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24 changed files with 69 additions and 55 deletions

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@@ -30,7 +30,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
<a name="Parts_list"></a>
## Parts list
| <span style="writing-mode: vertical-rl; text-orientation: mixed;">Base</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Feet</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Mains&nbsp;In</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Main</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">TOTALS</span> | |
|--:|--:|--:|--:|--:|:--|
|---:|---:|---:|---:|---:|:---|
| | | | | | **Vitamins** |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp; 4mm shielded jack socket blue |
| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; 4mm shielded jack socket brown |
@@ -61,14 +61,14 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
## Base Assembly
### Vitamins
|Qty|Description|
|--:|:----------|
|---:|:----------|
|2| Heatfit insert M3|
### 3D Printed parts
| 1 x socket_box.stl |
|--|
|---|
| ![socket_box.stl](stls/socket_box.png)
@@ -88,7 +88,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
## Feet Assembly
### Vitamins
|Qty|Description|
|--:|:----------|
|---:|:----------|
|4| Nut M3 x 2.4mm nyloc|
|4| Screw M3 dome x 10mm|
|8| Washer M3 x 7mm x 0.5mm|
@@ -97,7 +97,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
### 3D Printed parts
| 4 x foot.stl |
|--|
|---|
| ![foot.stl](stls/foot.png)
@@ -105,7 +105,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
### Sub-assemblies
| 1 x base_assembly |
|--|
|---|
| ![base_assembled](assemblies/base_assembled_tn.png)
@@ -124,7 +124,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
## Mains In Assembly
### Vitamins
|Qty|Description|
|--:|:----------|
|---:|:----------|
|3| Heatshrink sleeving ID 3.2mm x 15mm - not shown|
|1| IEC inlet for ATX|
|2| Nut M3 x 2.4mm nyloc|
@@ -138,7 +138,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
### Sub-assemblies
| 1 x feet_assembly |
|--|
|---|
| ![feet_assembled](assemblies/feet_assembled_tn.png)
@@ -163,7 +163,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
## Main Assembly
### Vitamins
|Qty|Description|
|--:|:----------|
|---:|:----------|
|2| 4mm shielded jack socket blue|
|1| 4mm shielded jack socket brown|
|2| 4mm shielded jack socket green|
@@ -178,7 +178,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
### Sub-assemblies
| 1 x mains_in_assembly |
|--|
|---|
| ![mains_in_assembled](assemblies/mains_in_assembled_tn.png)

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@@ -626,10 +626,10 @@ Brackets for joining extrusions at a corner.
### Vitamins
| Qty | Module call | BOM entry |
| ---:|:--- |:---|
| 1 | ```extrusion(E2020, 20)``` | Extrusion E2020 x 20mm |
| 1 | ```extrusion(E2020, 30)``` | Extrusion E2020 x 30mm |
| 1 | ```extrusion(E2020, 40)``` | Extrusion E2020 x 40mm |
| 1 | ```extrusion(E2020, 50)``` | Extrusion E2020 x 50mm |
| 1 | ```extrusion(E2020, 20, false)``` | Extrusion E2020 x 20mm |
| 1 | ```extrusion(E2020, 30, false)``` | Extrusion E2020 x 30mm |
| 1 | ```extrusion(E2020, 40, false)``` | Extrusion E2020 x 40mm |
| 1 | ```extrusion(E2020, 50, false)``` | Extrusion E2020 x 50mm |
| 2 | ```extrusion_corner_bracket(E20_corner_bracket)``` | Extrusion corner bracket 20 |
| 2 | ```extrusion_inner_corner_bracket(E20_inner_corner_bracket, true)``` | Extrusion inner corner bracket 4.5 |
| 1 | ```extrusion_inner_corner_bracket(E20_inner_corner_bracket, false)``` | Extrusion inner corner bracket 4.5 |
@@ -669,21 +669,21 @@ Aluminium extrusion.
### Modules
| Module | Description |
|:--- |:--- |
| ```extrusion(type, length, cornerHole = false)``` | Draw the specified extrusion |
| ```extrusion(type, length, center = false, cornerHole = false)``` | Draw the specified extrusion |
![extrusions](tests/png/extrusions.png)
### Vitamins
| Qty | Module call | BOM entry |
| ---:|:--- |:---|
| 1 | ```extrusion(E2020, 80)``` | Extrusion E2020 x 80mm |
| 1 | ```extrusion(E2040, 80)``` | Extrusion E2040 x 80mm |
| 1 | ```extrusion(E2060, 80)``` | Extrusion E2060 x 80mm |
| 1 | ```extrusion(E2080, 80)``` | Extrusion E2080 x 80mm |
| 1 | ```extrusion(E3030, 80)``` | Extrusion E3030 x 80mm |
| 1 | ```extrusion(E3060, 80)``` | Extrusion E3060 x 80mm |
| 1 | ```extrusion(E4040, 80)``` | Extrusion E4040 x 80mm |
| 1 | ```extrusion(E4080, 80)``` | Extrusion E4080 x 80mm |
| 1 | ```extrusion(E2020, 80, false)``` | Extrusion E2020 x 80mm |
| 1 | ```extrusion(E2040, 80, false)``` | Extrusion E2040 x 80mm |
| 1 | ```extrusion(E2060, 80, false)``` | Extrusion E2060 x 80mm |
| 1 | ```extrusion(E2080, 80, false)``` | Extrusion E2080 x 80mm |
| 1 | ```extrusion(E3030, 80, false)``` | Extrusion E3030 x 80mm |
| 1 | ```extrusion(E3060, 80, false)``` | Extrusion E3060 x 80mm |
| 1 | ```extrusion(E4040, 80, false)``` | Extrusion E4040 x 80mm |
| 1 | ```extrusion(E4080, 80, false)``` | Extrusion E4080 x 80mm |
<a href="#top">Top</a>
@@ -2474,6 +2474,8 @@ Rocker switch. Also used for neon indicator in the same form factor.
## Rod
Steel rods and studding with chamfered ends.
These items are sysmtrical, so by default the origin is in the centre but it can be changed to the bottom.
[vitamins/rod.scad](vitamins/rod.scad) Implementation.
@@ -2782,8 +2784,8 @@ SK shaft support brackets
### Vitamins
| Qty | Module call | BOM entry |
| ---:|:--- |:---|
| 2 | ```extrusion(E2020, 20)``` | Extrusion E2020 x 20mm |
| 2 | ```extrusion(E3030, 20)``` | Extrusion E3030 x 20mm |
| 2 | ```extrusion(E2020, 20, false)``` | Extrusion E2020 x 20mm |
| 2 | ```extrusion(E3030, 20, false)``` | Extrusion E3030 x 20mm |
| 2 | ```sliding_t_nut(M4_hammer_nut)``` | Nut M4 hammer |
| 2 | ```sliding_t_nut(M4_sliding_t_nut)``` | Nut M4 sliding T |
| 2 | ```sliding_t_nut(M5_sliding_t_nut)``` | Nut M5 sliding T |
@@ -2885,6 +2887,8 @@ Filament spool models
## Springs
Compression springs. Can be tapered, have open, closed or ground ends. Ground ends will render a lot slower.
By default springs have their origin at the bottom but can be centered.
[vitamins/springs.scad](vitamins/springs.scad) Object definitions.
@@ -2913,7 +2917,7 @@ Compression springs. Can be tapered, have open, closed or ground ends. Ground en
### Modules
| Module | Description |
|:--- |:--- |
| ```comp_spring(type, l = 0)``` | Draw specified spring, l can be set to specify the compressed length. |
| ```comp_spring(type, l = 0, center = false)``` | Draw specified spring, l can be set to specify the compressed length. |
![springs](tests/png/springs.png)

View File

@@ -40,7 +40,7 @@ These are located in the ```scripts``` subdirectory, which needs to be added to
They should work with both Python 2 and Python 3.
| Script | Function |
|:--|:--|''', file = doc_file)
|:---|:---|''', file = doc_file)
for file in os.listdir('scripts'):
if file.endswith('.py'):
blurb = ''

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@@ -5,7 +5,7 @@ These are located in the ```scripts``` subdirectory, which needs to be added to
They should work with both Python 2 and Python 3.
| Script | Function |
|:--|:--|
|:---|:---|
| ```bom.py``` | Generates BOM files for the project. |
| ```c14n_stl.py``` | OpenSCAD produces randomly ordered STL files. This script re-orders them consistently so that GIT can tell if they have changed or not. |
| ```doc_scripts.py``` | Makes this document and doc/usage.md. |

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@@ -240,7 +240,7 @@ def views(target, do_assemblies = None):
print('| <span style="writing-mode: vertical-rl; text-orientation: mixed;">%s</span> ' % name, file = doc_file, end = '')
print('| <span style="writing-mode: vertical-rl; text-orientation: mixed;">TOTALS</span> | |', file = doc_file)
print(('|--:' * len(flat_bom) + '|--:|:--|'), file = doc_file)
print(('|---:' * len(flat_bom) + '|---:|:---|'), file = doc_file)
for t in types:
if things[t]:
@@ -283,7 +283,7 @@ def views(target, do_assemblies = None):
if vitamins:
print("### Vitamins", file = doc_file)
print("|Qty|Description|", file = doc_file)
print("|--:|:----------|", file = doc_file)
print("|---:|:----------|", file = doc_file)
for v in sorted(vitamins, key = lambda s: s.split(":")[-1]):
print("|%d|%s|" % (vitamins[v], v.split(":")[1]), file = doc_file)
print("\n", file = doc_file)
@@ -297,7 +297,7 @@ def views(target, do_assemblies = None):
print('%s %d x %s |' % ('\n|' if not (i % 3) else '', printed[p], p), file = doc_file, end = '')
if (i % 3) == 2 or i == len(printed) - 1:
n = (i % 3) + 1
print('\n|%s' % ('--|' * n), file = doc_file)
print('\n|%s' % ('---|' * n), file = doc_file)
for j in range(n):
part = keys[i - n + j + 1]
print('| ![%s](stls/%s) %s' % (part, part.replace('.stl','.png'), '|\n' if j == j - 1 else ''), end = '', file = doc_file)
@@ -313,7 +313,7 @@ def views(target, do_assemblies = None):
print('%s %d x %s |' % ('\n|' if not (i % 3) else '', routed[r], r), file = doc_file, end = '')
if (i % 3) == 2 or i == len(routed) - 1:
n = (i % 3) + 1
print('\n|%s' % ('--|' * n), file = doc_file)
print('\n|%s' % ('---|' * n), file = doc_file)
for j in range(n):
part = keys[i - n + j + 1]
print('| ![%s](dxfs/%s) %s' % (part, part.replace('.dxf','.png'), '|\n' if j == j - 1 else ''), end = '', file = doc_file)
@@ -329,7 +329,7 @@ def views(target, do_assemblies = None):
print('%s %d x %s |' % ('\n|' if not (i % 3) else '', sub_assemblies[a], a), file = doc_file, end = '')
if (i % 3) == 2 or i == len(keys) - 1:
n = (i % 3) + 1
print('\n|%s' % ('--|' * n), file = doc_file)
print('\n|%s' % ('---|' * n), file = doc_file)
for j in range(n):
a = keys[i - n + j + 1].replace('_assembly', '_assembled')
print('| ![%s](assemblies/%s) %s' % (a, a + '_tn.png', '|\n' if j == j - 1 else ''), end = '', file = doc_file)

View File

@@ -43,7 +43,7 @@ module extrusion_cross_section(type, cornerHole) {
fillet = extrusion_fillet(type);
cornerSize = (width-channelWidth)/2;
cornerSquare = (width-extrusion_channel_width_internal(type))/2;
cornerHoleDiameter =extrusion_corner_hole(type);
cornerHoleDiameter = extrusion_corner_hole(type);
translate([-width/2,-width/2]) {
difference() {
@@ -57,7 +57,7 @@ module extrusion_cross_section(type, cornerHole) {
translate([fillet,fillet])
square([cornerSquare-fillet,cornerSquare-fillet]);
}
if(cornerHole)
if(cornerHole && cornerHoleDiameter > 0)
translate([cornerSquare/2,cornerSquare/2])
circle(d=cornerHoleDiameter);
}
@@ -117,12 +117,12 @@ module extrusion_cross_section(type, cornerHole) {
extrusion_center_section(type);
}
module extrusion(type, length, cornerHole = false) { //! Draw the specified extrusion
module extrusion(type, length, center = false, cornerHole = false) { //! Draw the specified extrusion
vitamin(str("extrusion(", type[0], ", ", length, "): Extrusion ", type[0], " x ", length, "mm"));
vitamin(str("extrusion(", type[0], ", ", length, ", ", center, "): Extrusion ", type[0], " x ", length, "mm"));
color(grey90)
linear_extrude(height = length)
linear_extrude(length, center = center)
extrusion_cross_section(type, cornerHole);
}

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@@ -20,10 +20,10 @@
// Extrusion
//
// W H d1 d2 s cw cwi t st f
E2020 = [ "E2020", 20, 20, 4.2, 0, 8, 6, 12.0, 2, 2, 1 ];
E2040 = [ "E2040", 20, 40, 4.2, 0, 8, 6, 12.0, 2, 2, 1 ];
E2060 = [ "E2060", 20, 60, 4.2, 0, 8, 6, 12.0, 2, 2, 1 ];
E2080 = [ "E2080", 20, 80, 4.2, 0, 8, 6, 12.0, 2, 2, 1 ];
E2020 = [ "E2020", 20, 20, 4.2, 3, 8, 6, 12.0, 2, 2, 1 ];
E2040 = [ "E2040", 20, 40, 4.2, 3, 8, 6, 12.0, 2, 2, 1 ];
E2060 = [ "E2060", 20, 60, 4.2, 3, 8, 6, 12.0, 2, 2, 1 ];
E2080 = [ "E2080", 20, 80, 4.2, 3, 8, 6, 12.0, 2, 2, 1 ];
E3030 = [ "E3030", 30, 30, 6.8, 4.2, 12, 8, 16.5, 2, 2, 1 ];
E3060 = [ "E3060", 30, 60, 6.8, 4.2, 12, 8, 16.5, 2, 2, 1 ];
E4040 = [ "E4040", 40, 40, 10.5, 6.0, 15, 10, 20.0, 5.5, 3, 1 ];

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@@ -72,13 +72,16 @@ module kp_pillow_block(type) { //! Draw the KP pillow block
for(x = [- L / 2 + squareSizeX - fillet, L / 2 - squareSizeX + fillet - 2])
translate([x, 0, 0])
cube([2, H, A]);
stripLength = J - 2 * bolthole_radius;
stripThickness = 4;
translate([-stripLength / 2, 0, (H1 + stripThickness) / 2])
cube([stripLength, H1, stripThickness]);
translate([0 , H, 0])
tube(H0 / 2, b / 2, A, center = false);
}
stripThickness = 4;
translate([-H0 / 2, 0, -stripThickness / 2])
linear_extrude(stripThickness) difference() {
square([H0, H]);
translate([H0 / 2, H])
circle(b / 2);
}
}
not_on_bom() no_explode()

View File

@@ -19,6 +19,8 @@
//
//! Steel rods and studding with chamfered ends.
//!
//! These items are sysmtrical, so by default the origin is in the centre but it can be changed to the bottom.
//
include <../core.scad>
use <../utils/thread.scad>

View File

@@ -19,6 +19,8 @@
//
//! Compression springs. Can be tapered, have open, closed or ground ends. Ground ends will render a lot slower.
//!
//! By default springs have their origin at the bottom but can be centered.
//
include <../core.scad>
@@ -64,7 +66,7 @@ function comp_spring(type, l = 0) = //! Calculate the mesh for spring
profile = circle_points(wire_d / 2 - eps, $fn = 16)
) concat(type, [concat(sweep(path, profile), [l])]);
module comp_spring(type, l = 0) { //! Draw specified spring, l can be set to specify the compressed length.
module comp_spring(type, l = 0, center = false) { //! Draw specified spring, l can be set to specify the compressed length.
length = spring_length(type);
closed = spring_closed(type);
od = spring_od(type);
@@ -79,14 +81,17 @@ module comp_spring(type, l = 0) { //! Draw specified spring, l can be set to spe
mesh = len(type) > 9 ? spring_mesh(type) : spring_mesh(comp_spring(type, l));
assert(l == mesh[2], "can't change the length of a pre-generated spring");
color(spring_colour(type))
if(ground)
clip(zmin = 0, zmax = h)
len = l ? l : length;
translate_z(center ? - len / 2 : 0) {
color(spring_colour(type))
if(ground)
clip(zmin = 0, zmax = h)
polyhedron(mesh[0], mesh[1]);
else
polyhedron(mesh[0], mesh[1]);
else
polyhedron(mesh[0], mesh[1]);
if($children)
translate_z(l)
children();
if($children)
translate_z(len)
children();
}
}