Added values to the SMD capacitors on the example PCB.

Tweaked some PCB component positions.

.gitignore

@@ -11,3 +11,4 @@ options.json
 times.txt
 *_diff.png
 *.echo
+cmd_times.txt

docs/usage.md

@@ -1,7 +1,7 @@
 # NopSCADlib usage
 
 ## Requirements
-1. OpenSCAD 2019.05 or later, download it from here: https://www.openscad.org/downloads.html
+1. OpenSCAD 2021.01 or later, download it from here: https://www.openscad.org/downloads.html
 1. Python 2.7+ or 3.6+ from https://www.python.org/downloads/
 1. ImageMagick 7 www.imagemagick.org
 
@@ -28,6 +28,8 @@ by downloading https://github.com/nophead/NopSCADlib/archive/master.zip and unzi
 
 The `NopSCADlib/scripts` directory needs to be added to the executable search path, `PATH` on Windows and `path` on Linux and Mac.
 
+Note that on Linux and OSX the full file name including the `.py` will be needed.
+
 The installation can be tested by opening `NopSCADlib/libtest.scad` in the OpenSCAD GUI. It should render all the objects in the library in about 1 minute.
 
 Running `tests` from the command line will run all the tests in the `tests` directory and build the `readme.md` catalog for GitHub and render it to `readme.html`
@@ -172,7 +174,7 @@ This is achieved by having a pair of modules: -
     //! Place inserts in the bottom of the posts and push them home with a soldering iron with a conical bit heated to 200°C.
     //
     module handle_assembly() pose([225, 0, 150], [0, 0, 14]) //! Printed part with inserts in place
-    assembly("handle") {
+    assembly("handle", ngb = true) {
         translate_z(handle_height())
             stl_colour(pp1_colour) vflip() handle_stl();
 
@@ -201,6 +203,9 @@ When the parent assembly is shown exploded the handle's screws will be exploded
 Note also the `pose([225, 0, 150], [0, 0, 14])` call before the `assembly()` call. This allows the sub-assembly to be posed differently in its build step but doesn't
 affect its orientation in the parent assembly. The pose parameters are the rotation and the translation taken from the GUI.
 
+Setting `ngb = true` in the `assembly()` prevents the handle assembly appearing as a columun in the top level BOM in the build instructions.
+Instead its parts are merged into the parent BOM so the correct quantites are listed.
+
 ### Exploded diagrams
 
 A lot of vitamins explode themselves when `$explode=1`. This is done with module `explode()` that can be passed a Z offset, or a 3D vector that gives the displacement
@@ -267,6 +272,22 @@ The target config file is selected by generating `target.scad` that includes `co
 The rest of the project includes `target.scad` to use the configuration.
 Additionally all the generated file directories (assemblies, bom, stls, dxfs, etc.) are placed in a sub-directory called `<target_name>`.
 
+The build system will look for a `<target_name>_assembly` module and use it as the top level module instead of `main_assembly` if it it exists.
+That allows the project description to be target specific if the top level modules are in different scad files.
+The top level assembly instructions and assembly contents could also be different if appropriate.
+
+If the top level module is just a shell wrapper that simply includes one other assembly, with no additional parts, then it is removed from the build instructions and
+the assembly it calls becomes the top level. This allows a different project description for each target but only one set of top level instructions without repeating them.
+
+### Costed BOMs
+
+A costed bill of materials can be made by opening the generated file `bom/bom.csv` in a spreadsheet program using a single quote as the string delimiter and comma as the field separator.
+That gets a list of part descriptions and quantities to which prices can be added to get the total cost and perhaps a URL of where to buy each part.
+
+If a Python file called `parts.py` is found then `bom.py` will attempt to call functions for each part to get a price and URL.
+Any functions not found are printed, so you can see the format expected.
+The function are passed the quantity to allow them to calculate volume discounts, etc.
+
 ### Other libraries
 
 The build scripts need to be able to locate the source files where the modules to generate the STL files and assemblies reside. They will search all the scad files

examples/EnviroPlus/bom/RPI_assembly.txt

@@ -0,0 +1,5 @@
+RPI_assembly:
+Vitamins:
+  1 Micro SD card
+  1 Raspberry Pi Zero
+  1 Pin header 20 x 2 right_angle

examples/EnviroPlus/bom/RPI_case_assembly.txt

@@ -0,0 +1,7 @@
+RPI_case_assembly:
+Vitamins:
+  2 Screw M2.5 pan x  6.4mm
+
+Assemblies:
+  1 RPI_assembly
+  1 enviro_case_assembly

examples/EnviroPlus/bom/back_assembly.txt

@@ -0,0 +1,8 @@
+back_assembly:
+Vitamins:
+  1 Fan 17mm x 8mm
+  1 PMS5003 particle detector
+
+Printed:
+  1 enviro_plus_case_base.stl
+  1 fan_duct.stl

examples/EnviroPlus/bom/bom.csv

@@ -0,0 +1,21 @@
+'Micro SD card',  1
+'Fan 17mm x 8mm',  1
+'Heatfit insert M2',  4
+'Nut M2.5 x 2.2mm nyloc',  4
+'Enviro+',  1
+'Raspberry Pi Zero',  1
+'Pin header 20 x 2 right_angle',  1
+'PMS5003 particle detector',  1
+'Screw M2 cap x  6mm',  4
+'Screw M2.5 pan x  6.4mm',  2
+'Screw M2.5 pan x  8mm',  4
+'Screw M3 pan x  6mm',  3
+'SMD capacitor 1206 10uF',  1
+'SMD resistor 0805 3K3 0.125W',  1
+'SOT223 package FZT851',  1
+'Veroboard 6 holes x 6strips',  1
+'Washer  M2 x 5mm x 0.3mm',  4
+'Washer  M2.5 x 5.9mm x 0.5mm',  4
+'Washer  M3 x 7mm x 0.5mm',  3
+'Wire link 0.8mm x 6.5mm',  3
+'Wire link 0.8mm x 0.4"',  1

examples/EnviroPlus/bom/bom.json

@@ -0,0 +1,194 @@
+[
+    {
+        "name": "back_assembly",
+        "big": null,
+        "ngb": false,
+        "zoomed": 0,
+        "count": 1,
+        "assemblies": {},
+        "vitamins": {
+            "pms5003(): PMS5003 particle detector": {
+                "count": 1
+            },
+            "fan(fan17x8): Fan 17mm x 8mm": {
+                "count": 1
+            }
+        },
+        "printed": {
+            "fan_duct.stl": {
+                "count": 1,
+                "colour": "darkorange"
+            },
+            "enviro_plus_case_base.stl": {
+                "count": 1,
+                "colour": "grey"
+            }
+        },
+        "routed": {}
+    },
+    {
+        "name": "RPI_assembly",
+        "big": null,
+        "ngb": false,
+        "zoomed": 0,
+        "count": 1,
+        "assemblies": {},
+        "vitamins": {
+            "pcb(RPI0): Raspberry Pi Zero": {
+                "count": 1
+            },
+            ": Micro SD card": {
+                "count": 1
+            },
+            "pin_header(2p54header, 20, 2, right_angle = true): Pin header 20 x 2 right_angle": {
+                "count": 1
+            }
+        },
+        "printed": {},
+        "routed": {}
+    },
+    {
+        "name": "fan_controller_assembly",
+        "big": null,
+        "ngb": false,
+        "zoomed": 0,
+        "count": 1,
+        "assemblies": {},
+        "vitamins": {
+            "veroboard(fan_vb): Veroboard 6 holes x 6strips": {
+                "count": 1
+            },
+            "wire_link(0.8, 10.16, tail = 2.5): Wire link 0.8mm x 0.4\"": {
+                "count": 1
+            },
+            "wire_link(0.8, 0, h = 4, tail = 2.5): Wire link 0.8mm x 6.5mm": {
+                "count": 3
+            },
+            "smd_resistor(RES0805, 3K3): SMD resistor 0805 3K3 0.125W": {
+                "count": 1
+            },
+            "smd_capacitor(CAP1206): SMD capacitor 1206 10uF": {
+                "count": 1
+            },
+            "smd_sot(SOT223): SOT223 package FZT851": {
+                "count": 1
+            }
+        },
+        "printed": {},
+        "routed": {}
+    },
+    {
+        "name": "enviro_assembly",
+        "big": null,
+        "ngb": false,
+        "zoomed": 0,
+        "count": 1,
+        "assemblies": {
+            "fan_controller_assembly": 1
+        },
+        "vitamins": {
+            "pcb(EnviroPlus): Enviro+": {
+                "count": 1
+            }
+        },
+        "printed": {},
+        "routed": {}
+    },
+    {
+        "name": "case_assembly",
+        "big": null,
+        "ngb": false,
+        "zoomed": 0,
+        "count": 1,
+        "assemblies": {},
+        "vitamins": {
+            "insert(F1BM2): Heatfit insert M2": {
+                "count": 4
+            },
+            "washer(M3_washer): Washer  M3 x 7mm x 0.5mm": {
+                "count": 3
+            },
+            "screw(M3_pan_screw, 6): Screw M3 pan x  6mm": {
+                "count": 3
+            }
+        },
+        "printed": {
+            "enviro_plus_case.stl": {
+                "count": 1,
+                "colour": "grey"
+            },
+            "bulkhead.stl": {
+                "count": 1,
+                "colour": "[0.862745, 0.0784314, 0.235294]"
+            },
+            "foot.stl": {
+                "count": 3,
+                "colour": "darkorange"
+            }
+        },
+        "routed": {}
+    },
+    {
+        "name": "enviro_case_assembly",
+        "big": null,
+        "ngb": false,
+        "zoomed": 0,
+        "count": 1,
+        "assemblies": {
+            "case_assembly": 1,
+            "enviro_assembly": 1
+        },
+        "vitamins": {
+            "screw(M2p5_pan_screw, 8): Screw M2.5 pan x  8mm": {
+                "count": 4
+            },
+            "washer(M2p5_washer): Washer  M2.5 x 5.9mm x 0.5mm": {
+                "count": 4
+            },
+            "nut(M2p5_nut, nyloc = true): Nut M2.5 x 2.2mm nyloc": {
+                "count": 4
+            }
+        },
+        "printed": {},
+        "routed": {}
+    },
+    {
+        "name": "RPI_case_assembly",
+        "big": null,
+        "ngb": false,
+        "zoomed": 0,
+        "count": 1,
+        "assemblies": {
+            "enviro_case_assembly": 1,
+            "RPI_assembly": 1
+        },
+        "vitamins": {
+            "screw(M2p5_pan_screw, 6.4): Screw M2.5 pan x  6.4mm": {
+                "count": 2
+            }
+        },
+        "printed": {},
+        "routed": {}
+    },
+    {
+        "name": "main_assembly",
+        "big": null,
+        "ngb": false,
+        "zoomed": 0,
+        "count": 1,
+        "assemblies": {
+            "RPI_case_assembly": 1,
+            "back_assembly": 1
+        },
+        "vitamins": {
+            "washer(M2_washer): Washer  M2 x 5mm x 0.3mm": {
+                "count": 4
+            },
+            "screw(M2_cap_screw, 6): Screw M2 cap x  6mm": {
+                "count": 4
+            }
+        },
+        "printed": {},
+        "routed": {}
+    }
+]

examples/EnviroPlus/bom/bom.txt

@@ -0,0 +1,53 @@
+Vitamins:
+                   F   
+                   a   
+                   n   
+                E      
+                n  c   
+                v  o   
+    R           i  n   
+    p           r  t   
+    i        E  o  r   
+             n     o   
+    c  B  C  v  c  l  M
+ R  a  a  a  i  a  l  a
+ p  s  c  s  r  s  e  i
+ i  e  k  e  o  e  r  n
+ 1|  |  |  |  |  |  |  |  1 Micro SD card
+  |  | 1|  |  |  |  |  |  1 Fan 17mm x 8mm
+  |  |  | 4|  |  |  |  |  4 Heatfit insert M2
+  |  |  |  |  | 4|  |  |  4 Nut M2.5 x 2.2mm nyloc
+  |  |  |  | 1|  |  |  |  1 Enviro+
+ 1|  |  |  |  |  |  |  |  1 Raspberry Pi Zero
+ 1|  |  |  |  |  |  |  |  1 Pin header 20 x 2 right_angle
+  |  | 1|  |  |  |  |  |  1 PMS5003 particle detector
+  |  |  |  |  |  |  | 4|  4 Screw M2 cap x  6mm
+  | 2|  |  |  |  |  |  |  2 Screw M2.5 pan x  6.4mm
+  |  |  |  |  | 4|  |  |  4 Screw M2.5 pan x  8mm
+  |  |  | 3|  |  |  |  |  3 Screw M3 pan x  6mm
+  |  |  |  |  |  | 1|  |  1 SMD capacitor 1206 10uF
+  |  |  |  |  |  | 1|  |  1 SMD resistor 0805 3K3 0.125W
+  |  |  |  |  |  | 1|  |  1 SOT223 package FZT851
+  |  |  |  |  |  | 1|  |  1 Veroboard 6 holes x 6strips
+  |  |  |  |  |  |  | 4|  4 Washer  M2 x 5mm x 0.3mm
+  |  |  |  |  | 4|  |  |  4 Washer  M2.5 x 5.9mm x 0.5mm
+  |  |  | 3|  |  |  |  |  3 Washer  M3 x 7mm x 0.5mm
+  |  |  |  |  |  | 3|  |  3 Wire link 0.8mm x 6.5mm
+  |  |  |  |  |  | 1|  |  1 Wire link 0.8mm x 0.4"
+
+Printed:
+  |  |  | 1|  |  |  |  |  1 bulkhead.stl
+  |  |  | 1|  |  |  |  |  1 enviro_plus_case.stl
+  |  | 1|  |  |  |  |  |  1 enviro_plus_case_base.stl
+  |  | 1|  |  |  |  |  |  1 fan_duct.stl
+  |  |  | 3|  |  |  |  |  3 foot.stl
+
+Assemblies:
+  1 RPI_assembly
+  1 RPI_case_assembly
+  1 back_assembly
+  1 case_assembly
+  1 enviro_assembly
+  1 enviro_case_assembly
+  1 fan_controller_assembly
+  1 main_assembly

examples/EnviroPlus/bom/case_assembly.txt

@@ -0,0 +1,10 @@
+case_assembly:
+Vitamins:
+  4 Heatfit insert M2
+  3 Screw M3 pan x  6mm
+  3 Washer  M3 x 7mm x 0.5mm
+
+Printed:
+  1 bulkhead.stl
+  1 enviro_plus_case.stl
+  3 foot.stl

examples/EnviroPlus/bom/enviro_assembly.txt

@@ -0,0 +1,6 @@
+enviro_assembly:
+Vitamins:
+  1 Enviro+
+
+Assemblies:
+  1 fan_controller_assembly

examples/EnviroPlus/bom/enviro_case_assembly.txt

@@ -0,0 +1,9 @@
+enviro_case_assembly:
+Vitamins:
+  4 Nut M2.5 x 2.2mm nyloc
+  4 Screw M2.5 pan x  8mm
+  4 Washer  M2.5 x 5.9mm x 0.5mm
+
+Assemblies:
+  1 case_assembly
+  1 enviro_assembly

examples/EnviroPlus/bom/fan_controller_assembly.txt

@@ -0,0 +1,8 @@
+fan_controller_assembly:
+Vitamins:
+  1 SMD capacitor 1206 10uF
+  1 SMD resistor 0805 3K3 0.125W
+  1 SOT223 package FZT851
+  1 Veroboard 6 holes x 6strips
+  3 Wire link 0.8mm x 6.5mm
+  1 Wire link 0.8mm x 0.4"

examples/EnviroPlus/bom/main_assembly.txt

@@ -0,0 +1,8 @@
+main_assembly:
+Vitamins:
+  4 Screw M2 cap x  6mm
+  4 Washer  M2 x 5mm x 0.3mm
+
+Assemblies:
+  1 RPI_case_assembly
+  1 back_assembly

examples/EnviroPlus/readme.md

@@ -0,0 +1,298 @@
+<a name="TOP"></a>
+# EnviroPlus
+Environmental monitor using Enviro+ sensor board and a Raspberry Pi Zero.
+
+![Main Assembly](assemblies/main_assembled.png)
+
+<span></span>
+
+---
+## Table of Contents
+1. [Parts list](#Parts_list)
+1. [Back Assembly](#back_assembly)
+1. [RPI Assembly](#RPI_assembly)
+1. [Fan Controller Assembly](#fan_controller_assembly)
+1. [Enviro Assembly](#enviro_assembly)
+1. [Case Assembly](#case_assembly)
+1. [Enviro Case Assembly](#enviro_case_assembly)
+1. [RPI Case Assembly](#RPI_case_assembly)
+1. [Main Assembly](#main_assembly)
+
+<span></span>
+[Top](#TOP)
+
+---
+<a name="Parts_list"></a>
+## Parts list
+| <span style="writing-mode: vertical-rl; text-orientation: mixed;">Back</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">RPI</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Fan&nbsp;Controller</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Enviro</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Case</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Enviro&nbsp;Case</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">RPI&nbsp;Case</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">Main</span> | <span style="writing-mode: vertical-rl; text-orientation: mixed;">TOTALS</span> |  |
+|---:|---:|---:|---:|---:|---:|---:|---:|---:|:---|
+|  |  |  |  |  |  |  |  | | **Vitamins** |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; Enviro+ |
+| &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; Fan 17mm x 8mm |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp; Heatfit insert M2 |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; Micro SD card |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp; Nut M2.5 x 2.2mm nyloc |
+| &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; PMS5003 particle detector |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; Pin header 20 x 2 right_angle |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; Raspberry Pi Zero |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; SMD capacitor 1206 10uF |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; SMD resistor 0805 3K3 0.125W |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; SOT223 package FZT851 |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; |  &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp; Screw M2 cap x  6mm |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp; Screw M2.5 pan x  6.4mm |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp; Screw M2.5 pan x  8mm |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;3&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;3&nbsp; | &nbsp;&nbsp; Screw M3 pan x  6mm |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; Veroboard 6 holes x 6strips |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; |  &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp; Washer  M2 x 5mm x 0.3mm |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp; Washer  M2.5 x 5.9mm x 0.5mm |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;3&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;3&nbsp; | &nbsp;&nbsp; Washer  M3 x 7mm x 0.5mm |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp; Wire link 0.8mm x 0.4" |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;3&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;3&nbsp; | &nbsp;&nbsp; Wire link 0.8mm x 6.5mm |
+| &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp;3&nbsp; | &nbsp;&nbsp;8&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;10&nbsp; | &nbsp;&nbsp;12&nbsp; | &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp;8&nbsp; | &nbsp;&nbsp;46&nbsp; | &nbsp;&nbsp;Total vitamins count |
+|  |  |  |  |  |  |  |  | | **3D printed parts** |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;bulkhead.stl |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;enviro_plus_case.stl |
+| &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;enviro_plus_case_base.stl |
+| &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;fan_duct.stl |
+| &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;3&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;3&nbsp; | &nbsp;&nbsp;foot.stl |
+| &nbsp;&nbsp;2&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;5&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;7&nbsp; | &nbsp;&nbsp;Total 3D printed parts count |
+
+<span></span>
+[Top](#TOP)
+
+---
+<a name="back_assembly"></a>
+## Back Assembly
+### Vitamins
+|Qty|Description|
+|---:|:----------|
+|1| Fan 17mm x 8mm|
+|1| PMS5003 particle detector|
+
+
+### 3D Printed parts
+
+| 1 x enviro_plus_case_base.stl | 1 x fan_duct.stl |
+|---|---|
+| ![enviro_plus_case_base.stl](stls/enviro_plus_case_base.png) | ![fan_duct.stl](stls/fan_duct.png) 
+
+
+
+### Assembly instructions
+![back_assembly](assemblies/back_assembly.png)
+
+1. Print the fan duct in flexible TPE with low infill.
+1. Slide the pms5003 into the printed receptacle with the fan to the outside. Secure with tape if it is loose.
+1. Slide the fan into the fan duct.
+1. Slide the fan duct into the printed recepacle.
+
+![back_assembled](assemblies/back_assembled.png)
+
+<span></span>
+[Top](#TOP)
+
+---
+<a name="RPI_assembly"></a>
+## RPI Assembly
+### Vitamins
+|Qty|Description|
+|---:|:----------|
+|1| Micro SD card|
+|1| Pin header 20 x 2 right_angle|
+|1| Raspberry Pi Zero|
+
+
+### Assembly instructions
+![RPI_assembly](assemblies/RPI_assembly_tn.png)
+
+* Solder a right angle connector to the Raspberry Pi Zero.
+
+![RPI_assembled](assemblies/RPI_assembled_tn.png)
+
+<span></span>
+[Top](#TOP)
+
+---
+<a name="fan_controller_assembly"></a>
+## Fan Controller Assembly
+### Vitamins
+|Qty|Description|
+|---:|:----------|
+|1| SMD capacitor 1206 10uF|
+|1| SMD resistor 0805 3K3 0.125W|
+|1| SOT223 package FZT851|
+|1| Veroboard 6 holes x 6strips|
+|1| Wire link 0.8mm x 0.4"|
+|3| Wire link 0.8mm x 6.5mm|
+
+
+### Assembly instructions
+![fan_controller_assembly](assemblies/fan_controller_assembly_tn.png)
+
+The fan controller is a single transistor wired as a Miller integrator that effectively multiplies the capacitor value by the gain of the transistor.
+It converts the PWM signal on GPI4 to a stead DC voltage so that the fan doesn't whine, or stutter.
+
+![Schematic](docs/fan_controller.jpg)
+
+***
+* Make two track cuts as shown, one wide and the other narrow.
+
+![TrackCuts](docs/cuts.jpg)
+
+1. Add the SMT compeonents and then the wire links.
+1. Add more solder around the transistor to act as a heatsink.
+
+![SMT](docs/smt.jpg)
+
+
+![fan_controller_assembled](assemblies/fan_controller_assembled_tn.png)
+
+<span></span>
+[Top](#TOP)
+
+---
+<a name="enviro_assembly"></a>
+## Enviro Assembly
+### Vitamins
+|Qty|Description|
+|---:|:----------|
+|1| Enviro+|
+
+
+### Sub-assemblies
+
+| 1 x fan_controller_assembly |
+|---|
+| ![fan_controller_assembled](assemblies/fan_controller_assembled_tn.png) 
+
+
+
+### Assembly instructions
+![enviro_assembly](assemblies/enviro_assembly_tn.png)
+
+* Solder the fan_controller to the Enviro+ expansion connector at the 5V, GND and #4 pins.
+
+![enviro_assembled](assemblies/enviro_assembled_tn.png)
+
+<span></span>
+[Top](#TOP)
+
+---
+<a name="case_assembly"></a>
+## Case Assembly
+### Vitamins
+|Qty|Description|
+|---:|:----------|
+|4| Heatfit insert M2|
+|3| Screw M3 pan x  6mm|
+|3| Washer  M3 x 7mm x 0.5mm|
+
+
+### 3D Printed parts
+
+| 1 x bulkhead.stl | 1 x enviro_plus_case.stl | 3 x foot.stl |
+|---|---|---|
+| ![bulkhead.stl](stls/bulkhead.png) | ![enviro_plus_case.stl](stls/enviro_plus_case.png) | ![foot.stl](stls/foot.png) 
+
+
+
+### Assembly instructions
+![case_assembly](assemblies/case_assembly.png)
+
+1. Solvent weld or glue the bulkhead into the recess in the bottom of the case.
+1. Fit the heatfit inserts with a soldering iron with a conical bit heated to about 200&deg;C.
+1. Tap the three holes for the feet with an M3 tap.
+1. Screw on the three feet with M3 x 6mm pan screws and washers.
+
+![case_assembled](assemblies/case_assembled.png)
+
+<span></span>
+[Top](#TOP)
+
+---
+<a name="enviro_case_assembly"></a>
+## Enviro Case Assembly
+### Vitamins
+|Qty|Description|
+|---:|:----------|
+|4| Nut M2.5 x 2.2mm nyloc|
+|4| Screw M2.5 pan x  8mm|
+|4| Washer  M2.5 x 5.9mm x 0.5mm|
+
+
+### Sub-assemblies
+
+| 1 x case_assembly | 1 x enviro_assembly |
+|---|---|
+| ![case_assembled](assemblies/case_assembled_tn.png) | ![enviro_assembled](assemblies/enviro_assembled_tn.png) 
+
+
+
+### Assembly instructions
+![enviro_case_assembly](assemblies/enviro_case_assembly.png)
+
+* Screw the Enviro+ PCB to the front of the case using M2.5 x 8mm pan screws with washer and nuts on the inside.
+
+![enviro_case_assembled](assemblies/enviro_case_assembled.png)
+
+<span></span>
+[Top](#TOP)
+
+---
+<a name="RPI_case_assembly"></a>
+## RPI Case Assembly
+### Vitamins
+|Qty|Description|
+|---:|:----------|
+|2| Screw M2.5 pan x  6.4mm|
+
+
+### Sub-assemblies
+
+| 1 x RPI_assembly | 1 x enviro_case_assembly |
+|---|---|
+| ![RPI_assembled](assemblies/RPI_assembled_tn.png) | ![enviro_case_assembled](assemblies/enviro_case_assembled_tn.png) 
+
+
+
+### Assembly instructions
+![RPI_case_assembly](assemblies/RPI_case_assembly.png)
+
+* Plug the RPi into the Enviro+ socket and secure with two screws self tapped into the bosses in the case.
+
+![RPI_case_assembled](assemblies/RPI_case_assembled.png)
+
+<span></span>
+[Top](#TOP)
+
+---
+<a name="main_assembly"></a>
+## Main Assembly
+### Vitamins
+|Qty|Description|
+|---:|:----------|
+|4| Screw M2 cap x  6mm|
+|4| Washer  M2 x 5mm x 0.3mm|
+
+
+### Sub-assemblies
+
+| 1 x RPI_case_assembly | 1 x back_assembly |
+|---|---|
+| ![RPI_case_assembled](assemblies/RPI_case_assembled_tn.png) | ![back_assembled](assemblies/back_assembled_tn.png) 
+
+
+
+### Assembly instructions
+![main_assembly](assemblies/main_assembly.png)
+
+* Solder the fan wires to the veroboard assembly
+
+![FanWires](docs/fan_connection.jpg)
+
+* Slide the back assembly into the case and secure with four M2 x 6mm cap screws and washers.
+
+![main_assembled](assemblies/main_assembled.png)
+
+<span></span>
+[Top](#TOP)

examples/EnviroPlus/scad/fan_controller.scad

@@ -0,0 +1,45 @@
+//
+//! Environmental monitor using Enviro+ sensor board and a Raspberry Pi Zero.
+//
+// GNU GPL v2
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// Top level model
+//
+
+include <NopSCADlib/core.scad>
+use <NopSCADlib/vitamins/veroboard.scad>
+include <NopSCADlib/vitamins/smds.scad>
+
+fan_vb = vero("fan_vb", "fan_controller", 6, 6, breaks = [[2, 1], [2 + eps, 5]],
+    components = [
+        [5, 3,    90, "link", inch(0.4), undef, undef, 2.5],
+        [0, 5,     0, "link", 0, 4, undef, 2.5],
+        [0, 1,     0, "link", 0, 4, undef, 2.5],
+        [0, 0,     0, "link", 0, 4, undef, 2.5],
+        [2, 5,     0, "-smd_res", RES0805, "3K3"],
+        [4, 4.7,  90, "-smd_cap", CAP1206, 1.2, "10uF"],
+        [2, 2.5, 180, "-smd_sot", SOT223, "FZT851"],
+    ],
+    joints = [[5, 1], [5, 5], [0, [0, 1, 5]]]
+ );
+
+//! The fan controller is a single transistor wired as a Miller integrator that effectively multiplies the capacitor value by the gain of the transistor.
+//! It converts the PWM signal on GPI4 to a stead DC voltage so that the fan doesn't whine, or stutter.
+//!
+//! ![Schematic](docs/fan_controller.jpg)
+//!
+//! ***
+//! * Make two track cuts as shown, one wide and the other narrow.
+//!
+//! ![TrackCuts](docs/cuts.jpg)
+//!
+//! 1. Add the SMT compeonents and then the wire links.
+//! 1. Add more solder around the transistor to act as a heatsink.
+//!
+//! ![SMT](docs/smt.jpg)
+//!
+module fan_controller_assembly() rotate(90) vflip(!exploded()) veroboard_assembly(fan_vb, -vero_thickness(fan_vb) - 1.4, 0);
+
+fan_controller_assembly();

examples/EnviroPlus/scad/main.scad

@@ -0,0 +1,518 @@
+//
+//! Environmental monitor using Enviro+ sensor board and a Raspberry Pi Zero.
+//
+// GNU GPL v2
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// Top level model
+//
+$explode = 0; // [0, 1]
+assembly = "main"; // [main, back, RPI, case, enviro_case, RPI_case]
+
+/* [Hidden] */
+
+show_box = true;
+show_enviroplus = true;
+$pp1_colour = "grey";
+$extrusion_width = 0.5;
+
+include <NopSCADlib/core.scad>
+include <NopSCADlib/vitamins/pin_headers.scad>
+include <NopSCADlib/vitamins/pcbs.scad>
+include <NopSCADlib/vitamins/fans.scad>
+
+use <NopSCADlib/vitamins/insert.scad>
+use <NopSCADlib/vitamins/veroboard.scad>
+use <NopSCADlib/utils/round.scad>
+use <NopSCADlib/printed/foot.scad>
+use <NopSCADlib/printed/printed_box.scad>
+use <fan_controller.scad>
+
+rpi = RPI0;
+pcb = EnviroPlus;
+fan = fan17x8;
+foot = Foot(d = 13, h = 5, t = 2, r = 1, screw = M3_pan_screw);
+module foot_stl() foot(foot);
+
+rpi_offset = [0, -pcb_width(pcb) / 2 + 0.5, pcb_width(rpi) / 2 + 8.6];
+rpi_holes = [0, 1];
+wall = 2;
+top_thickness = 2;
+base_thickness = 2;
+case_inner_rad = 8;
+
+width = pcb_length(pcb) + 9 + 10;
+pcb_x = -(width - pcb_length(pcb) - 9) / 2;
+depth = pcb_width(pcb) + 9;
+height = pcb_width(rpi) / 2 + rpi_offset.z + 9;
+bulkhead_outset = 2;
+bulkhead_inset = 0.5;
+bulkhead_t = 2;
+clearance = 0.1;
+pcb_screw = alternate_screw(hs_pan, pcb_screw(pcb));
+
+box = pbox(name = "enviro_plus_case", wall = wall, top_t = top_thickness, base_t = base_thickness, screw = M2_cap_screw, radius = case_inner_rad, ridges = [8, 1],
+    size = [width,  depth, height]);
+
+pms5003 = [50, 38, 21];
+pms5003_wall = 1;
+pms5003_pos = [width / 2 - pms5003.x / 2 - pms5003_wall - pbox_screw_inset(box) - insert_boss_radius(screw_insert(pbox_screw(box)), wall) - 0.5,
+               depth / 2 - pms5003.z / 2 - wall - 1,
+               height + top_thickness - pms5003.y / 2];
+
+
+fan_duct_t = 1.7;
+foam_t = 0;
+fan_pos = [pms5003_pos.x - pms5003.x / 2 - pms5003_wall - fan_width(fan) / 2 - fan_duct_t, 1 + foam_t, 12 + top_thickness + fan_depth(fan) / 2];
+fan_socket = 8;
+
+module fan_shape() {
+    w = fan_width(fan);
+    p = fan_hole_pitch(fan);
+    r = w / 2 - p;
+
+    rounded_square([w, w], r);
+}
+
+module fan_duct_stl() {
+    module frame(z, offset, y = -fan_pos.y)
+        translate([0, y, z])
+            linear_extrude(height = eps)
+                offset(offset)
+                    fan_shape();
+
+    z = height + top_thickness - fan_pos.z + fan_depth(fan) / 2 - fan_socket;
+
+    translate([0, -fan_pos.y, z])
+        linear_extrude(height = fan_socket)
+            difference() {
+                fan_shape();
+
+                round(1)
+                    offset(-fan_duct_t)
+                        fan_shape();
+            }
+
+    stl("fan_duct") union() {
+        difference() {
+            hull() {
+                frame(z, 0);
+
+                frame(fan_depth(fan), fan_duct_t + foam_t, 0);
+            }
+            hull() {
+                frame(z, -fan_duct_t);
+
+                frame(fan_depth(fan), foam_t -extrusion_width / 2, 0);
+            }
+        }
+
+        linear_extrude(height = fan_depth(fan))
+            difference() {
+                offset(fan_duct_t + foam_t)
+                    fan_shape();
+
+                offset(foam_t)
+                    fan_shape();
+            }
+    }
+}
+
+module pms5003() {
+    vitamin("pms5003(): PMS5003 particle detector");
+
+    w = pms5003.x;
+    d = pms5003.y;
+    h = pms5003.z;
+    t = 0.1;
+    color("silver")
+        difference() {
+            linear_extrude(height = h, center = true)
+                difference() {
+                    square([w, d], center = true);
+
+                    for(x = [-1, 1], y = [-1, 1])
+                        translate([x * w / 2, y * d / 2])
+                            square(2, center = true);
+                }
+            cube([w + 2 * eps, d + 2 * eps, t * 2], center = true);
+         }
+
+    color("black")
+        rounded_rectangle([w - 2 * t, d - 2 * t, h - 2 * t], r = 1, center = true);
+}
+
+module pcb_shape(offset)
+    rounded_square([pcb_length(pcb) + 2 * offset, pcb_width(pcb) + 2 * offset], pcb_radius(pcb) + offset);
+
+module gap() {
+    gap = pcb_component_position(pcb, "-chip");
+
+    translate([gap.x, -gap.y])
+        square([17.5, 20], center = true);
+}
+
+module rpi_holes()
+    for(i = rpi_holes) {
+        hole = pcb_coord(rpi, pcb_holes(rpi)[i]);
+        translate([hole.x, rpi_offset.y, -hole.y + rpi_offset.z + top_thickness])
+            rotate([90, 0, 0])
+                children();
+    }
+
+module feet_positions() {
+    clearance = 2;
+    foot_r = foot_diameter(foot) / 2;
+    x_inset = case_inner_rad + foot_r - pbox_ridges(box).y;
+    z_inset = foot_r + clearance;
+    h = height + base_thickness;
+
+    for(p = [[-1, -1], [1, -1], [0, 1]])
+        translate([p.x * (width / 2 - x_inset), depth / 2 + wall + pbox_ridges(box).y, top_thickness + h / 2 + p.y * (h / 2 - z_inset)])
+            rotate([90, 0, 0])
+                children();
+}
+
+module slots(h = 10, expand = 0) {
+    for(comp = [["uSD", 2, 11, 0.7], ["flat_flex", 1, 12, 0.5]]) {
+        p = pcb_component_position(rpi, comp[0]);
+        translate([sign(p.x) * (width / 2 + wall / 2 + pbox_ridges(box).y / 2), rpi_offset.y + pcb_thickness(rpi) + comp[3], top_thickness + rpi_offset.z - p.y])
+            rotate([90, 0, 90])
+                hull() {
+                    vertical_tearslot(r = comp[1] + expand, l = comp[2], h = h);
+
+                    if(expand)
+                         vertical_tearslot(r = comp[1] + expand + h / 2, l = comp[2], h = eps);
+                }
+     }
+}
+
+module box_internal_additions() {
+    translate([pcb_x, 0]) {
+        linear_extrude(height = top_thickness + bulkhead_t)
+            difference() {
+                pcb_shape(bulkhead_outset + wall + pbox_ridges(box).y + eps);
+
+                gap();
+
+                pcb_shape(bulkhead_outset + clearance);
+            }
+
+        rpi_holes()
+            hull() {
+                wall = 1.8;
+                r =  screw_radius(pcb_screw) + wall;
+                z = depth / 2 + rpi_offset.y + pbox_ridges(box).y + eps;
+                offset = max(r, z);
+                cylinder(r =r, h = z);
+
+                translate([0, -offset - r, z])
+                    cube(eps);
+            }
+    }
+    d = washer_diameter(screw_washer(foot_screw(foot))) + 1;
+    h = pbox_ridges(box).y;
+    feet_positions()
+        translate_z(wall - eps)
+            cylinder(d2 = d, d1 = d + 2 * h, h = h);
+
+    slots(wall + pbox_ridges(box).y + eps, 1);
+}
+
+module box_external_additions() {
+    amp = pbox_ridges(box).y + eps;
+    d = foot_diameter(foot) + 1;
+    feet_positions()
+        cylinder(d1 = d, d2 = d + 2 * amp, h = amp);
+
+    slots(wall + pbox_ridges(box).y + eps, 1);
+}
+
+
+module box_holes() {
+    translate([pcb_x, 0]) {
+        linear_extrude(height = top_thickness + eps)
+            pcb_shape(clearance);
+
+        rpi_holes()
+            teardrop_plus(r = screw_pilot_hole(pcb_screw), h = 7 - 1.6, center = false);
+    }
+    feet_positions()
+        teardrop(r = screw_pilot_hole(foot_screw(foot)), h = 10, center = true);
+
+    grills = 7;
+    bar = 1.6;
+    x = pcb_x + pcb_length(pcb) / 2 + 2 * wall +  pbox_ridges(box).y + 2 * eps;
+    w = width / 2 - x;
+    d = depth - case_inner_rad;
+    pitch = d / (grills - 1);
+    for(i = [0 : grills -1])
+        let(w = i == 0 || i == grills -1 ? w - 1 : w)
+            translate([x + w / 2, -d / 2 + i * pitch])
+                rounded_rectangle([w, pitch - bar, 10], 1);
+
+    slots();
+}
+
+module bulkhead_stl() {
+    holes = pcb_holes(pcb);
+    pitch = max([for(h = holes) pcb_coord(pcb, h).x]) - min([for(h = holes)  pcb_coord(pcb, h).x]);
+    boss_r = (pitch - 51.4) / 2;
+
+    stl("bulkhead")
+        linear_extrude(height = bulkhead_t)
+            difference() {
+                pcb_shape(bulkhead_outset);
+
+                gap();
+
+                difference() {
+                    pcb_shape(-bulkhead_inset);
+
+                    pcb_screw_positions(pcb)
+                        rotate($i * 90)
+                            hull() {
+                                circle(boss_r);
+
+                                translate([boss_r - eps, -boss_r])
+                                    square([eps, boss_r]);
+
+                                translate([-boss_r, boss_r - eps])
+                                    square([boss_r, eps]);
+
+                                translate([-boss_r, -boss_r])
+                                    square(eps);
+                            }
+                }
+
+                pcb_screw_positions(pcb)
+                    poly_circle(screw_clearance_radius(pcb_screw));
+            }
+}
+
+module enviro_plus_case_stl() {
+     pbox(box) {
+        box_internal_additions();
+        box_holes();
+        box_external_additions();
+     }
+}
+
+module base_additions() {
+    w = pms5003.x + clearance;
+    d = pms5003.z + clearance;
+    wall = pms5003_wall;
+
+    translate([pms5003_pos.x, -pms5003_pos.y])
+        linear_extrude(height = base_thickness + pms5003.y)
+            difference() {
+                square([w + 2 * wall, d + 2 * wall], center = true);
+                square([w, d], center = true);
+            }
+
+    translate([fan_pos.x, 0])
+        linear_extrude(height = top_thickness + fan_socket)
+            difference() {
+                offset(wall)
+                    fan_shape();
+
+                fan_shape();
+            }
+}
+
+module base_holes() {
+    for(i = [0 : 1]) {
+        p = pcb_component_position(rpi, "usb_uA", i);
+        translate([p.x + pcb_x, -rpi_offset.y - pcb_thickness(rpi) - 1.3])
+            rounded_rectangle([11,7, 100], 0.5, true);
+    }
+
+    translate([pms5003_pos.x, -pms5003_pos.y])
+        rounded_rectangle([pms5003.x - 2 ,pms5003.z - 2, 100], 2, true);
+
+    translate([fan_pos.x, 0])
+        linear_extrude(height = 2 * base_thickness + eps, center = true)
+            round(1)
+                offset(-fan_duct_t)
+                    fan_shape();
+}
+
+module enviro_plus_case_base_stl()
+    pbox_base(box) {
+        base_additions();
+        base_holes();
+    }
+
+//! * Solder a right angle connector to the Raspberry Pi Zero.
+module RPI_assembly()
+assembly("RPI") {
+    pcb(rpi);
+
+    pcb_grid(rpi, 9.5, 0.5, -0.6)
+        rotate(180)
+            explode(20)
+                pin_header(2p54header, 20, 2, right_angle = true);
+}
+
+//! 1. Solvent weld or glue the bulkhead into the recess in the bottom of the case.
+//! 1. Fit the heatfit inserts with a soldering iron with a conical bit heated to about 200&deg;C.
+//! 1. Tap the three holes for the feet with an M3 tap.
+//! 1. Screw on the three feet with M3 x 6mm pan screws and washers.
+module case_assembly() pose([ 29.60, 0.00, 158.00 ], exploded = true) pose([ 198.00, 0.00, 352.80 ], exploded = false)
+assembly("case") {
+    if(show_box)
+        stl_colour(pp1_colour) render() enviro_plus_case_stl();
+    else
+        render() difference() {
+            enviro_plus_case_stl();
+
+            translate_z(height / 2)
+                cube([100, 100, height - 20], center = true);
+        }
+
+    pbox_inserts(box);
+
+    translate([pcb_x, 0, top_thickness])
+        explode(20)
+            stl_colour(pp2_colour) render() bulkhead_stl();
+
+    feet_positions() {
+        foot_assembly(0, foot);
+
+        vflip()
+            explode(20, explode_children = true)
+                translate_z(foot_thickness(foot))
+                    screw_and_washer(foot_screw(foot), 6);
+    }
+
+}
+
+//! * Solder the fan_controller to the Enviro+ expansion connector at the 5V, GND and #4 pins.
+module enviro_assembly() hflip(exploded())
+assembly("enviro") {
+    if(show_enviroplus)
+        pcb(pcb);
+
+    pcb_grid(pcb, 5.5, 2.5, -pcb_thickness(pcb)) {
+        hflip()
+            explode(15)
+                fan_controller_assembly();
+    }
+    if(!exploded())
+        for(x = [8, 7, 3])
+            pcb_grid(pcb, x, 0, 0.05)
+                solder_meniscus(pcb, 0.39, 1);
+}
+
+//! * Screw the Enviro+ PCB to the front of the case using M2.5 x 8mm pan screws with washer and nuts on the inside.
+module enviro_case_assembly() pose([ 231.40, 0.00, 1.20 ])
+assembly("enviro_case") {
+    case_assembly();
+
+    translate([pcb_x, 0, top_thickness])
+        vflip() explode(20, explode_children = true) {
+            t = pcb_thickness(pcb);
+            nut = screw_nut(pcb_screw);
+            washer = screw_washer(pcb_screw);
+
+            no_explode() enviro_assembly();
+
+            pcb_screw_positions(pcb) {
+                translate_z(t)
+                    screw(pcb_screw, screw_longer_than(t + bulkhead_t + nut_thickness(nut, true) + washer_thickness(washer)));
+
+                translate_z(-bulkhead_t)
+                    vflip()
+                        explode(20, explode_children = true)
+                            nut_and_washer(nut, true);
+            }
+        }
+}
+
+//! * Plug the RPi into the Enviro+ socket and secure with two screws self tapped into the bosses in the case.
+module RPI_case_assembly() pose([ 20.50, 0.00, 153.30 ])
+assembly("RPI_case") {
+    enviro_case_assembly();
+
+    translate([pcb_x, 0]) {
+        translate_z(top_thickness) {
+
+            translate(rpi_offset)
+                rotate([-90, 0, 0])
+                    RPI_assembly();
+        }
+        rpi_holes()
+            vflip()
+                translate_z(pcb_thickness(rpi))
+                    screw(pcb_screw, 6.4);
+    }
+}
+
+//! 1. Print the fan duct in flexible TPE with low infill.
+//! 1. Slide the pms5003 into the printed receptacle with the fan to the outside. Secure with tape if it is loose.
+//! 1. Slide the fan into the fan duct.
+//! 1. Slide the fan duct into the printed recepacle.
+module back_assembly() pose([ 228.60, 0.00, 24.30 ])
+assembly("back") {
+    translate(pms5003_pos)
+        explode(-50)
+            rotate([90, 0, 0])
+                pms5003();
+
+    explode(-20, explode_children = true)
+        translate(fan_pos) {
+            explode(-20)
+                fan(fan);
+
+            translate_z(-fan_depth(fan) / 2)
+                stl_colour(pp4_colour)
+                    render()
+                        fan_duct_stl();
+        }
+
+    translate_z(height + top_thickness + base_thickness + eps) vflip()
+        stl_colour(show_box ? pp1_colour : pp2_colour) render() enviro_plus_case_base_stl();
+}
+
+//! * Solder the fan wires to the veroboard assembly
+//!
+//! ![FanWires](docs/fan_connection.jpg)
+//!
+//! * Slide the back assembly into the case and secure with four M2 x 6mm cap screws and washers.
+module main_assembly() pose([170, 335, 0], exploded = false) pose([ 42.20, 0.00, 159.60 ], exploded = true)
+assembly("main") {
+    RPI_case_assembly();
+
+    explode(20, explode_children = true) {
+        pbox_base_screws(box);
+
+        back_assembly();
+    }
+}
+
+if($preview) {
+    if(assembly == "main")
+        main_assembly();
+    else if(assembly == "case")
+        case_assembly();
+    else if(assembly == "back")
+        back_assembly();
+    else if(assembly == "RPI")
+        RPI_assembly();
+    else if(assembly == "RPI_case")
+        RPI_case_assembly();
+    else if(assembly == "enviro_case")
+        enviro_case_assembly();
+}
+else {
+    gap = 5;
+
+    enviro_plus_case_stl();
+
+    translate([0, -depth - gap])
+        enviro_plus_case_base_stl();
+
+    translate([0, -2 * (depth + gap)])
+        bulkhead_stl();
+}

examples/MainsBreakOutBox/bom/bom.csv

@@ -0,0 +1,16 @@
+'Ferrule for 1.5mm^2 wire - not shown',  3
+'Wire blue 30/0.25mm strands, length 150mm - not shown',  2
+'Wire brown 30/0.25mm strands, length 150mm - not shown',  2
+'Wire green & yellow 30/0.25mm strands, length 150mm - not shown',  2
+'IEC inlet for ATX',  1
+'Heatfit insert M3',  2
+'4mm shielded jack socket blue',  2
+'4mm shielded jack socket brown',  1
+'4mm shielded jack socket green',  2
+'Mains socket 13A',  1
+'Nut M3 x 2.4mm nyloc',  6
+'Screw M3 cs cap x 12mm',  2
+'Screw M3 cs cap x 20mm',  2
+'Screw M3 dome x 10mm',  4
+'Heatshrink sleeving ID 3.2mm x 15mm - not shown',  8
+'Washer  M3 x 7mm x 0.5mm', 10

examples/MainsBreakOutBox/bom/bom.json

@@ -2,6 +2,8 @@
     {
         "name": "base_assembly",
         "big": null,
+        "ngb": false,
+        "zoomed": 0,
         "count": 1,
         "assemblies": {},
         "vitamins": {
@@ -20,6 +22,8 @@
     {
         "name": "feet_assembly",
         "big": null,
+        "ngb": false,
+        "zoomed": 0,
         "count": 1,
         "assemblies": {
             "base_assembly": 1
@@ -46,6 +50,8 @@
     {
         "name": "mains_in_assembly",
         "big": null,
+        "ngb": false,
+        "zoomed": 0,
         "count": 1,
         "assemblies": {
             "feet_assembly": 1
@@ -82,6 +88,8 @@
     {
         "name": "main_assembly",
         "big": null,
+        "ngb": false,
+        "zoomed": 0,
         "count": 1,
         "assemblies": {
             "mains_in_assembly": 1

examples/MainsBreakOutBox/platters/all.scad

@@ -0,0 +1,11 @@
+include <NopSCADlib/core.scad>
+
+*use_stl("socket_box"); // Importing the STL gives a CGAL error although NetFabb finds nothing wrong with it.
+
+use <../scad/bob_main.scad>
+
+render() socket_box_stl();
+
+for(i = [0 : 3])
+    translate([i * 25 - 1.5 * 25, -70])
+        use_stl("foot");

examples/MainsBreakOutBox/readme.md

@@ -15,6 +15,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![Main Assembly](assemblies/main_assembled.png)
 
+<span></span>
 
 ---
 ## Table of Contents
@@ -24,6 +25,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 1. [Mains In Assembly](#mains_in_assembly)
 1. [Main Assembly](#main_assembly)
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -54,6 +56,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; |  &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;socket_box.stl |
 | &nbsp;&nbsp;1&nbsp; | &nbsp;&nbsp;4&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;.&nbsp; | &nbsp;&nbsp;5&nbsp; | &nbsp;&nbsp;Total 3D printed parts count |
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -81,6 +84,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![base_assembled](assemblies/base_assembled.png)
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -117,6 +121,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![feet_assembled](assemblies/feet_assembled.png)
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -156,6 +161,7 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![mains_in_assembled](assemblies/mains_in_assembled.png)
 
+<span></span>
 [Top](#TOP)
 
 ---
@@ -199,4 +205,5 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![main_assembled](assemblies/main_assembled.png)
 
+<span></span>
 [Top](#TOP)

examples/MainsBreakOutBox/scad/bob_main.scad

@@ -31,7 +31,8 @@
 //! while its earth is disconnected. Don't be tempted to float the earth of an oscilloscope this way, use a mains isolation transformer to power the DUT instead.
 //! Earth leakage can be measured Canadian CSA style by disconnected the neutral link from the left socket and linking the central neutral to the live.
 //
-$extrusion_width = 0.5;
+$extrusion_width = 0.4;
+$layer_height = 0.2;
 $pp1_colour = "dimgrey";
 $pp2_colour = [0.9, 0.9, 0.9];
 

examples/MainsBreakOutBox/stls/deps/all.txt

@@ -0,0 +1,5 @@
+socket_box.stl
+foot.stl
+foot.stl
+foot.stl
+foot.stl

gallery/readme.md

@@ -1,40 +1,35 @@
 # A gallery of projects made with NopSCADlib
-<a name="TOP"></a>
 ## ArduinoThermostat
 Arduino thermostat to control a beer fridge to use it as an environmental chamber.
 
 ![](ArduinoThermostat.png)
 
-
-<a name="TOP"></a>
 ## EnviroPlus
 Environmental monitor using Enviro+ sensor board and a Raspberry Pi Zero.
 
 ![](EnviroPlus.png)
 
-
-<a name="TOP"></a>
 ## FilamentDryBox
 A small fan oven with a spool holder to keep the filament warm and dry.
 
 ![](FilamentDryBox.png)
 
-
-<a name="TOP"></a>
 ## HydraBot
 Current state of HydraRaptor after being modified for laser engraving.
 
 ![](HydraBot.png)
 
 
-<a name="TOP"></a>
 ## IOT 50V PSU
 WiFi controllable PSU
 
 ![](IOT_50V_PSU.png)
 
+## IOT LOAD
+WiFi controllable programmable load
+
+![](IOT_LOAD.png)
 
-<a name="TOP"></a>
 ## Lab ATX PSU
 Bench power supply built around an ATX PSU.
 
@@ -47,15 +42,11 @@ Bench power supply built around an ATX PSU.
 
 
 
-
-<a name="TOP"></a>
 ## Laser Load
 15kV dummy load for testing CO2 laser PSUs
 
 ![](Laser_load.png)
 
-
-<a name="TOP"></a>
 ## MainsBreakOutBox
 13A socket break out box with 4mm jacks to measure voltage and / or load current and earth leakage current.
 
@@ -72,8 +63,6 @@ Earth leakage can be measured Canadian CSA style by disconnected the neutral lin
 
 ![](MainsBreakOutBox.png)
 
-
-<a name="TOP"></a>
 ## Mains Box
 Mains isolated and variable supply with metering.
 
@@ -81,15 +70,21 @@ Mains isolated and variable supply with metering.
 
 
 
+## PSU Cover
+A base and shroud to make PSU safe to sit on a desk
+
+![](PSU_cover.png)
+
+## PotBox
+Potentiometer box with course and fine controls and three 4mm binding posts
+
+![](PotBox.png)
 
-<a name="TOP"></a>
 ## SunBot
 A solar tracker to keep a solar panel pointing at the sun.
 
 ![](SunBot.png)
 
-
-<a name="TOP"></a>
 ## Turntable
 WiFi enabled remote control turntable for photography
 
@@ -97,8 +92,6 @@ WiFi enabled remote control turntable for photography
 
 Was actually made from DiBond but shown made with carbon fibre here.
 
-
-<a name="TOP"></a>
 ## Variac
 Motorised variac with WiFi control, see [hydraraptor.blogspot.com/2018/04/esp8266-spi-spy](https://hydraraptor.blogspot.com/2018/04/esp8266-spi-spy.html)
 
@@ -106,4 +99,3 @@ Motorised variac with WiFi control, see [hydraraptor.blogspot.com/2018/04/esp826
 
 
 
-

global_defs.scad

@@ -24,22 +24,24 @@
 //  bom defaults to 0
 //  Setting $bom on the command line or in the main file before including lib.scad overrides it everywhere.
 //  Setting $bom after including lib overrides bom in the libs but not in the local file.
-//  Setting $_bom in the local file overrides it in the local file but not in the libs.
 //
 rr_green = [0, 146/255, 0];                                               // RepRap logo colour
+crimson  = [220/255, 20/255, 60/255];
 
-$_bom           = is_undef($bom)             ? 0      : $bom;             // 0 no bom, 1 assemblies and stls, 2 vitamins as well
-$exploded       = is_undef($explode)         ? 0      : $explode;         // 1 for exploded view
-layer_height    = is_undef($layer_height)    ? 0.25   : $layer_height;    // layer heigth when printing
+layer_height    = is_undef($layer_height)    ? 0.25   : $layer_height;    // layer height when printing
+layer_height0   = is_undef($layer_height0)   ? layer_height : $layer_height0; // height of first layer if different
 extrusion_width = is_undef($extrusion_width) ? 0.5    : $extrusion_width; // filament width when printing
 nozzle          = is_undef($nozzle)          ? 0.45   : $nozzle;          // 3D printer nozzle
 cnc_bit_r       = is_undef($cnc_bit_r)       ? 1.2    : $cnc_bit_r;       // minimum tool radius when milling 2D objects
-pp1_colour      = is_undef($pp1_colour)      ? rr_green : $pp1_colour;    // printed part colour 1, RepRap logo colour
-pp2_colour      = is_undef($pp2_colour)      ? "Crimson"  : $pp2_colour;  // printed part colour 2
-pp3_colour      = is_undef($pp3_colour)      ? "SteelBlue" : $pp3_colour; // printed part colour 3
-pp4_colour      = is_undef($pp4_colour)      ? "darkorange" : $pp4_colour;// printed part colour 4
 show_rays       = is_undef($show_rays)       ? false  : $show_rays;       // show camera sight lines and light direction
 show_threads    = is_undef($show_threads)    ? false  : $show_threads;    // show screw threads
+show_plugs      = is_undef($show_plugs)      ? false  : $show_plugs;      // plugs on headers
+teardrop_angle  = is_undef($teardrop_angle)  ? 45     : $teardrop_angle;  // teardrop angle
+pp1_colour      = is_undef($pp1_colour)      ? rr_green     : $pp1_colour;// printed part colour 1, RepRap logo colour
+pp2_colour      = is_undef($pp2_colour)      ? crimson      : $pp2_colour;// printed part colour 2
+pp3_colour      = is_undef($pp3_colour)      ? "SteelBlue"  : $pp3_colour;// printed part colour 3
+pp4_colour      = is_undef($pp4_colour)      ? "darkorange" : $pp4_colour;// printed part colour 4
+
 
 // Minimum wall is about two filaments wide but we extrude it closer to get better bonding
 squeezed_wall = $preview ? 2 * extrusion_width - layer_height * (1 - PI / 4)
@@ -50,12 +52,11 @@ eps = 1/128;     // small fudge factor to stop CSG barfing on coincident faces.
 $fa = 6;
 $fs = extrusion_width / 2;
 
-function round_to_layer(z) = ceil(z / layer_height) * layer_height;
 // Some additional named colours
-function grey(n) = [0.01, 0.01, 0.01] * n;                                          //! Generate a shade of grey to pass to color().
-gold                            = [255/255, 215/255, 0/255];
-brass                           = [255/255, 220/255, 100/255];
-silver                          = [0.75, 0.75, 0.75];
+silver           = [0.75, 0.75, 0.75];
+gold             = [255, 215,   0] / 255;
+brass            = [255, 220, 100] / 255;
+copper           = [230, 140,  51] / 255;
 
 /*
  * Enums
@@ -71,11 +72,6 @@ hs_grub   = 4;     // pulley set screw
 hs_cs_cap = 5;
 hs_dome   = 6;
 //
-// Hot end descriptions
-//
-jhead   = 1;
-e3d     = 2;
-//
 // Face enumeration
 //
 f_bottom = 0;

lib.scad

@@ -26,7 +26,10 @@ include <vitamins/psus.scad>
 include <vitamins/pcbs.scad>
 
 include <vitamins/batteries.scad>
+include <vitamins/bearing_blocks.scad>
 include <vitamins/blowers.scad>
+include <vitamins/bldc_motors.scad>
+include <vitamins/box_sections.scad>
 include <vitamins/bulldogs.scad>
 include <vitamins/buttons.scad>
 include <vitamins/cameras.scad>
@@ -35,10 +38,8 @@ include <vitamins/displays.scad>
 include <vitamins/extrusions.scad>
 include <vitamins/extrusion_brackets.scad>
 include <vitamins/geared_steppers.scad>
-include <vitamins/green_terminals.scad>
 include <vitamins/hot_ends.scad>
 include <vitamins/inserts.scad>
-include <vitamins/kp_pillow_blocks.scad>
 include <vitamins/ldrs.scad>
 include <vitamins/leadnuts.scad>
 include <vitamins/led_meter.scad>
@@ -48,12 +49,13 @@ include <vitamins/mains_sockets.scad>
 include <vitamins/modules.scad>
 include <vitamins/panel_meters.scad>
 include <vitamins/pillars.scad>
+include <vitamins/pillow_blocks.scad>
 include <vitamins/pin_headers.scad>
 include <vitamins/pulleys.scad>
 include <vitamins/ring_terminals.scad>
 include <vitamins/rails.scad>
 include <vitamins/rod.scad>
-include <vitamins/scs_bearing_blocks.scad>
+include <vitamins/servo_motors.scad>
 include <vitamins/shaft_couplings.scad>
 include <vitamins/sheets.scad>
 include <vitamins/sk_brackets.scad>
@@ -61,6 +63,7 @@ include <vitamins/spools.scad>
 include <vitamins/ssrs.scad>
 include <vitamins/stepper_motors.scad>
 include <vitamins/swiss_clips.scad>
+include <vitamins/terminal.scad>
 include <vitamins/toggles.scad>
 include <vitamins/transformers.scad>
 include <vitamins/tubings.scad>
@@ -90,7 +93,7 @@ use <utils/gears.scad>
 use <utils/hanging_hole.scad>
 use <utils/fillet.scad>
 use <utils/rounded_polygon.scad>
-use <utils/rounded_right_triangle.scad>
+use <utils/rounded_triangle.scad>
 use <utils/layout.scad>
 use <utils/round.scad>
 use <utils/offset.scad>

libtest.scad

@@ -33,18 +33,25 @@
 //!
 //! See [usage](docs/usage.md) for requirements, installation instructions and a usage guide.
 //!
+//! A list of changes classified as breaking, additions or fixes is maintained in [CHANGELOG.md](CHANGELOG.md).
+//!
 //! <img src="libtest.png" width="100%"/>
 //
 // This file shows all the parts in the library.
 //
 include <lib.scad>
 
+use <tests/7_segments.scad>
 use <tests/ball_bearings.scad>
 use <tests/batteries.scad>
+use <tests/bearing_blocks.scad>
 use <tests/belts.scad>
+use <tests/BLDC_motors.scad>
 use <tests/blowers.scad>
+use <tests/box_sections.scad>
 use <tests/bulldogs.scad>
 use <tests/buttons.scad>
+use <tests/cable_clip.scad>
 use <tests/cable_strips.scad>
 use <tests/cameras.scad>
 use <tests/camera_housing.scad>
@@ -62,12 +69,12 @@ use <tests/hot_ends.scad>
 use <tests/IECs.scad>
 use <tests/inserts.scad>
 use <tests/jack.scad>
-use <tests/KP_pillow_blocks.scad>
 use <tests/leadnuts.scad>
 use <tests/LDRs.scad>
 use <tests/LEDs.scad>
 use <tests/light_strips.scad>
 use <tests/linear_bearings.scad>
+use <tests/LED_bezel.scad>
 use <tests/LED_meters.scad>
 use <tests/magnets.scad>
 use <tests/microswitches.scad>
@@ -78,6 +85,8 @@ use <tests/opengrab.scad>
 use <tests/panel_meters.scad>
 use <tests/PCBs.scad>
 use <tests/pillars.scad>
+use <tests/pillow_blocks.scad>
+use <tests/potentiometers.scad>
 use <tests/press_fit.scad>
 use <tests/PSUs.scad>
 use <tests/pulleys.scad>
@@ -86,8 +95,8 @@ use <tests/ring_terminals.scad>
 use <tests/rockers.scad>
 use <tests/rod.scad>
 use <tests/screws.scad>
-use <tests/SCS_bearing_blocks.scad>
 use <tests/sealing_strip.scad>
+use <tests/servo_motors.scad>
 use <tests/shaft_couplings.scad>
 use <tests/sheets.scad>
 use <tests/SK_brackets.scad>
@@ -116,7 +125,9 @@ use <tests/fixing_block.scad>
 use <tests/flat_hinge.scad>
 use <tests/foot.scad>
 use <tests/handle.scad>
+use <tests/knob.scad>
 use <tests/PCB_mount.scad>
+use <tests/pocket_handle.scad>
 use <tests/printed_box.scad>
 use <tests/printed_pulleys.scad>
 use <tests/ribbon_clamp.scad>
@@ -139,25 +150,55 @@ cable_grommets_y = 0;
 translate([x5, cable_grommets_y])
     cable_grommets();
 
+translate([x5, cable_grommets_y + 30])
+    led_bezels();
+
 translate([x5 + 50, cable_grommets_y])
     ribbon_clamps();
 
 translate([x5 + 95, cable_grommets_y])
     press_fits();
 
-translate([x5, cable_grommets_y + 60])
+fixing_blocks_y = cable_grommets_y + 60;
+translate([x5, fixing_blocks_y])
     fixing_blocks();
 
-translate([x5, cable_grommets_y + 90])
+corner_blocks_y = fixing_blocks_y + 30;
+translate([x5, corner_blocks_y])
     corner_blocks();
 
-translate([x5, cable_grommets_y + 150])
-    feet();
-
-translate([x5 + 70, cable_grommets_y + 150])
+screw_knobs_y = corner_blocks_y + 70;
+translate([x5, screw_knobs_y])
     screw_knobs();
 
-translate([x5, cable_grommets_y + 470]) {
+knobs_y = screw_knobs_y + 40;
+translate([640, knobs_y])
+    printed_pulley_test();
+
+translate([x5, knobs_y])
+    knobs();
+
+clips_y = knobs_y + 50;
+translate([x5, clips_y])
+    cable_clips();
+
+strap_y = clips_y + 50;
+translate([x5 + 60, strap_y])
+    strap_handles();
+
+translate([x6, strap_y])
+   feet();
+
+handle_y = strap_y + 50;
+translate([x5, handle_y])
+    handle();
+
+pocket_y = handle_y + 70;
+translate([x5 + 65, pocket_y])
+    pocket_handles();
+
+hinge_y = pocket_y + 100;
+translate([x5, hinge_y]) {
     door_hinges()
         door_latches();
 
@@ -165,28 +206,19 @@ translate([x5, cable_grommets_y + 470]) {
         flat_hinges();
 }
 
-translate([x5, cable_grommets_y + 370])
-    no_explode() socket_boxes();
-
-translate([x5 + 60, cable_grommets_y + 200])
-    strap_handles();
-
-translate([640, cable_grommets_y + 200])
-    printed_pulley_test();
-
-translate([x5, cable_grommets_y + 250])
-    handle();
-
-translate([950, 600])
-    box_test();
-
-translate([890, 750])
+pbox_y = hinge_y + 70;
+translate([900, pbox_y])
     printed_boxes();
 
-translate([850, 1330])
-    bbox_test();
+box_y = pbox_y + 150;
+translate([950, box_y])
+    box_test();
 
 
+translate([950, 1400])
+    rotate(-90)
+        bbox_test();
+
 inserts_y = 0;
 nuts_y = inserts_y + 20;
 washers_y = nuts_y + 120;
@@ -198,13 +230,14 @@ sealing_strip_y = springs_y + 20;
 tubings_y = sealing_strip_y + 20;
 pillars_y = tubings_y + 20;
 ball_bearings_y = pillars_y + 40;
-pulleys_y = ball_bearings_y +40;
-hot_ends_y = pulleys_y + 60;
-linear_bearings_y = hot_ends_y + 50;
-sheets_y = linear_bearings_y + 100;
-pcbs_y = sheets_y + 40;
-displays_y = pcbs_y + 170;
-fans_y = displays_y + 80;
+pulleys_y = ball_bearings_y + 40;
+leadnuts_y = pulleys_y + 60;
+linear_bearings_y = leadnuts_y + 50;
+steppers_y = linear_bearings_y + 110;
+sheets_y = steppers_y + 55;
+pcbs_y = sheets_y + 60;
+displays_y = pcbs_y + 140;
+fans_y = displays_y + 110;
 transformers_y = fans_y + 120;
 psus_y = transformers_y + 190;
 
@@ -247,13 +280,19 @@ translate([x0, ball_bearings_y])
 translate([x0, pulleys_y])
     pulleys();
 
+translate([x0, leadnuts_y])
+    leadnuts();
+
+translate([x0 + 120, leadnuts_y])
+    leadnuthousings();
+
 translate([x0, linear_bearings_y]) {
     linear_bearings();
     rods();
 }
 
-translate([x0 + 10, hot_ends_y])
-    hot_ends();
+translate([x0, steppers_y])
+    stepper_motors();
 
 translate([x0, sheets_y])
     sheets();
@@ -271,7 +310,7 @@ translate([x0, fans_y]) {
         fan_guards();
 }
 
-translate([x0, transformers_y])
+translate([760, fans_y])
     variacs();
 
 translate([x0, psus_y]) {
@@ -283,7 +322,6 @@ translate([x0, psus_y]) {
 zipties_y = 0;
 bulldogs_y = zipties_y + 30;
 swiss_clips_y = bulldogs_y + 35;
-leadnuts_y = swiss_clips_y + 50;
 
 translate([x1, zipties_y])
     zipties();
@@ -294,10 +332,6 @@ translate([x1, bulldogs_y])
 translate([x1, swiss_clips_y])
     swiss_clips();
 
-translate([x1, leadnuts_y])
-    leadnuts();
-
-
 leds_y = 0;
 carriers_y = leds_y + 40;
 magnets_y = carriers_y + 40;
@@ -354,18 +388,18 @@ iecs_y = d_connectors_y + 80;
 modules_y = iecs_y + 60;
 ssrs_y = modules_y + 80;
 blowers_y = ssrs_y + 60;
-batteries_y = blowers_y + 100;
-steppers_y = batteries_y + 55;
-panel_meters_y = steppers_y + 70;
+hot_ends_y = blowers_y + 100;
+batteries_y = hot_ends_y + 55;
+panel_meters_y = batteries_y + 70;
 extrusions_y = panel_meters_y + 80;
 
 translate([x3, veroboard_y])
     veroboard_test();
 
-translate([x3 + 70, veroboard_y + 30])
+translate([x3 + 60, veroboard_y + 20])
     geared_steppers();
 
-translate([x3 + 140, veroboard_y + 20])
+translate([x3 + 160, ssrs_y])
     pcb_mounts();
 
 translate([x3 + 170, veroboard_y + 16])
@@ -401,8 +435,8 @@ translate([x3, blowers_y])
 translate([x3, batteries_y])
     batteries();
 
-translate([x2, steppers_y])  // interloper
-    stepper_motors();
+translate([x3 + 10, hot_ends_y])
+    hot_ends();
 
 translate([x2, panel_meters_y])
     panel_meters();
@@ -410,23 +444,32 @@ translate([x2, panel_meters_y])
 translate([x2, extrusions_y])
     extrusions();
 
-translate([x3, transformers_y])
+translate([400, transformers_y])
     transformers();
 
+translate([x4 + 50, transformers_y])
+    no_explode() socket_boxes();
+
 
 belts_y = 0;
 rails_y = belts_y + 200;
 extrusion_brackets_y = rails_y + 250;
 sk_brackets_y = extrusion_brackets_y + 80;
-kp_pillow_blocks_y = sk_brackets_y + 50;
+kp_pillow_blocks_y = sk_brackets_y + 60;
 scs_bearing_blocks_y = kp_pillow_blocks_y + 60;
+box_sections_y = batteries_y;
+BLDC_y = scs_bearing_blocks_y + 120;
+pot_y = BLDC_y + 40;
+cable_strip_y = pot_y + 50;
+
+translate([0, transformers_y])
+    servo_motors();
 
 translate([x4 + 200, belts_y + 58]) {
     belt_test();
 
     translate([0, 60])
         opengrab_test();
-
 }
 
 translate([x4 + 175, belts_y, -20])
@@ -435,7 +478,7 @@ translate([x4 + 175, belts_y, -20])
 translate([x4, rails_y + 130])
     rails();
 
-translate([770, fans_y + 50])
+translate([x4, cable_strip_y])
     cable_strips();
 
 translate([x4, kp_pillow_blocks_y])
@@ -447,12 +490,20 @@ translate([x4, sk_brackets_y])
 translate([x4, extrusion_brackets_y])
     extrusion_brackets();
 
-translate([x4 + 120, extrusion_brackets_y])
+translate([x1, swiss_clips_y + 50])
     shaft_couplings();
 
 translate([x4, scs_bearing_blocks_y])
     scs_bearing_blocks();
 
+translate([x4, BLDC_y])
+    bldc_motors();
+
+translate([x4, pot_y])
+    potentiometers();
+
+translate([x2, box_sections_y])
+    box_sections();
 
 translate([x6, 125])
     light_strips();

printed/box.scad

@@ -30,10 +30,16 @@
 //! ![](docs/box.png)
 //!
 //! Normally the side sheets are the same type but they can be overridden individually as long as the substitute has the same thickness.
+//!
+//! A box can have an optional name to allow more than one in the same project.
+//!
+//! The top bezel can have an optional child, which is subtracted to allow modification.
 //
-include <../core.scad>
+include <../utils/core/core.scad>
 use <../vitamins/sheet.scad>
 use <../vitamins/insert.scad>
+use <../vitamins/screw.scad>
+use <../vitamins/washer.scad>
 use <../utils/quadrant.scad>
 use <../utils/round.scad>
 
@@ -48,12 +54,13 @@ function box_sheets(type)      = type[3]; //! Sheet type used for the sides
 function box_top_sheet(type)   = type[4]; //! Sheet type for the top
 function box_base_sheet(type)  = type[5]; //! Sheet type for the bottom
 function box_feet(type)        = type[6]; //! True to enable feet on the bottom bezel
-function box_width(type)       = type[7]; //! Internal width
-function box_depth(type)       = type[8]; //! Internal depth
-function box_height(type)      = type[9]; //! Internal height
+function box_name(type)        = type[7]; //! Name for projects with more than one box
+function box_width(type)       = type[8]; //! Internal width
+function box_depth(type)       = type[9]; //! Internal depth
+function box_height(type)      = type[10];//! Internal height
 
-function box(screw, wall, sheets, top_sheet, base_sheet, size, feet = false, shelf_screw = M3_dome_screw) = //! Construct a property list for a box.
- concat([screw, shelf_screw, wall, sheets, top_sheet, base_sheet, feet], size);
+function box(screw, wall, sheets, top_sheet, base_sheet, size, feet = false, shelf_screw = undef, name = "box") = //! Construct a property list for a box.
+ concat([screw, is_undef(shelf_screw) ? screw : shelf_screw, wall, sheets, top_sheet, base_sheet, feet, name], size);
 
 function box_bezel_clearance(type) = bezel_clearance;
 
@@ -64,7 +71,7 @@ function box_washer(type) = screw_washer(box_screw(type));
 function box_insert(type) = screw_insert(box_screw(type));
 function box_shelf_insert(type) = screw_insert(box_shelf_screw(type));
 
-function box_hole_inset(type) = washer_radius(box_washer(type)) + 1;
+function box_hole_inset(type) = washer_radius(box_washer(type)) + 1; //! Screw inset from the corner of the internal dimensions
 function box_insert_r(type) = insert_hole_radius(box_insert(type));
 function box_insert_l(type) = insert_length(box_insert(type));
 function box_boss_r(type) = ceil(corrected_radius(box_insert_r(type)) + box_wall(type));
@@ -79,7 +86,6 @@ function box_screw_length(type, top) =
     let(s = top ? box_top_sheet(type) : box_base_sheet(type))
         screw_length(box_screw(type), sheet_thickness(s) + box_corner_gap(type) + box_profile_overlap(type) - 1, washers = 2, insert = true, longer = true);
 
-function box_wall_clearance(type) = box_sheet_slot(type) / 2 - sheet_thickness(box_sheets(type)) / 2;
 function box_margin(type) = box_profile_overlap(type) + box_corner_gap(type); //! How much the bezel intrudes on the specified height
 function box_intrusion(type) = box_hole_inset(type) + box_boss_r(type); //! Corner profile intrusion
 function sheet_reduction(type) = 2 * box_corner_gap(type) + sheet_end_clearance;
@@ -89,6 +95,8 @@ function box_bezel_height(type, bottom) = //! Bezel height for top or bottom
     let(t1 = sheet_thickness(box_base_sheet(type)), t2 = sheet_thickness(box_top_sheet(type)))
         box_corner_rad(type) + box_profile_overlap(type) + (bottom ? max(t1, t2) : t2) - sheet_thickness(box_sheets(type));
 
+function box_bc_name(type, suffix) = let(name = box_name(type)) name == "box" ? suffix : str(name, "_", suffix); // Backwards compatible name
+
 grill_hole = 5;
 grill_gap = 1.9;
 
@@ -139,17 +147,17 @@ module box_corner_profile_2D(type) { //! The 2D shape of the corner profile.
 }
 
 module box_corner_profile(type) { //! Generates the corner profile STL for 3D printing.
-    stl("box_corner_profile");
-
     length = box_height(type) - 2 * box_margin(type);
-    difference() {
-        linear_extrude(length, center = true, convexity = 5)
-            box_corner_profile_2D(type);
 
-        for(z = [-1, 1])
-            translate([box_hole_inset(type), box_hole_inset(type), z * length / 2])
-                insert_hole(box_insert(type), 5);
-    }
+    stl(str(box_name(type), "_corner_profile"))
+        difference() {
+            linear_extrude(length, center = true, convexity = 5)
+                box_corner_profile_2D(type);
+
+            for(z = [-1, 1])
+                translate([box_hole_inset(type), box_hole_inset(type), z * length / 2])
+                    insert_hole(box_insert(type), 5);
+        }
 }
 
 module box_corner_profile_section(type, section, sections) { //! Generates interlocking sections of the corner profile to allow it to be taller than the printer
@@ -190,7 +198,7 @@ module box_corner_profile_section(type, section, sections) { //! Generates inter
 }
 
 module box_corner_profile_sections(type, section, sections) { //! Generate four copies of a corner profile section
-    stl("box_corner_profile");
+    stl(str(box_name(type), "_corner_profile"));
     offset = box_boss_r(type) + 1;
     for(i = [0 : 3])
         rotate(i * 90)
@@ -209,7 +217,6 @@ module box_corner_quadrants(type, width, depth)
     }
 
 module box_bezel(type, bottom) { //! Generates top and bottom bezel STLs
-    stl(bottom ? "bottom_bezel" : "top_bezel");
     feet = bottom && box_feet(type);
     t = box_sheet_slot(type);
     outset =  box_outset(type);
@@ -221,66 +228,73 @@ module box_bezel(type, bottom) { //! Generates top and bottom bezel STLs
     height = box_bezel_height(type, bottom);
     foot_extension = foot_height - height;
 
-    difference() {
-        w = box_width(type);
-        d = box_depth(type);
-        translate_z(-box_profile_overlap(type)) difference() {
-            tw = w + 2 * outset;
-            td = d + 2 * outset;
-            rounded_rectangle([tw, td, feet ? foot_height : height], box_corner_rad(type), false);
-            //
-            // Remove edges between the feet
-            //
-            if(feet)
-                hull() {
-                    translate_z(height + 0.5)
-                        cube([w - 2 * foot_length, td + 1, 1], center = true);
+    stl(box_bc_name(type, bottom ? "bottom_bezel" : "top_bezel"))
+        difference() {
+            w = box_width(type);
+            d = box_depth(type);
+            translate_z(-box_profile_overlap(type)) difference() {
+                tw = w + 2 * outset;
+                td = d + 2 * outset;
+                rounded_rectangle([tw, td, feet ? foot_height : height], box_corner_rad(type));
+                //
+                // Remove edges between the feet
+                //
+                if(feet)
+                    hull() {
+                        translate_z(height + 0.5)
+                            cube([w - 2 * foot_length, td + 1, 1], center = true);
 
-                    translate_z(foot_height + 1)
-                        cube([w - 2 * (foot_length - foot_extension), td + 1, 1], center = true);
-                }
-            if(feet)
-                hull() {
-                    translate_z(height + 0.5)
-                        cube([tw + 1, d - 2 * foot_length, 1], center = true);
-
-                    translate_z(foot_height + 1)
-                        cube([tw + 1, d - 2 * (foot_length - foot_extension), 1], center = true);
-                }
-        }
-        //
-        // slots for side panels
-        //
-        translate_z(-box_profile_overlap(type))
-            linear_extrude(2 * box_profile_overlap(type), center = true)
-                for(i = [-1, 1]) {
-                    translate([i * (w + t - sheet_slot_clearance) / 2, 0])
-                         square([t, d - 2 * cgap], center = true);
-
-                    translate([0, i * (d + t - sheet_slot_clearance) / 2])
-                         square([w - 2 * cgap, t], center = true);
-                }
-        //
-        // recess for top / bottom panel
-        //
-        translate_z(cgap)
-            rounded_rectangle([w + bezel_clearance, d + bezel_clearance, height], inner_r + bezel_clearance / 2, false);
-        //
-        // leave plastic over the corner profiles
-        //
-        translate_z(-box_profile_overlap(type) - 1)
-            linear_extrude(box_profile_overlap(type) + cgap + 2)
-                union() {
-                    difference() {
-                        square([w - 2 * inset,
-                                d - 2 * inset], center = true);
-
-                        box_corner_quadrants(type, w, d);
+                        translate_z(foot_height + 1)
+                            cube([w - 2 * (foot_length - foot_extension), td + 1, 1], center = true);
                     }
-                    box_screw_hole_positions(type)
-                        poly_circle(screw_clearance_radius(box_screw(type)));
-                }
-     }
+                if(feet)
+                    hull() {
+                        translate_z(height + 0.5)
+                            cube([tw + 1, d - 2 * foot_length, 1], center = true);
+
+                        translate_z(foot_height + 1)
+                            cube([tw + 1, d - 2 * (foot_length - foot_extension), 1], center = true);
+                    }
+            }
+            //
+            // slots for side panels
+            //
+            translate_z(-box_profile_overlap(type))
+                linear_extrude(2 * box_profile_overlap(type), center = true)
+                    for(i = [-1, 1]) {
+                        translate([i * (w + t - sheet_slot_clearance) / 2, 0])
+                             square([t, d - 2 * cgap], center = true);
+
+                        translate([0, i * (d + t - sheet_slot_clearance) / 2])
+                             square([w - 2 * cgap, t], center = true);
+                    }
+            //
+            // recess for top / bottom panel
+            //
+            translate_z(cgap)
+                rounded_rectangle([w + bezel_clearance, d + bezel_clearance, height], inner_r + bezel_clearance / 2);
+            //
+            // leave plastic over the corner profiles
+            //
+            translate_z(-box_profile_overlap(type) - 1)
+                linear_extrude(box_profile_overlap(type) + cgap + 2)
+                    union() {
+                        difference() {
+                            square([w - 2 * inset,
+                                    d - 2 * inset], center = true);
+
+                            box_corner_quadrants(type, w, d);
+                        }
+                        box_screw_hole_positions(type)
+                            poly_circle(screw_clearance_radius(box_screw(type)));
+                    }
+            //
+            // Optional child to subtract
+            //
+            if($children && !bottom)
+                translate_z(-box_profile_overlap(type))
+                    children();
+         }
 }
 
 dowel_length = 20;
@@ -353,7 +367,6 @@ module box_bezel_section(type, bottom, rows, cols, x, y) { //! Generates interlo
 
                 translate([0, bw2 / 2, dh2 / 2])
                     cube([eps, bw2 - 2 * dowel_wall + 2 * extrusion_width, dh2], center = true);
-
             }
         }
     }
@@ -369,7 +382,9 @@ module box_bezel_section(type, bottom, rows, cols, x, y) { //! Generates interlo
             union() {
                 clip(xmin = 0, xmax = w, ymin = 0, ymax = h)
                     translate([tw / 2 - x * w, th / 2 - y * h, profile_overlap])
-                        box_bezel(type, bottom);
+                        box_bezel(type, bottom)
+                            if($children && !bottom)
+                                children();
 
                 if(x < cols - 1 && y == 0)
                     translate([w, 0])
@@ -438,8 +453,6 @@ module box_screw_hole_positions(type) {
 }
 
 module box_base_blank(type) { //! Generates a 2D template for the base sheet
-    dxf("box_base");
-
     difference() {
         sheet_2D(box_base_sheet(type), box_width(type), box_depth(type), box_sheet_r(type));
 
@@ -449,8 +462,6 @@ module box_base_blank(type) { //! Generates a 2D template for the base sheet
 }
 
 module box_top_blank(type) {  //! Generates a 2D template for the top sheet
-    dxf("box_top");
-
     difference() {
         sheet_2D(box_top_sheet(type), box_width(type), box_depth(type), box_sheet_r(type));
 
@@ -464,8 +475,6 @@ function subst_sheet(type, sheet) =
         sheet ? assert(sheet_thickness(sheet) == sheet_thickness(s)) sheet : s;
 
 module box_shelf_blank(type, sheet = false) { //! Generates a 2D template for a shelf sheet
-    dxf("box_shelf");
-
     difference() {
         sheet_2D(subst_sheet(type, sheet), box_width(type) - bezel_clearance, box_depth(type) - bezel_clearance, 1);
 
@@ -485,7 +494,6 @@ module box_shelf_screw_positions(type, screw_positions, thickness = 0, wall = un
 }
 
 module box_shelf_bracket(type, screw_positions, wall = undef) { //! Generates a shelf bracket, the first optional child is a 2D cutout and the second 3D cutouts
-    stl("shelf_bracket");
     w = is_undef(wall) ? box_wall(type) : wall;
     insert = box_shelf_insert(type);
     lip = 2 * insert_boss_radius(insert, w);
@@ -513,44 +521,45 @@ module box_shelf_bracket(type, screw_positions, wall = undef) { //! Generates a
                         square([lip, eps]);
                 }
 
-    difference() {
-        union() {
-            linear_extrude(w)
-                difference() {
-                    shape()
-                        if($children)
-                            children(0);
-
-                    round(2) offset(-width)
+    stl(box_bc_name(type, "shelf_bracket"))
+        difference() {
+            union() {
+                linear_extrude(w)
+                    difference() {
                         shape()
                             if($children)
                                 children(0);
-                }
 
-            linear_extrude(lip)
-                difference() {
-                    shape()
-                        if($children)
-                            children(0);
+                        round(2) offset(-width)
+                            shape()
+                                if($children)
+                                    children(0);
+                    }
 
-                    offset(-w)
+                linear_extrude(lip)
+                    difference() {
                         shape()
                             if($children)
                                 children(0);
-                }
+
+                        offset(-w)
+                            shape()
+                                if($children)
+                                    children(0);
+                    }
+
+                hflip()
+                    box_shelf_screw_positions(type, screw_positions, 0, w)
+                        boss();
+            }
+            if($children > 1)
+                hflip()
+                    children(1);
 
             hflip()
                 box_shelf_screw_positions(type, screw_positions, 0, w)
-                    boss();
+                    insert_hole(insert, counterbore = 1, horizontal = true);
         }
-        if($children > 1)
-            hflip()
-                children(1);
-
-        hflip()
-            box_shelf_screw_positions(type, screw_positions, 0, w)
-                insert_hole(insert, counterbore = 1, horizontal = true);
-    }
 }
 
 module box_shelf_bracket_section(type, rows, cols, x, y) { //! Generates sections of the shelf bracket to allow it to be bigger than the printer
@@ -564,33 +573,44 @@ module box_shelf_bracket_section(type, rows, cols, x, y) { //! Generates section
             children();
 }
 
-module box_left_blank(type, sheet = false) { //! Generates a 2D template for the left sheet, `sheet` can be set to override the type
-    dxf("box_left");
-
+module box_left_blank(type, sheet = false) //! Generates a 2D template for the left sheet, `sheet` can be set to override the type
     sheet_2D(subst_sheet(type, sheet), box_depth(type) - sheet_reduction(type), box_height(type) - sheet_reduction(type), 1);
-}
-
-module box_right_blank(type, sheet = false) { //! Generates a 2D template for the right sheet, `sheet` can be set to override the type
-    dxf("box_right");
 
+module box_right_blank(type, sheet = false) //! Generates a 2D template for the right sheet, `sheet` can be set to override the type
     sheet_2D(subst_sheet(type, sheet), box_depth(type) - sheet_reduction(type), box_height(type) - sheet_reduction(type), 1);
-}
-
-module box_front_blank(type, sheet = false) { //! Generates a 2D template for the front sheet, `sheet` can be set to override the type
-    dxf("box_front");
 
+module box_front_blank(type, sheet = false) //! Generates a 2D template for the front sheet, `sheet` can be set to override the type
     sheet_2D(subst_sheet(type, sheet), box_width(type) - sheet_reduction(type), box_height(type) - sheet_reduction(type), 1);
-}
-
-module box_back_blank(type, sheet = false) { //! Generates a 2D template for the back sheet, `sheet` can be set to override the type
-    dxf("box_back");
 
+module box_back_blank(type, sheet = false) //! Generates a 2D template for the back sheet, `sheet` can be set to override the type
     sheet_2D(subst_sheet(type, sheet), box_width(type) - sheet_reduction(type), box_height(type) - sheet_reduction(type), 1);
-}
 
-module box_base(type)  render_2D_sheet(box_base_sheet(type)) box_base_blank(type);  //! Default base, can be overridden to customise
-module box_top(type)   render_2D_sheet(box_top_sheet(type))  box_top_blank(type);   //! Default top, can be overridden to customise
-module box_back(type)  render_2D_sheet(box_sheets(type))     box_back_blank(type);  //! Default back, can be overridden to customise
-module box_front(type) render_2D_sheet(box_sheets(type))     box_front_blank(type); //! Default front, can be overridden to customise
-module box_left(type)  render_2D_sheet(box_sheets(type))     box_left_blank(type);  //! Default left side, can be overridden to customise
-module box_right(type) render_2D_sheet(box_sheets(type))     box_right_blank(type); //! Default right side, can be overridden to customise
+module box_base(type)   //! Default base, can be overridden to customise
+    render_2D_sheet(box_base_sheet(type))
+        dxf(str(box_name(type), "_base"))
+            box_base_blank(type);
+
+module box_top(type)    //! Default top, can be overridden to customise
+    render_2D_sheet(box_top_sheet(type))
+        dxf(str(box_name(type), "_top"))
+            box_top_blank(type);
+
+module box_back(type)   //! Default back, can be overridden to customise
+    render_2D_sheet(box_sheets(type))
+        dxf(str(box_name(type), "_back"))
+            box_back_blank(type);
+
+module box_front(type)  //! Default front, can be overridden to customise
+    render_2D_sheet(box_sheets(type))
+        dxf(str(box_name(type), "_front"))
+            box_front_blank(type);
+
+module box_left(type)   //! Default left side, can be overridden to customise
+    render_2D_sheet(box_sheets(type))
+        dxf(str(box_name(type), "_left"))
+            box_left_blank(type);
+
+module box_right(type) //! Default right side, can be overridden to customise
+    render_2D_sheet(box_sheets(type))
+        dxf(str(box_name(type), "_right"))
+            box_right_blank(type);

printed/box_assembly.scad

@@ -23,12 +23,12 @@
 // parameters to make the assembly views. E.g. module box_assembly() _box_assembly(box);
 //
 module _box_assembly(type, top = true, base = true, left = true, right = true, back = true, front = true, bezels = true, corners = 4)
-assembly("box") {
+assembly(box_name(type)) {
     echo("Box:", box_width(type), box_depth(type), box_height(type));
 
     t = sheet_thickness(box_sheets(type));
 
-    for(corner = [0 :  corners - 1]) {
+    for(corner = [0 : 1 : corners - 1]) {
         x = [-1,1,1,-1][corner];
         y = [-1,-1,1,1][corner];
         translate([x * (box_width(type) / 2 + 25 * exploded()), y * (box_depth(type) / 2 + 25 * exploded())])
@@ -50,7 +50,9 @@ assembly("box") {
         translate_z(z * (box_height(type) / 2 - box_corner_gap(type) + 50 * exploded()))
             rotate([z * 90 - 90, 0, 0])
                 if(bezels && (z > 0 ? top : base))
-                    stl_colour(pp1_colour) render() box_bezel(type, z < 0);
+                    stl_colour(pp1_colour) render() box_bezel(type, z < 0)
+                        if(z > 0 && $children)
+                            children();
 
         translate_z(z * (box_height(type) / 2 + sheet_thickness + 50 * exploded()))
             box_screw_hole_positions(type)

printed/butt_box.scad

@@ -31,7 +31,8 @@
 //!  * An optional list of fixing blocks to be omitted can be given.
 //!  * Star washers can be omitted by setting the 11th parameter to false.
 //!
-//! Uses [fixing blocks](#fixing_block) and [corner blocks](#corner_block).
+//! Uses [fixing blocks](#fixing_block) and [corner blocks](#corner_block) by default. Setting `thin_blocks` uses 2screw_blocks instead of
+//! fixing_blocks along the sides.
 //
 
 use <fixing_block.scad>
@@ -46,15 +47,16 @@ function bbox_span(type)       = type[4]; //! Maximum span between fixing blocks
 function bbox_width(type)      = type[5]; //! Internal width
 function bbox_depth(type)      = type[6]; //! Internal depth
 function bbox_height(type)     = type[7]; //! Internal height
-function bbox_name(type)       = type[8] ? type[8] : "bbox"; //! Optional name if there is more than one box in a project
-function bbox_skip_blocks(type)= type[9] ? type[9] : [];  //! List of fixing blocks to skip, used to allow a hinged panel for example
-function star_washers(type)    = type[10] ? type[10] : is_undef(type[10]); //! Set to false to remove star washers.
+function bbox_name(type)       = type[8]; //! Optional name if there is more than one box in a project
+function bbox_skip_blocks(type)= type[9]; //! List of fixing blocks to skip, used to allow a hinged panel for example
+function bbox_star_washers(type)= type[10];//! Set to false to remove star washers.
+function bbox_thin_blocks(type) = type[11];//! Set for 2 screw blocks instead of three hole fixing blocks.
 
-function bbox(screw, sheets, base_sheet, top_sheet, span, size, name = "bbox", skip_blocks = [], star_washers = true) = //! Construct the property list for a butt_box
- [ screw, sheets, base_sheet, top_sheet, span, size.x, size.y, size.z, name, skip_blocks, star_washers ];
+function bbox(screw, sheets, base_sheet, top_sheet, span, size, name = "bbox", skip_blocks = [], star_washers = true, thin_blocks = false) = //! Construct the property list for a butt_box
+ [ screw, sheets, base_sheet, top_sheet, span, size.x, size.y, size.z, name, skip_blocks, star_washers, thin_blocks ];
 
 function bbox_volume(type) = bbox_width(type) * bbox_depth(type) * bbox_height(type) / 1000000; //! Internal volume in litres
-function bbox_area(type) = let(w =  bbox_width(type), d = bbox_depth(type), h = bbox_height(type)) //! Internal surdface area in m^2
+function bbox_area(type) = let(w =  bbox_width(type), d = bbox_depth(type), h = bbox_height(type)) //! Internal surface area in m^2
     2 * (w * d + w * h + d * h) / 1000000;
 
 module bbox_shelf_blank(type) { //! 2D template for a shelf
@@ -108,15 +110,16 @@ function fixing_block_positions(type) = let(
                 rotate([y > 0 ? 180 : 0, x * y * 90, 0]),
     ];
 
-function side_holes(type) = [for(p = fixing_block_positions(type), q = fixing_block_holes(bbox_screw(type))) p * q];
+function side_holes(type) = let(
+    screw = bbox_screw(type),
+    holes = bbox_thin_blocks(type) ? 2screw_block_holes(screw) : fixing_block_holes(screw))
+        [for(p = fixing_block_positions(type), q = holes) p * q];
 
 module bbox_drill_holes(type, t)
     position_children(concat(corner_holes(type), side_holes(type)), t)
         drill(screw_clearance_radius(bbox_screw(type)), 0);
 
 module bbox_base_blank(type) { //! 2D template for the base
-    dxf(str(bbox_name(type), "_base"));
-
     difference() {
         sheet_2D(bbox_base_sheet(type), bbox_width(type), bbox_depth(type), 1);
 
@@ -125,8 +128,6 @@ module bbox_base_blank(type) { //! 2D template for the base
 }
 
 module bbox_top_blank(type) { //! 2D template for the top
-    dxf(str(bbox_name(type), "_top"));
-
     t = sheet_thickness(bbox_sheets(type));
 
     difference() {
@@ -142,8 +143,6 @@ function subst_sheet(type, sheet) =
         sheet ? assert(sheet_thickness(sheet) == sheet_thickness(s)) sheet : s;
 
 module bbox_left_blank(type, sheet = false) { //! 2D template for the left side
-    dxf(str(bbox_name(type), "_left"));
-
     t = sheet_thickness(bbox_sheets(type));
     bb = sheet_thickness(bbox_base_sheet(type));
 
@@ -156,8 +155,6 @@ module bbox_left_blank(type, sheet = false) { //! 2D template for the left side
 }
 
 module bbox_right_blank(type, sheet = false) { //! 2D template for the right side
-    dxf(str(bbox_name(type), "_right"));
-
     t = sheet_thickness(bbox_sheets(type));
     bb = sheet_thickness(bbox_base_sheet(type));
 
@@ -170,8 +167,6 @@ module bbox_right_blank(type, sheet = false) { //! 2D template for the right sid
 }
 
 module bbox_front_blank(type, sheet = false, width = 0) { //! 2D template for the front
-    dxf(str(bbox_name(type), "_front"));
-
     t = sheet_thickness(bbox_sheets(type));
     bb = sheet_thickness(bbox_base_sheet(type));
     bt = sheet_thickness(bbox_top_sheet(type));
@@ -185,8 +180,6 @@ module bbox_front_blank(type, sheet = false, width = 0) { //! 2D template for th
 }
 
 module bbox_back_blank(type, sheet = false) { //! 2D template for the back
-    dxf(str(bbox_name(type), "_back"));
-
     bb = sheet_thickness(bbox_base_sheet(type));
     t = sheet_thickness(bbox_sheets(type));
 
@@ -198,22 +191,47 @@ module bbox_back_blank(type, sheet = false) { //! 2D template for the back
     }
 }
 
-module bbox_base(type)  render_2D_sheet(bbox_base_sheet(type)) bbox_base_blank(type);   //! Default base, can be overridden to customise
-module bbox_top(type)   render_2D_sheet(bbox_top_sheet(type)) bbox_top_blank(type);     //! Default top, can be overridden to customise
-module bbox_back(type)  render_2D_sheet(bbox_sheets(type)) bbox_back_blank(type);       //! Default back, can be overridden to customise
-module bbox_front(type) render_2D_sheet(bbox_sheets(type)) bbox_front_blank(type);      //! Default front, can be overridden to customise
-module bbox_left(type)  render_2D_sheet(bbox_sheets(type)) bbox_left_blank(type);       //! Default left side, can be overridden to customise
-module bbox_right(type) render_2D_sheet(bbox_sheets(type)) bbox_right_blank(type);      //! Default right side, can be overridden to customise
+module bbox_base(type)  //! Default base, can be overridden to customise
+    render_2D_sheet(bbox_base_sheet(type))
+        dxf(str(bbox_name(type), "_base"))
+            bbox_base_blank(type);
+
+module bbox_top(type)   //! Default top, can be overridden to customise
+    render_2D_sheet(bbox_top_sheet(type))
+        dxf(str(bbox_name(type), "_top"))
+            bbox_top_blank(type);
+
+module bbox_back(type)  //! Default back, can be overridden to customise
+    render_2D_sheet(bbox_sheets(type))
+        dxf(str(bbox_name(type), "_back"))
+            bbox_back_blank(type);
+
+module bbox_front(type) //! Default front, can be overridden to customise
+    render_2D_sheet(bbox_sheets(type))
+        dxf(str(bbox_name(type), "_front"))
+            bbox_front_blank(type);
+
+module bbox_left(type)  //! Default left side, can be overridden to customise
+    render_2D_sheet(bbox_sheets(type))
+        dxf(str(bbox_name(type), "_left"))
+            bbox_left_blank(type);
+
+module bbox_right(type) //! Default right side, can be overridden to customise
+    render_2D_sheet(bbox_sheets(type))
+        dxf(str(bbox_name(type), "_right"))
+            bbox_right_blank(type);
 
 module _bbox_assembly(type, top = true, base = true, left = true, right = true, back = true, front = true) { //! The box assembly, wrap with a local copy without parameters
     width = bbox_width(type);
     depth = bbox_depth(type);
     height = bbox_height(type);
-    echo("Box:", width, depth, height, volume = bbox_volume(type), area = bbox_area(type));
+    echo("Butt_box:", width, depth, height, volume = bbox_volume(type), area = bbox_area(type));
 
     t = sheet_thickness(bbox_sheets(type));
     bt = sheet_thickness(bbox_base_sheet(type));
     tt = sheet_thickness(bbox_top_sheet(type));
+    star_washers = bbox_star_washers(type);
+    thin_blocks = bbox_thin_blocks(type);
 
     function is_missing_screw(p) = p.y > depth / 2 - 1 ? !back : false;
 
@@ -223,13 +241,16 @@ module _bbox_assembly(type, top = true, base = true, left = true, right = true,
             let(q = transform([0, 0, 0], p), thickness = q.z > 0 ? tt : bt)
                 multmatrix(p)
                     fastened_corner_block_assembly(is_missing_screw(q) && ((q.z > 0) != (q.x > 0)) ? 0 : t, bbox_screw(type), thickness,
-                                                   is_missing_screw(q) && ((q.z > 0) == (q.x > 0)) ? 0 : t, star_washers = star_washers(type));
+                                                   is_missing_screw(q) && ((q.z > 0) == (q.x > 0)) ? 0 : t, star_washers = star_washers);
 
         h = height / 2 - 1;
         for(p = fixing_block_positions(type))
             let(q = transform([0, 0, 0], p), thickness = q.z > h ? tt : q.z < -h ? bt : t)
                 multmatrix(p)
-                    fastened_fixing_block_assembly(is_missing_screw(q) ? 0 : t, bbox_screw(type), thickness2 = thickness, star_washers = star_washers(type));
+                    if(thin_blocks)
+                        fastened_2screw_block_assembly(is_missing_screw(q) ? 0 : t, bbox_screw(type), thickness_below = thickness, star_washers = star_washers);
+                    else
+                        fastened_fixing_block_assembly(is_missing_screw(q) ? 0 : t, bbox_screw(type), thickness2 = thickness, star_washers = star_washers);
 
         for(x = [-1, 1])
             translate([x * (width / 2 + t / 2 + eps + 25 * exploded()), 0])

printed/cable_clip.scad

@@ -0,0 +1,117 @@
+//
+// NopSCADlib Copyright Chris Palmer 2022
+// nop.head@gmail.com
+// hydraraptor.blogspot.com
+//
+// This file is part of NopSCADlib.
+//
+// NopSCADlib is free software: you can redistribute it and/or modify it under the terms of the
+// GNU General Public License as published by the Free Software Foundation, either version 3 of
+// the License, or (at your option) any later version.
+//
+// NopSCADlib is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY;
+// without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.
+// See the GNU General Public License for more details.
+//
+// You should have received a copy of the GNU General Public License along with NopSCADlib.
+// If not, see <https://www.gnu.org/licenses/>.
+//
+
+//
+//! Cable clips to order. Can be for one or two cables of different sizes.
+//
+include <../core.scad>
+use <../vitamins/wire.scad>
+use <../utils/fillet.scad>
+
+wall = 2;
+
+function cable_clip_width(screw) = max(wall + 2 * screw_clearance_radius(screw) + wall, washer_diameter(screw_washer(screw))); //! Width given the `screw`.
+function cable_clip_height(cable) = cable_height(cable) + wall; //! Height given the `cable`.
+function cable_clip_extent(screw, cable) = screw_clearance_radius(screw) + wall + cable_width(cable) + wall; //! How far it extends from the screw.
+function cable_clip_offset(screw, cable) = screw_clearance_radius(screw) + wall + cable_width(cable) / 2; //! The offset of the cable from the screw
+
+module single_cable_clip(screw, cable, h = 0) {
+    screw_dia = 2 * screw_clearance_radius(screw);
+    height = cable_clip_width(screw);
+    depth = h ? h : cable_height(cable) + wall;
+    w = cable_width(cable);
+    width = wall + w + wall + screw_dia + wall;
+    hole_x = wall + w + wall + screw_dia / 2;
+    rad = min(wall + cable_wire_size(cable) / 2, depth / 2);
+    r = extrusion_width - eps;
+    translate([-hole_x, 0]) difference() {
+        linear_extrude(height)
+            difference() {
+                hull() {
+                    rounded_square([width, 1], r, center = false);
+
+                    translate([width - 1, 0])
+                        rounded_square([1, depth], r, center = false);
+
+                    translate([rad, depth - rad])
+                        circle(r = rad);
+                }
+
+                translate([wall + cable_width(cable) / 2, 0]) {
+                    hull() {
+                        for(p = cable_bundle_positions(cable))
+                            translate(p)
+                                circle(d = cable_wire_size(cable));
+
+                        square([w, eps], center = true);
+                    }
+                    for(side = [-1, 1])
+                        translate([side * w / 2, 0])
+                            hflip(side < 0)
+                                fillet(r = r, h = 0);
+                }
+            }
+
+        translate([hole_x, depth / 2, height / 2])
+            rotate([90,0,0])
+                teardrop_plus(h = depth + 1, r = screw_dia / 2, center = true);
+    }
+}
+
+
+module double_cable_clip(screw, cable1, cable2) {
+    h = max(cable_clip_height(cable1), cable_clip_height(cable2));
+    union() {
+        single_cable_clip(screw, cable1, h);
+
+        mirror([1,0,0]) single_cable_clip(screw, cable2, h);
+    }
+}
+
+module cable_clip(screw, cable1, cable2 = 0) { //! Create the STL for a single cable or two cable clip
+    function clip_str(screw) = str("cable_clip_", screw_radius(screw) * 20);
+    function cable_str(cable) = str("_", cable_wires(cable), "_", round(cable_wire_size(cable) * 10));
+
+    if(cable2) {
+        stl(str(clip_str(screw), cable_str(cable1), cable_str(cable2)));
+
+        double_cable_clip(screw, cable1, cable2);
+    }
+    else {
+        stl(str(clip_str(screw), cable_str(cable1)));
+
+        single_cable_clip(screw, cable1);
+    }
+}
+
+
+module cable_clip_assembly(screw, thickness, cable1, cable2 = 0) { //! Cable clip with the fasteners
+    height = max(cable_clip_height(cable1), cable2 ? cable_clip_height(cable2) : 0);
+
+    stl_colour(pp1_colour) render()
+        translate([0, cable_clip_width(screw) / 2]) rotate([90, 0, 0])
+            cable_clip(screw, cable1, cable2);
+
+    translate_z(height)
+        screw_and_washer(screw, screw_length(screw, height + thickness, 2, nyloc = true));
+
+    translate_z(-thickness)
+        vflip()
+            nut_and_washer(screw_nut(screw), true);
+}

printed/cable_grommets.scad

@@ -49,84 +49,84 @@ module ribbon_grommet_hole(ways, h = 50, expand = true) { //! Generate a hole fo
 }
 
 module ribbon_grommet(ways, thickness) { //! Generate the STL for a printed ribbon grommet
-    stl(str("ribbon_grommet_", ways, "_", thickness));
 
     width = 2 * (wall + clearance) + thickness;
     slot_length = ribbon_clamp_slot(ways);
     length = slot_length + 2 * wall + 2 * overlap;
 
-    rotate([90, 0, 0])
-        union() {
-            for(side = [-1, 1])
-                translate_z(side * (width - wall) / 2)
-                    linear_extrude(wall, center = true, convexity = 5)
-                        difference() {
-                            hull() {
-                                translate([-length / 2, 0])
-                                    square([length, base]);
+    stl(str("ribbon_grommet_", ways, "_", thickness))
+        rotate([90, 0, 0])
+            union() {
+                for(side = [-1, 1])
+                    translate_z(side * (width - wall) / 2)
+                        linear_extrude(wall, center = true, convexity = 5)
+                            difference() {
+                                hull() {
+                                    translate([-length / 2, 0])
+                                        square([length, base]);
 
-                                for(end = [-1, 1])
-                                    translate([end * (length / 2 - rad), height - rad])
-                                        semi_circle(rad);
+                                    for(end = [-1, 1])
+                                        translate([end * (length / 2 - rad), height - rad])
+                                            semi_circle(rad);
+                                }
+                                translate([-slot_length / 2, base])
+                                    square([slot_length, slot_height]);
                             }
-                            translate([-slot_length / 2, base])
-                                square([slot_length, slot_height]);
-                        }
 
-            linear_extrude(width -1, center = true)
-                difference() {
-                    ribbon_grommet_hole(ways, expand = false, h = 0);
+                linear_extrude(width -1, center = true)
+                    difference() {
+                        ribbon_grommet_hole(ways, expand = false, h = 0);
 
-                    translate([-slot_length / 2, base])
-                        square([slot_length, slot_height]);
-                }
-        }
+                        translate([-slot_length / 2, base])
+                            square([slot_length, slot_height]);
+                    }
+            }
 }
 
 module round_grommet_top(diameter, thickness, od = undef) { //! Generate the STL for a round grommet top half
-    stl(str("round_grommet_top_", round(diameter * 10), "_", thickness));
     chamfer = layer_height;
     h = wall + thickness + wall;
     r1 = diameter / 2;
     r2 = od == undef ? corrected_radius(r1) + wall : od / 2;
     r3 = r2 + overlap;
     r0 = r1 + 1;
-    union() {
-        rotate_extrude()
-            polygon([
-                [r0, 0],
-                [r3 - chamfer, 0],
-                [r3, chamfer],
-                [r3, wall],
-                [r2, wall],
-                [r2, h - chamfer],
-                [r2 - chamfer, h],
-                [r0, h],
-            ]);
+    stl(str("round_grommet_top_", round(diameter * 10), "_", thickness))
+        union() {
+            rotate_extrude()
+                polygon([
+                    [r0, 0],
+                    [r3 - chamfer, 0],
+                    [r3, chamfer],
+                    [r3, wall],
+                    [r2, wall],
+                    [r2, h - chamfer],
+                    [r2 - chamfer, h],
+                    [r0, h],
+                ]);
 
-        render() difference() {
-            cylinder(r = r0 + eps, h = h);
+            render() difference() {
+                cylinder(r = r0 + eps, h = h);
 
-            poly_cylinder(r = r1, h = 100, center = true);
+                poly_cylinder(r = r1, h = 100, center = true);
+            }
         }
-    }
 }
 
 module round_grommet_bottom(diameter, od = undef) { //! Generate the STL for a round grommet bottom half
-    stl(str("round_grommet_bottom_", round(diameter * 10)));
     chamfer = layer_height;
     r1 = diameter / 2;
     r2 = od == undef ? corrected_radius(r1) + wall : od / 2;
     r3 = r2 + max(overlap, wall + chamfer);
-    rotate_extrude()
-        polygon([
-            [r2, chamfer],
-            [r2 + chamfer, 0],
-            [r3, 0],
-            [r3, wall - chamfer],
-            [r3 - chamfer, wall],
-            [r2, wall],
-        ]);
+    stl(str("round_grommet_bottom_", round(diameter * 10)))
+        rotate_extrude()
+            polygon([
+                [r2, chamfer],
+                [r2 + chamfer, 0],
+                [r3, 0],
+                [r3, wall - chamfer],
+                [r3 - chamfer, wall],
+                [r2, wall],
+            ]);
 }
 
 module round_grommet_hole(diameter, h = 100) //! Make a hole for a round grommet
@@ -158,33 +158,33 @@ module mouse_grommet_hole(r, h = 50, z = undef, expand = wall + clearance) //! M
                 square([2 * R, eps]);
         }
 
-function mouse_grommet_offset(r) = r + wall;
+function mouse_grommet_offset(r) = r + wall; //! Offset of the wire from the ground
+function mouse_grommet_length(r) = 2 * r + 2 * wall + 2 * overlap; //! Length of grommet given r
 
 module mouse_grommet(r, thickness) { //! Make the STL for a mouse grommet
-    stl(str("mouse_grommet_", r * 10, "_", thickness));
 
     width = 2 * (wall + clearance) + thickness;
-    length = 2 * r + 2 * wall + 2 * overlap;
 
-    rotate([90, 0, 0])
-        union() {
-            for(side = [-1, 1])
-                translate_z(side * (width - wall) / 2)
-                    linear_extrude(wall, center = true)
-                        difference() {
-                            mouse_grommet_hole(r, z = r + wall, h = 0, expand = wall + overlap);
+    stl(str("mouse_grommet_", r * 20, "_", thickness))
+        rotate([90, 0, 0])
+            union() {
+                for(side = [-1, 1])
+                    translate_z(side * (width - wall) / 2)
+                        linear_extrude(wall, center = true)
+                            difference() {
+                                mouse_grommet_hole(r, z = r + wall, h = 0, expand = wall + overlap);
+
+                            translate([0, wall])
+                                mouse_grommet_hole(r, h = 0, expand = 0);
+                        }
+                linear_extrude(width - 1, center = true)
+                    difference() {
+                        mouse_grommet_hole(r, h = 0, z = r + wall, expand = wall);
 
                         translate([0, wall])
                             mouse_grommet_hole(r, h = 0, expand = 0);
                     }
-            linear_extrude(width - 1, center = true)
-                difference() {
-                    mouse_grommet_hole(r, h = 0, z = r + wall, expand = wall);
-
-                    translate([0, wall])
-                        mouse_grommet_hole(r, h = 0, expand = 0);
-                }
-        }
+            }
 }
 
 module mouse_grommet_assembly(r, thickness)
@@ -193,10 +193,10 @@ module mouse_grommet_assembly(r, thickness)
             mouse_grommet(r, thickness);
 
 module ribbon_grommet_20_3_stl() ribbon_grommet(20, 3);
-module mouse_grommet_15_3_stl() mouse_grommet(1.5, 3);
-module mouse_grommet_20_3_stl() mouse_grommet(2, 3);
-module mouse_grommet_25_3_stl() mouse_grommet(2.5, 3);
-module mouse_grommet_30_3_stl() mouse_grommet(3, 3);
+module mouse_grommet_30_3_stl() mouse_grommet(1.5, 3);
+module mouse_grommet_40_3_stl() mouse_grommet(2, 3);
+module mouse_grommet_50_3_stl() mouse_grommet(2.5, 3);
+module mouse_grommet_60_3_stl() mouse_grommet(3, 3);
 
 module round_grommet_bottom_30_stl() round_grommet_bottom(3);
 module round_grommet_bottom_40_stl() round_grommet_bottom(4);