center = true, offset = false) { //! Draw a 3D right triangle with rounded edges.
     fillet = max(fillet, eps);
@@ -31,16 +31,15 @@ module rounded_right_triangle(x, y, z, fillet, center = true, offset = false) {
         hull() {
             translate([0, fillet, size.z / 2])
                 rotate([90, 90, 0])
-                    rounded_rectangle([size.z, 2 * fillet, eps], fillet - eps, center = false, xy_center = false);
+                    rounded_rectangle([size.z, 2 * fillet, eps], fillet - eps, xy_center = false);
             translate([0, size.y, size.z / 2])
                 rotate([90, 90, 0])
-                    rounded_rectangle([size.z, 2 * fillet, eps], fillet - eps, center = false, xy_center = false);
+                    rounded_rectangle([size.z, 2 * fillet, eps], fillet - eps, xy_center = false);
             translate([fillet, 0, size.z / 2])
                 rotate([0, 90, 0])
-                    rounded_rectangle([size.z, 2 * fillet, eps], fillet - eps, center = false, xy_center = false);
+                    rounded_rectangle([size.z, 2 * fillet, eps], fillet - eps, xy_center = false);
             translate([size.x, 0, size.z / 2])
                 rotate([0, 90, 0])
-                    rounded_rectangle([size.z, 2 * fillet, eps], fillet - eps, center = false, xy_center = false);
+                    rounded_rectangle([size.z, 2 * fillet, eps], fillet - eps, xy_center = false);
         }
 }
-

utils/tube.scad

@@ -68,3 +68,11 @@ module woven_tube(or, ir, h, center= true, colour = grey(30), colour2, warp = 2,
         }
     }
 }
+
+module rectangular_tube(size, center = true, thickness = 1, fillet = 0.5) { //! Create a retangular tube with filleted corners
+    extrude_if(size.z, center = center)
+        difference() {
+            rounded_square([size.x, size.y], fillet);
+            rounded_square([size.x - 2 * thickness, size.y - 2 * thickness], fillet);
+        }
+}

vitamins/battery.scad

@@ -128,7 +128,7 @@ module battery_contact(type, pos = true) { //! Draw a positive or negative batte
     t = contact_thickness(type);
 
     color("silver") {
-        rounded_rectangle([contact_width(type), h, t], r = 1, center = false);
+        rounded_rectangle([contact_width(type), h, t], r = 1);
 
         translate([0, -h / 2, t])
             rotate([90, 0, 0])

vitamins/blower.scad

@@ -40,8 +40,10 @@ function blower_base(type)        = type[13]; //! Thickness of the base
 function blower_top(type)         = type[14]; //! Thickness of the top
 function blower_wall(type)        = type[15]; //! Side wall thickness
 function blower_lug(type)         = type[16]; //! Height of the lugs
+function blower_wall_left(type)   = type[15]; //! Left side wall thickness
+function blower_wall_right(type)  = type[17]; //! Right wall thickness (for square fans)
 
-function blower_casing_is_square(type) = len(blower_screw_holes(type)) > 3; //! True for square radial fans, false for spiral shape radial blowers
+function blower_casing_is_square(type) = blower_depth(type) < 15; //! True for square radial fans, false for spiral shape radial blowers
 function blower_exit_offset(type) = blower_casing_is_square(type) ? blower_length(type) / 2 : blower_exit(type) / 2; //! Offset of exit's centre from the edge
 
 fan_colour = grey(20);
@@ -74,41 +76,54 @@ module blower_fan(type, casing_is_square) {
 module blower_square(type) { //! Draw a square blower
     width = blower_width(type);
     depth = blower_depth(type);
-    wall = blower_wall(type);
+    wall_left = blower_wall_left(type);
+    wall_right = blower_wall_right(type);
+    hole_count = len(blower_screw_holes(type));
     hole_pitch = (blower_screw_holes(type)[1].x - blower_screw_holes(type)[0].x) / 2;
     corner_radius = width / 2 - hole_pitch;
-    corner_inset = (width - blower_exit(type)) / 2;
+    corner_inset = (width - blower_exit(type) - wall_left - wall_right) / (hole_count == 2 ? 1 : 2);
+
+    module inset_corners()
+        translate([width / 2, width / 2])
+            for(i = hole_count == 2 ? [1, 3] : [0 : 3])
+                rotate(i * 90)
+                    translate([-width / 2 - eps, -width/ 2 - eps])
+                        quadrant(corner_inset, corner_inset - corner_radius);
 
     module square_inset_corners(remove_center = false)
         difference() {
             //overall outside
-                square([width, width], center = false);
+            rounded_square([width, width], corner_radius, center = false);
 
             if (remove_center) {
                 // cut out the inside, leaving the corners
-                translate([corner_inset + wall, -eps])
-                    square([width - 2 * (wall + corner_inset), width - wall + eps], center = false);
-
-                translate([wall, corner_inset + wall])
-                    square([width - 2 * wall, width - 2 * (wall + corner_inset)], center = false);
+                translate([hole_count == 2 ? wall_left : corner_inset + wall_left, -eps])
+                    square([blower_exit(type), width / 2], center = false);
+                translate(blower_axis(type))
+                    circle(d = blower_bore(type) + 1);
             } else {
                 // cut out the bore for the fan
                 translate(blower_axis(type))
                     circle(d = blower_bore(type));
             }
-            // corner inset
-            translate([width / 2, width / 2])
-            for(i = [0 : 3])
-                rotate(i * 90)
-                    translate([-width / 2 - eps, -width/ 2 - eps])
-                        quadrant(corner_inset, corner_inset - corner_radius);
+            inset_corners();
         }
 
     base_height = blower_base(type);
     linear_extrude(base_height)
         difference () {
             rounded_square([width, width], corner_radius, center = false);
+            blower_hole_positions(type)
+                circle(d = blower_screw_hole(type));
+        }
 
+    // add the lugs which may be higher than the base
+    linear_extrude(blower_lug(type))
+        difference () {
+            intersection() {
+                rounded_square([width, width], corner_radius, center = false);
+                inset_corners();
+            }
             blower_hole_positions(type)
                 circle(d = blower_screw_hole(type));
         }

vitamins/blowers.scad

@@ -24,8 +24,9 @@
 //                                                   h                                                   h    s                                         t         t
 RB5015 = ["RB5015", "Blower Runda RB5015",           51.3, 51, 15, 31.5, M4_cap_screw, 26, [27.3, 25.4], 4.5, [[4.3, 45.4], [47.3,7.4]],     20,   14,  1.5, 1.3, 1.2, 15];
 PE4020 = ["PE4020", "Blower Pengda Technology 4020", 40,   40, 20, 27.5, M3_cap_screw, 22, [21.5, 20  ], 3.2, [[37,3],[3,37],[37,37]],       29.3, 17,  1.7, 1.2, 1.3, 13];
-BL40x10 =["BL40x10","Square radial 4010",            40,   40,9.5, 27,   M2_cap_screw, 16, [24,   20  ], 2.4, [[2,2],[38,2],[2,38],[38,38]], 30  , 9.5, 1.5, 1.5, 1.1, 1.5];
+BL30x10 =["BL30x10","Square radial fan 3010",        30,   30,10.1,25,   M2_cap_screw, 16, [16,   15  ], 2.4, [[3,27],[27,3]],               21.2, 9.5, 1.1, 1.2, 2.5, 2.8, 0.9];
+BL40x10 =["BL40x10","Square radial fan 4010",        40,   40,9.5, 27,   M2_cap_screw, 16, [24,   20  ], 2.4, [[2,2],[38,2],[2,38],[38,38]], 27.8, 9.5, 1.5, 1.5, 1.1, 1.5, 1.1];
 
-blowers = [BL40x10, PE4020, RB5015];
+blowers = [BL30x10, BL40x10, PE4020, RB5015];
 
 use <blower.scad>

vitamins/button.scad

@@ -47,7 +47,7 @@ module square_button(type, colour = "yellow") { //! Draw square button with spec
     stem = square_button_cap_stem(type);
 
     color(grey(20)) {
-        rounded_rectangle([w, w, h - 0.5], r = wall, center = false);
+        rounded_rectangle([w, w, h - 0.5], r = wall);
 
         for(x = [-1, 1], y = [-1, 1])
             translate([x * pitch, y * pitch])

vitamins/camera.scad

@@ -37,7 +37,7 @@ module camera_lens(type, offset = 0, show_lens = true) //! Draw the lens stack,
                 r = p[1] + offset;
                 app = p[2];
                 if(size.x)
-                    rounded_rectangle(size + [2 * offset, 2 * offset, round_to_layer(offset)], r, center = false);
+                    rounded_rectangle(size + [2 * offset, 2 * offset, round_to_layer(offset)], r);
                 else
                     if (show_lens)
                         translate_z(size.y)
@@ -72,7 +72,7 @@ module camera(type, show_lens = true) {           //! Draw specified PCB camera
             pos = camera_connector_pos(type);
             color(grey(20))
                 translate(pos)
-                    rounded_rectangle(conn, 0.5, center = false);
+                    rounded_rectangle(conn, 0.5);
 
             flex = [5, 0.1];
             color("orange")

vitamins/component.scad

@@ -326,7 +326,7 @@ module panel_USBA() { //! Draw a panel mount USBA connector
                 dx = (length2 / 2 - r2);
                 dy = (width / 2 - r1);
                 translate_z(l)
-                    rounded_rectangle([length2, width, 1], r = r1, center = false);
+                    rounded_rectangle([length2, width, 1], r = r1);
 
                 translate([-dx, -dy, height2 - r2])
                     rotate([90, 0, 0])

vitamins/display.scad

@@ -80,7 +80,7 @@ module display(type) { //! Draw specified display
         translate_z(display_ts_thickness(type)) {
             difference() {
                 color("silver")
-                    rounded_rectangle([w, h, t], 0.5, center = false);
+                    rounded_rectangle([w, h, t], 0.5);
 
                 color("black")
                     translate([aperture[0].x, aperture[0].y, - eps])

vitamins/displays.scad

@@ -73,39 +73,54 @@ SSD1963_4p3 = ["SSD1963_4p3", "LCD display SSD1963 4.3\"", 105.5, 67.2, 3.4, SSD
         [[0, -34.5], [12, -31.5]],
         ];
 
+
+/* Dimensions taken from:
+https://github.com/bigtreetech/BIGTREETECH-TFT35-V3.0/blob/master/Hardware/TFT35%20V3.0-SIZE-TOP.pdf
+and
+https://github.com/bigtreetech/BIGTREETECH-TFT35-V3.0/blob/master/Hardware/TFT35%20V3.0-SIZE-BOT.pdf
+*/
+
 BigTreeTech_TFT35v3_0_PCB = ["", "",
-    110, 55.77, 1.6, 0, 3, 0, "green",  false,
-    [ [-3.12, 3.17], [-3.12, -3.17], [3.12, -3.17], [3.12, 3.17] ],
-    [
-        [  10, 7.5,    0, "-button_6mm" ],
-        [   9,  43,    0, "-buzzer", 5, 9 ],
-        [   9,  27,    0, "-potentiometer" ],
-        [ 102,28.82,   0, "uSD", [26.5, 16, 3] ],
-        [16.5, 5.9,    0, "2p54boxhdr", 5, 2 ],
-        [36.5, 5.9,    0, "2p54boxhdr", 5, 2 ],
-        [56.5, 5.9,    0, "2p54boxhdr", 5, 2 ],
-        [82.5,   4,    0, "jst_xh", 5 ],
-        [26.5, 52.8, 180, "jst_xh", 2 ],
-        [39.5, 52.8, 180, "jst_xh", 3 ],
-        [52.5, 52.8, 180, "jst_xh", 3 ],
-        [65.5, 52.8, 180, "jst_xh", 3 ],
-        [78.5, 52.8, 180, "jst_xh", 3 ],
-        [94.5, 52.8, 180, "jst_xh", 5 ],
-        [   8,  43,  180, "usb_A" ],
-        [  97,   4,    0, "chip", 9, 3.5, 1, grey(20) ],
-        // ESP-8266
-        [  23,  28,   90, "2p54socket", 4, 2 ],
+    110, 55.77, 1.6, // size
+     0, // corner radius
+     3, // mounting hole diameter
+     0, // pad around mounting hole
+    "green", // color
+    false, // true if parts should be separate BOM items
+    [ // hole positions
+         [-3.12, 3.17], [-3.12, -3.17], [3.12, -3.17], [3.12, 3.17]
     ],
-    []
+    [ // components
+        [                 9, -( 8.46 + 17.45)/2,    0, "-buzzer", 5, 9 ],
+        [                 9, -(23.76 + 34.94)/2,    0, "-potentiometer" ],
+        [  (6.84 + 12.85)/2, -(45.73 + 51.73)/2,    0, "-button_6mm" ],
+        [               102,  (15.57 + 42.07)/2,    0, "uSD", [26.5, 16, 3] ],
+        [                 8, -( 6.76 + 18.76)/2,  180, "usb_A" ],
+        [                23,  (23.32 + 33.64)/2,   90, "2p54socket", 4, 2 ], // ESP-8266
+
+        [ 16.5, 5.9,    0, "2p54boxhdr", 5, 2 ],
+        [ 36.5, 5.9,    0, "2p54boxhdr", 5, 2 ],
+        [ 56.5, 5.9,    0, "2p54boxhdr", 5, 2 ],
+        [ 82.5,   4,    0, "jst_xh", 5 ],
+        [ 26.5, 52.8, 180, "jst_xh", 2 ],
+        [ 39.5, 52.8, 180, "jst_xh", 3 ],
+        [ 52.5, 52.8, 180, "jst_xh", 3 ],
+        [ 65.5, 52.8, 180, "jst_xh", 3 ],
+        [ 78.5, 52.8, 180, "jst_xh", 3 ],
+        [ 94.5, 52.8, 180, "jst_xh", 5 ],
+        [ 97,    4,     0, "chip", 9, 3.5, 1, grey(20) ],
+    ],
+    [] // accessories
 ];
 
 BigTreeTech_TFT35v3_0 = ["BigTreeTech_TFT35v3_0", "BigTreeTech TFT35 v3.0",
-    84.5, 54.5, 4, BigTreeTech_TFT35v3_0_PCB,
-    [-6, 0, 0],                         // pcb offset
+    84.5, 54.5, 4,                      // size
+    BigTreeTech_TFT35v3_0_PCB,          // pcb
+    [7 - (110 - 84.5)/2, 0, 0],         // pcb offset from center
     [[-40, -26.5], [41.5, 26.5, 0.5]],  // aperture
-    [],                                 // touch screen
-    0,                                  // thread length
-    [],                                 // clearance need for the ts ribbon
+    [],                                 // touch screen position and size
+    0,                                  // length that studs protrude from the PCB holes
+    [],                                 // keep out region for ribbon cable
 ];
 
 

vitamins/fan.scad

@@ -151,10 +151,8 @@ function fan_screw_depth(type, full_depth = false) = fan_boss_d(type) || full_de
 
 function fan_screw_length(type, thickness, full_depth = false) =
     let(depth = fan_screw_depth(type, full_depth),
-        washers = depth == fan_depth(type) ? 2 : 1,
-        washer = screw_washer(fan_screw(type)),
-        nut = screw_nut(fan_screw(type)))
-            screw_longer_than(thickness + depth + washer_thickness(washer) * washers + nut_thickness(nut, true)); //! Screw length required
+        washers = depth == fan_depth(type) ? 2 : 1)
+            screw_length(fan_screw(type), thickness + depth, washers, nyloc = true); //! Screw length required
 
 module fan_assembly(type, thickness, include_fan = true, screw = false, full_depth = false) { //! Fan with its fasteners
     translate_z(-fan_depth(type) / 2) {

vitamins/green_terminals.scad

@@ -31,7 +31,9 @@ gt_2p54 = ["gt_2p54", 2.54,  6.6,   10, 3,    6, 0.4,  6.4, 1,    1,    0.2, 2,
 gt_3p5  = ["gt_3p5",  3.5,   7.3,  8.5, 4,    5, 0.4,  4,   0,    1.35, 0.4, 1.8, 2,   2,   0,   0,    0];
 gt_5p08 = ["gt_5p08", 5.08,  7.9,   10, 5.0,  7, 0.0,  6.8, 1.45, 1.95, 0.5, 4.0, 5.4, 0.5, 0,   0,    0];
 gt_6p35 = ["gt_6p35", 6.35, 12.6, 17.4, 6.8, 12, 0.4, 11,   2,    2.7,  0.8, 3.4, 4.2, 2,   1.8, 1.1, 21.4];
+gt_5x11 = ["gt_5x11",    5,    8,   11, 5,    7, 0.4,  7,   1.5,  1.5,  1,   2.5, 6,   0,   0,   0,    0];
+gt_5x17 = ["gt_5x17",    5,   10,   17, 5,   11, 0.4,  9,   2,    1.5,  1,   3,   6,   0,   0,   0,    0];
 
-green_terminals = [gt_2p54, gt_3p5, gt_5p08, gt_6p35];
+green_terminals = [gt_2p54, gt_3p5, gt_5p08, gt_6p35, gt_5x11, gt_5x17];
 
 use <green_terminal.scad>

vitamins/hygrometer.scad

@@ -34,15 +34,16 @@ hygrometer_hole_r = 21.3;
 slot_w = 5.5;
 
 module hygrometer_hole(h = 0) { //! Drill the hole for a hygrometer
-    round(cnc_bit_r) {
-        intersection() {
-            drill(hygrometer_hole_r, h);
+    extrude_if(h)
+        round(cnc_bit_r) {
+            intersection() {
+                drill(hygrometer_hole_r, 0);
 
-            rotate(30)
-                square([slot_w + 2 * cnc_bit_r, 100], center = true);
+                rotate(30)
+                    square([slot_w + 2 * cnc_bit_r, 100], center = true);
+            }
+            drill((od + 0.2) / 2, 0);
         }
-        drill((od + 0.2) / 2, h);
-    }
 }
 
 function hygrometer_or() = flange_d / 2; //! The outside radius of a hygrometer
@@ -54,13 +55,13 @@ module hygrometer() { //! Draw a hygrometer
         color(grey(30))
             rotate_extrude()
                 polygon([
-                    [0, 0],
-                    [aperture_d / 2, 0],
-                    [aperture_d / 2, flange_t],
-                    [flange_d2 / 2,   flange_t2],
-                    [flange_d / 2,    flange_t],
-                    [flange_d / 2,    0],
-                    [od / 2,          0],
+                    [0,                0],
+                    [aperture_d / 2,   0],
+                    [aperture_d / 2,   flange_t],
+                    [flange_d2 / 2,    flange_t2],
+                    [flange_d / 2,     flange_t],
+                    [flange_d / 2,     0],
+                    [od / 2,           0],
                     [od / 2,          -h],
                     [0,               -h]
                 ]);

vitamins/iec.scad

@@ -247,10 +247,7 @@ module iec_inserts(type) {              //! Place the inserts
 
 module iec_assembly(type, thickness) {  //! Assembly with fasteners given panel thickness
     screw = iec_screw(type);
-    washer = screw_washer(screw);
-    nut = screw_nut(screw);
-    insert = screw_insert(screw);
-    screw_length = thickness ? screw_longer_than(iec_flange_t(type) + thickness + washer_thickness(washer) + nut_thickness(nut, true))
+    screw_length = thickness ? screw_length(screw, iec_flange_t(type) + thickness, 1, nyloc = true)
                              : insert_screw_length;
 
     iec(type);
@@ -262,6 +259,6 @@ module iec_assembly(type, thickness) {  //! Assembly with fasteners given panel
         if(thickness)
             translate_z(-thickness)
                 vflip()
-                    nut_and_washer(nut, true);
+                    nut_and_washer(screw_nut(screw), true);
     }
 }

vitamins/jhead.scad

@@ -194,12 +194,14 @@ module jhead_hot_end_assembly(type, filament, naked = false) { //! Assembly with
             if(exploded())
                 heater_components();
             else
-                intersection() {
-                    heater_components();
+                if(naked)                       // hide the wires when not exploded
+                    intersection() {
+                        heater_components();
 
-                    if(naked)
-                        color("grey") cylinder(r = 12, h = 100, center = true);
-                    else
-                        cube(1, true);             // hide the wires when not exploded
-                }
+                        color("grey")
+                            cylinder(r = 12, h = 100, center = true);
+                    }
+                else
+                    hidden()                    // hidden by the tape
+                        heater_components();
 }

vitamins/magnet.scad

@@ -33,7 +33,7 @@ module magnet(type) { //! Draw specified magnet
     h = magnet_h(type);
     r = magnet_r(type);
 
-    //vitamin(str("magnet(", type[0], "): Magnet ", od, "mm diameter, ", h, "mm high", id ? str(", ", id, "mm bore") : "" ));
+    vitamin(str("magnet(", type[0], "): Magnet ", od, "mm diameter, ", h, "mm high", id ? str(", ", id, "mm bore") : "" ));
 
     or = od / 2;
     ir = id / 2;

vitamins/magnets.scad

@@ -23,7 +23,7 @@
 //                          od,        id,        h,         r
 MAG8x4x4p2 = ["MAG8x4x4p2", 8,         4.2,       4,         0.5];
 MAG484     = ["MAG484",     inch(1/4), inch(1/8), inch(1/4), 0.5];
-MAG5x8     = ["MAG484",     8,         0,         5,         0.5];
+MAG5x8     = ["MAG5x8",     8,         0,         5,         0.5];
 
 magnets = [MAG8x4x4p2, MAG484, MAG5x8];
 

vitamins/microswitch.scad

@@ -18,7 +18,11 @@
 //
 
 //
-//! Used for limit switches.
+//! Used for limit switches. Currently only the button type is supported as the lever and roller types are less accurate.
+//!
+//! The switch is drawn with the button at the nominal operation point. This can be plus or minus `microswitch_op_tol(type)`.
+//!
+//! When the button is released it comes out by a maximum of `microswitch_fp_max(type)` from the nominal operating point.
 //
 include <../utils/core/core.scad>
 
@@ -32,15 +36,19 @@ function microswitch_hole_d(type)    = type[6];     //! Screw hole diameter
 function microswitch_holes(type)     = type[7];     //! Hole positions
 function microswitch_button_w(type)  = type[8];     //! Button width
 function microswitch_button_t(type)  = type[9];     //! Button thickness
-function microswitch_button_pos(type)= type[10];    //! Button position
-function microswitch_legs(type)      = type[11];    //! Leg positions
-function microswitch_leg(type)       = type[12];    //! Leg types
-function microswitch_body_clr(type)  = type[13];    //! Body colour
-function microswitch_button_clr(type)= type[14];    //! Button colour
+function microswitch_button_pos(type)= type[10];    //! Button position at operating point
+function microswitch_op_tol(type)    = type[11];    //! Operating position +/- tolerance
+function microswitch_fp_max(type)    = type[12];    //! Free position maximum
+function microswitch_legs(type)      = type[13];    //! Leg positions
+function microswitch_leg(type)       = type[14];    //! Leg types
+function microswitch_body_clr(type)  = type[15];    //! Body colour
+function microswitch_button_clr(type)= type[16];    //! Button colour
 
 function microswitch_lower_extent(type) = let(leg = microswitch_leg(type)) min([for(pos = microswitch_legs(type)) pos.y - leg.y / 2]); //! How far legs extend downwards
 function microswitch_right_extent(type) = let(leg = microswitch_leg(type)) max([microswitch_length(type) / 2, for(pos = microswitch_legs(type)) pos.x + leg.x / 2]); //! How far legs extend right
 
+function microswitch_size(type) = [microswitch_length(type), microswitch_width(type), microswitch_thickness(type)]; //! Body size
+
 module microswitch_hole_positions(type) //! Place children at the hole positions
 {
     for(hole = microswitch_holes(type))

vitamins/microswitches.scad

@@ -23,10 +23,19 @@
 small_leg  = [0.9,  3.3, 0.4, 0];
 medium_leg = [0.5,  3.9, 3.2, 1.6, [0, -0.5]];
 large_leg  = [11.4, 0.8, 6.3, 1.8, [1.7, 0]];
-
-small_microswitch  = ["small_microswitch", "DM1-00P-110-3",      5.8, 6.5,  12.8, 0, 2,    [[-3.25, -1.65], [3.25, -1.65]], 2.9, 1.2, [-1.95, 3.75], [[-5.08, -4.95], [0,    -4.9],  [5.08, -4.9]  ], small_leg,  grey(20), "white"  ];
-medium_microswitch = ["medium_microswitch","SS-01 or SS-5GL",    6.4, 10.2, 19.8, 1, 2.35, [[-4.8,  -2.6 ], [4.7,  -2.6 ]], 3.2, 2,   [-2.8,  5.8 ], [[-8.05, -7.05], [0.75, -7.05], [8.05, -7.05] ], medium_leg, grey(20), "burlywood" ];
-large_microswitch  = ["large_microswitch", "Saia G3 low force", 10.4, 15.9, 28.0, 2, 3.1,  [[-11.1, -5.15], [11.2,  5.15]], 4,   2.75,[-9.1,  9.55], [[19.7,   2.19], [19.7, -3.45],  [8.3, -10.45] ], large_leg,  "ivory", "white" ];
+//                                                               t    w     l     r  h     h                               b     b    b             o     f     l                                                l           b         b
+//                                                               h    i     e     a  o     o                               u     u    u             p     p     e                                                e           o         u
+//                                                               i    d     n     d  l     l                               t     t    t                         g                                                g           d         t
+//                                                               c    t     g     i  e     e                               t     t    t             t     m                                                                  y         t
+//                                                               k    h     t     u                                        o     o    o             o     a     p                                                t                     o
+//                                                               n          h     s  d     p                               n     n    n             l     x     o                                                y           c         n
+//                                                               e                   i     o                                                                    s                                                p           l
+//                                                               s                   a     s                               w     t    p                         n                                                e           r         c
+//                                                               n                         n                                          o                         s                                                                      l
+//                                                                                         s                                          s                                                                                                r
+small_microswitch  = ["small_microswitch", "DM1-00P-110-3",      5.8, 6.5,  12.8, 0, 2,    [[-3.25, -1.65], [3.25, -1.65]], 2.9, 1.2, [-1.95, 3.75], 0.2, 0.55, [[-5.08, -4.95], [0,    -4.9],  [5.08, -4.9]  ], small_leg,  grey(20), "white"  ];
+medium_microswitch = ["medium_microswitch","SS-01 or SS-5GL",    6.4, 10.2, 19.8, 1, 2.35, [[-4.8,  -2.6 ], [4.7,  -2.6 ]], 3.2, 2,   [-2.8,  5.8 ], 0.5, 1.00, [[-8.05, -7.05], [0.75, -7.05], [8.05, -7.05] ], medium_leg, grey(20), "burlywood" ];
+large_microswitch  = ["large_microswitch", "Saia G3 low force", 10.4, 15.9, 28.0, 2, 3.1,  [[-11.1, -5.15], [11.2,  5.15]], 4,   2.75,[-9.1,  9.55], 0.3, 1.2,  [[19.7,   2.19], [19.7, -3.45], [8.3, -10.45] ], large_leg,  "ivory",  "white" ]; //G3M1T1PUL
 
 microswitches = [small_microswitch, medium_microswitch, large_microswitch];
 

vitamins/module.scad

@@ -129,15 +129,13 @@ module mod_screw_positions(type) //! Position children at the screw positions
 
 module module_assembly(type, thickness) { //! Module with its fasteners in place
     screw = mod_screw(type);
-    washer = screw_washer(screw);
-    nut = screw_nut(screw);
-    screw_length = screw_longer_than(thickness + mod_screw_z(type) + 2 * washer_thickness(washer) + nut_thickness(nut, true));
+    screw_length = screw_length(screw, thickness + mod_screw_z(type), 2, nyloc = true);
 
     mod(type);
 
     mod_screw_positions(type) {
         translate_z(mod_screw_z(type))
-            nut_and_washer(nut, true);
+            nut_and_washer(screw_nut(screw), true);
 
         translate_z(-thickness)
             vflip()

vitamins/panel_meter.scad

@@ -59,7 +59,7 @@ module panel_meter_button(type) { //! Draw panel meter button
     color(pmeter_button_colour(type))
         translate(pmeter_button_pos(type))
             if(size.x)
-                rounded_rectangle(pmeter_button_size(type), r, center = false);
+                rounded_rectangle(pmeter_button_size(type), r);
             else
                 cylinder(r = r, h = size.z);
 }
@@ -93,8 +93,8 @@ module panel_meter(type) { //! Draw panel mounted LCD meter module
         difference() {
             if(is_list(bevel))
                 hull() {
-                    rounded_rectangle([bezel.x - 2 * bevel.x, bezel.y - 2 * bevel.x, bezel.z], r - bevel.x, center = false);
-                    rounded_rectangle([bezel.x, bezel.y, bevel[1]], r, center = false);
+                    rounded_rectangle([bezel.x - 2 * bevel.x, bezel.y - 2 * bevel.x, bezel.z], r - bevel.x);
+                    rounded_rectangle([bezel.x, bezel.y, bevel[1]], r);
                 }
             else
                 hull() {
@@ -111,7 +111,7 @@ module panel_meter(type) { //! Draw panel mounted LCD meter module
                         cube([ap.x + ap.z, ap.y + ap.z, eps], center = true);
 
                 translate_z(bezel.z + eps)
-                    rounded_rectangle([ap.x, ap.y, bezel.z * 2], r, center = true);
+                    rounded_rectangle([ap.x, ap.y, bezel.z * 2], r, true);
             }
         }
         //

vitamins/pcb.scad

@@ -126,7 +126,7 @@ module usb_A(h, v_flange_l, bar, cutout) {
         if(cutout)
             rotate([90, 0, 90])
                 rounded_rectangle([w + 2 * v_flange_h + 2 * panel_clearance,
-                                   h + 2 * h_flange_h + 2 * panel_clearance, 100], r = cnc_bit_r, center = false);
+                                   h + 2 * h_flange_h + 2 * panel_clearance, 100], r = cnc_bit_r);
         else {
             color("silver") rotate([0, 90, 0]) {
                 linear_extrude(l, center = true)
@@ -1121,9 +1121,7 @@ module pcb_assembly(type, height, thickness) { //! Draw PCB assembly with spaces
 
     screw = pcb_screw(type);
     if(!is_undef(screw)) {
-        washer = screw_washer(screw);
-        nut = screw_nut(screw);
-        screw_length = screw_longer_than(height + thickness + pcb_thickness(type) + washer_thickness(washer) + nut_thickness(nut, true));
+        screw_length = screw_length(screw, height + thickness + pcb_thickness(type), 1, nyloc = true);
 
         taper = screw_smaller_than(pcb_hole_d(type)) > 2 * screw_radius(screw); // Arduino?
         pcb_screw_positions(type) {
@@ -1138,7 +1136,7 @@ module pcb_assembly(type, height, thickness) { //! Draw PCB assembly with spaces
 
             translate_z(-thickness)
                 vflip()
-                    nut_and_washer(nut, true);
+                    nut_and_washer(screw_nut(screw), true);
         }
     }
 }

vitamins/pcbs.scad

@@ -21,6 +21,7 @@ include <d_connectors.scad>
 include <leds.scad>
 include <axials.scad>
 include <smds.scad>
+include <green_terminals.scad>
 
 //
 //                                   l      w      t    r     h     l  c        b     h
@@ -195,6 +196,312 @@ Duex5 = ["Duex5", "Duex5 expansion board",
                                                                     ]),
                                                                     []];
 
+BTT_SKR_MINI_E3_V2_0 = [
+    "BTT_SKR_MINI_E3_V2_0", "BigTreeTech SKR Mini E3 v2.0",
+    100.75, 70.25, 1.6, // size
+    1, // corner radius
+    3, // mounting hole diameter
+    5, // pad around mounting hole
+    grey(30), // color
+    false, // true if parts should be separate BOM items
+    [ // hole positions
+        for (i = [ [0, 0], [62.15, 0] ])
+            (i + [20.3, -2.89]),
+        for (i = [ [0, -34.98], [31.80, -37.63], [95.68, -64.47] ])
+            (i + [2.535, -2.89])
+    ],
+    [ // components
+        // cpu
+        [ 55,   33,     0, "chip", 10, 10,   1,   grey(15) ],
+        // driver chips
+        for (x = [10.5, 30.5, 50.5, 70.5])
+            [ x, -17.5,  0, "chip",  5,  5, 1, grey(15) ],
+        // mock up heat sinks over the chips
+        for (x = [10.5, 30.5, 50.5, 70.5])
+            [ x, -17.5,  0, "block",  9, 8.5,  2, "DeepSkyBlue" ],
+        for(x = [10.5, 30.5, 50.5, 70.5], y = [-4,-2,0,2,4])
+            [ x, -17.5 + y,  0, "block",  9, 0.75, 11, "DeepSkyBlue" ],
+        // heat dissipation for drivers under board
+        [ 43,  -17.5,   0, "-block", 85, 8, 0.1, gold ],
+
+        // heated bed
+        [ 26,   16,     0, "chip",    9.5, 8.5, 4,   grey(15) ],
+        [ 27,   19,     0, "-block", 13,  14,   0.1, gold ],
+        // hotend
+        [ 37,   14,     0, "chip",    6,   6,   2.5, grey(15) ],
+        [ 40,   16,     0, "-block", 10,   8,   0.1, gold ],
+
+        // voltage regulator heat dissipation
+        [ 12,   28.5,   0, "-block", 11,   7,   0.1, gold ],
+
+        // terminals
+        [  5.25, 5.3, 180, "gterm", gt_5x17, 2, undef, grey(20) ],
+        [ 18.1,  5.1, -90, "gterm", gt_5x17, 2, undef, grey(20) ],
+        [ 29.3,  5.1, -90, "gterm", gt_5x17, 2, undef, grey(20) ],
+        [ 40.5,  5.1, -90, "gterm", gt_5x11, 2, undef, grey(20) ],
+        // SD and USB
+        [  -3, -(22.27 + 29.92)/2, 0, "usb_uA" ],
+        [  -8, -( 2.13 + 17.17)/2, 0, "uSD", [17.17 - 2.13, 16, 2] ],
+        // EXP
+        [  -4.5, 17,   -90, "2p54boxhdr", 5, 2 ],
+        // TFT
+        [  66.1,  21.7,  0, "2p54header", 5, 1 ],
+        // FAN0
+        [  50.25,  3.8,  0, "jst_xh", 2, false, grey(20) ],
+        // FAN1
+        [  49.9,  16.1,  0, "jst_xh", 2, false, grey(20) ],
+        // PS-ON
+        [  58.1,  16.1,  0, "jst_xh", 2, false, grey(20) ],
+        // PWR-DET
+        [  67.5,  16.0,  0, "jst_xh", 3, false, grey(20) ],
+        // E0-STOP
+        [  78.2,  16.0,  0, "jst_xh", 3, false, grey(20) ],
+        // Z-PROBE
+        [  87.2,  20.5, -90,"jst_xh", 5, false, grey(20) ],
+        // NEO Pixel
+        [  78.2,  27.1,  0, "jst_xh", 3, false, grey(20) ],
+        // end stops
+        [  58.60,  3.8,  0, "jst_xh", 2, false, grey(20) ],
+        [  66.70,  3.8,  0, "jst_xh", 2, false, grey(20) ],
+        [  74.90,  3.8,  0, "jst_xh", 2, false, grey(20) ],
+        // thermistors
+        [  83.00,  3.8,  0, "jst_xh", 2, false, grey(20) ],
+        [  91.10,  3.8,  0, "jst_xh", 2, false, grey(20) ],
+        // motor connections
+        [  10.15, -4.2,  0, "jst_xh", 4, false, grey(20) ],
+        [  30.35, -4.2,  0, "jst_xh", 4, false, grey(20) ],
+        [  43.90, -4.2,  0, "jst_xh", 4, false, grey(20) ],
+        [  57.25, -4.2,  0, "jst_xh", 4, false, grey(20) ],
+        [  70.75, -4.2,  0, "jst_xh", 4, false, grey(20) ],
+        // motor jumpers
+        [  20.6,  44.1,  0, "2p54header", 2, 1 ],
+        [  39.6,  44.2,  0, "2p54header", 2, 1 ],
+        [  60.1,  44.1,  0, "2p54header", 2, 1 ],
+        [  80.3,  44.1,  0, "2p54header", 2, 1 ],
+        // SWD
+        [  43.9,  39.2,  0, "2p54header", 1, 5 ],
+        // SPI
+        [  -3.1,  31.9,  0, "2p54header", 2, 3 ],
+        // PWR-1
+        [  -12.8, 30.3,  0, "2p54header", 3, 1 ],
+        // VOUT
+        [  -14.0, 34.4,  0, "2p54header", 2, 2 ],
+        // VIN
+        [  17.3,  19.6,  0, "2p54header", 2, 2 ],
+    ],
+    [] // accessories
+];
+
+BTT_SKR_E3_TURBO = [
+    "BTT_SKR_E3_TURBO", "BigTreeTech SKR E3 Turbo",
+    102, 90.25, 1.6, // size
+    1, // corner radius
+    3.5, // mounting hole diameter
+    5, // pad around mounting hole
+    grey(30), // color
+    false, // true if parts should be separate BOM items
+    [ // hole positions
+        for ( i=[ [0, 0], [62.15, 0.25] ])
+            (i + [21.6, -13.3]),
+        for( i=[ [0, -34.98 ], [31.80, -37.62 ], [95.68, -64.47] ])
+            (i + [3.75, -13.25])
+    ],
+    [ // components
+        // cpu
+        [  62.8,   42.5,   0, "chip", 14, 14,   1,   grey(15) ],
+        // driver chips
+        for (x = [8.5, 27.5, 43.2, 58.5, 74])
+            [x, -20, 0, "chip",  5,  5, 1, grey(15)],
+        // mock up heat sinks over the chips
+        for (x = [8.5, 27.5, 43.2, 58.5, 74])
+            [x, -20,  0, "chip",  9, 8.5,  2, "DeepSkyBlue" ],
+        for (x = [8.5, 27.5, 43.2, 58.5, 74], y = [-4,-2,0,2,4])
+            [x, -20 + y,  0, "chip",  9, 0.75, 11, "DeepSkyBlue" ],
+        // heat dissipation for drivers under board
+        [ 43,     -21,     0, "-block", 85,   8,   0.1, gold ],
+        // hotend and heated bed
+        [ 25.5,    20,     0, "chip",   10,   8.5, 4,   grey(15) ],
+        [ 25.5,    20,     0, "-block", 11,   11,  0.1, gold ],
+        [ 36.25,   16.75,  0, "chip",    6.5, 6,   2.5, grey(15) ],
+        [ 36.25,   17,     0, "-block",  7.5, 7.5, 0.1, gold ],
+        [ 44.25,   16.75,  0, "chip",    6.5, 6,   2.5, grey(15) ],
+        [ 44.25,   17,     0, "-block",  7.5, 7.5, 0.1, gold ],
+        // voltage regulator
+        [ 15.1,    44.2,   0, "chip",    4,   5,   2,   grey(15) ],
+        [ 12.1,    44.2,   0, "-block", 10,  10,   0.1, gold ],
+
+        // terminals
+        [   5.25,  5.3, 180, "gterm", gt_5x17, 2, undef, grey(20) ],
+        [  16.25,  5.4, -90, "gterm", gt_5x17, 2, undef, grey(20) ],
+        [  26.25,  5.4, -90, "gterm", gt_5x17, 2, undef, grey(20) ],
+        [  36.1,   6.7, -90, "gterm", gt_5x11, 2, undef, "lightgreen" ],
+        [  45.0,   6.7, -90, "gterm", gt_5x11, 2, undef, "lightgreen" ],
+        [  -3, -(32.27 + 39.92)/2, 0, "usb_uA" ],
+        [  -8, -(12.13 + 27.17)/2, 0, "uSD", [17.17 - 2.13, 16, 2] ],
+        [ -22.2,   51.6,   0, "button_6mm" ],
+        // EXP
+        [  -4.45,  27.2, -90, "2p54boxhdr", 5, 2 ],
+        // AUX-2
+        [  -3.4,   42.5, -90, "2p54header", 4, 2 ],
+        // TFT
+        [  73.7,   21,     0, "2p54header", 5, 1 ],
+        // FAN0
+        [  52.1,   15.3, 180, "jst_xh", 2, false, grey(20) ],
+        // FAN1
+        [  60.1,  15.3,  180, "jst_xh", 2, false, grey(20) ],
+        // PS-ON
+        [  67.9,  15.3,  180, "jst_xh", 2, false, grey(20) ],
+        // E0-STOP
+        [  77.1,  15.3,  180, "jst_xh", 3, false, grey(20) ],
+        // E1-STOP
+        [  87.5,  15.3,  180, "jst_xh", 3, false, grey(20) ],
+        // Z-PROBE
+        [  85.05,  34.6, 180, "jst_xh", 5, false, grey(20) ],
+        // NEO Pixel
+        [  77,     26.8, 180, "jst_xh", 3, false, grey(20) ],
+        // PWR-DET
+        [  87.7,   26.8, 180, "jst_xh", 3, false, grey(20) ],
+        // FAN2
+        [  52.1,    3.8,   0, "2p54header", 1, 2],
+        // end stops and thermistors
+        for (x = [58.5 : 7.9 : 98.1])
+            [x,  3.7,  180, "jst_xh", 2, false, grey(20)],
+        // motor connections
+        for (x = [7, 27.1, 47.3, 67.5, 87.9])
+            [x, -3.9,  0, "jst_xh", 4, false, grey(20)],
+        [47.3, -10.4,  0, "jst_xh", 4, false, grey(20)], // second Z connector
+        // motor jumpers
+        for (x = [9.4, 26.4, 42.5, 58.7, 75.3])
+            [x, -33.7,  0, "2p54header", 2, 1],
+        // SWD
+        [  45.4,   35.7,   0, "2p54header", 5, 1 ],
+        // USB power jumber
+        [ -12.6,   40.3,   0, "2p54header", 3, 1 ],
+        // VOUT
+        [ -13.9,   44.5,   0, "2p54header", 2, 2 ],
+        // VIN
+        [  18.6,   29.8,   0, "2p54header", 2, 2 ],
+    ],
+    [] // accessories
+];
+
+TMC2130 = [
+    "TMC2130", "TMC2130",
+    20, 14, 1.6, // size
+    0, 0, 0, // corner radius, mounting hole diameter, pad around mounting hole
+    grey(95), // colour
+    false, // true if parts should be separate BOM items
+    [], // hole positions
+    [
+        [  10,  1,  0, "-2p54header", 8, 1 ],
+        [  10, 13,  0, "-2p54header", 8, 1 ],
+        [  12,  7,  0, "-chip", 6, 4, 1, grey(20) ],
+        // mock up a heat sink
+        [  10,  7,  0, "block", 9, 8.5, 2, "DeepSkyBlue" ],
+        for (y = [-4,-2,0,2,4]) [ 10, 7 + y,  0, "block", 9, 0.75, 11, "DeepSkyBlue" ],
+    ],
+    []
+];
+
+BTT_SKR_V1_4_TURBO = [
+    "BTT_SKR_V1_4_TURBO", "BigTreeTech SKR v1.4 Turbo",
+    110, 85, 1.6, // size
+    1, // corner radius
+    3, // mounting hole diameter
+    4, // pad around mounting hole
+    grey(30), // colour
+    false, // true if parts should be separate BOM items
+    [ // hole positions
+        [-4, 4], [-4, -4], [4, -4], [4, 4]
+    ],
+    [ // components
+        [  (29.15+31.5)/2,  8, -90, "usb_B" ],
+        [  (46.9+51.55)/2,  7, -90, "uSD", [14, 14, 2] ],
+        [ 105,   13,     0, "button_6mm" ],
+        [  58,   43,     0, "chip", 15, 15, 1, grey(20) ],
+        // ESP-01 socket
+        [  69.8,  4,     0, "2p54socket", 4, 2 ],
+        // terminals
+        [   5.3, 13.2, 180, "gterm", gt_5x17, 2, undef, grey(20)],
+        [   5.3, 25.8, 180, "gterm", gt_5x17, 2, undef, grey(20)],
+        [   5.3, 37.2, 180, "gterm", gt_5x11, 2, undef, grey(20)],
+        [   5.3, 47.2, 180, "gterm", gt_5x11, 2, undef, grey(20)],
+
+        [   2.8, 56.7, -90, "jst_xh", 2, false, grey(20) ],
+        [  10.9, 56.7,  90, "jst_xh", 2, false, grey(20) ],
+        [  82,    4,     0, "jst_xh", 2, false, grey(20) ],
+        [  90,    4,     0, "jst_xh", 2, false, grey(20) ],
+        [  98,    4,     0, "jst_xh", 2, false, grey(20) ],
+
+        [  87.7, 29.0, -90, "jst_xh", 3, false, grey(20) ],
+        [  87.7, 39.5, -90, "jst_xh", 3, false, grey(20) ],
+        [  87.7, 50.1, -90, "jst_xh", 3, false, grey(20) ],
+        [  95.3, 29.0, -90, "jst_xh", 3, false, grey(20) ],
+        [  95.3, 39.5, -90, "jst_xh", 3, false, grey(20) ],
+        [  95.3, 50.1, -90, "jst_xh", 3, false, grey(20) ],
+
+        [  85.7, 18.2, 180, "jst_xh", 3, false, grey(20) ],
+        [  94.9, 18.2, 180, "jst_xh", 2, false, grey(20) ],
+        [  77.2, 19.6, -90, "jst_xh", 3, false, grey(20) ],
+        [  69.8, 11.0,   0, "jst_xh", 5, false, grey(20) ],
+
+        [  69.0, 19.2,   0,  "2p54header", 4, 1 ],
+        [  57.8, 18.0,   0,  "2p54header", 3, 2 ],
+        [  28.0, 19.7,   0,  "2p54header", 2, 2 ],
+
+        [  37.6, 28.8,   0,  "2p54header", 1, 3, undef, "red" ],
+        [  77.8, 27.5,   0,  "2p54header", 2, 2 ],
+        [  81.8, 26.4,   0,  "2p54header", 1, 3, undef, "red" ],
+        [  43.8, 42.8,   0,  "2p54header", 1, 5 ],
+
+        // EXP1 & EXP2
+        [  -6.6, 29.4,  90, "2p54boxhdr", 5, 2 ],
+        [  -6.6, 50.4,  90, "2p54boxhdr", 5, 2 ],
+
+        // motor axes connections
+        [  11.2, -3.75, 180, "jst_xh", 2, false, grey(20) ],
+        [  21.8, -3.75, 180, "jst_xh", 4, false, grey(20) ],
+        [  35.0, -3.75, 180, "jst_xh", 4, false, grey(20) ],
+        [  48.2, -3.75, 180, "jst_xh", 4, false, grey(20) ],
+        [  61.4, -3.75, 180, "jst_xh", 4, false, grey(20) ],
+        [  74.7, -3.75, 180, "jst_xh", 4, false, grey(20) ],
+        [  87.9, -3.75, 180, "jst_xh", 4, false, grey(20) ],
+        [  98.5, -3.75, 180, "jst_xh", 2, false, grey(20) ],
+
+        // stepper drivers
+        [  11.5, 62.5,  0, "2p54socket", 8, 1, undef, undef, undef, "red" ],
+        [  11.5, 75.2,  0, "2p54socket", 8, 1 ],
+        [   2.6, 66.3, 90, "2p54socket", 2, 1, undef, undef, undef, "red" ],
+        [  11.5, 68.85, 0, "pcb", 11, TMC2130 ],
+
+        [  33.1, 62.5,  0, "2p54socket", 8, 1, undef, undef, undef, "red" ],
+        [  33.1, 75.2,  0, "2p54socket", 8, 1 ],
+        [  24.2, 66.3, 90, "2p54socket", 2, 1, undef, undef, undef, "red" ],
+        [  33.1, 68.85, 0, "pcb", 11, TMC2130 ],
+
+        [  54.8, 62.5,  0, "2p54socket", 8, 1, undef, undef, undef, "red" ],
+        [  54.8, 75.2,  0, "2p54socket", 8, 1 ],
+        [  45.9, 66.3, 90, "2p54socket", 2, 1, undef, undef, undef, "red" ],
+        [  54.8, 68.85, 0, "pcb", 11, TMC2130 ],
+
+        [  76.4, 62.5,  0, "2p54socket", 8, 1, undef, undef, undef, "red" ],
+        [  76.4, 75.2,  0, "2p54socket", 8, 1 ],
+        [  67.5, 66.3, 90, "2p54socket", 2, 1, undef, undef, undef, "red" ],
+        [  76.4, 68.85, 0, "pcb", 11, TMC2130 ],
+
+        [  98.1, 62.5,  0, "2p54socket", 8, 1, undef, undef, undef, "red" ],
+        [  98.1, 75.2,  0, "2p54socket", 8, 1 ],
+        [  89.2, 66.3, 90, "2p54socket", 2, 1, undef, undef, undef, "red" ],
+
+        // closed loop pins
+        [  24.4, 57.5,  0, "2p54header", 6, 1 ],
+        [  40.6, 57.5,  0, "2p54header", 6, 1 ],
+        [  56.7, 57.5,  0, "2p54header", 6, 1 ],
+        [  72.9, 57.5,  0, "2p54header", 6, 1 ],
+        [  89.1, 57.5,  0, "2p54header", 6, 1 ],
+    ],
+    [] // accessories
+];
 
 Melzi = ["Melzi", "Melzi electronics", 203.2, 49.53, 1.6, 3.81, 3.1,  6, "green", false, [[3.81,  3.81], [-3.81, 3.81], [-3.81, -3.81], [3.81, -3.81]],
                                                                     [],
@@ -414,8 +721,35 @@ RAMPSEndstop = ["RAMPSEndstop", "RAMPS Endstop Switch",
     ],
     []];
 
+ESP_01 = [
+    "ESP-01", "ESP-01",
+    24.8, 14.6, 1, // size
+    0, // corner radius
+    0, // mounting hole diameter
+    0, // pad around mounting hole
+    grey(25), // color
+    false, // true if parts should be separate BOM items
+    [], // hole positions
+    [ // components
+        [   2.8,   -7.25, 0, "-2p54header", 2, 4 ],
+        [ -14.55, -11.3,  0, "chip", 5.25, 5.25, 2.25, grey(15) ],
+        [ -14,     -5.2,  0, "chip", 4.5,  4.75, 1.1,  grey(15) ],
+        // antenna
+        for (y = [ 2.8  : 2.3 : 7.4  ]) [ -0.7, -y,  0, "block", 0.7, 1.75, 0.1,  gold ],
+        for (y = [ 4    : 2.3 : 10.6 ]) [ -4.3, -y,  0, "block", 0.7, 1.75, 0.1,  gold ],
+        for (y = [ 3.4  : 2.3 : 10.1 ]) [ -2.5, -y,  0, "block", 4.3, 0.7,  0.1,  gold ],
+        for (y = [ 4.55 : 2.3 : 11.2 ]) [ -2.5, -y,  0, "block", 4.3, 0.7,  0.1,  gold ],
 
-pcbs = [MP1584EN, TP4056, MT3608, RAMPSEndstop, ExtruderPCB, PI_IO, ZC_A0591, RPI0, EnviroPlus, ArduinoUno3, ArduinoLeonardo, Keyes5p1, PSU12V1A, WD2002SJ, RPI3, RPI4, DuetE, Duex2, Duex5];
+        [ -0.7, -10.85,  0, "block", 0.7,3.75,  0.1,  gold ],
+        [ -6.6,  -5.8,   0, "block", 0.7, 7.5,  0.1,  gold ],
+        [ -4.8,  -2.3,   0, "block", 8.8, 0.7,  0.1,  gold ],
+    ],
+    [] // accessories
+];
+
+pcbs = [MP1584EN, TP4056, ESP_01, RAMPSEndstop, MT3608, PI_IO, ExtruderPCB, ZC_A0591, RPI0, EnviroPlus, ArduinoUno3, ArduinoLeonardo, WD2002SJ, RPI3, RPI4, BTT_SKR_MINI_E3_V2_0, BTT_SKR_E3_TURBO, BTT_SKR_V1_4_TURBO, DuetE, Duex5];
+
+pcbs_not_shown = [Melzi, Duex2, PSU12V1A, Keyes5p1];
 
 perfboards = [PERF74x51, PERF70x50, PERF60x40, PERF70x30, PERF80x20];
 

vitamins/pulley.scad

@@ -53,7 +53,7 @@ function pulley_extent(type) = max(pulley_flange_dia(type), pulley_hub_dia(type)
 T_angle = 40;
 GT_r = 0.555;
 
-module pulley(type) { //! Draw a pulley
+module pulley(type, colour = silver) { //! Draw a pulley
     teeth = pulley_teeth(type);
     od = pulley_od(type);
 
@@ -64,6 +64,7 @@ module pulley(type) { //! Draw a pulley
     hl = pulley_hub_length(type);
     w = pulley_width(type);
     r1 = pulley_bore(type) / 2;
+    screw_z = pulley_screw_z(type);
 
     or =  od / 2;
     ir =  pulley_ir(type);
@@ -100,39 +101,48 @@ module pulley(type) { //! Draw a pulley
                 }
     }
 
-    module screw_holes() {
-        if(pulley_screws(type))
-            translate_z(pulley_screw_z(type))
-                for(i = [0 : pulley_screws(type) - 1])
-                    rotate([-90, 0, i * -90])
-                        cylinder(r = screw_radius(pulley_screw(type)), h = 100);
-    }
+    module hub()
+        rotate_extrude() translate([r1, 0]) {
+            if(hl)
+                square([pulley_hub_dia(type) / 2 - r1,  hl]);
 
-    color("silver") {
-        render() difference() {
-            rotate_extrude() translate([r1, 0]) {
-                if(hl)
-                    square([pulley_hub_dia(type) / 2 - r1,  hl]);
-
-                for(z = [pulley_hub_length(type), hl + ft + w])
-                    translate([0, z])
-                        square([pulley_flange_dia(type) / 2 - r1, ft]);
-            }
-            if(pulley_screw_z(type) < hl)
-                screw_holes();
+            for(z = [pulley_hub_length(type), hl + ft + w])
+                translate([0, z])
+                    square([pulley_flange_dia(type) / 2 - r1, ft]);
         }
-        render() difference() { // T5 pulleys have screw through the teeth
+
+    module screw_holes()
+        translate_z(screw_z)
+            for(i = [0 : pulley_screws(type) - 1])
+                rotate([-90, 0, i * -90])
+                    cylinder(r = screw_radius(pulley_screw(type)), h = 100);
+
+    color(colour) {
+        if(screw_z && screw_z < hl)
+            render()
+                difference() {
+                    hub();
+
+                    screw_holes();
+                }
+        else
+            hub();
+
+        if(screw_z && screw_z > hl) // T5 pulleys have screw through the teeth
+            render()
+                difference() {
+                    core();
+
+                    screw_holes();
+                }
+        else
             core();
-
-            if(pulley_screw_z(type) > hl)
-                screw_holes();
-        }
     }
 }
 
-module pulley_assembly(type) { //! Draw a pulley with its grub screws in place
+module pulley_assembly(type, colour = silver) { //! Draw a pulley with its grub screws in place
     translate_z(pulley_offset(type)) {
-        pulley(type);
+        pulley(type, colour);
 
         if(pulley_screws(type))
             translate_z(pulley_screw_z(type))

vitamins/rail.scad

@@ -31,10 +31,11 @@ function rail_bore(type)       = type[5];   //! Counter bore diameter for screw
 function rail_hole(type)       = type[6];   //! Screw hole diameter
 function rail_bore_depth(type) = type[7];   //! Counter bore depth
 function rail_screw(type)      = type[8];   //! Screw type
-function rail_carriage(type)   = type[9];   //! Carriage type
-function rail_end_screw(type)  = type[10];  //! Screw used for ends only (Countersink used for better location)
+function rail_end_screw(type)  = type[9];   //! Screw used for ends only (Countersink used for better location)
+function rail_groove_offset(type)=type[10]; //! Offset of centre of groove from top of rail
+function rail_groove_width(type)=type[11];  //! Groove width
+
 function rail_screw_height(type, screw) = rail_height(type) - rail_bore_depth(type) + screw_head_depth(screw, rail_hole(type)); //! Position screw taking into account countersink into counterbored hole
-function rail_travel(type, length) = length - carriage_length(rail_carriage(type)); //! How far the carriage can travel
 
 function carriage_length(type)       = type[0]; //! Overall length
 function carriage_block_length(type) = type[1]; //! Length of the metal part
@@ -45,7 +46,9 @@ function carriage_clearance(type)    = type[4]; //! Gap under the carriage
 function carriage_pitch_x(type)      = type[5]; //! Screw hole x pitch
 function carriage_pitch_y(type)      = type[6]; //! Screw hole y pitch
 function carriage_screw(type)        = type[7]; //! Carriage screw type
+function carriage_rail(type)         = type[8]; //! Rail type
 function carriage_screw_depth(type)  = 2 * screw_radius(carriage_screw(type)); //! Carriage thread depth
+function carriage_travel(type, rail_length) = rail_length - carriage_length(type); //! How far the carriage can travel on a given length rail
 
 function rail_holes(type, length) = //! Number of holes in a rail given its `length`
     floor((length - 2 * rail_end(type)) / rail_pitch(type)) + 1;
@@ -53,7 +56,7 @@ function rail_holes(type, length) = //! Number of holes in a rail given its `len
 module rail_hole_positions(type, length, first = 0, screws = 100, both_ends = true) { //! Position children over screw holes
     pitch = rail_pitch(type);
     holes = rail_holes(type, length);
-    last = first + screws;
+    last = first + min(screws, both_ends ? ceil(holes / 2) : holes);
     for(i = [first : holes - 1], j = holes - 1 - i)
         if(i < last || both_ends && (j >= first && j < last))
             translate([i * pitch - length / 2 + (length - (holes - 1) * pitch) / 2, 0])
@@ -70,7 +73,7 @@ module carriage_hole_positions(type) { //! Position children over screw holes
                 children();
 }
 
-module carriage(type, rail, end_colour = grey(20), wiper_colour = grey(20)) { //! Draw the specified carriage
+module carriage(type, end_colour = grey(20), wiper_colour = grey(20)) { //! Draw the specified carriage
     total_l = carriage_length(type);
     block_l = carriage_block_length(type);
     block_w = carriage_width(type);
@@ -82,9 +85,9 @@ module carriage(type, rail, end_colour = grey(20), wiper_colour = grey(20)) { //
     screw_depth = carriage_screw_depth(type);
 
     module cutout() {
-        w = rail_width(rail) + 0.4;
+        w = rail_width(carriage_rail(type)) + 0.4;
         translate([-w / 2, 0])
-            square([w , rail_height(rail) + 0.2]);
+            square([w , rail_height(carriage_rail(type)) + 0.2]);
     }
 
     color(grey(90)) {
@@ -134,66 +137,68 @@ module carriage(type, rail, end_colour = grey(20), wiper_colour = grey(20)) { //
             carriage_end(type, end_w, end_h, end_l);
 }
 
-module rail(type, length) { //! Draw the specified rail
+module rail(type, length, colour = grey(90), use_polycircles = false) { //! Draw the specified rail
     width = rail_width(type);
     height = rail_height(type);
 
     vitamin(str("rail(", type[0], ", ", length, "): Linear rail ", type[0], " x ", length, "mm"));
 
-    color(grey(90)) {
+    color(colour) {
+        rbr = rail_bore(type) / 2;
+        w = corrected_radius(rbr) * 2 + 2 * eps; // width of core big enough for the holes
         linear_extrude(height - rail_bore_depth(type)) difference() {
-            square([length, width], center = true);
+            square([length, w], center = true);
+
             rail_hole_positions(type, length)
-                 circle(d = rail_hole(type));
+                if (use_polycircles)
+                    poly_circle(rail_hole(type) / 2);
+                else
+                    circle(d = rail_hole(type));
         }
+        translate_z(rail_height(type) - rail_bore_depth(type))
+            linear_extrude(rail_bore_depth(type)) difference() {
+                square([length, w], center = true);
 
-        translate_z(rail_height(type) - rail_bore_depth(type)) {
-            h1 = rail_bore_depth(type) > 2 ? rail_bore_depth(type) / 3 : rail_bore_depth(type) / 2;
-            h0 = rail_bore_depth(type) > 2 ? (rail_bore_depth(type) - h1) / 2 : 0;
-            h2 = rail_bore_depth(type) - h1 - h0;
-
-            linear_extrude(h0) difference() {
-                square([length, width], center = true);
                 rail_hole_positions(type, length)
-                     circle(d = rail_bore(type));
+                    if (use_polycircles)
+                        poly_circle(rbr);
+                    else
+                        circle(rbr);
             }
-            translate_z(h0)
-                linear_extrude(h1) difference() {
-                    w1 = max(width - 2, rail_bore(type));
-                    square([length, w1], center = true);
-                    rail_hole_positions(type, length)
-                        circle(d = rail_bore(type));
-                }
-            translate_z(h0 + h1)
-                linear_extrude(h2) difference() {
-                    square([length, width], center = true);
-                    rail_hole_positions(type, length)
-                        circle(d = rail_bore(type));
-                }
-        }
+
+        go = height - rail_groove_offset(type);
+        gw = rail_groove_width(type);
+        gd = gw / 2;
+        sw = (width - w) / 2;
+        for (m = [0, 1])
+            mirror([0, m, 0])
+                translate([0, -width / 2])
+                    rotate([0, -90, 0])
+                        linear_extrude(length, center = true)
+                            polygon([ [0, 0], [0, sw], [height, sw], [height, 0], [go + gw/2, 0], [go, gd], [go - gw/2, 0] ]);
     }
 }
 
-module rail_assembly(type, length, pos, carriage_end_colour = grey(20), carriage_wiper_colour = grey(20)) { //! Rail and carriage assembly
-    rail(type, length);
+module rail_assembly(carriage, length, pos, carriage_end_colour = grey(20), carriage_wiper_colour = grey(20)) { //! Rail and carriage assembly
+    rail(carriage_rail(carriage), length);
 
     translate([pos, 0])
-        carriage(rail_carriage(type), type,  carriage_end_colour, carriage_wiper_colour);
+        carriage(carriage, carriage_end_colour, carriage_wiper_colour);
 }
 
-module rail_screws(type, length, thickness, screws = 100) { //! Place screws in the rail
+module rail_screws(type, length, thickness, screws = 100, index_screws = undef) { //! Place screws in the rail
     screw = rail_screw(type);
     end_screw = rail_end_screw(type);
     screw_len = screw_longer_than(rail_screw_height(type, screw) + thickness);
     end_screw_len = screw_longer_than(rail_screw_height(type, end_screw) + thickness);
 
-    index_screws = screws > 2 ? 1 : 2;
+    index_screws = is_undef(index_screws) ? screws > 2 ? 1 : 2 : index_screws;
 
     translate_z(rail_screw_height(type, end_screw))
         rail_hole_positions(type, length, 0, index_screws)
             screw(end_screw, end_screw_len);
 
     translate_z(rail_screw_height(type, screw))
-        rail_hole_positions(type, length, index_screws, min(screws, rail_holes(type, length)) - 2 * index_screws)
+        rail_hole_positions(type, length, index_screws, screws - index_screws)
             screw(screw, screw_len);
 }

vitamins/rails.scad

@@ -17,30 +17,29 @@
 // If not, see <https://www.gnu.org/licenses/>.
 //
 
-//
-// Carriages
-//
-//                 L     L1    W   H   H1   C   B
-MGN5_carriage  = [ 16,   9.6,  12, 6,  1.5, 0,  8 , M2_cap_screw ];
-MGN7_carriage  = [ 23,   14.3, 17, 8,  1.5, 8,  12, M2_cap_screw ];
-MGN9_carriage  = [ 29.7, 20.8, 20, 10, 2,   10, 15, M3_cap_screw ];
-MGN12_carriage = [ 34.7, 21.7, 27, 13, 3,   15, 20, M3_cap_screw ];
-MGN12H_carriage= [ 45.4, 32.4, 27, 13, 3,   20, 20, M3_cap_screw ];
-MGN15_carriage = [ 43.3, 27.7, 32, 16, 4,   20, 25, M3_cap_screw ];
-SSR15_carriage = [ 40.3, 23.3, 34, 24, 4.5, 0,  26, M4_cap_screw ];
 //
 // Rails
 //
+//                Wr  Hr    E     P   D    d    h                                       go    gw
+MGN5 = [ "MGN5",   5,  3.6,  5,   15, 3.6, 2.4, 0.8, M2_cs_cap_screw, M2_cs_cap_screw,  1,    1 ]; // Screw holes too small for M2 heads
+MGN7 = [ "MGN7",   7,  5,    5,   15, 4.3, 2.4, 2.6, M2_cap_screw,    M2_cs_cap_screw,  1.5,  1.5 ];
+MGN9 = [ "MGN9",   9,  6,    5,   20, 6.0, 3.5, 3.5, M3_cap_screw,    M3_cs_cap_screw,  1.5,  1.5 ];
+MGN12 =[ "MGN12", 12,  8,   10,   25, 6.0, 3.5, 4.5, M3_cap_screw,    M3_cs_cap_screw,  2.25, 2.75];
+MGN15 =[ "MGN15", 15, 10,   10,   40, 6.0, 3.5, 5.0, M3_cap_screw,    M3_cs_cap_screw,  2.5,  2.75 ];
+SSR15= [ "SSR15", 15, 12.5, 10,   60, 7.5, 4.5, 5.3, M4_cap_screw,    M4_cs_cap_screw,  2.5,  2.75 ];
 //
-//                Wr  Hr   E    P   D    d    h
-MGN5 = [ "MGN5",  5,  3.6, 5,   15, 3.6, 2.4, 0.8, M2_cs_cap_screw, MGN5_carriage, M2_cs_cap_screw ]; // Screw holes too small for M2 heads
-MGN7 = [ "MGN7",  7,  5,   5,   15, 4.3, 2.4, 2.6, M2_cap_screw,    MGN7_carriage, M2_cs_cap_screw ];
-MGN9 = [ "MGN9",  9,  6,   7.5, 20, 6.0, 3.5, 3.5, M3_cap_screw,    MGN9_carriage, M3_cs_cap_screw ];
-MGN12= [ "MGN12", 12, 8,   10,  25, 6.0, 3.5, 4.5, M3_cap_screw,   MGN12_carriage, M3_cs_cap_screw ];
-MGN12H=[ "MGN12H",12, 8,   10,  25, 6.0, 3.5, 4.5, M3_cap_screw,   MGN12H_carriage,M3_cs_cap_screw ];
-MGN15= [ "MGN15", 15, 10,  10,  40, 6.0, 3.5, 5.0, M3_cap_screw,   MGN15_carriage, M3_cs_cap_screw ];
-SSR15= [ "SSR15", 15, 12.5,10,  60, 7.5, 4.5, 5.3, M4_cap_screw,   SSR15_carriage, M4_cs_cap_screw ];
+// Carriages
+//
+//                  L     L1    W   H   H1   C   B
+MGN5_carriage   = [ 16,    9.6, 12,  6, 1.5, 0,   8, M2_cap_screw, MGN5 ];
+MGN7C_carriage  = [ 23,   14.3, 17,  8, 1.5, 8,  12, M2_cap_screw, MGN7 ];
+MGN9C_carriage  = [ 29.7, 20.8, 20, 10, 2,  10,  15, M3_cap_screw, MGN9 ];
+MGN12C_carriage = [ 34.7, 21.7, 27, 13, 3,  15,  20, M3_cap_screw, MGN12 ];
+MGN12H_carriage = [ 45.4, 32.4, 27, 13, 3,  20,  20, M3_cap_screw, MGN12 ];
+MGN15C_carriage = [ 43.3, 27.7, 32, 16, 4,  20,  25, M3_cap_screw, MGN15 ];
+SSR15_carriage  = [ 40.3, 23.3, 34, 24, 4.5, 0,  26, M4_cap_screw, SSR15 ];
 
-rails = [MGN5, MGN7, MGN9, MGN12, MGN12H, MGN15, SSR15];
+
+carriages = [MGN5_carriage, MGN7C_carriage, MGN9C_carriage, MGN12C_carriage, MGN12H_carriage, MGN15C_carriage, SSR15_carriage];
 
 use <rail.scad>

vitamins/ring_terminal.scad

@@ -128,7 +128,7 @@ module ring_terminal_assembly(type, thickness, top = false) { //! Earthing assem
     screw = ringterm_screw(type);
     washer = screw_washer(screw);
     nut = screw_nut(screw);
-    screw_length = screw_longer_than(thickness + 2 * washer_thickness(washer) + nut_thickness(nut, true) + ringterm_thickness(type));
+    screw_length = screw_length(screw, thickness + ringterm_thickness(type), 2, nyloc = true);
 
     explode(10, true) star_washer(washer)
         if(top)

vitamins/screw.scad

@@ -48,7 +48,7 @@ function screw_head_depth(type, d = 0) =             //! How far a counter sink
         ? 0
         : let(r = screw_radius(type)) screw_head_radius(type) - max(r, d / 2) + r / 5;
 
-function screw_longer_than(x) = x <=  5 ?  5 : //! Returns shortest screw length longer or equal to x
+function screw_longer_than(x) = x <=  5 ?  5 : //! Returns the length of the shortest screw length longer or equal to x
                                 x <=  6 ?  6 :
                                 x <=  8 ?  8 :
                                 x <= 10 ? 10 :
@@ -56,7 +56,7 @@ function screw_longer_than(x) = x <=  5 ?  5 : //! Returns shortest screw length
                                 x <= 16 ? 16 :
                                 ceil(x / 5) * 5;
 
-function screw_shorter_than(x) = x >= 20 ? floor(x / 5) * 5 : //! Returns longest screw length shorter than or equal to x
+function screw_shorter_than(x) = x >= 20 ? floor(x / 5) * 5 : //! Returns the length of the longest screw shorter than or equal to x
                                  x >= 16 ? 16 :
                                  x >= 12 ? 12 :
                                  x >= 10 ? 10 :
@@ -64,6 +64,14 @@ function screw_shorter_than(x) = x >= 20 ? floor(x / 5) * 5 : //! Returns longes
                                  x >=  6 ?  6 :
                                  5;
 
+function screw_length(screw, thickness, washers, insert = false, nyloc = false, nut = false, longer = false) = //! Returns the length of the longest or shortest screw that will got through `thickness` and `washers` and possibly an `insert`, `nut` or `nyloc`
+    let(washer = washers ? washers * washer_thickness(screw_washer(screw)) : 0,
+        insert = insert ? insert_length(screw_insert(screw)) : 0,
+        nut = nut || nyloc ? nut_thickness(screw_nut(screw), nyloc)  : 0,
+        total = thickness + washer + insert + nut
+       )
+        longer || nut || nyloc ? screw_longer_than(total) : screw_shorter_than(total);
+
 function screw_smaller_than(d) = d >= 2.5 && d < 3 ? 2.5 : floor(d); // Largest diameter screw less than or equal to specified diameter
 
 function screw_insert(screw, i = 0) = let(d = screw_radius(screw) * 2)
@@ -262,7 +270,7 @@ module screw_countersink(type, drilled = true) { //! Countersink shape
             if(drilled)
                 cylinder(h = head_height + eps, r1 = 0, r2 = head_rad + head_t);
             else
-                intersection() {
+                render() intersection() {
                     cylinder(h = head_height + eps, r1 = 0, r2 = head_rad + head_t);
 
                     cylinder(h = head_height + eps, r = head_rad + eps);